Freemotion Epic HIP AB, Epic HIP AD, GZFI8093.4 Owner's Manual

Page 1
Visit our website at
www.freemotionfitness.com
OWNER’S MANUAL
Model No. GZFI8093.4 Serial No.
Serial Number
Decal
(inside tower)
QUESTIONS?
At FreeMotion Fitness, we are committed to providing com­plete customer satisfaction. If you have questions, see HOW TO CONTACT CUSTOMER CARE on the back cover of this manual.
CAUTION
Read all precautions and instruc­tions in this manual before using this equipment. Save this manual for future reference.
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40
17
51
51
15
1
37
38
64
37
38
64
2
32
62
62
66
39
3
17
7
41
5
51
91
44
45
45
89
69
4
35
71
50
10
9
12
35
34
11
34
74
34
74
31
55
3
8
37
51
37
51
38
55
26
26
8
28
28
67
16
87
87
37
37
38
38
65
21
22
10
34
19
60
34
34
58
58
58
55
36
51
23
54
54
54
34
27
53
39
54
89
89
34
89
35
34
70
26
48
4
8
77
76
33
33
33
33
75
75
75
18
34
35
9
6
83
83
83
83
56
56
52
49
33
33
24
78
20
3
7
35
25
29
30
13
14
35
78
68
46
61
61
34
88
51
71
72
72
43
42
42
34
59
57
63
94
79
79
84
94
90
89
60
87
87
47
47
47
47
47
47
47
9
5
95
95
95
95
82
82
82
82
33
33
85
86
85
86
81
81
51
96
92
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TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ARNING DECAL PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
W
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
HOW TO CONTACT CUSTOMER CARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
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IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read the following important precautions
before using the strength equipment.
1. Read all instructions in this manual before using the strength equipment. Use the strength equipment only as described in this manual.
2. It is the purchaser’s responsibility to ensure that there is enough space around the strength equipment for the intended exer­cise. Do not crowd the strength equipment.
3. Using the anchor strap to provide maximum stability, anchor the strength equipment to the floor where required or whenever possi­ble.
4. Use the strength equipment only on a level surface. Cover the floor beneath the strength equipment to protect the floor.
5. It is the responsibility of the owner to ensure that all users of the strength equipment are adequately informed of all precautions, have read and understood all warning and caution labels, and are informed of how to use the strength equipment properly.
the strength equipment when it is in use.
9. All users of the strength equipment should be instructed to report any injury or strength equipment irregularity to facility staff imme­diately.
10. Make sure the weight pin is completely inserted into one of the weight plates.
11. Check all cables, cable connections, and pul­leys before each use of the strength equip­ment. Make sure all parts are properly tight­ened. Replace any worn parts immediately.
12. Make sure the cable remains on the pulleys at all times. If the cable binds while you are exercising, stop immediately and make sure the cable is on the pulleys and nothing is interfering with the cable or pulleys. Replace all cables at least every two years.
13. The strength equipment is designed to sup­port a maximum user weight of 350 lbs. (160 kg).
6. Keep children under 12 and pets away from the strength equipment at all times.
7. Always wear athletic shoes for foot protec­tion while exercising.
Keep hands and feet away from moving
8. parts. Do not lean on or rest your hands on
14. Keep the strength equipment indoors, away from moisture and dust. Do not put the strength equipment in a garage or covered patio, or near water.
If you feel pain or dizziness at any time while
15. exercising, stop immediately and begin cool ing down.
WARNING: Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.
-
3
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he decals shown below have been placed
T on the strength equipment in the indicated locations. If a decal is missing or illegible, see HOW TO CONTACT CUSTOMER CARE on the back cover of this manual and order a free replacement decal. Apply the decal in the location shown.
Decal 2
Decal 1
Decal 4
Decal 3
Decal 1
Shown at 70% GZ7003
Decal 2
GZ7026
Decal 3
Decal 4
Shown at 85%
4
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BEFORE YOU BEGIN
hank you for selecting the FREEMOTION EPIC
T AB/AD strength equipment. The strength equipment’s stylish ergonomic design and never-before-seen fea­tures improve upon traditional strength training. The
nnovative features and quality construction provide a
i reliable product for your club. And the advanced solu­tions to isolating individual muscle groups make the HIP AB/AD strength equipment a key tool for members to reach their goals.
For your benefit, read this manual carefully before using the strength equipment. If you have questions
Tower
IP
H
fter reading this manual, see HOW TO CONTACT
a CUSTOMER CARE on the back cover of this manual. To help us assist you, please note the product model number and serial number before calling. The model
umber is GZFI8093.4. The serial number can be
n found on a decal attached to the strength equipment (see the front cover of this manual).
Before reading further, please review the drawing below and familiarize yourself with the parts that are labeled.
Assembled Dimensions: Height: 62 in. (1.57 m) Width: 38 in. (0.97 m) Depth: 67 in. (1.70 m)
Weight Pin
Weight
Anchor Strap
Handle
Leg Pad
Backrest
Seat
Base
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ADJUSTMENTS
This section explains how to adjust the strength equipment. Make sure all parts are properly tightened each time the strength equipment is used. Replace any worn parts immediately.
ADJUSTING THE RESISTANCE
To change the amount of resistance for your workout, insert the weight pin into the desired weight. Make sure that the weight pin is fully inserted into the weight.
Weight
Pin
Weight
ADJUSTING THE ARMS
To change the position of the arms, pull the selector handle and move the arms to the desired position. Then, reengage the arm pin into the selector bracket.
Arms
Selector
Bracket
Selector
Handle
Arm
Pin
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MAINTENANCE
t is important for safe and trouble-free operation of your FREEMOTION EPIC strength equipment to perform
I routine preventive maintenance on a regular basis. Instruct all personnel to perform equipment inspection and maintenance requirements. Personnel must record and report any accident. To maintain the strength equipment’s warranty, use only FREEMOTION EPIC parts for repair or replacement. If there are any questions or concerns, see HOW TO CONTACT CUSTOMER CARE on the back cover of this manual.
SCHEDULED MAINTENANCE
DAILY
1. Upholstery—General cleaning:
• Wipe using a soft cloth dampened with a light solution of mild soap and warm water.
• If necessary, use a soft bristle brush with the cleaning solution.
• Rinse thoroughly using a soft cloth dampened with clean water and dry thoroughly.
2. Upholstery—Difficult stains:
• Spray the stain with a non-abrasive household cleaner such as FORMULA 409®cleaner, SIMPLE GREEN®, or a similar product.
• Rub the area gently and let it sit for a few min­utes.
• Rinse thoroughly using a soft cloth dampened with clean water and dry thoroughly.
• Repeat if necessary using a soft bristle brush.
Optional method for difficult stains:
• Rub the area gently using a soft cloth damp­ened with rubbing alcohol.
• Rinse thoroughly using a soft cloth dampened with clean water and dry thoroughly.
CAUTION: When using any cleaning product, try it first in an inconspicuous place to ensure that there is no damage to the material. Follow the directions and adhere to the safety precautions of the manufacturer of each cleaning product used. FreeMotion Fitness and its vendors cannot be held liable for damage or injuries resulting from the use or misuse of cleaning products.
WEEKLY
1. Hardware:
• Check all nuts and bolts. Tighten them as required. Important: All FREEMOTION EPIC cushions are fabricated using dense plywood with tee-nuts installed for bolting to the machine framework. Because these tee-nuts are held by the plywood, they will not withstand the torque that standard nuts and bolts will. Therefore, when tightening the cushion bolts, turn them only until they are snug and the cushion does not move or feel loose. Overtightening may strip the tee-nuts from the plywood and make it impossible to remove the cushion in the future.
2. Cables:
• Check all cables for proper tension.
• Check the entire length of the cable by pulling each handle individually to its fully extended position and inspecting the cable that is exposed on the exterior of the machine, as well as the cable inside of the cut stack tower.
• Run your fingers along the cable, paying close attention at the bends and attachment points.
• Watch for the following conditions, which may indicate a worn cable in need of replacement:
A. torn or split cable sheath that exposes the
cable kinked or severely bent cable
B. C. curled or twisted sheath D. stretched cable sheath, showing a thinning
cross-section
Frames:
3.
• Wipe using a soft cloth dampened with a light solution of mild soap and warm water thoroughly using a soft cloth dampened with clean water and dry thoroughly
Important: Do not use abrasive cleaners because they may scratch the equipment. Strong cleaners and abrasives will damage decals. Use caution around decals. Do not use solvents such as lacquer thinner liquids.
, kerosene, gasoline, or similar
A
. Rinse
.
B
C
D
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MONTHLY
. Grips:
1
• Check and replace as needed.
YEARLY OR AS REQUIRED
1. Weight Stack Guide Rods:
• Clean and lubricate the full length by wiping using a soft cloth containing a lightweight motor oil, 10W-40 or 10W-30 weight. Only a light coating over the entire length is needed.
Note: Do not use TEFLON®or silicone­based lubricants.
CABLE TENSION CHECK
1. Insert the weight pin into the top weight plate.
2. Slowly raise and lower the top weight by normal achine use. The top weight should come to
m rest just on top of the second weight when the
eg lever is returned to the resting position.
l
• If there is too much tension on the cable, the top weight will not rest on the second weight, and it may be difficult to insert the weight pin into the weight plates.
• If there is not enough tension on the cable, the top weight will not be lifted immediately when the leg lever is lifted. Ideally, the leg lever/cable should not move more than 1/2 in. (1.25 cm) from the resting position before the top weight begins to be lifted.
3. If there is too much or not enough tension on the cable, adjust the cable as described in CABLE ADJUSTMENTS.
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CABLE ADJUSTMENTS
CAUTION: After making any cable adjustment, pull
he handle using a light load and have someone
t make sure that the cable is not derailed from a pulley or rubbing on a guard (see CABLE GUARDS on page 10).
NITIAL ADJUSTMENTS
I
Tower Pulley Adjustment–
Tools required: 5/16" hex key, 9/16" open end wrench/spanner
1. Lift the top weight off the weight stack and insert the weight pin into the second weight and the sixth hole from the top of the weight rod.
2. Loosen the locknut attach­ing the pulley to the brack­et in the top of the tower.
Locknut
ADDITIONAL ADJUSTMENTS
Top Weight Adjustment—
Tools required: 5/32” hex key
1. If the cable needs to be shortened 3/4” (2 cm) or ore, follow the instructions in step 1 at the left.
m Then, go to step 2 below.
2. See the drawing in step 2 at the left. Loosen the
locknut and move the pulley to the bottom of the slot.
3. Lift the coupler cover from the top weight coupler.
Loosen but do not remove the two set screws from each side of the weight coupler.
Coupler Cover
Top Weight
Coupler
Cable
Set Screws
3. Move the pulley to the appropriate location in the bracket:
• If more slack is needed in
the cable, move the pul­ley down.
• If less slack is needed in the cable, move the
pulley up.
4. Make sure that the cable guard is properly ori­ented (see CABLE GUARDS) and retighten the locknut attaching the pulley to the bracket.
5. Lift the top weight and remove the weight pin. Lower the top weight so that it rests on the sec ond weight.
Readjust as necessary
6.
.
4. Pull the cable from the top weight coupler. Determine the amount the cable needs to be shortened and cut that much off the end of the
The cable must be long enough to be
cable.
held by the set screws without lifting the top two weights off the third weight.
5. Cut the cable to the desired length and strip 1”
-
(2.5 cm of the vinyl sheeting from the cut end of the cable.
Insert the cable into the top weight coupler until
6. all four set screws can be tightened against the cable. Tighten each set screw alternately until all four set screws have been tightened to 85 inch/pounds (9.6 Newton-meters).
Lower the coupler cover over the top weight
7. coupler
.
9
Page 10
Pulley Adjustment—
Tools required: 9/16" open or box-end
rench//spanner, 5/16" hex key
w
. Loosen the nut hold-
1
ing the pulley in the “U”-bracket.
2. To increase the ten­sion, slide the pulley up in the slot. To decrease the tension, slide the pulley down.
3. Tighten the nut and check the tension as described in CABLE TENSION CHECK, on page
8. If necessary, readjust the pulley.
U”-bracket
Pulley
Slot
Nut
CABLE GUARDS
Check for alignment periodically to ensure that cable guards are not rubbing on the cable and that they are performing their intended duty. If the alignment is not
roper, loosen the bolt slightly, readjust the cable
p guard as necessary, and retighten the bolt.
Correct Alignment
Cable
Cable
Guards
Pulley
Guards
Cable End Adjustment—
Tools required: 9/16" open or box-end wrench/spanner
1. Loosen the nut on the end of the cable, over the “U”-bracket.
2. Turn the threaded end of the cable to adjust the amount of slack in the cable:
• If more slack is
needed in the cable, turn the end of the cable counter-clockwise, out of the “U”-bracket.
• If less slack is needed in the cable, turn the end
of the cable clockwise, into the “U”-bracket.
3. Retighten the nut on the end of the cable, against the “U”-bracket.
“U”-bracket
Nut
Rubbing
Incorrect Alignment
Rubbing
Out of
Alignment
10
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SERVICING THE WEIGHT STACK
For required parts, see HOW TO CONTACT CUS-
OMER CARE on the back cover of this manual.
T
1. Remove the wingnuts under the tower cap and remove the tower cap from the tower.
2. Remove the guide rod nut and washer from the top of each guide rod.
3. Lift the coupler cover and loosen the four set screws—this will release the cable.
4. Lift the guide rods out of the top of the tower.
5. Remove the rod nut, rod star washer, and rod washer from the top of the weight tube. Lift and rotate the top weight, and remove it through the front opening of the tower.
6. Servicing the weight stack involves replacing the two guide bushings and the weight insert in the top weight. First, use a punch to drive the two existing guide bushings and weight insert out of the top weight.
Weight
Insert
Guide
Bushings
7. To insert the new bushings and weight insert, hold a bushing square to the face of one of the holes in the top weight, place a protective piece of wood on top of the bushing, and lightly tap the bushing into place. The bushing should be flush with the surface. Repeat with the other bushing and weight insert.
8. Replace the top weight. Next, tighten the rod nut, rod star washer, and rod washer onto the weight tube.
Top Weight
Coupler
Top Weight
9. Reattach the cable to the top weight coupler. etighten the four set screws into the threaded
R holes. Tighten the set screws equally until they contact the cable. Then, tighten each screw alternately 1/4 turn, until all are set to 85 inch/pounds (9.6 Newton-meters).
10. Clean and lubricate the guide rods by wiping
them with a soft cloth containing a lightweight motor oil, 10W-40 or 10W-30 weight. Apply only a light coating over the entire length. Note: Do not
use TEFLON®or silicone-based lubricants.
11. Reinsert the guide rods through the top of the
tower and into the weight stack.
Note: If the weight stack has shifted, use a short bar to realign the holes in the weight plates. Hold the weight plates while inserting the guide rods.
WARNING: Do not force the
guide rods into the weights; doing so will damage the bushings and weight inserts.
12. Reattach the guide rods to the top of the frame
with the two guide rod nuts and washers.
13. Insert the weight pin into the top weight. Pull the
handle, lifting the top weight all of the way to the top. Slowly return the handle to the resting posi­tion. If the top weight sticks, loosen one of the guide rod screws. Lift the top weight to the top again. Retighten the guide rod bolt. Check the full travel again and readjust the guide screws as necessary.
14. While slowly pulling the handle, have someone
check the cable guard on the top weight to ensure that it is not dragging or rubbing on the cable.
15. Replace the tower cap and retighten the
wingnuts onto the bolts.
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CABLE DIAGRAM
7
8
2
Weight Cable (57)
1
3
6
The cable diagram shows the proper route of the
ables. Use the diagram to make sure that the cables
c and the cable guards have been assembled correctly. If the cables have not been correctly routed, the strength equipment will not function properly and damage may occur. The numbers show the correct route of the cables. Make sure that the cable
guards do not touch or bind the cables.
2
3
4
Tower Cable (46)
1
5
12
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NOTESWARNING DECAL PLACEMENT
13
Page 14
PART LIST—Model No. GZFI8093.4 R0206A
If replacement parts are needed, or if parts are missing or damaged, see HOW TO CONTACT CUSTOMER
ARE on the back cover of this manual.
C
ey No. Qty. Description Key No. Qty. Description
K
1 1 Base 2 3 1 Left Arm 4 2 Weight Guide 5 1 Tower 6 1 Long Panel 7 1 Short Panel 8 1 Weight Rod
9 2 Leg Pad Frame 10 2 Short Pivot Rod 11 1 Medium Pivot Rod 12 1 Long Pivot Rod 13 1 Weight Rod Nut 14 1 Star Washer 15 1 Right Handle 16 1 Left Handle 17 2 Black Handgrip 18 1 Selector Frame 19 1 Selector Bracket 20 1 Pulley Bracket 21 1 Pulley Plate 22 1 Large Cam 23 1 Small Cam 24 1 Pulley Arm 25 1 Rod Washer 26 29 Guide Bushing 27 14 Weight 28 2 Weight Bumper 29 1 Long Panel Frame 30 1 Short Panel Frame 31 1 Cover 32 1 Tower Cap 33 14 3/8" x 1/2" Button Screw 34 12 Pivot Bearing 35 6 Snap Ring 36 2 Large Bumper 37 7 Pulley 38 6 Cable Guard 39 1 Backrest 40 1 Seat 41 1 Yellow Handgrip 42 2 Rod End 43 1 Connecting Rod 44 1 1" Spacer 45 2 Bushing 46 1 Tower Cable 47 7 1" Nylon Washer 48 2 Trim 49 1 Backrest Bracket
1 Right Arm
50 1 Arm Pin
1 9 3/8" Nylon Locknut
5 52 4 Set Screw 53 1 3/8" x 6 1/2" Non-patch Bolt 54 5 3/8" x 1" Non-patch Screw 55 3 3/8" x 2" Bolt 56 2 Wingnut 57 1 Weight Cable 58 4 3/8" x 1" Non-patch Flat Head
Screw 59 1 Coupler Cover 60 3 3/8" x 1 1/4" Socket Bolt 61 2 1/4" x 3/8" Set Screw 62 2 1/4" x 1" Button Bolt 63 1 Short Rod End 64 2 3/8" x 1 1/4" Hex Bolt 65 2 3/8" x 2 3/4" Bolt 66 4 Guide Rod Nut 67 2 1/2" x 1 1/4" Socket Bolt 68 1 3/8" x 2 1/4" Bolt 69 1 Selector Handle 70 2 Guide Bushing 71 2 1/2" x 1 3/4" Socket Screw 72 2 1/2" Jamnut 73 1 Top Weight 74 2 Leg Pad 75 4 Tower Foot 76 1 Anchor Strap 77 1 Weight Pin 78 2 Frame Foot 79 2 1/2" Fine-thread Nut 80 2 Spring 81 4 1/2" Washer 82 4 5/16" Washer 83 4 Rivet 84 4 Guide Washer 85 2 Wave Washer 86 2 1" Steel Washer 87 4 3/8" x 1 3/4" Bolt 88 1 3/8" x 1" Bolt 89 6 3/8" Nylon Jamnut 90 1 3/8" x 1 1/4" Fine-thread Set Screw 91 1 3/8" x 1 1/2" Button Bolt 92 8 #8 x 1/2" Screw 93 4 Bumper 94 2 3/8" Fine-thread Nut 95 6 Serrated Washer 96 1 Threaded Stud
# 1 Owner’s Manual
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.
14
Page 15
EXPLODED DRAWING—Model No. GZFI8093.4 R0206A
40
17
51
51
15
1
37
38
64
37
38
64
2
32
62
62
66
39
3
17
7
41
5
51
91
44
45
45
89
69
4
35
71
50
10
9
12
35
34
11
34
74
34
74
31
55
3
8
37
51
37
51
38
55
26
26
8
28
28
67
16
87
87
37
37
38
38
65
21
22
10
34
19
60
34
34
58
58
58
55
36
51
23
54
54
54
34
27
53
39
54
89
89
34
89
35
34
70
26
48
4
8
77
76
33
33
33
33
75
75
75
18
34
35
9
6
83
83
83
83
56
56
52
49
33
33
24
78
20
3
7
35
25
29
30
13
14
35
78
68
46
61
61
34
88
51
71
72
72
43
42
42
34
59
57
63
94
79
79
84
94
90
89
60
87
87
47
47
47
47
47
47
47
9
5
95
95
95
95
82
82
82
82
33
33
85
86
85
86
81
81
51
96
92
93
93
92
93
92
92
93
81
81
80
73
66
70
52
152
Page 16
Visit our website at
www.freemotionfitness.com
HOW TO CONTACT CUSTOMER CARE
If you have questions after reading this manual, or if you require assistance, please contact Customer Care at
he address and phone number listed below. Please be prepared to give the following information:
t
• The MODEL NUMBER of the product (GZFI8093.4).
• The NAME of the product (FREEMOTION EPIC HIP AB/AD strength equipment).
• The SERIAL NUMBER of the product (see the front cover of this manual).
• When ordering replacement parts, please also give the KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and the EXPLODED DRAWING on pages 14 and 15 of this manual).
Customer Care: 1-800-201-2109, Monday–Friday, 8 a.m.–5 p.m. Mountain Time
FreeMotion Fitness, Inc. • 1096 Elkton Dr., Suite 600 • Colorado Springs, CO 80907
Part No. GZ7345 R0206A Printed in USA © 2006 ICON IP, Inc.
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