FRIATEC FWSG 710 L Operating Instructions Manual

Operating Instructions Scraper Tool
FWSG 710 L
Technical Equipment
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The FWSG 710 L scraper is for use on PE pipes with a diameter rang­ing from 10" IPS – 28" IPS and 10" DIP – 20" DIP. It is designed to remove completely and effortlessly the layer of oxide in preparation for an electrofusion joint.
The design of the FWSG 710 L (Picture 1) allows scraping of the
pipe surface along the entire length of the coupler or half of it:
• Scraping the entire length of the coupler is required when a slide­over coupler is employed.
• Only half the coupler (up to where insertion will end) needs to be scraped when a simple fusion process is to be applied.
Picture 1
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1. Roller handle
2. Scraper blade
3. Housing
4. Clamping carriage
5. Twist grip knob 6 .Guide rollers
7. Blade housing
8. Blade holder
9. Quick release button
10. End plate
FWSG 710 L
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7
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The appropriate dimension ranges are marked twice along the scraper's guide rod. The first marking nearer the front plate serves to set the areas to be scraped for a simple fusion process. The second marking nearer the end plate refers to the employment of slide-over couplers.
Picture 2
I. Preparation
• Remove obvious dirt particles from the pipe surface to be scraped (using for example a clean, grease free piece of cloth).
• Determine length of area to be scraped (= depth of insertion of coupler/moulded part + 0.2") and mark area with wavy lines using a FRIALEN®- marker.
II. Setting the equipment
• Set blade to correct position:
-Press quick release button and
bring blade housing close to front panel (Picture 2).
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Picture 3
• Set clamping carriage in lower position:
- Loosen twist grip knob.
- By pressing against the twist
grip knob, allows free movement of the clamping carriage. Move down clamping carriage (Picture 3).
• Set blade housing to scraping length required (single or double scraping length).
-Press quick release button and
set blade housing roughly to relevant dimension marking (Picture 2). The blade housing will end up on the left of the marking.
- The position of the blade hous-
ing will be fine tuned by turning the roller handle until the marking line chosen as the dimension range is flush with the blade housing (Picture 4).
Picture 4
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Attention! Do not touch clamping carriage with scraper blade!
Table for setting different pipe dimensions: (IPS) and (DIP)
Setting marks on the 12" 18" 28" scraper
Pipe 14" 20" dimensions 10" 16" 22"
12" 18" 24"
28"
Picture 5
III. Mounting of scraper
• Move scraper across pipe in such a way that the clamping carriage is inside the pipe and the scraper blade is on the surface of the pipe (Picture 5). The housing must be flush with the front edge of the pipe.
Attention! Do not run the blade over the pipe surface.
• Setting the clamping carriage.
- Move the clamping carriage
upwards until it is in contact with the pipe wall (Picture 3).
The supporting arm of the
clamping carriage should be roughly parallel to the pipe wall.
- Tighten twist grip knob
(Picture 6) until all four guide rollers rest on the pipe surface.
Picture 6
Picture 7
IV. Scraping of pipe surface
•Turn equipment clockwise around the pipe end. By turning steadily, the pipe can be scraped up to the pipe end (Picture 7).
Attention! During scraping, the scraper must be pushed against the pipe end in order to avoid axial tilting!
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V. Dismantling of the equipment
• Loosen twist grip knob and remove scraper from pipe.
• In order to prevent injuries or scraper damage, the blade housing should be moved up to the front plate on completion.
VI. Preparing the fusion process
• Remove the swarf.
• Check scraping result.
If marking has not been completely removed, the scraping process has to be repeated from Point III.
• Apply a chamfer (about 0.08" –
0.11") at the end of the pipe using a hand held scraper.
• Clean the pipe before fusion using PE cleaner with an absorbent, non-fibrous and undyed paper.
• Processing the FRIALEN®/ FRIAFIT® -coupler takes place according to the installation instructions.
Attention! The scraper must be kept clean and dry and always stored in its transporting case.
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VII. Replacing scraper blade
Warning! Risk of injury on the scraper blade.
Procedure:
• Release the TORX screw with the TORX spanner supplied.
• Remove blade.
• Insert new blade.
• Tighten the TORX screw with the TORX spanner.
Please note when replacing the blade that only blades dyed blue may be used.
Replacement Order-No. blade set
FWSGE 5 T-613 324
Operational safety
The scraper tool FWSG 710 L is based on quality management according to DIN ISO 9001:2000 and was checked with operational safety in mind before dispatch. It is recommended to test it annually for its operational safety. Please contact our Service and Technical Equipment department:
IPEX/FRIATEC PE ELECTROFUSION SYSTEMS 426 Fairforest Way GREENVILLE, SC 29607
PHONE: 864-234-2044 (Direct Line) FAX.: 864-234-2060 CELL.: 864-616-5392 www.friatecusa.com E-Mail: thoeng@ipexinc.com
Warranty
The FWSG 710 L comes with a 12 month warranty. It excludes blade equipment or parts which wear out prematurely due to their environment (sand, soil etc.). The tool must be protected from dirt.
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IPEX/FRIATEC PE ELECTROFUSION SYSTEMS Technical Plastics Division 426 Fairforest Way · Greenville, SC 29607 Tel.: 864-286-8800 · Fax: 864-234-2060 www.friatecusa.com · E-Mail: thoeng@ipexinc.com
2062/1 USA. Stand: 17.06.04
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