FreeMotion FDSS90030 Owner's Manual

CAUTION

Read all precautions and instruc­tions in this manual before using
this equipment. Save this manual
for future reference.

Model No. FDSS90030
Serial No.

Write the serial number in the
space above for future reference.

QUESTIONS?

As a manufacturer, we are com­mitted to providing complete
customer satisfaction. If you
have questions, or if there are
missing or damaged parts, we
will guarantee complete satis­faction through direct assis­tance from our factory.

TO AVOID DELAYS, PLEASE
CALL DIRECT TO OUR TOLL­FREE CUSTOMER HOT LINE.
The trained technicians on our
customer hot line will provide
immediate assistance, free of
charge.

CUSTOMER HOT LINE:

1-877-660-1666

Mon.–Fri., 6 a.m.–6 p.m. MST

USER’S MANUAL

Serial Number Decal

2

IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

USING THE GARAGE ORGANIZER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover

Note: APART IDENTIFICATION CHART, a PART LIST, and an EXPLODED DRAWING are attached in the cen­ter of this manual. Remove the PART IDENTIFICATION CHART, PART LIST, and EXPLODED DRAWING before
beginning assembly.

TABLE OF CONTENTS

3

1. Read all instructions in this manual before
using the garage organizer.

2. Use the garage organizer only as described
in this manual.

3. It is the responsibility of the owner to make
sure that all users of the garage organizer are
adequately informed of all precautions.

4. Do not use the garage organizer as a ladder
or a step stool.

5. Regularly inspect and tighten all parts of the

garage organizer. Replace any worn parts
immediately.

6. Do not allow children to play on the garage

organizer; do not allow them to move or ride
on the short or tall two-door locker or the
drawer cabinet.

7. When the short and tall two-door lockers
and the drawer cabinet are in the desired
positions, lock the front casters.

8. The work bench is designed to support a
maximum weight of 1,000 pounds. The short
and tall two-door lockers are designed to
support a maximum weight of 300 pounds;
each shelf is designed to support a maximum
weight of 50 pounds. The drawer cabinet is
designed to support a maximum weight of
300 pounds; each drawer is designed to sup­port a maximum weight of 65 pounds. Always
distribute weight as evenly as possible on
the table top, the cabinet tops, the shelves,
and the drawers.

9. Load the short and tall two-door lockers and
the drawer cabinet with the heaviest objects
at the bottom. Remove heavy objects from
the tops of the short and tall two-door lock­ers and the drawer cabinet before unloading
the bottoms.

10. The work bench is equipped with a Ground
Fault Circuit Interrupter (GFCI) on the back­splash. The GFCI must be tested before the
outlets on the backsplash are used (see
TESTING THE GFCI OUTLET on page 17).

WARNING: To reduce the risk of serious injury, read the following important precautions

before using the garage organizer.

IMPORTANT PRECAUTIONS

WARNING:

Read all instructions before using the garage organizer. ICON assumes no

responsibility for personal injury or property damage sustained by or through the use of this product.

4

Locking Caster

Tall Two­Door Locker

Lock

Short Two-Door Locker

Adjustable Foot

Work Bench

Power Cord

Drawer Cabinet

Cabinet Top

Standard Outlet

GFCI Outlet

BEFORE YOU BEGIN

Thank you for selecting the versatile FORGE garage
organizer. The FORGE garage organizer offers a
selection of features designed to organize and
enhance your workspace.

For your benefit, read this manual carefully before
using the garage organizer. If you have questions

after reading this manual, please call our Customer
Service Department toll-free at 1-877-660-1666,
Monday through Friday, 6 a.m. until 6 p.m. Mountain

Time (excluding holidays). To help us assist you,
please mention the product model number and serial
number when calling. The model number is
FDSS90030. The serial number can be found on a
decal attached to the work bench (see the front cover of
this manual for the location of the decal).

Before reading further, please examine the drawing
below and familiarize yourself with the parts that are
labeled.

5

Before beginning assembly, carefully read the
following information and instructions:

• Assembly requires two persons.

• Assembly is divided into four stages: (1) short
two-door locker assembly, (2) tall two-door locker
assembly, (3) drawer cabinet assembly, and
(4) work bench assembly.

• Place all parts in a cleared area and remove the
packing materials. Do not dispose of the packing
materials until assembly is completed. Do not

remove the table top from the box until
instructed to do so.

• For help identifying small parts, use the
PART IDENTIFICATION CHART in the center
of this manual. Note: Some small parts may

have been preattached for shipping. If a part is
not in the part bags, check to see if it has been
pre-attached.

• Tighten all parts as you assemble them, unless
instructed to do otherwise.

• As you assemble the garage organizer, make
sure all parts are oriented exactly as shown in
the drawings.

Assembly requires the included Allen wrenches
and the following tools (not included):

• One adjustable wrench

• One rubber mallet

• One Phillips screwdriver

Assembly will be more convenient if you have a
socket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches. Apair of
pliers is also recommended.

ASSEMBLY

1

Door
Stop

Do not put a bolt

in this hole

Do not put a bolt

in this hole

50

50

57

57

22

21

20

19

50

50

1.

Have a second person hold a Cabinet Base (1) in
the position shown, with the door stop at the top.

Insert a Right-Tab Insert (22) into the indicated
corner of the Cabinet Base. Attach a Locking
Caster (19) and the Right-Tab Insert to the
Cabinet Base with three 5/16” x 2 1/4” Button
Head Bolts (57) and three 5/16” Nylon Locknuts
(50).

Attach a Left-Tab Insert (21) and a Non-Locking
Caster (20) to the indicated corner of the Cabinet
Base (1) in the same manner.

Repeat this step on the left side of the Cabinet
Base (1).

Short Two-Door Locker

DO NOT ATTEMPT TO ASSEMBLE THE
GARAGE ORGANIZER WITHOUT CAREFULLY
READING EACH ASSEMBL Y STEP.

For easy part identification, remove the PART
IDENTIFICATION CHART from the center of
this manual and lay it on the floor.

1

Before beginning, read the important
assembly information at the top of this
page and at the right.

6

3. Set the Cabinet Base (1) in the position shown.
Insert a Shelf Bracket (31) into the indicated slot

in one of the Short Rear Posts (3) (see the inset
drawing). Secure the Shelf Bracket at the desired
height with a 1/4” x 1 1/2” Cap Screw (56). Insert
a Shelf Bracket into each of the three remaining
Posts (3, 4, and 5). Secure each Shelf Bracket
with a 1/4” x 1 1/2” Cap Screw. Make sure all

four Shelf Brackets are at the same height.

2. Identify a Short Front Right Post (5) and a Short
Front Left Post (4); each of these Posts has a lip
on one side and is labeled with a sticker.

Attach the Short Front Right Post (5) to the
Cabinet Base (1) with a 5/16” x 2 1/4” Button
Head Bolt (57). Attach the Short Front Left Post
(4) and two Short Rear Posts (3) to the Cabinet
Base in the same manner.

1

57

5

3

3

3

3

5

4

1

31

Slot

56

4

Lip

Lip

3

2

31

3

Sticker

7

4. Set a Shelf (17) on the four Shelf Brackets (31).
Slide a Short Side Panel (13) into the indicated

slots in the Short Front Left Post (4) and the left
Short Rear Post (3). Make sure the Short Side
Panel is in the indicated slot in the Cabinet Base
(1). Insert another Short Side Panel and a Short
Rear Panel (14) in the same manner.

4

5. Attach a Handle (18) to the Short Left Cabinet
Door (9) with two 1/4” x 5/8” Button Head Screws
(63), two 1/4” Washers (62), and two Handle
Trims (25) as shown. Attach a Handle to the Short
Right Cabinet Door (10) in the same manner.

Insert the Short Left Cabinet Door (9) into the left
hinge rod hole in the Cabinet Base (1). Insert the
Short Right Cabinet Door (10) into the right hinge
rod hole in the Cabinet Base. Have a second per­son hold both Cabinet Doors in place.

5

13

4

1

3

13

31

Slot

Slot

Slot

17

10

Hinge

Rod

Hole

Hinge

Rod

Hole

9

18

1

25

62

62

63

63

25

14

8

6. Attach a Cabinet Top (2) to the four Posts (3, 4,
and 5) with four 5/16” x 2 1/4” Button Head Bolts
(57) and four Spacer Inserts (26).

7. Have a second person hold a Cabinet Base (1) in
the position shown, with the door stop at the top.

Insert a Right-Tab Insert (22) into the indicated
corner of the Cabinet Base. Attach a Locking
Caster (19) and the Right-Tab Insert to the
Cabinet Base with three 5/16” x 2 1/4” Button
Head Bolts (57) and three 5/16” Nylon Locknuts
(50).

Attach a Left-Tab Insert (21) and a Non-Locking
Caster (20) to the indicated corner of the Cabinet
Base (1) in the same manner.

Repeat this step on the left side of the Cabinet
Base (1).

6

Tall Two-Door Locker

2

57

57

26

26

26

3

3

4

5

26

57

57

1

50

50

57

57

22

21

20

19

50

50

7

Door
Stop

Do not put a bolt

in this hole

Do not put a bolt

in this hole