FreeMotion F4000 Owner's Manual

Page 1
Model No. F400.0 Serial No.
Write the serial number in the space above for reference.
Serial
Number
Decal
QUESTIONS?
If you have questions, or if parts are damaged or missing, please see HOW TO CONTACT CUSTOMER CARE on the back cover of this manual.
OWNERʼS MANUAL
CAUTION
Read all precautions and instruc­tions in this manual before using this equipment. Keep this manual for future reference.
www.freemotionfitness.com
Page 2
TABLE OF CONTENTS
WARNING DECAL PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
PART IDENTIFICATION CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
SSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
A
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
MAINTENANCE AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
HOW TO CONTACT CUSTOMER CARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
WARNING DECAL PLACEMENT
This drawing shows the location(s) of the warning decal(s). If a decal
is missing or illegible, see the back cover of this manual and request a free replacement decal. Apply the decal in the location shown. Note: The
decal(s) may not be shown at actual size.
FREEMOTION is a registered trademark of ICON IP, Inc.
2
Page 3
IMPORTANT PRECAUTIONS
WARNING: T
instructions in this manual and all warnings on your exercise rack before using your exercise rack. FreeMotion Fitness assumes no responsibility for personal injury or property damage sustained by or through the use of this product.
1. Before beginning any exercise program, consult your physician. This is especially important for persons over age 35 or per­sons with pre-existing health problems.
2. Use the exercise rack only as described in this manual.
3. Use the exercise rack only on a level sur­face. Cover the floor beneath the exercise rack to protect the floor.
4. It is the responsibility of the owner to ensure that there is enough space around the exer­cise rack for the intended exercise. Do not crowd the exercise rack.
5. Using the four 14 mm anchor holes to pro­vide maximum stability, the exercise rack must be anchored to the floor where required or whenever possible.
6. Make sure that all parts are properly tight­ened before each use of the exercise rack.
7. It is the responsibility of the owner to ensure that all users of the exercise rack are ade­quately informed of all precautions, have
o reduce the risk of serious injury, read all important precautions and
read and understood all warning and caution decals, and are informed of how to use the exercise rack properly.
8. All users of the exercise rack should be instructed to report any injury or exercise rack irregularity to facility staff immediately.
9. The exercise rack, bench, and stands are designed to support a maximum user weight of 400 lbs. (181 kg), a maximum of 495 lbs. (225 kg) of weight, including a barbell (not included), or a maximum total weight of 895 lbs. (406 kg), including the user weight. The dip bar, pull-up bar, grip bar, and freestyle bar are designed to support a maximum user weight of 400 lbs. (181 kg).
10. Keep children under age 12 and pets away from the exercise rack at all times.
11. Always wear athletic shoes for foot protec­tion while using the exercise rack.
12. Over exercising may result in serious injury or death. If you feel faint or if you experience pain while exercising, stop immediately and cool down.
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BEFORE YOU BEGIN
hank you for selecting the FREEMOTION EPIC™
T exercise rack. The exercise rack is designed to help you develop the major muscle groups of your body. Whether your goal is to tone your body or build dra-
atic muscle size and strength, the exercise rack will
m help you to achieve the specific results you want.
For your benefit, read this manual carefully before you use the exercise rack. If you have questions
Grip Bar
Pull-up Bar
fter reading this manual, please see the back cover
a of this manual. To help us assist you, note the product model number and serial number before contacting us. The model number and the location of the serial
umber decal are shown on the front cover of this
n manual.
Before reading further, please familiarize yourself with the parts that are labeled in the drawing below.
ASSEMBLED DIMENSIONS: Height: 9 ft. 4 in. (284 cm) Width: 6 ft. 2 in. (175 cm) Depth: 8 ft. 4 in. (148 cm)
Freestyle Bar
Storage Bar
Right Side
Barbell
Dip Bar
Weight Rest
Anchor Hole
Resistance Band Rod
Bench
Note: The terms “right side” and “left side” are determined relative to a person sitting on the seat; they do not correspond to right and left in the drawings in the manual.
Storage Post
Barbell Rest
Spotter
Left Side
Anchor Hole
Anchor Hole
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Page 5
PART IDENTIFICATION CHART
1/2" x 3" Socket Bolt (70)–4
1/2" Locknut (84)–8
M8 x 25mm Socket
Screw (72)–5
M8 x 80mm Socket Screw (73)–1
3/8" x 3" Socket Screw (67)–4
1/2" x 3 1/2" Socket Screw (68)–4
1/2" x 4 1/4" Socket Bolt (69)–4
1/2" x 2 1/2" Socket Screw (66)–14
M10 Locknut
(85)–4
M10 x 70mm Flat Head Bolt (74)–4
Refer to the drawings below to identify small parts used in assembly. The number in parentheses by each draw­ing is the key number of the part, from the PART LIST near the end of this manual. The number following the
arentheses is the quantity needed for assembly. IMPORTANT: If you cannot find a part in the hardware kit,
p
check to see if it has been preassembled.
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ASSEMBLY
To make assembly easier, carefully read the following information and instructions:
Assembly requires two to four persons.
• Because of its weight and size, the exercise rack should be assembled in the location where it will be used. Make sure that there is enough clear­ance to walk around the exercise rack as you assemble it.
• Place all parts in a cleared area and remove the packing materials. Do not dispose of the packing materials until assembly is completed.
1. Identify the Right Frame (1), which has a Grip Bar (19) attached to the top.
Tip: See step 2. The Left Frame (2) has a Freestyle Bar (20) attached to the top.
Orient the Right Frame (1) and the Bench Crossbar (6) as shown. Have another person
hold the Right Frame in the position shown until you complete this step.
• Assembly requires the following tools (not included):
n adjustable wrench
a
a metric hex key
a standard hex key
Assembly may be more convenient if you have a socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches. To avoid
damaging parts, do not use power tools.
1
19
Attach the Bench Crossbar (6) to the Right Frame (1) with two 1/2" x 3" Socket Bolts (70) and two 1/2" Locknuts (84).
1
70
84
6
84
6
Page 7
2. Orient the Left Frame (2) as shown.
Attach the Bench Crossbar (6) to the Left Frame (2) with two 1/2" x 3" Socket Bolts (70) and two 1/2" Locknuts (84). Have another per-
son hold the Left Frame in the position shown until you complete this step.
2
20
6
84
3. Identify the Rear Crossbar (5).
Tip: See step 4. Compare the Rear Crossbar (5) with the Center Crossbar (4) to identify the Rear Crossbar.
Attach the Rear Crossbar (5) to the Right and Left Frames (1, 2) with four 3/8" x 3" Socket Screws (67).
84
2
70
3
67
1
5
2
67
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4. Orient the Center Crossbar (4) as shown.
Attach the Center Crossbar (4) to the Right and Left Frames (1, 2) with two 1/2" x 3 1/2" Socket Screws (68), two 1/2" x 4 1/4" Socket Bolts (69), and two 1/2" Locknuts (84).
4
68
9
6
84
1
4
5. Orient the Front Crossbar (3) as shown.
Attach the Front Crossbar (3) to the Right and Left Frames (1, 2) with two 1/2" x 3 1/2" Socket Screws (68), two 1/2" x 4 1/4" Socket Bolts (69), and two 1/2" Locknuts (84).
84
5
68
2
68
69
69
84
3
1
84
2
68
69
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6. Identify the Short Dual Weight Bars (38), the ong Dual Weight Bars (39), the Short Weight
L Bars (40), the Medium Weight Bars (41), and the Long Weight Bars (not shown).
Tip: See the drawing in assembly step 7 to identify the Long Weight Bars (42).
Attach a Short Weight Bar (40) to the Left Frame (2) in the location shown with a 1/2" x 2 1/2" Socket Screw (66).
6
40
38
40
Attach the other Short Weight Bar (40), the Short Dual Weight Bars (38), the Long Dual Weight Bars (39), and the Medium Weight Bars (41) in the same way.
WARNING: Each Short Dual
Weight Bar (38) can hold up to 200 lbs. (91 kg). Each Long Dual Weight Bar (39) can hold up to 350 lbs. (159 kg). Each Short Weight Bar (40) can hold up to 80 lbs. (36 kg). Each Medium Weight Bar (41) can hold up to 270 lbs. (122 kg). Do not place a total of more than 495 lbs. (225 kg), including a barbell (not included), on the barbell rests, the weight rests, and the Weight Bars.
7. Attach two Long Weight Bars (42) to the Right
Weight Rest (23) with two 1/2" x 2 1/2" Socket Screws (66).
Repeat this step for the Left Weight Rest (not shown).
39
41
41
7
42
23
66
2
38
39
41
41
66
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8. Identify the Right and Left Spotter Steps (17,
18) and orient them as shown.
ttach the Left Spotter Step (18) to the Bench
A Frame (7) with two M10 x 70mm Flat Head
olts (74) and two M10 Locknuts (85).
B
8
17
74
18
Attach the Right Spotter Step (17) in the same way.
9. Attach the Backrest (11) to the Backrest Frame
(9) with an M8 x 25mm Socket Screw (72) and an M8 x 80mm Socket Screw (73).
To adjust the angle of the Backrest (11), hold the Backrest with one hand and pull the indi­cated Adjustment Knob (97) with your other hand. Pivot the Backrest to the desired angle, and reengage the Adjustment Knob into the Backrest Adjustment Bracket (15).
WARNING: Always hold the
Backrest (11) before pulling the Adjustment Knob (97); the Backrest can fall with great force.
7
85
9
11
72
9
97
15
73
10. Attach the Seat (10) to the Seat Frame (8) with
four M8 x 25mm Socket Screws (72).
To adjust the angle of the Seat (10), hold the Seat with one hand and pull the indicated Adjustment Knob (97) with your other hand. Pivot the Seat to the desired angle, and reen­gage the Adjustment Knob into the Seat Adjustment Bracket (16).
11. Make sure that all parts of the exercise rack are properly tightened. The use of all remaining parts will
be explained in ADJUSTMENT, beginning on page 11.
10
10
8
16
97
72
10
Page 11
ADJUSTMENT
his section explains how to adjust the exercise rack. Make sure that all parts are properly tightened each time
T the exercise rack is used. Replace any worn parts immediately.
HOW TO ATTACH THE BENCH
See the upper drawing. To use the bench with the
exercise rack, set the Right and Left Spotter Steps (17, 18) on the Bench Crossbar (6). Make sure
that the pins on the underside of the Spotter Steps are inserted securely into the indicated holes in the Bench Crossbar.
HOW TO ADJUST THE BACKREST
See the upper drawing. To adjust the angle of the
Backrest (11), hold the Backrest with one hand and pull the indicated Adjustment Knob (97) with your other hand. Pivot the Backrest to the desired angle, and reengage the Adjustment Knob into the Backrest Adjustment Bracket (15).
HOW TO ADJUST THE SEAT
See the lower drawing. To adjust the angle of the
Seat (10), hold the Seat with one hand and pull the indicated Adjustment Knob (97) with your other hand. Pivot the Seat to the desired angle, and reen­gage the Adjustment Knob into the Seat Adjustment Bracket (16).
6
17
18
11
97
15
10
16
97
HOW TO ATTACH THE SPOTTERS
Orient a Spotter (26) as shown.
At the desired height, insert the Spotter (26) into the slots in the Short and Long Adjustment Brackets (27, 86) on the Left Frame (2).
Press the Spotter Lock (29) on the upper side of the Spotter (26) downward against the Short Adjustment Bracket (27).
Attach the other Spotter (26) to the other side of the exercise rack in the same way.
WARNING: Always set both
Spotters (26) at the same height.
26
86
26
29
27
2
11
Page 12
HOW TO ATTACH THE RESTS AND THE DIP BAR
ee the upper drawing. Orient the Left Barbell
S
Rest (22) as shown.
At the desired height, insert the Left Barbell Rest (22) into the slots in the Long Adjustment Bracket (86) on the Left Frame (2).
Attach the Right Barbell Rest (21) to the Right Frame (1) in the same way.
See the lower drawing. Attach the Right and Left
Weight Rests (23, 24) and the Dip Bar (28) to the Right and Left Frames (1, 2) in the same way.
WARNING: Always set both
Barbell Rests (21, 22) and both Weight Rests (23, 24) at the same height.
The Barbell Rests (21, 22), the Weight Rests (23, 24), and the weight bars are designed to support a maximum weight of 495 lbs. (225 kg), including a barbell (not included). Always place the same amount of weight on both sides of your barbell.
The Dip Bar (28) is designed to support a maximum user weight of 400 lbs. (181 kg).
23
21
1
86
22
2
1
28
2
24
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HOW TO ATTACH THE STANDS
To use the Short Stand (13) or the Tall Stand (not shown) with the exercise rack, set the Stand on the Bench Crossbar (6). Make sure that the pins on
the underside of the Stand are inserted securely into the holes in the Bench Crossbar.
13
6
HOW TO ATTACH RESISTANCE BANDS
To use resistance bands (not included) with a bar­bell (not included), attach the resistance bands to the Loop Brackets (45) on the Rods (43).
45
43
13
Page 14
HOW TO ADJUST THE FREESTYLE FRAMES
To adjust the Left Freestyle Frame (30), pull the left
reestyle Knob (37), slide the Left Freestyle Frame
F to the desired position, and then release the
reestyle Knob.
F
Adjust the Right Freestyle Frame (87) in the same way.
WARNING: The pull-up bar, the
grip bar, and the freestyle bar are designed to support a maximum user weight of 400 lbs. (181 kg).
30
37
87
37
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MAINTENANCE AND TROUBLESHOOTING
or optimal performance of the exercise rack and to reduce the chances of injury to users, you must perform
F preventive maintenance on a regular basis. Instruct all personnel to perform the procedures described in this section. Personnel must also record and report any accident. To maintain the exercise rackʼs warranty, use only FREEMOTION parts for repair or replacement. If there are any questions or concerns, see HOW TO CONTACT
USTOMER CARE on the back cover of this manual.
C
DAILY MAINTENANCE
Upholstery and Frame—General Cleaning
1. Clean the exercise rack using a soft cloth damp-
ened with a light solution of mild soap and warm water. If necessary, use a soft bristle brush with the cleaning solution.
2. Rinse the area thoroughly using a soft cloth damp-
ened with clean water. Dry thoroughly.
Upholstery—Difficult Stains
1. Spray the stain with a non-abrasive household
cleaner such as FORMULA 409 GREEN®, or a similar product. Rub the stained area gently and let the cleaning solution sit for a few minutes.
2. Rinse the area thoroughly using a soft cloth damp-
ened with clean water. Dry thoroughly.
3. Repeat these steps, if necessary, using a soft-bris-
tle brush.
Optional Method for Difficult Stains
1. Rub the stained area gently using a soft cloth
dampened with rubbing alcohol.
2. Rinse the area thoroughly using a soft cloth damp-
ened with clean water. Dry thoroughly.
CAUTION: When using any cleaning product, try it first in an unnoticeable place to ensure that there is no damage to the material. Follow the directions and the safety precautions of the manufacturer of each clean­ing product used. FreeMotion Fitness and its vendors cannot be held liable for damage or injuries resulting from the use or misuse of cleaning products. IMPOR-
TANT: Do not use abrasive cleaners, which may scratch the exercise rack. Strong cleaners and abrasives will damage decals; use caution around decals. Do not use solvents such as lacquer thin­ner, kerosene, gasoline, or similar liquids.
®
cleaner, SIMPLE
WEEKLY MAINTENANCE
Hardware
Check all nuts and bolts, and tighten them if necessary.
IMPORTANT: All FREEMOTION cushions have dense plywood supports with tee-nuts that are used to bolt the cushions to the exercise rack. Because the tee-nuts are held by the plywood, they will not withstand the torque that standard nuts and bolts will. When tightening the bolts securing a cushion, turn them only until they are snug and the cushion does not move or feel loose. Overtightening may strip the tee-nuts from the ply­wood and make it impossible to remove the cushion in the future.
Wheels
The wheels should roll easily. Tighten or replace the wheels if necessary.
Adjustment Knob
If an adjustment knob sticks, it will need to be relubri­cated. Unscrew the knob and apply a light coating of lithium grease. Reassemble the knob as shown in the drawing below. If the adjustment knob still does not function properly, the spring may need to be replaced. To order a new spring, see HOW TO CONTACT CUS­TOMER CARE on the back cover of this manual.
Adjustment Knob
Pin
Spring
Frame
Knob
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PART LIST—Model No. F400.0 R0210A
Key No. Qty. Description Key No. Qty. Description
11Right Frame 21Left Frame 31Front Crossbar 4 51Rear Crossbar 61Bench Crossbar 71Bench Frame 81Seat Frame
91Backrest Frame 10 1 Seat 11 1 Backrest 12 1 Tall Stand 13 1 Short Stand 14 1 Pull-up Bar 15 1 Backrest Adjustment Bracket 16 1 Seat Adjustment Bracket 17 1 Right Spotter Step 18 1 Left Spotter Step 19 1 Grip Bar 20 1 Freestyle Bar 21 1 Right Barbell Rest 22 1 Left Barbell Rest 23 1 Right Weight Rest 24 1 Left Weight Rest 25 1 Bumper Pad 26 2 Spotter 27 2 Short Adjustment Bracket 28 1 Dip Bar 29 4 Spotter Lock 30 1 Left Freestyle Frame 31 2 Freestyle Bracket 32 2 Freestyle Handle 33 4 Freestyle Bushing 34 2 Lock Ring 35 2 Upper Lock Pin 36 2 Freestyle Spring 37 2 Freestyle Knob 38 2 Short Dual Weight Bar 39 2 Long Dual Weight Bar 40 2 Short Weight Bar 41 4 Medium Weight Bar 42 4 Long Weight Bar 43 2 Rod 44 4 Inner Snap Ring 45 2 Loop Bracket 46 2 Loop Bushing 47 2 Front Strike Plate 48 2 Rear Strike Plate 49 2 Front Wear Pad 50 2 Rear Wear Pad
1 Center Crossbar
51 5 Small Wear Pad 52 4 Spotter Strike Plate 53 2 Bench Wear Pad
4 1 Bumper
5 55 2 Bearing 56 1 Axle 57 2 Snap Ring 58 2 Small Strike Plate 59 2 Roller 60 2 Retention Collar 61 2 Handgrip 62 62 1/4" x 3/4" Flat Head Socket Screw 63 26 3/8" x 3 1/2" Flat Head Screw 64 10 1/4" x 1/2" Flat Head Socket Screw 65 2 M6 x 15mm Screw 66 14 1/2" x 2 1/2" Socket Screw 67 4 3/8" x 3" Socket Screw 68 4 1/2" x 3 1/2" Socket Screw 69 4 1/2" x 4 1/4" Socket Bolt 70 4 1/2" x 3" Socket Bolt 71 6 3/8" x 3/4" Socket Screw 72 5 M8 x 25mm Socket Screw 73 1 M8 x 80mm Socket Screw 74 4 M10 x 70mm Flat Head Bolt 75 8 3/8" x 4" Socket Bolt 76 2 M10 x 110mm Bolt 77 2 M10 x 80mm Bolt 78 1 M6 x 25mm Screw 79 2 Washer 80 2 M10 x 16mm Screw 81 2 3/8" x 2 1/2" Socket Bolt 82 4 Nylon Washer 83 6 3/8" Locknut 84 8 1/2" Locknut 85 10 M10 Locknut 86 2 Long Adjustment Bracket 87 1 Right Freestyle Frame 88 2 Lower Lock Pin 89 4 3/8" Jam Nut 90 4 #10 x 1/8" Set Screw 91 4 5/16" x 1/4" Set Screw 92 2 1/4" x 1 3/4" Hex Bolt 93 2 1/4" Nut 94 2 Wheel 95 2 M10 x 65mm Bolt 96 1 Bracket Plate 97 2 Adjustment Knob 98 2 Bench Spring
*–Userʼs Manual
Note: Specifications are subject to change without notice. For information about ordering replacement parts, see the back cover of this manual. *These parts are not illustrated.
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1
19
26
86
27
29
89
38
40
43
44
45
46
44
47
48
50
49
52
52
21
51
58
59
63
62
63
62
63
62
63
62
63
63
63
63
63
63
62
62
62
62
62
62
62
62
62
6
4
62
66
66
67
68
6
9
68
69
70
71
71
75
29
91
91
66
66
66
41
41
39
EXPLODED DRAWING A—Model No. F400.0 R0210A
17
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3
5
4
7
8
9
1
1
12
15
16
17
23
25
18
6
88
98
97
42
51
53
53
54
55
55
56
57
57
62
62
62
62
64
65
72
72
73
74
74
66
14
75
75
10
76
76
77
78
82
82
83
83
84
84
85
85
84
84
84
84
84
84
79
80
79
85
85
95
94
85
94
95
13
96
88
98
97
EXPLODED DRAWING B—Model No. F400.0 R0210A
18
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2
20
22
24
2
6
27
28
29
30
87
31
31
32
32
33
33
33
33
34
35 36
37
35
36
37
41
42
42
43
44
45
46
44
47
48
49
50
5
1
51
52
52
58
59
51
60
60
61
61
62
62
62
62
62
62
62
62
63
63
63
63
63
63
63
63
63
63
62
62
62
62
64
64
64
62
66
66
66
67
68
68
69
69
70
66
66
64
64
75
75
71
71
71
81
81
29
89
89
83
83
86
91
91
90
90
92
93
34
92
93
62
41
39
38
40
EXPLODED DRAWING C—Model No. F400.0 R0210A
19
Page 20
HOW TO CONTACT CUSTOMER CARE
If you have questions after reading this manual, or if parts are damaged or missing, please contact Customer Care at the phone numbers or addresses listed below. Please note the model number, serial number, and
ame of the product (see the front cover of this manual) before contacting Customer Care. If you are
n ordering replacement parts, please also note the key number and description of each part (see the PART LIST and the EXPLODED DRAWING near the end of this manual).
In the United States and Canada
Call: 1-800-201-2109, Mon.–Fri. 8 a.m.–5 p.m. MT Write: FreeMotion Fitness 1500 South 1000 West Logan, UT 84321-9813 United States
Outside the United States and Canada
Call: 001-435-786-3521 Email: intlcustomercare@freemotionfitness.com
Part No. 292331 R0210A Printed in USA © 2010 ICON IP, Inc.
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