Freescale 33981 B Service Manual

Page 1
www.DataSheet4U.com
Freescale Semiconductor
Advance Information
Single High-Side Switch
Document Number: MC33981
Rev. 6.0, 5/2007
(4.0 m), PWM clock up to 60kHz
The 33981 is a high-frequency, self-protected 4.0 mΩ R side switch used to replace electromechanical relays, fuses, and discrete devices in power management applications.
The 33981 can be controlled by Pulse-Width Modulation (PWM) with a frequency up to 60 kHz. It is designed for harsh environments, and it includes self-recovery features. The 33981 is suitable for loads with high in-rush current, as well as motors and all types of resistive and inductive loads.
The 33981 is packaged in a 12 x 12 non-leaded power-enhanced Power QFN package with exposed tabs.
Features
• Single 4.0 m R
Maximum High-Side Switch
DS(ON)
• PWM Capability up to 60 kHz with Duty Cycle from 5% to 100%
• Very Low Standby Current
• Slew Rate Control with External Capacitor
• Overcurrent and Overtemperature Protection, Undervoltage
Shutdown and Fault Reporting
• Reverse Battery Protection
• Gate Drive Signal for External Low-Side N-Channel MOSFET with
Protection Features
• Output Current Monitoring
• Temperature Feedback
• Pb-Free Packaging Designated by Suffix Code PNA
DS(ON)
high-
33981B
HIGH-SIDE SWITCH
Bottom View
SCALE 1:1
PNA (Pb-Free Suffix)
98ARL10521D
16-PIN PQFN (12 X 12)
ORDERING INFORMATION
Device
MC33981BPNA/R2 - 40°C to 125°C
Temperature
Range (T
)
A
Package
16 PQFN
V
DD
V
DD
V
PWR
33981
MCU
I/O I/O I/O
I/O A/D A/D
CONF FS
INLS EN INHS TEMP CSNS
OCLS SR GND
VPWR
CBOOT
OUT
DLS
GLS

Figure 1. 33981 Simplified Application Diagram

M
* This document contains certain information on a new product. Specifications and information herein are subject to change without notice.
Page 2

INTERNAL BLOCK DIAGRAM

TEMP
Temperature
Feedback
INTERNAL BLOCK DIAGRAM
Undervoltage
Detection
Bootstrap Supply
VPWR
CBOOT
SR
FS
EN
INHS
INLS
CONF
5.0 V
I
CONF
R
DWN
Slew Rate Control
I
DWN
Cross-
Conduction
Logic
Current
Protection
Overtemperature
Detection
GND

Figure 2. 33981 Simplified Internal Block Diagram

Gate Driver
OUT Current
Recopy
5.0 V
CSNS
Low-Side
Gate Driver
and Protection
I
OCLS
OCLS
OUT
GLS DLS
33981
Analog Integrated Circuit Device Data
2 Freescale Semiconductor
Page 3

PIN CONNECTIONS

Package Transparent Top View
CBOOT
GLS
SR
DLS
CONF
OCLS
INLS
FS
INHS
TEMP
EN
PIN CONNECTIONS
CSNS
12
11
10
98765
GND
13
VPWR
14
4
OUTOUT
1
3
2
1615

Figure 3. Pin Connections

Table 1. PIN DEFINITIONS

Descriptions of the pins listed in the table below can be found in the Functional Description section located on page 12.
Pin
Number
1 CSNS Reports Output Current Monitoring
2 TEMP Reports Temperature Feedback 3EN
4 INHS Input Serial Input High Side 5FS
6 INLS Input Serial Input Low Side 7 CONF Input Configuration Input 8 OCLS Input Low-Side Overload
9 DLS Input Drain Low Side
10 GLS Output Low-Side Gate
11 SR Input Slew Rate Control 12 CBOOT Input Bootstrap Capacitor 13 GND Ground Ground 14 VPWR Input Positive Power Supply
15, 16 OUT Output Output
Pin Name
Pin
Function
Input Enable
Reports Fault Status
Formal Name Definition
(Active High)
(Active Low)
This pin is used to generate a ground-referenced voltage for the microcontroller (MCU) to monitor output current.
This pin is used by the MCU to monitor board temperature. This pin is used to place the device in a low-current sleep mode.
This input pin is used to control the output of the device. This pin monitors fault conditions and is active LOW.
This pin is used to control an external low-side N-channel MOSFET. This input manages MOSFET N-channel cross-conduction. This pin sets the V
MOSFET. This pin is the drain of the external low-side N-channel MOSFET. This output pin drives the gate of the external low-side N-channel
MOSFET. This pin controls the output slew rate. This pin provides the high-pulse current to drive the device. This is the ground pin of the device. This pin is the source input of operational power for the device. These pins provide a protected high-side power output to the load
connected to the device.
protection level of the external low-side
DS
33981
Analog Integrated Circuit Device Data Freescale Semiconductor 3
Page 4

ELECTRICAL CHARACTERISTICS

MAXIMUM RATINGS
ELECTRICAL CHARACTERISTICS
MAXIMUM RATINGS

Table 2. Maximum Ratings

All voltages are with respect to ground unless otherwise noted.
Rating Symbol Value Unit
ELECTRICAL RATINGS
Power Supply Voltage
Steady-State
Input/Output Pins Voltage
(1)
Output Voltage
Positive Negative
(2)
Continuous Output Current CSNS Input Clamp Current EN Input Clamp Current SR Voltage C
BOOT Voltage
OCLS Voltage Low-Side Gate Voltage Low-Side Drain Voltage ESD Voltage
(3)
Human Body Model (HBM) Charge Device Model (CDM)
Corner Pins (1, 12, 15, 16) All Other Pins (2-11, 13-14)
THERMAL RATINGS
Operating Temperature
Ambient
Junction Storage Temperature Thermal Resistance
(4)
Junction to Power Die Case
Junction to Ambient Peak Pin Reflow Temperature During Solder Mounting
(5)
Notes
1. Exceeding voltage limits on INHS, INLS, CONF, CSNS, FS
, TEMP, and EN pins may cause a malfunction or permanent damage to the
device.
2. Continuous high-side output rating as long as maximum junction temperature is not exceeded. Calculation of maximum output current using package thermal resistance is required.
3. ESD testing is performed in accordance with the Human Body Model (HBM) (C Model (CDM), Robotic (C
ZAP
= 4.0 pF).
4. Device mounted on a 2s2p test board per JEDEC JESD51-2.
5. pin soldering temperature limit is for 10 seconds maximum duration. Not designed for immersion soldering. Exceeding these limits may cause malfunction or permanent damage to the device.
V
PWR
INHS, INLS,
CONF, CSNS, FS
TEMP, EN
V
OUT
I
OUT
I
CL(CSNS)
I
CL(
EN)
V
SR
C
BOOT
V
OCLS
V
GLS
V
DLS
V
ESD
TA
TJ
T
STG
R
JC
θ
R
JA
θ
T
SOLDER
= 100 pF, R
ZAP
-16 to 41
- 0.3 to 7.0 V
,
41.0
-5.0
40.0 A
15.0 mA
2.5 mA
- 0.3 to 54.0 V
- 0.3 to 54.0 V
- 5.0 to 7.0 V
- 0.3 to 15.0 V
- 5.0 to 41.0 V
± 2000
± 750 ± 500
- 40 to 125
- 40 to 150
- 55 to 150 °C
1.0
20.0 245 °C
= 1500 ) and the Charge Device
ZAP
V
V
V
°C
°C/W
33981
Analog Integrated Circuit Device Data
4 Freescale Semiconductor
Page 5
STATIC ELECTRICAL CHARACTERISTICS
ELECTRICAL CHARACTERISTICS
STATIC ELECTRICAL CHARACTERISTICS

Table 3. Static Electrical Characteristics

Characteristics noted under conditions 6.0 V ≤ V
noted reflect the approximate parameter mean at TA = 25°C under nominal conditions unless otherwise noted.
Characteristic Symbol Min Typ Max Unit
POWER INPUT (VPWR)
Battery Supply Voltage Range
Fully Operational Extended
V
PWR
INHS = 1 and OUT Open INLS = 0
V
PWR
INHS = INLS = 0, EN = 5.0 V, OUT Connected to GND
Sleep State Supply Current (V
PWR
T
A
T
A
Undervoltage Shutdown Undervoltage Hysteresis
POWER OUTPUT (IOUT, VPWR)
Output Drain-to-Source ON Resistance
V
PWR
V
PWR
V
PWR
Output Drain-to-Source ON Resistance (I
V
PWR
V
PWR
V
PWR
Output Source-to-Drain ON Resistance
V
PWR
Output Overcurrent Detection Level
9.0 V < V
Current Sense Ratio
9.0 V <
Current Sense Ratio (C
9.0 V < Output Current
5.0 A 15 A, 20 A and 30 A
Current Sense Voltage Clamp
I
CSNS
Notes
6. OUT can be commanded fully on, PWM is available at room. Low Side Gate driver is available. Protections and Diagnosis are not
7. Source-Drain ON Resistance (Reverse Drain-to-Source ON Resistance) with negative polarity V
(6)
Supply Current
Supply Current
< 14 V, EN = 0 V, OUT Connected to GND)
= 25°C
= 125°C
(I
= 20 A, TA = 25°C)
OUT
= 6.0 V = 9.0 V = 13.0 V
= 20 A, TA = 150°C)
OUT
= 6.0 V = 9.0 V = 13.0 V
(I
= -20 A, TA = 25°C)
OUT
= - 12 V
< 16 V
PWR
V
< 16 V, CSNS < 4.5 V
PWR
) Accuracy
SR
V
< 16 V, CSNS < 4.5 V
PWR
= 15 mA
available. Min/max parameters are not guaranteed.
27 V, -40°C TA 125°C unless otherwise noted. Typical values
PWR
V
PWR
I
PWR(ON)
6.0
4.5
– –
27.0
27.0
10.0 12.0
I
PWR(SBY)
10.0 12.0
I
PWR(SLEEP)
– –
V
PWR(UV)
V
PWR(UVHYS)
R
DS(ON)25
2.0 4.0 4.5 V
0.05 0.15 0.3 V
– – –
R
DS(ON)150
– – –
(7)
R
SD(ON)
– –
– – –
– – –
5.0
50.0
6.0
5.0
4.0
10.2
8.5
6.8
––8.0
I
OCH
75 100 125
C
SR
1/20000
C
SR_ACC
V
CL(CSNS)
-20
-15
– –
20 15
4.5 6.0 7.0
.
PWR
V
mA
mA
µA
m
m
m
A
%
V
33981
Analog Integrated Circuit Device Data Freescale Semiconductor 5
Page 6
ELECTRICAL CHARACTERISTICS
STATIC ELECTRICAL CHARACTERISTICS
Table 3. Static Electrical Characteristics (continued)
Characteristics noted under conditions 6.0 V V
27 V, -40°C TA ≤ 125°C unless otherwise noted. Typical values
PWR
noted reflect the approximate parameter mean at TA = 25°C under nominal conditions unless otherwise noted.
Characteristic Symbol Min Typ Max Unit
POWER OUTPUT (VPWR) (continued)
Overtemperature Shutdown Overtemperature Shutdown Hysteresis
(8)
LOW SIDE GATE DRIVER (VPWR, VGLS, VOCLS)
Low-Side Gate Voltage
V
= 6.0 V
PWR
= 9.0 V
V
PWR
= 13 V
V
PWR
= 27 V
V
PWR
Low-Side Gate Sinked Current
V
GLS
= 2 V, V
PWR
= 13 V
Low-Side Gate Sourced Current
V
GLS
= 2 V, V
PWR
= 13 V
Low-Side Overload Detection Level versus Low-Side Drain Voltage
V
- V
OCLS
DLS
, (V
OCLS
4.0 ς)
CONTROL INTERFACE (CONF, INHS, INLS, EN, OCLS)
Input Logic High Voltage (CONF, INHS, INLS) Input Logic Low Voltage (CONF, INHS, INLS) Input Logic Voltage Hysteresis (CONF, INHS, INLS) Input Logic Active Pulldown Current (INHS, INLS) Enable Pull-down Resistor (EN Enable Voltage Threshold (EN Input Clamp Voltage (EN
I
< 2.5 mA
EN
Input Forward Voltage (EN Input Active Pullup Current (OCLS
)
)
)
)
) Input Active Pullup Current (CONF) FS
Tri-State Capacitance
FS
Low-State Output Voltage
I
= -1.6 mA
FS
(8)
Temperature Feedback
T
= 25°C for V
A
Temperature Feedback Derating
PWR
= 14 V
(8)
Notes
8. Parameter is guaranteed by process monitoring but is not production tested.
T
SD
T
SDHYS
V
GLS
I
GLSNEG
I
GLSPOS
V
DS_LS
V
IH
V
IL
V
INHYS
I
DWN
R
DWN
V
EN
V
CLEN
V
F(EN)
I
OCLS p
I
CONF
C
FS
V
FSL
V
TFEED
DT
FEED
160 175 190 °C
5.0 20 °C
5.0
8.0
12.0
12.0
5.4
8.4
12.4
12.4
6.0
9.0
13.0
13.0
100
100
-50 +50
3.3 V – 1.0 V
100 600 1200 mV
5.0 10 20 µA
100 200 400 k
2.5 V
7.0 14
-2.0–-0.3V 50 100 200 µA
5.0 10 20 µA 20 pF
–0.20.4
3.35 3.45 3.55
-8.5 -8.9 -9.3 mV/°C
V
mA
mA
mV
V
V
V
33981
Analog Integrated Circuit Device Data
6 Freescale Semiconductor
Page 7

DYNAMIC ELECTRICAL CHARACTERISTICS

STATIC ELECTRICAL CHARACTERISTICS
DYNAMIC ELECTRICAL CHARACTERISTICS

Table 4. Dynamic Electrical Characteristics

Characteristics noted under conditions 6.0 V ≤ V
noted reflect the approximate parameter mean at TA = 25°C under nominal conditions unless otherwise noted.
Characteristic Symbol Min Typ Max Unit
CONTROL INTERFACE AND POWER OUTPUT TIMING (CBOOT, VPWR)
Charge Blanking Time (CBOOT) Output Rising Slew Rate
V
= 13 V, from 10% to 90% of V
PWR
= 5.0
R
L
Output Falling Slew Rate
V
= 13 V, from 90% to 10% of V
PWR
= 5.0
R
L
Output Turn-ON Delay Time
V
= 13 V, SR Capacitor = 4.7 nF
PWR
Output Turn-OFF Delay Time
V
= 13 V, SR Capacitor = 4.7 nF
PWR
Input Switching Frequency Output PWM ratio @ 60kHz Time to Reset Fault Diagnosis
(over load on high side or external low side) Output Over Current Detection Time
Notes
9. The MC33981 can work down (~100Hz). The fault management reset can not be guaranteed with PWM frequency lower than 5kHz (INHS=0 during 200us typ)
10. Values for CBOOT=100nF. Refer to the paragraph entitled Sleep Mode on page 13. Parameter is guaranteed by design and not production tested.
11. Turn-ON delay time measured from rising edge of INHS that turns the output ON to V
12. Turn-OFF delay time measured from falling edge of INHS that turns the output OFF to V
13. The ratio is measured at V
(10)
SR Capacitor = 4.7 nF,
OUT,
SR Capacitor = 4.7 nF,
OUT,
(11)
(12)
(9)
(13)
= 50% V
out
without SR capacitor. The device is capable of 100% duty cycle.
PWR
27 V, -40°C TA 125°C unless otherwise noted. Typical values
PWR
t
SR
ON
R
10 25 50 µs
8.0 16 35
SR
F
8.0 16 35
t
DLYON
200 400 700
t
DLYOFF
500 1000 1500
f
PWM
R
PWM
t
RSTDIAG
20 60 kHz
5.0 95 %
100 200 400
t
OCH
1.0 10 20 µs
= 0.5 V with RL= 5.0 resistive load.
OUT
= V
OUT
-0.5 V with RL= 5.0 resistive load.
PWR
V/µs
V/µs
ns
ns
µs
33981
Analog Integrated Circuit Device Data Freescale Semiconductor 7
Page 8

TIMING DIAGRAMS

STATIC ELECTRICAL CHARACTERISTICS
INHS
5.0 V
0.0 V Vout
TIMING DIAGRAMS
V
PWR
90% Vout
EN
FS
- 0.5 V
0.5 V
Vout
10% Vout
t
After
ON
t
DLY(OFF)
SR
t
DLY(ON)
R

Figure 4. Time Delays Functional Diagrams

R
SR
PWM
F
50%V
PWR
5.0 V
CONF
INHS
INLS
OUT
GLS

Figure 5. Normal Mode, Cross-Conduction Management

33981
Analog Integrated Circuit Device Data
8 Freescale Semiconductor
Page 9
EN
FS
t
ON
After
STATIC ELECTRICAL CHARACTERISTICS
TIMING DIAGRAMS
CONF
INHS
INLS
OUT
GLS
High Side ON
High Side OFF

Figure 6. Normal Mode, Independent High Side a nd Low Side

0.0 V
33981
Analog Integrated Circuit Device Data Freescale Semiconductor 9
Page 10

ELECTRICAL PERFORMANCE CURVES

STATIC ELECTRICAL CHARACTERISTICS
ELECTRICAL PERFORMANCE CURVES
7.0
6.0
)
5.0
4.0
(m
3.0
DS(ON)
2.0
R
RdsON (mOh m)
1.0
0.0
-50 0 50 100 150 200
Temperature (°C)
Temperature (°C)
Figure 7. Typical R
vs. Temperature at V
DS(ON)
10.0
9.0
8.0
7.0
(µA)
6.0
5.0
4.0
3.0
PWR(SLEEP)
Ipwr(sleep)(µA)
I
2.0
1.0
0.0
4.5 6.0 9.0 12.0 12.5 13.0 14.0 17.0 21.0
V
Vpwr(V)
PWR
Figure 8. Typical Sleep State Supply Current vs. V
1600
1400
1200
1000
(V)
PWR
PWR
= 13 V
at 150°C
800
600
Vout Rise Time (ns)
400
200
0
0 2.0
4.0
6.0 8.0
10
SR Capacitor (nF)
Figure 9. V
33981
10 Freescale Semiconductor
Rise Time vs. SR Capacitor From 10% to 90% of V
OUT
at 25°C and V
OUT
Analog Integrated Circuit Device Data
PWR
= 13 V
Page 11
Vout Fall Time (ns)
1600
1400
1200
1000
800
600
400
200
0
0 2.0

ELECTRICAL PERFORMANCE CURVES

STATIC ELECTRICAL CHARACTERISTICS
ELECTRICAL PERFORMANCE CURVES
4.0 6.0
SR Capacitor (nF)
8.0
10
Figure 10. V
Fall Time vs. SR Capacitor From 10% to 90% of V
OUT
at 25°C and V
OUT
PWR
= 13 V
33981
Analog Integrated Circuit Device Data Freescale Semiconductor 11
Page 12

FUNCTIONAL DESCRIPTION

INTRODUCTION
FUNCTIONAL DESCRIPTION
INTRODUCTION
The 33981 is a high-frequency self-protected silicon
4.0 mΩ R electromechanical relays, fuses, and discrete devices in power management applications. The 33981 can be controlled by pulse-width modulation (PWM) with a frequency up to 60 kHz. It is designed for harsh environments, and it includes self-recovery features.
high-side switch used to replace
DS(ON)
FUNCTIONAL PIN DESCRIPTIONS
OUTPUT CURRENT MONITORING (CSNS)
This pin is used to output a current proportional to the high­side OUT current and is used externally to generate a ground-referenced voltage for the microcontroller (MCU) to monitor OUT current.
TEMPERATURE FEEDBACK (TEMP)
This pin reports an analog value proportional to the temperature of the GND flag (pin 13). It is used by the MCU to monitor board temperature.
ENABLE [ACTIVE HIGH] (EN)
This is an input used to place the device in a low current sleep mode. This pin has an active passive internal pulldown.
INPUT HIGH SIDE (INHS)
The input pin is used to directly control the OUT. This input has an active internal pulldown current source and requires CMOS logic levels.
FAULT STATUS (FS)
This pin is an open drain-configured output requiring an external pullup resistor to V When a device fault condition is detected, this pin is active LOW.
(5.0 V) for fault reporting.
DD
INPUT LOW SIDE (INLS)
This input pin is used to directly control an external low­side N-channel MOSFET and has an active internal pulldown current source and requires CMOS logic levels. It can be controlled independently of the INHS depending of CONF pin.
CONFIGURATION INPUT (CONF)
This input pin is used to manage the cross-conduction between the internal high-side N-channel MOSFET and the external low-side N-channel MOSFET. The pin has an active internal pullup current source. When CONF is at 0 V, the two
The 33981 is suitable for loads with high inrush current, as well as motors and all types of resistive and inductive loads. A dedicated parallel input is available for an external low-side control with protection features and cross-conduction management.
MOSFETs are controlled independently. When CONF is at
5.0 V, the two MOSFETs cannot be on at the same time.
V
DD
LOW-SIDE OVERLOAD (OCLS)
This pin sets the VDS protection level of the external low­side MOSFET. This pin has an active internal pullup current source. It must be connected to an external resistor.
DRAIN LOW SIDE (DLS)
This pin is the drain of the external low-side N-channel MOSFET. Its monitoring allows protection features: low side short protection and V
short protection.
PWR
LOW-SIDE GATE (GLS)
This pin is an output used to drive the gate of the external low-side N-channel MOSFET.
SLEW RATE CONTROL (SR)
A capacitor connected between this pin and ground is used to control the output slew rate.
BOOTSTRAP CAPACITOR (CBOOT)
A capacitor connected between this pin and OUT is used to switch the OUT in PWM mode.
GROUND (GND)
This pin is the ground for the logic and analog circuitry of the device.
POSITIVE POWER SUPPLY (VPWR)
This pin connects to the positive power supply and is the source input of operational power for the device. The V pin is a backside surface mount tab of the package.
PWR
OUTPUT (OUT)
Protected high-side power output to the load. Output pins must be connected in parallel for operation.
33981
Analog Integrated Circuit Device Data
12 Freescale Semiconductor
Page 13

FUNCTIONAL DEVICE OPERATION

OPERATIONAL MODES
FUNCTIONAL DEVICE OPERATION
OPERATIONAL MODES
The 33981 has 2 operating modes: Sleep and Normal
depending on EN input.
NORMAL MODE
The 33981 will go to the normal operating mode when the EN pin is logic [1]. The INHS and INLS commands will be
SLEEP MODE
Sleep mode is the state of the 33981 when the EN is
disabled t charge of the bootstrap capacitor.
after the EN transitions to logic [1] to enable the
ON
logic [0]. In this mode, OUT, the gate driver for the external MOSFET, and all unused internal circuitry are off to minimize current draw.

Table 5. Operating Modes

Condition CONF INHS INLS OUT GLS FS EN Comments
Sleep x x x x x H L
Normal L H H H H H H
Normal L L L L L H H
Normal L L H L H H H
Normal L H L H L H H
Normal H PWM H PWM PWM_bar H H
H = High level L = Low level x = Don’t care PWM_bar = Opposite of pulse-width modulation signal.
Device is in Sleep mode. The OUT and low-side gate are OFF. Normal mode. High side and low side are controlled
independently. The high side and the low side are both on. Normal mode. High side and low side are controlled
independently. The high side and the low side are both off. Normal mode. Half-bridge configuration. The high side is off
and the low side is on. Normal mode. Half-bridge configuration. The high side is on
and the low side is off. Normal mode. Cross-conduction management is activated.
Half-bridge configuration.
PROTECTION AND DIAGNOSTIC FEATURES
UNDERVOLTAGE
The 33981 incorporates undervoltage protection. In case
V
of
PWR<VPWR
supply rises to V reset below
, the OUT is switched OFF until the power
V
(UV)
PWR
PWR
(UV)
(UV)
.
+V
PWR
. The latched fault are
(UVHYS)
offending load is removed. FS disabled typically t ON after to enable the charge of the bootstrap capacitor.
Overtemperature faults force the TEMP pin to 0 V.
pin transition to logic [1] will be
OVERCURRENT FAULT ON HIGH SIDE
OVERTEMPERATURE FAULT
The 33981 incorporates over temperature detection and shutdown circuitry on OUT. Overtemperature detection also protects the low-side gate driver (GLS pin). Overtemperature detection occurs when OUT is in the ON or OFF state and GLS is at high or low level.
For OUT, an over temperature fault condition results in OUT turning OFF until the temperature falls below T cycle will continue indefinitely until the offending load is removed.
Figure 12, page 16 and Figure 18, page 20 show an
over temperature on OUT.
An over temperature fault on the low-side gate drive results in OUT turning OFF and the GLS going to 0 V until the temperature falls below T
. This cycle will continue until the
SD
Analog Integrated Circuit Device Data Freescale Semiconductor 13
SD
. This
The OUT pin has an overcurrent high-detection level
called I
for maximum device protection. If at any time the
OCH
current reaches this level, OUT will stay OFF and the CSNS pin will go to 0 V. The OUT pin is reset (and the fault is delatched) by a logic [0] at the INHS pin for at least t
RST(diag)
When INHS goes to 0 V, CSNS goes to 5.0 V.
Figure 16, page 19, the OUT pin is short-circuited to 0 V.
In
When the current reaches I
owing to internal logic circuit.
t
OCH
, OUT is turned OFF within
OCH
OVERLOAD FAULT ON LOW SIDE
This fault detection is active when INLS is logic [1]. Low­side overload protection does not measure the current directly but rather its effects on the low-side MOSFET. When
33981
.
Page 14
FUNCTIONAL DEVICE OPERATION
PROTECTION AND DIAGNOSTIC FEATURES
V
DLS
> V
, the GLS pin goes to 0 V and the OCLS
OCLS
internal current source is disconnected and OCLS goes to 0 V. The GLS pin and the OCLS pin are reset (and the fault is delatched) by a logic [0] at the INLS pin for at least t
RST(diag)
. Figure 13, page 17 and Figure 14, page 18 illustrate the
behavior in case of overload on Low Side Gate driver.
When connected to an external resistor, the OCLS pin with
its internal current source sets the V
level. By changing
OCLS
the external resistance, the protection level can be adjusted depending on low-side characteristics. A 33k resistor gives
level of 3.3 V typical.
a V
DS
This protection circuitry measures the voltage between the drain of the low side (DLS pin) and the 33981 ground (GND pin). For this reason it is key that the low-side source, the 33981 ground, and the external resistance ground connection are connected together in order to prevent false error detection due to ground shifts.
The maximum OCLS voltage being 4.0V, a resistor bridge on DLS must be used to detect a higher voltage across the low side.
CONFIGURATION
The CONF pin manages the cross-conduction between the internal MOSFET and the external low-side MOSFET. With the CONF pin at 0 V, the two MOSFETs can be independently controlled. A load can be placed between the high side and the low side.
With the CONF pin at 5.0 V, the two MOSFETs cannot be on at the same time. They are in half-bridge configuration as shown in the simplified application diagram on page
1. If
INHS and INLS are at 5.0 V at the same time, INHS has priority and OUT will be at V
. If INHS changes from 5.0 V
PWR
to 0 V with INLS at 5.0 V, GLS will go to high state as soon as the V
of the internal MOSFET is lower than 2.0 V
GS
typically. A half-bridge application could consist in sending PWM signal to the INHS pin and 5.0 V to the INLS pin with the CONF pin at 5.0 V.
Figure 20, page 22, illustrates the simplified application
diagram on page
1 with a DC motor and external low side.
The CONF and INLS pins are at 5.0 V. When INHS is at
5.0 V, current is flowing in the motor. When INHS goes to 0 V, the load current recirculates in the external low side.
BOOTSTRAP SUPPLY
Bootstrap supply provides current to charge the bootstrap capacitor through the V the application of power to the device to charge the bootstrap capacitor. A typical value for this capacitor is 100 nF. An internal charge pump allows continuous MOSFET drive. When the device is in the sleep mode, this bootstrap supply is off to minimize current consumption.
pin. A short time is required after
PWR
HIGH-SIDE GATE DRIVER
The high-side gate driver switches the bootstrap capacitor voltage to the gate of the MOSFET. The driver circuit has a low-impedance drive to ensure that the MOSFET remains OFF in the presence of fast falling dV/dt transients on the OUT pin.
This bootstrap capacitor connected between the power supply and the C
pin provides the high pulse current to
BOOT
drive the device. The voltage across this capacitor is limited to about 13 V typical.
An external capacitor connected between pins SR and GND is used to control the slew ra te at the OU T pin.
and Figure 10, page 11 give Vout rise and fall time
page 10
Figure 9,
versus different SR capacitors.
LOW-SIDE GATE DRIVER
The low-side control circuitry is PWM capable. It can drive a standard MOSFET with an R frequency up to 60 kHz. The V
as low as 10.0 m at a
DS(ON)
is internally clamped at
GS
12 V typically to protect the gate of the MOSFET. The GLS pin is protected against short by a local over temperature sensor.
THERMAL FEEDBACK
The 33981 has an analog feedback output (TEMP pin) that provides a value in inverse proportion to the temperature of the GND flag (pin 13). The controlling microcontroller can “read” the temperature proportional voltage with its analog­to- digital converter (ADC). This can be used to provide real­time monitoring of the PC board temperature to optimize the motor speed and to protect the whole electronic system. TEMP pin value is V coefficient of DT
TFEED with a negative temperature
.
FEED
REVERSE BATTERY
The 33981 survives the application of reverse battery voltage as low as -16 V. Under these conditions, the output’s gate is enhanced to decrease device power dissipation. No additional passive components are required. The 33981 survives these conditions until the maximum junction rating is reached.
In the case of reverse battery in a half-bridge application, a direct current passes through the external freewheeling diode and the internal high-side.
As Figure 11 line. The proposed solution is an external N-channel low-side with its gate tied to battery voltage through a resistor. A high-side in the V
shows, it is essential to protect this power
line could be another solution.
PWR
33981
Analog Integrated Circuit Device Data
14 Freescale Semiconductor
Page 15
PROTECTION AND DIAGNOSTIC FEATURES
FUNCTIONAL DEVICE OPERATION
V
DD
MCU
No current
V
PWR
GND
33981
OUT
If the DC motor module ground is disconnected from load ground, the device protects itself and safely turns OFF the output regardless of the output state at the time of disconnection. A 10k resistor needs to be added between the EN pin and the rest of the circuitry in order to ensure the device turns off in case of ground disconnect and to prevent exceeding this pin’s maximum ratings.
FAULT REPORTING
GROUND (GND) DISCONNECT PROTECTION
Diode
M
10.0 k
V
PWR

Figure 11. Reverse Battery Protection

Table 6. Functional Truth Table in Fault Mode

Conditions CONF INHS INLS OUT GLS FS EN TEMP CSNS OCLS Comments
Overtemperature
on OUT
Overtemperature
on GLS
Overcurrent
on OUT
Overload
on External Low-
Side MOSFET
H = High level L = Low level x = Don’t care
x x x L H L H L x x
x x x L L L H L x x
x H L L x L H x L x
L L H x L L H x x L
This 33981 indicates the faults below as they occur by driving the FS pin to logic [0]:
• Overtemperature fault
• Overcurrent fault on OUT
• Overload fault on the external low-side MOSFET
The FS pin will return to logic [1] when the over temperature fault condition is removed. The two other faults are latched.
The 33981 is currently in fault mode. The OUT is OFF. TEMP at 0 V indicates this fault. Once the fault is removed 33981 recovers its normal mode.
The 33981 is currently in fault mode. The OUT is OFF and GLS is at 0 V. TEMP at 0 V indicates this fault. Once the fault is removed 33981 recovers its normal mode.
The 33981 is currently in fault mode. The OUT is OFF. It is reset by a logic [0] at INHS for at least When INHS goes to 0 V, CSNS goes to
5.0 V. The 33981 is currently in fault mode.
GLS is at 0 V and OCLS internal current source is off. The external resistance connected between OCLS and GND pin will pull OCLS pin to 0 V. The fault is reset by a logic [0] at INLS for at least
t
RST(diag)
t
RST(diag)
.
.
33981
Analog Integrated Circuit Device Data Freescale Semiconductor 15
Page 16
FUNCTIONAL DEVICE OPERATION
PROTECTION AND DIAGNOSTIC FEATURES
EN
CONF
INHS
INLS
OUT
GLS
FS
0.0 V
0.0 V
5.0 V
5.0 V
5.0 V
5.0 V
0.0 V
TEMP
Temperature
OUT
0.0 V
TSD
Hysteresis
Thermal Shutdown
on OUT

Figure 12. Overtemperature on Output

High Side ON
TSD
Hysteresis
Thermal Shutdown
on OUT
High Side OFF
33981
Analog Integrated Circuit Device Data
16 Freescale Semiconductor
Page 17
PROTECTION AND DIAGNOSTIC FEATURES
FUNCTIONAL DEVICE OPERATION
EN
INLS
GLS
FS
OCLS
V
DS_LS
V
DS_LS = VOCLS
Overload on Low Side
0.0 V
Low Side OFF
0.0 V
t
RST(diag)
0.0 V
0.0 V
Case 1: Overload Removed
5.0 V
5.0 V
5.0 V

Figure 13. Overload on Low-Side Gate Drive, Case 1

33981
Analog Integrated Circuit Device Data Freescale Semiconductor 17
Page 18
FUNCTIONAL DEVICE OPERATION
PROTECTION AND DIAGNOSTIC FEATURES
EN
5.0 V
INLS
OCLS
V
DS_LS
GLS
FS
0.0 V
0.0 V
Low Side OFF
t
RST(diag)
0.0 V
0.0 V
V
DS_LS = VOCLS
Case 2: Low Side Still Overloaded
Overload on Low Side

Figure 14. Overload on Low-Side Gate Drive, Case 2

33981
Analog Integrated Circuit Device Data
18 Freescale Semiconductor
Page 19
EN
PROTECTION AND DIAGNOSTIC FEATURES
FUNCTIONAL DEVICE OPERATION
5.0 V
INHS
OUT
FS
CSNS
I
OUT
0.0 V
t
RST(diag)
0.0 V
0.0 V
VCL (CSNS)
0.0 V
I
OCH
Overcurrent on High Side

Figure 15. Overcurrent on Output

5.0 V
Fault Removed

Figure 16. High-Side Overcurrent

33981
Analog Integrated Circuit Device Data Freescale Semiconductor 19
Page 20
FUNCTIONAL DEVICE OPERATION
PROTECTION AND DIAGNOSTIC FEATURES
Recirculation in Low SideCurrent in Motor

Figure 17. Cross-Conduction with Low Side

Overtemperature
INHS
TEMP
OUT
I
OUT

Figure 18. Overtemperature on OUT

33981
Analog Integrated Circuit Device Data
20 Freescale Semiconductor
Page 21
PROTECTION AND DIAGNOSTIC FEATURES
FUNCTIONAL DEVICE OPERATION

Figure 19. Maximum Operating Frequency for SR Capacitor of 4.7 nF

33981
Analog Integrated Circuit Device Data Freescale Semiconductor 21
Page 22

TYPICAL APPLICATIONS

INTRODUCTION
TYPICAL APPLICATIONS
INTRODUCTION
Figure 20 shows a typical application for the 33981. A brush DC motor is connected to the output. A low-side gate driver is
used for the freewheeling phase. Typical values for external capacitors and resistors are given.
.
33981
VPWR
CBOOT
OUT
GND
V
DLS
GLS
PWR
330µF
100 nF
100 nF
M
V
PWR
V
DD
Voltage regulator
MCU
I/O I/O I/O
I/O A/D A/D
1.0 k
V
DD
33 k
SR
CONF
FS
INLS EN INHS TEMP CSNS OCLS
1.0 k
2.2 nF 10 k
10 k 10 k 10 k

Figure 20. 33981 Typical Application Diagram

EMC AND EMI RECOMMENDATIONS
INTRODUCTION
This section relates the EMC capability for 33981, High Frequency High-Current High-Side Switch. This device is a self-protected silicon switch used to replace electromechanical relays, fuses, and discrete circuits in power management applications.
This section presents the key features of the device and its targeted applications. The automotive standard to measure conducted and radiated emissions is provided. Concrete measurements on the 33981 and improvements to reduce electromagnetic emission are described.
DEVICE FEATURES
This 33981 is a 4.0 m self-protected, high-side switch digitally controlled from a microcontroller (MCU) with extended diagnostics, able to drive DC motors up to 60 kHz.
A bootstrap architecture has been used to provide fast transient gate voltage in order to reach 4.0 mΩ R maximum at room temperature. In parallel, a charge pump is implemented to offer continuous on-state capability. This dual current supply of the high-side MOSFET allows a duty cycle from 5% to 100%. An external capacitor connected between pins SR and GND is used to control the slew rate at
DS(ON)
the output and, therefore, reduce electromagnetic perturbations.
In standard configuration, the motor current recirculation is handled by an external freewheeling diode. To reduce global power dissipation, the freewheeling diode can be replaced by an external discrete MOSFET in low-side configuration . The IC integrates a gate driver that controls and protects this external MOSFET in the event of short circuit to battery. The product manages the cross conduction between the internal high side and the external low side when used in a half bridge configuration. The two MOSFETs can be controlled independently when the CONF pin is at 0 V. To eliminates fuses, the device is self-protected from severe short-circuits (100 A typical) with an innovative overcurrent strategy.
The 33981 has a current feedback for real-time monitoring of the load current through an MCU analog/digital converter to facilitate closed-loop operation for motor speed control.
The 33981 has an analog thermal feedback that can be used by the MCU to monitor PC board temperature to optimize the motor control and to protect the entire electronic system. Therefore, an over temperature shutdown feature protects the IC against high overload condition.
33981
Analog Integrated Circuit Device Data
22 Freescale Semiconductor
Page 23
EMC AND EMI RECOMMENDATIONS
pp y
m
TYPICAL APPLICATIONS
Figure 21 illustrates the typical application diagram.

Figure 21. Typical Application Diagram

APPLICATION
Engine cooling, air conditioning, and fuel pump are the targeted automotive applications for the 33981. Conventional solutions are designed with discrete components that are not optimized in terms of component board size, protection, and diagnostics. The 33981 is the right candidate to develop lighter and more compact units.
DC motor speed adjustment allows optimization of energy consumption by reducing supply voltage, hence the mean voltage, applied to the motor. The commonly used control technique is pulse wide modulation (PWM) where the average voltage is proportional to the duty cycle. Most applications require a PWM frequency of at least 20 kHz to avoid audible noise. Figure 22
illustrates typical waveforms when switching the 33981 at 20 kHz with a duty cycle of 80%. The output voltage (OUT) and current in the motor (I
MOTOR
waveforms are represented.
OUT
Imotor (10A/div)
MC33981 OFF
MC33981 ON

Figure 22. Current and Voltage waveforms

HOW TO MEASURE ELECTROMAGNETIC EMISSION ACCORDING TO THE CISPR25
One EMC standard in the automotive world (at system level) is the CISPR25, edited by the International Electrotechnical Commission. This standard describes the
measurement method to measure both conducted and radiated emission.
CONDUCTED EMISSION MEASUREMENT
Conducted emission is the emission produced by the device on the battery cable. The test bench is described by CISPR25 (see Figure 23,
Test Bench for Conducted
Emission, on page 23).
The Line Impedance Stabilization Network (LISN), also called Artificial Network (AN), in a given frequency range (150 kHz to 108 MHz) provides a specified load impedance for the measurement of disturbance voltages and isolates the equipment under test (EUT) from the supply in that frequency range.
Power Supply
BF Generator
Electrical to Optical
Converter
12V Power Supply
+
-
Contact to
Ground Plane
LISN
Load
Coaxial Cable
Spectrum Analyzer
200
+
m
200
0
Out
Non-Conductive
Material
High Side Driver Signal
Ground Plane in Copper
EUT

Figure 23. Test Bench for Conducted Emission

The EUT must operate under typical loading and other conditions just as it must in the vehicle so maximum emission
)
state occurs. These operating conditions must be clearly defined in the test plan to ensure that both supplier and customer are performing identical tests.
For the testing described in this application note, the out pin of the 33981 was connected to an inductive load (0.47 + 1.0 mH) switching at 20 kHz with a duty cycle of 80%. The output current was 17 A continuous.
The ground return of the EUT to the chassis must be as short as possible. The power supply is 13.5 V.
RADIATED EMISSION MEASUREMENT
The radiated emission measurement consists of measuring the electromagnetic radiation produced by the equipment under test. CISPR 25 gives the schematic test bench described in Figure 24,
Emission, on page 24.
To measure radiated emission over all frequency ranges, several antenna types must be used:
• 0.15 MHz to 30 MHz: 1.0 m vertical monopole in vertical polarization.
• 30 MHz to 200 MHz: a biconical antenna used in vertical and horizontal polarization.
• 200 MHz to 1,000 MHz: a log-periodic antenna used in vertical and horizontal polarization.
Test Bench for Radiated
Su l
Ground
33981
Analog Integrated Circuit Device Data Freescale Semiconductor 23
Page 24
TYPICAL APPLICATIONS
EMC AND EMI RECOMMENDATIONS
No SR capacitor is used. Therefore, the obtained switching times are the maximum values. A capacitor of 1000 mF is connected between VPWR and GND.
Key
1 EUT (grounded locally if
required in test plan) 2 Test harness – – 3 Load simulator (placement
and ground connection)
4 Power supply (location
optional) 5 Artificial Network (AN) 12 Measuring instrument 6 Ground plane (bonded to
shielded enclosure) 7 Low relative permittivity
support (
ερ ≤ 1.4)
8 Biconical antenna
10 High quality double-
shielded coaxial cable (50
)
11 Bulkhead connector
13 RF absorber material
14 Stimulation and monitoring
system

Figure 24. Test Bench for Radiated Emission

EMC RESULTS AND IMPROVEMENTS
The 33981 OUT is connected to an inductive load (0.47 + 1.0 mH) switching at 20 kHz with duty = 80%. The current in the load was 17 A continuous.
BOARD SETUP
The initial configuration of our 33981 board is represented in Figure 25.
Out
GND
33981
Figure 25.
33981 Initial Configuration
V
PWR
CONDUCTED MEASUREMENTS
TEST SETUP
To perform a conducted emission measurement in accordance with the CISPR 25 standard, the test bench in
Figure 26,
developed.
Conducted Emission Test Setup, on page 24 was
Power Supply LISN
Measurement Point for Conducted Emission
EUT
Non-Conductive Material
Load (1.0 mH + 0.47 )
Optical PWM Signal

Figure 26. Conducted Emission Test Setup

EFFECTS OF SOME PARAMETERS
The conducted emissions level rise with the duty cycle. When the duty increases the di/dt on the VPWR line is higher. The device has to deliver more current and provide more energy. Figure 27 on the V
PWR
level rises with the output frequency. This is due to the increasing number of commutations.
33981
24 Freescale Semiconductor
describes the effect of duty cycle increase
current waveform. The conducted emission
Analog Integrated Circuit Device Data
Page 25
EMC AND EMI RECOMMENDATIONS
t
TYPICAL APPLICATIONS
Duty Cycle
I(t) on V
BAT
Increase
di/dt

Figure 27. VPWR Current

HOW TO REDUCE ELECTROMAGNETIC EMISSION
By adjusting the slew rate of the device during turn ON and turn OFF with SR capacitor, the electromagnetic emissions can be reduced.
Conductive emission tests were performed (taking care of the board filtering and routing that have a big impact on EMC performances).
An optimized solution was found by adding the following external components to the initial board:
• PI filter on the V
• RC IN filter between V series with a 100 nF capacitor
• RC Out filter between OUT and GND: a 4.7 resistor in series with a 100 nF capacitor
• Capacitor C1 of 10 nF between V
• Capacitor C2 of 10 nF between OUT and GND
• Capacitor C3 of 10 nF between OUT and V
• Capacitor SR of 3.3 nF
: 2 x 3 mF and 3.5 uH
PWR
and GND: a 2.0 resistor in
PWR
PWR
and GND
PWR
di/dt
RC Out
Filter C2
RC In
Filter
C3
C1
SR

Figure 29. Enhanced Board

The chart in Figure 30
shows the spectrum of the enhanced board and the initial board. The improvement is appreciatively 15 dB to 20 dB in the all frequency range. The enhanced board is now in accordance with the Class 3 limits of the CISPR25 standard for conducted emission.
PI
Filter
C3 = 10 nF
PI filter
3.5 µH
BAT
V
3000 µF
RC In Filter
100 nF
2
OUT
33981
33891
SR
C1 = 10 nF
3.3 nF GND
RC Out Filter
C2 = 10 nF
100 nF
4.7 Free Wheel Diode

Figure 28. 33981 with Filter

The EMC enhanced board with adapted value filter is
represented in Figure 29, Enhanced Board, on page 25.
Inductive Load

Figure 30. Conducted Emission Spectrum for 33981

RADIATED MEASUREMENTS
This test was performed in order to evaluate the characteristic of the device relating to radiated emission. Measurements have been done in accordance with the
33981
Analog Integrated Circuit Device Data Freescale Semiconductor 25
Page 26
TYPICAL APPLICATIONS
POWER DISSIPATION
CISPR 25 standard as shown in Figure 31. The tested board was the EMC enhanced board.
1.5 m Length of Cable
Anechoic Chamber
LISN and
Inductive Load
EUT
1 m Vertical
Monopole
Antenna

Figure 31. Radiated Emission Test Set Up

The results of these measurements are represented in
Figure 32. The enhanced board is in accordance with the
Class 3 limits of the CISPR25 standard for radiated emission.
CISPR
Class 3
Limits
33981
Emission

Figure 32. Radiated Emission Spectrum for 33981

CONCLUSION
This document explains how to measure conducted and radiated emission in accordance with the automotive CISPR25 standard. Measurements were performed on the 33981 in real application conditions when driving an inductive load. An optimized filtering solution was put in place to have the tested system in accordance with the Class 3 limits. The same method can be used with other PC boards.
POWER DISSIPATION
INTRODUCTION
This section relates to the power dissipation capability for 33981, High Frequency High-Current High-Side Switch. This device is a self-protected silicon switch used to replace electromechanical relays, fuses, and discrete circuits in power management applications.
This section presents the key features of the device and its targeted applications. The theoretical calculations for power dissipation and die junction temperatures are determined in this document for inductive loads. A concrete example with DC motor driven by the 33981 is analyzed in section DC Motor 200 W.
DEVICE FEATURES
This 33981 is a 4.0 m self-protected, high-side switch digitally controlled from a microcontroller (MCU) with extended diagnostics, able to drive DC motors up to 60 kHz.
A bootstrap architecture has been used to provide fast transient gate voltage in order to reach 4.0 mΩ R maximum at room temperature. In parallel, a charge pump is implemented to offer continuous on-state capability. This dual current supply of the high-side MOSFET allows a duty cycle from 5% to 100%. An external capacitor connected
DS(ON)
between pins SR and GND is used to control the slew rate at the output and, therefore, reduce electromagnetic perturbations.
In standard configuration, the motor current recirculation is handled by an external freewheeling diode. To reduce global power dissipation, the freewheeling diode can be replaced by an external discrete MOSFET in low-side configuration . The IC integrates a gate driver that controls and protects this external MOSFET in the event of short circuit to battery. The product manages the cross conduction between the internal high side and the external low side when used in a half bridge configuration. The two MOSFETs can be controlled independently when the CONF pin is at 0 V. To eliminates fuses, the device is self-protected from severe short-circuits (100 A typical) with an innovative overcurrent strategy.
The 33981 has a current feedback for real-time monitoring of the load current through an MCU analog/digital converter to facilitate closed-loop operation for motor speed control.
The 33981 has an analog thermal feedback that can be used by the MCU to monitor PC board temperature to optimize the motor control and to protect the entire electronic system. Therefore, an over temperature shutdown feature protects the IC against high overload condition.
33981
Analog Integrated Circuit Device Data
26 Freescale Semiconductor
Page 27
TYPICAL APPLICATIONS
POWER DISSIPATION
Figure 33 illustrates the typical application diagram.

Figure 33. Typical Application Diagram

APPLICATION
Engine cooling, air conditioning, and fuel pump are the targeted automotive applications for the 33981. Conventional solutions are designed with discrete components that are not optimized in terms of component board size, protection, and diagnostics. The 33981 is the right candidate to develop lighter and more compact units.
The adjustment of the DC motor speed allows optimizing of energy consumption. It is realized by chopping the supply voltage, hence the mean voltage, applied to the motor. The commonly used control technique is pulse wide modulation (PWM) where the average voltage is proportional to the duty cycle. Most applications require a PWM frequency of at least 20 kHz to avoid audible noise. Figure 34 waveforms when switching the 33981 at 20 kHz with a duty cycle of 80%. The output voltage (OUT) and current in the motor (I
) waveforms are represented.
MOTOR
illustrates typical
POWER DISSIPATION
The 33981 power dissipation is the sum of two kinds of
losses:
• On-State losses when device is fully ON,
• Switching losses when the device switches ON and OFF.
The analysis that follows assumes an inductive load and
assumes that the current is constant in the load.
The case being considered in this paper is inductive load
and the hypothesis is that the current is constant in the load.
ON-STATE LOSSES
The mean on-state loss periods in the 33981 can be
calculated as follows:
Pon_state = a · R
DS(ON)
The critical parameter is the on resistance (R increases with temperature. The 33981 has a maximum R
at 25ºC of 4.0 m and its deviation with temperature
DS(ON)
is only 1.7 as shown in Figure 35.
7 6 5 4
(mOhm)
3
DSON
2
R
1 0
-50 0 50 100 150 200
Figure 35. R
2
· I
where ‘a’ is the duty cycle.
OUT
Temperature (°C)
vs. Temperature
DS(ON)
DS(ON)
) that
SWITCHING LOSSES
OUT
Imotor (10A/div)
MC339 81 OFF
MC33981 ON

Figure 34. Current and Voltage waveforms

Analog Integrated Circuit Device Data Freescale Semiconductor 27
The mean switching losses in the 33981 can be calculated as follows:
Pswitching = (tON . F
V
PWR
where tON/t
is the turn on/off time.
OFF
. I
REQ
OUT
. V
) / 2
PWR
. I
OUT
) / 2 + (t
OFF
. F
REQ
.
The switching time is a critical parameter. The 33981 provides adjustable slew rates through an external capacitor (SR) that slow down the rise and fall times to reduce the electromagnetic emissions. However, this adjustment will have an impact on power dissipation. Figure 36 positive (SR
) and negative (SRF) slew rate versus different
R
gives the
values of SR. This is illustrated in Figure 37.
33981
Page 28
TYPICAL APPLICATIONS
POWER DISSIPATION
120 100
80 60
SRr(V/µ s)
40 20
0
4.56 91427
Vbat
0 1
2.2
3.3
4.7
6.8
the freewheeling diode can be replaced by an external low­side discrete MOSFET.
The power dissipation during the recirculation phase is calculated as follows for the diode and the low-side MOSFET respectively:
Pdiode = (1-a) . V
. I
F
OUT
where ‘a’ is the duty cycle
. I
OUT
2
where R
Pmosfet_ls = (1-a) . R
DS(ON)_ls
is the on resistance of the low side.
DS(ON)_ls
APPLICATIONS EXAMPLES
90 80 70 60 50 40
SRf(V/µs)
30 20 10
0
4.5 6 9 14 27
Vbat
Figure 36. Positive and Negative Slew Rate
vs. SR Capacitor
0 1
2.2
3.3
4.7
6.8
EXCEL TOOL
An excel tool has been created with all the above formulas to calculate the dissipated power and the junction temperature knowing the application conditions. An example of the interface is given in Figure 38 concern the load, the high-side device, the recirculation, and the board. They are V
, DC current in the load (Imax for
PWR
100% of duty cycle), PWM frequency, 33981 R 150ºC, SR capacitor, low-side R temperature, and thermal impedance.
Load
Vpwr
Imax
INPUTS
Frequency
R
DSON
High Side
Device (HS)
@150°C
SR
Capacitor
Low Side Characteristics
Recirculation
R
DSON
@150°C
. The parameters to enter
at 150ºC, ambient
DS(ON)
12
V
20
A
20
KHz
6.8 mOhm
0
nF
20
mOhm
DS(ON)
at

Figure 37. OUT switching vs. SR Capacitor

Board
T ambiant
15 85
°C/W °C
Rthja
JUNCTION TEMPERATURE
The junction temperature of the 33981 can be calculated knowing the power dissipation and the thermal characteristics of the PC board with this formula:
= TA + (Pon_state + Pswitching). R
T
J
THJA
where TJ is the junction temperature, TA the ambient temperature, and R
the thermal impedance junction to
THJA
ambient.
RECIRCULATION PHASE
The calculations are done with the maximum R the 33981 and the low side. The current is also considered constant in the load. The model taken for the V is (0.4 + 0.01 . I
The listed conditions in Figure 38 are the ones chosen for the entire document.
In standard configuration, the motor current recirculation is
handled by an external freewheeling diode. With the 33981,
33981
28 Freescale Semiconductor

Figure 38. Excel Tool

) Volts.
OUT
Analog Integrated Circuit Device Data
for
DS(ON)
of the diode
F
Page 29
TYPICAL APPLICATIONS
POWER DISSIPATION
DC MOTOR 200 W
A concrete example is the 33981. A 200 W DC motor, a frequency of 20 kHz, and an ambient temperature of 85ºC are chosen. The 33981 is evaluated using the following board. The thermal impedance of the board is in the range of 15ºC/W.

Figure 39. 33981 Evaluation Board

POWER DISSIPATION
Figure 40 illustrates the power dissipation in the 33981.
The conditions are listed in Figure 38. Maximum power dissipation of 3.1 W is obtained with a duty of 95%.
3.5
3.0
2.5
2.0
1.5
1.0
MC33981 Power Dissipation (W)
0.5
0
0
10 20 30 40 50 60 70 80 90 100
MC33981 Power Dissipation
Pon_state P switching Ptotal
Duty Cycle (%)
Figure 40. Power Dissipation (Pon and Pswitching) vs.
Duty Cycle
INFLUENCE OF SR CAPACITOR
The SR capacitor value has an impact on these switching
losses. Figure 41
illustrates the percentage of the switching losses versus the total power dissipation for the same load conditions as Figure 38. The higher the SR capacitor value, the higher the switching losses. They can be more than 50% of the total power dissipation in the 33981 with a 4.7 nF capacitor and is a basic applications trade-off. A compromise should be found between the power dissipation and the electromagnetic capability (EMC) performance.
6
6
5
5
4
4
3
3
2
2
Power Dissipation (W)
Power Dissipation (W)
1
1
0
0
02.23.34.7
02.23.34.7
Pswitching
Pswitching Pon
Pon
Csr (nF)
Csr (nF)

Figure 41. Power Switching vs. SR Capacitor

RECIRCULATION PHASE
Figure 42 illustrates the power dissipation for the two
recirculation approaches, diode or low-side MOSFET. The power dissipation gain for the entire system when using the low side instead of the diode can reach up to 1.5 W with a duty cycle of 50%.
Total Board Power Dissipation
4.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
Power Dissipation (W)
0.5
0.0 0 10 20 30 40 50 60 70 80 90 100
Ratio PWM %
Power HS Power Diode Power Total Board with Diode Power LS Power Total Board with LS

Figure 42. Total Board Power Dissipation

JUNCTION TEMPERATURE
The junction temperature of the 33981 versus duty cycle for the condition listed in Figure 38, is given in Figure 43. The maximum obtained junction temperature is 132ºC with a duty
33981
Analog Integrated Circuit Device Data Freescale Semiconductor 29
Page 30
TYPICAL APPLICATIONS
POWER DISSIPATION
cycle of 95%. This value is far from the 150ºC maximum guaranteed junction.
140.00
120.00
100.00
80.00
60.00
40.00
Junction Tempera tur e (°C)
20.00
0.00 0 10 20 30 40 50 60 70 80 90 100
Duty cycle (%)

Figure 43. Junction Temperature vs. Duty Cycle

CONCLUSION
Knowing the application conditions, this document explained how to calculate power dissipation during on-state and switching phases and the junction temperature for the 33981 when controlling a DC motor. A concrete example with a 200 W DC motor was given in section DC Motor 200 W. The same principle can be used for other DC motor and other environmental conditions.
33981
Analog Integrated Circuit Device Data
30 Freescale Semiconductor
Page 31
SOLDERING INFORMATION

PACKAGING

PACKAGING
SOLDERING INFORMATION
The 33981 is not designed for immersion soldering. The maximum peak temperature during the soldering process should not exceed 245oC. Pin soldering limit is for 10 seconds maximum duration. Exceeding these limits may cause malfunction or permanent damage to the device.
PACKAGING DIMENSIONS
For the most current package revision, visit www.freescale.com and perform a keyword search using “98ARL10521D”.
PNA SUFFIX
16-PIN PQFN
PLASTIC PACKAGE
98ARL10521D
ISSUE C
33981
Analog Integrated Circuit Device Data Freescale Semiconductor 31
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PACKAGING
PACKAGING DIMENSIONS
PNA SUFFIX
16-PIN PQFN
PLASTIC PACKAGE
98ARL10521D
ISSUE C
33981
Analog Integrated Circuit Device Data
32 Freescale Semiconductor
Page 33

ADDITIONAL DOCUMENTATION

ADDITIONAL DOCUMENTATION
THERMAL ADDENDUM (REV 2.0)
THERMAL ADDENDUM (REV 2.0)
33981
INTRODUCTION
This thermal addendum is provided as a supplement to the 33981 technical datasheet. The addendum provides thermal performance information that may be critical in the design and development of system applications. All electrical, application, and packaging information is provided in the datasheet.
16-PIN
PQFN
PACKAGING AND THERMAL CONSIDERATIONS
This package is a dual die package. There are two heat sources in the package independently heating with P1 and P2. This results in two junction temperatures, TJ1 and TJ2, and a thermal resistance matrix with Rθ
For m, n = 1, Rθ
is the thermal resistance from Junction 1 to the reference
JA11
temperature while only heat source 1 is heating with P
For m = 1, n = 2, Rθ
is the thermal resistance from Junction 1 to the
JA12
reference temperature while heat source 2 is heating with P2. This applies to Rθ
and Rθ
J21
respectively.
J22,
T
J1
=
T
J2
R R
θJA11
θJA21
R
R
θJA12
θJA22
P
1
.
P
2
The stated values are solely for a thermal performance comparison of one package to another in a standardized environment. This methodology is not meant to and will not predict the performance of a package in an application-specific environment. Stated values were obtained by measurement and simulation according to the standards listed below.
JAmn
1
.
.
PNA SUFFIX
98ARL10521D
16-PIN PQFN
12 MM X 12 MM
Note For package dimensions, refer to
the 33981 device datasheet.
STANDARDS

Table 7. Thermal Performance Comparison

Thermal
Resistance
(1), (2)
Ρ
θJAmn
(2), (3)
Ρ
θJBmn
(1), (4)
Ρ
θJAmn
(5)
Ρ
θJCmn
Notes
1. Per JEDEC JESD51-2 at natural convection, still air condition.
2. 2s2p thermal test board per JEDEC JESD51-7and JESD51-5.
3. Per JEDEC JESD51-8, with the board temperature on the center trace near the power outputs.
4. Single layer thermal test board per JEDEC JESD51-3 and JESD51-5.
5. Thermal resistance between the die junction and the exposed pad, “infinite” heat sink attached to exposed pad.
1 = Power Chip, 2 = Logic Chip [°C/W]
m = 1,
n = 1
22 18 41
7.0 4.0 27 62 48 81
<1.0 0.0 1.0
m = 1, n = 2 m = 2, n = 1
m = 2,
n = 2
0.2 mm spacing between PCB pads
0.2 mm spacing between PCB pads
Note: Recommended via diameter is 0.5 mm. PTH (plated through hole) via must be plugged / filled with epoxy or solder mask in order to minimize void formation and to avoid any solder wicking into the via.
Figure 44. Surface mount for power PQFN
with exposed pads
33981
Analog Integrated Circuit Device Data Freescale Semiconductor 33
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ADDITIONAL DOCUMENTATION
THERMAL ADDENDUM (REV 2.0)
Transparent Top View
CBOOT
SR
GLS
CONF
OCLS
DLS
INLS
FS
INHS
EN
CSNS
TEMP
98765
11
10
12
GND
13
VPWR
14
33981 Pin Connections
16-Pin PQFN
0.90 mm Pitch
12.0 mm x 12.0 mm Body with exposed pads
4
1
3
2
A
1615
OUTOUT

Figure 45. Thermal Test Board

Device on Thermal Test Board
Material: Single layer printed circuit board
FR4, 1.6 mm thickness Cu traces, 0.07 mm thickness
Outline: 80 mm x 100 mm board area,
including edge connector for thermal testing
Area A: Cu heat-spreading areas on board
surface
Ambient Conditions: Natural convection, still air

Table 8. Thermal Resistance Performance

Thermal
Resistance
Ρ
θJAmn
R
JA
θ
Area A
(mm
300 47 37 73 600 43 34 70
is the thermal resistance between die junction and
1 = Power Chip, 2 = Logic Chip (°C/W)
2
066 51 84
m = 1,
)
n = 1
m = 1, n = 2 m = 2, n = 1
ambient air.
m = 2,
n = 2
This device is a dual die package. Index m indicates the die that is heated. Index n refers to the number of the die where the junction temperature is sensed.
33981
Analog Integrated Circuit Device Data
34 Freescale Semiconductor
Page 35
ADDITIONAL DOCUMENTATION
THERMAL ADDENDUM (REV 2.0)
90 80 70 60 50 40
R
x
θ
30 20 10
Thermal Resistance [ºC/W]
JA11
R
θ
JA22
R
=R
θ
JA12
θ
JA21
0
0 300 600
Heat spreading area A [mm²]
Figure 46. Device on Thermal Test Board R
100
10
1
Therm al Res is tance [ºC/W]
0.1
1.00E-03 1.00E -02 1.00E-01 1.00E+ 00 1.00E+ 01 1.00E+ 0 2 1.00E+03 1.00E +04
Time[s]
Figure 47. Transient Thermal Resistance R
1W Step response,Device on Thermal Test Board Area A = 600 (mm
x
θJA
θ
JA
R
θ
JA11
R
θ
JA22
R
=R
θ
JA12
θ
JA21
,
2
)
33981
Analog Integrated Circuit Device Data Freescale Semiconductor 35
Page 36

REVISION HISTORY

REVISION HISTORY
REVISION DATE DESCRIPTION OF CHANGES
3.0
4.0
5.0
6.0
1/2006
3/2006
7/2006
5/2007
• Implemented Revision History page
• Made content updates and changes
• Converted to Freescale format
• Added Thermal Addendum
• Made minor content changes to pages 6 and 7.
• Updated to Product Preview status
• Changed Part Number from PC33981PNA to MC33981BPNA (page 1)
• Changed Electrical Characteristics, Maximum Ratings, Table 2, Maximum Ratings, Electrical Ratings, OCLS Voltage, from “-5.0 to 5.0” to “-5.0 to 7.0” (page 4
• Changed Electrical Characteristics, Static Electrical Characteristics, Table 3, Static Electrical Characteristics, Low Side Gate Driver (VPWR, VGLS, VOCLS), Low-Side Overload Detection Level versus Low-Side Drain Voltage Minimum, from “-75” to “-50” and Maximum from “+75” to “+50” (page 6).
• Changed Electrical Characteristics, Dynamic Electrical Characteristics, Table 4, Dynamic Electrical Characteristics, Control Interface and Power Output Timing (CBOOT, VPWR), Input Switching Frequency, Minimum from “20” to “-” and Typical from “-” to “20” (page 7).
• Updated to Advanced status
• Changed CSNS Input Clamp Current in MAXIMUM RATINGS
• Changed Figure 11,
Reverse Battery Protection
• Removed unnecessary line in Figure 14, Overload on Low-Side Gate Drive, Case 2
• Corrected label in Figure 28, 33981 with Filter
).
33981
Analog Integrated Circuit Device Data
36 Freescale Semiconductor
Page 37
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MC33981 Rev. 6.0 5/2007
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