Freytech ecoLine-A User Manual

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ecoLine-A
high performance-cost effective
above ground oil water separation
Version 1.3.2.20
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Highly efficient and cost saving oil/water seperation is today‘s challenge.
ecoLine-a is our answer
Small facilities are frequently hot spots when it comes to treatment of hydro-carbon laden waste-water. The total amount of wastewater generated per day is sometimes too small to justify construction cost for the installation of a below grade oil/water separator.
For these applications, an above grade unit provides an acceptable solution. The ecoLine-a Oil/Water Separator provides the first substantial cost savings in the form of zero construction site labor.
ecoLine-a is equipped with a removable top panel. This provides full access to all basic elements of the ecoLine-a system. Routine cleaning and maintenance are then effi­cient and cost effective. Annual maintenance cost savings range from 30% to 50% lower than that of conventional separator systems.
Today‘s environmental legislation is hard enough to comply with.
ecoLine-a meets tomorrow‘s standards today
It’s not just the ecoLine’s long maintenance intervals and low waste-disposal costs that make it such a good investment, but the fact that it is designed with future standards in mind. The ecoLine-a far exceeds the strict European standards (DIN1999 and EN858) for performance (less than 5ppm of free oil). The outstanding independent testing certificates demonstrate that ecoLine-a will provide clean water that exceeds today‘s environmental standards. ecoLine-a also allows for tighter, future environmental discharge compliance guidelines to be met with little or no modification to the system. ecoLine-a combines high efficiency oil/water separation with mobile flexibility. Specially designed coalescing media panels provide a large specific surface to support the separation of small oil droplets. If your oil separation application is variable with numerous holding tanks in various locations or space is too limited for a below grade unit, consider ecoLine-a as your above grade oil/water separator.
Working Principle
The ecoLine-a oil/water separator is designed to separate non-emulsified light liquids or low-water-soluble fluids with a specific gravity below 0.95 (gasoline, diesel, heating oils and other mineral oils) from effluent discharge. A two-step separation process, gravity separation and removal of small oil particles by coalescing media elements, produce high removal efficiencies.
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Purification Step 1: Gravity Separation
The sediment and solids, pre-treated run-off is gravity fed or pumped (typically with a positive displacement or diaphragm type pump) to the gravity separator through a submerged inlet pipe. The separation process relies on the fact, that light fluids have a lower specific gravity than water and thus float on the water surface.
Purification Step 2: Coalescing Media
In the residual oil media, fine droplets, that are too small to be separated by gravity alone are accumulated into bigger drops that rise to the surface. This coalescing media is made of reticular (i.e. „net-like“) soft polyurethane foam. The media-cartridge is very easy to lift out and reinstall once it is cleaned/rinsed with a garden hose.
ecoLine-a Model Sizes
ecoLine-a offers a full range of above ground oil water separators. The following models are available:
B
H
Item
no.
101915 ecoLine-a NS1.5 1,5 25 110 4.3 1236 49.4 716 28.6 800 32.0 695 27.8 675 27.0 40 88
101974 ecoLine-a NS03 3,0 50 110 4.3 1480 59.2 770 30.8 1052 42.1 915 36.6 895 35.8 70 154
101962 ecoLine-a NS06 6,0 100 160 6.4 1720 68.8 820 32.8 1182 47.3 1040 41.6 1020 40.8 100 220
103301 ecoLine-a NS12 12 200 200 8.0 2400 96.0 1220 48.8 1520 60.8 1130 45.2 1110 44.4 300 660
103002 ecoLine-a NS20 20 318 250 10.0 2740 109.6 1620 64.8 1700 68.0 1360 54.4 1340 53.6 480 1058
102061 ecoLine-a NS40 40 636 315 12.6 3030 121.2 1920 76.8 2030 81.2 1670 66.8 1650 66.0 800 1763
Item
Flow rate D L B H HI HO Weight W
[l/s] [gpm] [mm] [in] [mm] [in] [mm] [in] [mm] [in] [mm] [in] [mm] [in] [kg] [lb]
HI
L
D
HO
Approximate dimensions. For installation purposes, please refer to our product drawings.
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Operation and Maintenance
Installation:
The separator must be installed above grade and leveled on a solid surface. The chosen location for the system should be as close as possible to the source of waste stream to be treated. When choosing the location, make sure that the separator can easily be accessed for maintenance. Avoid any pipes or hydraulic structures that may contribute or increase the amount of mechanically emulsified oil, upstream to the separator. When the influent holding vessel requires it to be pumped, only positive displacement, diaphragm or screw type pump should be employed to avoid extreme mechanical emulsification of oil-laden wastewater. The system is designed for use inside a building. Avoid high temperature or exposure to sunlight. Ensure proper venting of the system.
Maintenance:
The coalescing media cartridge has to be cleaned periodically. Since the maintenance intervals strongly depend on the very application, check the condition of the filter element weekly during the first 60 days of operation. The filter media can be cleaned/rinsed with a garden hose. Recycle the wash-water to the separator.
Over time, UV radiation and sun light will degrade the coalescing media. It is, therefore, strongly recommended that the media inside the cartridges not be left outdoors for extended periods of time after cleaning. Some exposure to UV radiation and sunlight will not harm the system. Remove sludge and oil from the system periodically.
Removal of accumulated oil:
Manual oil draw-off device:
The standard version of the ecoLine-a oil/water separator is equipped with an opening (3/4” external thread) to connect a hose and valve. The manual oil draw-off can only be operated during non-operational periods (no influent entering the separator). the accumulated oil can be drained into an external oil drum (not provided).
Automatic oil draw-off device:
As an option the ecoLine-a can be ordered with an automatic oil draw-off device. This built in ADD mechanically removes accumulated light liquids 24/7 from the water surface and stores them in an external oil recipient or oil drum. The collected oil is free of any water (99.7% pure). For further information about the automatic oil draw-off, please see our O&M manual for the ADD HDPE.
Temperature range of operation: 41 to 122°F (5°C to 50°C) - permanent temperature Systems for higher temperatures available upon request
Material: High grade polyethylene
Freytech Inc.
1111 Brickell Avenue, Suite 1550, Miami, Florida 33131, USA Phone.: +1 (305) 372-1104 Fax: +1 (305) 328-9312 e-mail: [email protected], www.freytech.com
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