Freemotion BICEP GZFI8103.6, BICEP, GZFI8103.7 Owner's Manual

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®
Visit our website at
www.freemotionfitness.com
OWNER’S MANUAL
Model No. GZFI8103.6 Serial No.
Write the serial number in the space above for future reference.
Serial Number
Decal
(inside tower)
QUESTIONS?
At FreeMotion Fitness, we are committed to providing com­plete customer satisfaction. If you have questions, see HOW TO CONTACT CUSTOMER CARE on the back cover of this manual.
CAUTION
Read all precautions and instruc­tions in this manual before using this equipment. Save this manual for future reference.
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TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
WARNING DECAL PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
DJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
A
MAINTENANCE AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
HOW TO CONTACT CUSTOMER CARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
FREEMOTION is a registered trademark of ICON IP, Inc.
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IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read the following important precautions
before using the strength equipment.
1. Read all instructions in this manual before sing the strength equipment.
u
2. Use the strength equipment only as
described in this manual.
3. It is the responsibility of the owner to ensure
that all users of the strength equipment are adequately informed of all precautions, have read and understood all warning and caution labels, and are informed of how to use the strength equipment properly.
4. Keep the strength equipment indoors, away
from moisture and dust. Do not put the strength equipment in a garage or covered patio, or near water.
5. Use the strength equipment only on a level
surface. Cover the floor beneath the strength equipment to protect the floor.
6. It is the purchaser’s responsibility to ensure
that there is enough space around the strength equipment for the intended exer­cise. Do not crowd the strength equipment.
7. Using the anchor strap for maximum stabili-
ty, anchor the strength equipment to the floor where required or whenever possible.
Keep children under age 12 and pets away
8.
from the strength equipment at all times.
The strength equipment is designed to sup
9.
-
port a maximum user weight of 350 lbs. (159
g).
k
10. Always wear athletic shoes for foot protec­tion while exercising.
11. Keep hands and feet away from moving parts. Do not lean on or rest your hands on the strength equipment when it is in use.
12. Check all cables, cable connections, and pulleys before each use of the strength equipment. Make sure that all parts are prop­erly tightened. Replace any worn parts imme­diately.
13. All users of the strength equipment should be instructed to report any injury or strength equipment irregularity to facility staff imme­diately.
14. Make sure that the weight pin is completely inserted into one of the weight plates.
15. Make sure that the cable remains on the pul­leys at all times. If the cable binds while you are exercising, stop immediately and make sure that the cable is on the pulleys and that nothing is interfering with the cable or pul­leys. Replace the cable at least every two years.
16. If you feel pain or dizziness at any time while exercising, stop immediately and begin cool­ing down.
WARNING: Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. FreeMotion Fitness assumes no responsibility for personal injury or property damage sustained by or through the use of this product.
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WARNING DECAL PLACEMENT
he decals shown below have been placed on the strength equipment in the indicated loca-
T tions. If a decal is missing or illegible, see HOW TO CONTACT CUSTOMER CARE on the back cover of this manual and order a free replacement decal. Apply the decal in the location shown. Note: The decals may not be shown at actual size.
Decal 1
Decal 3
Decal 2
Decal 1
GZ7003
Decal 2
GZ7026
Decal 3
GZ7005
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BEFORE YOU BEGIN
Thank you for selecting the FREEMOTION®EPIC™ BICEP strength equipment. The strength equipment’s stylish ergonomic design and never-before-seen fea­tures improve upon traditional strength training. The innovative features and quality construction provide a reliable product for your club. The advanced solutions to isolating individual muscle groups make the BICEP strength equipment a key tool for members to reach their goals.
For your benefit, read this manual carefully before using the strength equipment. If you have questions
Assembled Dimensions: Height: 62 in. (157 cm) Width: 54 in. (137 cm) Depth: 41 in. (104 cm)
Counterweight
after reading this manual, see HOW TO CONTACT CUSTOMER CARE on the back cover of this manual. To help us assist you, please note the product model number and serial number before calling. The model number is GZFI8103.6. The serial number can be found on a decal attached to the strength equipment (see the front cover of this manual).
Before reading further, please review the drawing below and familiarize yourself with the parts that are labeled.
Tower
Cam
Handle
Anchor Strap
Weight Pin
Arm Pad
Weight
Base
Seat
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ADJUSTMENT
This section explains how to adjust the strength equipment. Make sure that all parts are properly tightened each time the strength equipment is used. Replace any worn parts immediately.
ADJUSTING THE RESISTANCE
o change the amount of resistance for your workout,
T insert the weight pin into the desired weight. Make sure that the weight pin is fully inserted into the weight stack.
ADJUSTING THE SEAT
o raise the seat, lift the end of the seat and move
T the seat to the desired position. To lower the seat, lift the end of the seat and press down on the back of the seat until the seat is at the desired height.
Press
Weight
Pin
Weight
Stack
Lift
Seat
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MAINTENANCE AND TROUBLESHOOTING
For optimal performance of the strength equipment and to reduce the chances of injury to users, you must per­form preventive maintenance on a regular basis. Instruct all personnel to perform the procedures described in this section. Personnel must also record and report any accident. To maintain the strength equipment’s warran­ty, use only FREEMOTION EPIC parts for repair or replacement. If there are any questions or concerns, see HOW TO CONTACT CUSTOMER CARE on the back cover of this manual.
DAILY MAINTENANCE
Upholstery and Frame—General Cleaning
1. Clean the strength equipment using a soft cloth dampened with a light solution of mild soap and warm water. If necessary, use a soft bristle brush with the cleaning solution.
2. Rinse the area thoroughly using a soft cloth damp­ened with clean water and dry thoroughly
Upholstery—Difficult Stains
1. Spray the stain with a non-abrasive household cleaner such as FORMULA 409®cleaner, SIMPLE GREEN®, or a similar product. Rub the stained area gently and let the cleaning solution sit for a few minutes.
2. Rinse the area thoroughly using a soft cloth damp­ened with clean water and dry thoroughly.
3. Repeat these steps if necessary using a soft bristle brush.
Optional Method for Difficult Stains
1. Rub the stained area gently using a soft cloth dampened with rubbing alcohol.
2. Rinse the area thoroughly using a soft cloth damp­ened with clean water and dry thoroughly.
CAUTION: When using any cleaning product, try it first in an unnoticeable place to ensure that there is no damage to the material. Follow the directions and the safety precautions of the manufacturer of each clean­ing product used. FreeMotion Fitness and its vendors cannot be held liable for damage or injuries resulting from the use or misuse of cleaning products. Important: Do not use abrasive cleaners, which may scratch the strength equipment. Strong cleaners and abrasives will damage decals; use caution around decals. Do not use solvents such as lacquer thinner kerosene, gasoline, or similar liquids.
.
,
WEEKLY MAINTENANCE
Hardware
Check all nuts and bolts and tighten them as required. Important: All FREEMOTION EPIC cushions have dense plywood supports with tee-nuts that are used to bolt the cushions to the strength equipment. Because the tee-nuts are held by the plywood, they will not withstand the torque that standard nuts and bolts will. When tightening the bolts securing a cushion, turn them only until they are snug and the cushion does not move or feel loose. Overtightening may strip the tee-nuts from the plywood and make it impossible to remove the cushion in the future.
Cables
1. Check the cable for proper tension (see CABLE ADJUSTMENT on page 8).
2. Check the entire length of the cable by slowly per­forming one repetition on the exercise equipment; inspect the cable that is exposed on the exterior of the strength equipment and the cable inside the tower. Run your fingers along the cable, paying close attention at the bends and attachment points. Watch for the following conditions, which may indi­cate a worn cable in need of replacement: A. a torn or split cable sheath that exposes the
cable B. a kinked or severely bent cable C. a curled or twisted sheath D. a stretched cable sheath, showing a thinning
cross-section
A
B
C
D
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Cable Guards
Check the cable guards to ensure that they are not
ubbing against the cable and that they are holding
r the cable in the grooves of the pulleys. If the cable
uard is not correctly aligned, loosen the bolt slightly,
g readjust the cable guard as necessary, and retighten the bolt.
Correct Alignment
Incorrect Alignment
etition is begun. Ideally, the cable should not move more than 1/2 in. (1.5 cm) from the resting position
efore the top weight is lifted.
b
f there is too much tension or not enough tension on
I the cable, adjust the cable as described in the follow­ing steps.
Tower Pulley Adjustment
Tools required: 5/16" hex key, 9/16" open-end wrench
Rubbing
Cable
Guards
MONTHLY MAINTENANCE
Grips
Check the grips and replace them if needed.
GUIDE ROD LUBRICATION
Clean and lubricate the full length of each guide rod by wiping it with a soft cloth containing a lightweight motor oil, 10W-40 or 10W-30 weight. Apply only a light coating over the entire length of the guide rod.
Do not use TEFLON®or silicone-based lubricants.
CABLE ADJUSTMENT
For the strength equipment to function correctly, the cable must be tensioned correctly. To check the ten­sion of the cable, insert the weight pin into the top weight plate. Next, slowly raise and lower the top weight by performing one repetition. The top weight should come to rest just on top of the second weight when the repetition is completed.
Pulley
Guards
1. Lift the top weight off the weight stack and insert the weight pin into the next weight and the sixth hole from the top of the weight rod.
Loosen the locknut attach-
2. ing the pulley to the bracket in the top of the tower.
3. Move the pulley to the appropriate location in the bracket. If more slack is needed in the cable, move the pulley down. If less slack is needed in the cable, move the pulley up.
4. Make sure that the cable guard is properly orient­ed (see CABLE GUARDS on page 8) and retight­en the locknut attaching the pulley to the bracket.
5. Lift the top weight and remove the weight pin. Lower the top weight onto the weight stack.
6. Readjust as necessary.
Locknut
If there is too much tension on the cable, the top weight will not rest on the second weight, and it may be difficult to insert the weight pin into the weight plates. If there is not enough tension on the cable, the top weight will not be lifted immediately when the rep-
7. Slowly perform a repetition using a light load and have someone make sure that the cable is not derailed from a pulley or rubbing on a cable guard.
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Top Weight Adjustment
Tools required: 5/32” hex key
1. If the cable needs to be shortened 3/4 in. (2 cm) r more, follow the instructions in steps 1 and 2
o on page 8; then, go to step 2 below.
3. Pull the cable out of the top weight coupler. Determine the amount that the cable needs to be
hortened, and cut that much off the end of the
s cable. The cable must be long enough to be
eld by the set screws without lifting the top
h weight.
2. Lift the coupler cover from the top weight coupler. Loosen but do not remove the two set screws in each side of the weight coupler.
Cable Cover
Cable
op Weight
T
Coupler
Set Screws
4. Cut the cable to the desired length and strip 1 in. (2.5 cm) of the vinyl sheath from the cut end of the cable.
5. Insert the cable into the top weight coupler until all four set screws can be tightened against the cable. Tighten each set screw alternately 1/4 turn, until all are set to 85 inch/pounds (9.6 Newton­meters)
6. Lower the coupler cover over the top weight cou­pler.
7. Slowly perform a repetition using a light load and have someone make sure that the cable is not derailed from a pulley or rubbing on a cable guard.
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WEIGHT STACK SERVICING
ervicing the weight stack involves replacing the two
S guide bushings and weight insert in the top weight. To
rder these parts, see HOW TO CONTACT CUS-
o TOMER CARE on the back cover of this manual.
9. Reattach the cable to the top weight coupler. Retighten the four set screws into the threaded
oles. Tighten the set screws equally until they
h contact the cable. Then, tighten each screw alter-
ately 1/4 turn, until all are set to 85 inch/pounds
n (9.6 Newton-meters).
1. Remove the wingnuts under the tower cap and remove the tower cap from the tower.
2. Remove the guide rod nuts and washers from the top of each guide rod.
3. Lift the coupler cover and loosen the four set screws—this will release the cable.
4. Lift the guide rods out of the top of the tower.
5. Remove the rod nut, rod star washer, and rod washer from the top of the weight rod. Lift and rotate the top weight, and remove it through the front opening of the tower.
6. Use a punch to drive the two existing guide bush­ings and the weight insert out of the top weight.
Guide
Bushings
Guide
Bushings
Weight
Insert
Top Weight
Weight Rod
10. Clean and lubricate the guide rods by wiping them with a soft cloth containing a lightweight motor oil, 10W-40 or 10W-30 weight. Apply only a light coating over the entire length. Do not use TEFLON®or sili-
cone-based lubricants.
11. Reinsert the guide rods through the top of the tower and into the weight stack. Note: If the weight stack has shifted, use a short bar to realign the holes in the weight plates. Hold the weight plates while inserting the guide rods.
WARNING: Do not force the
guide rods into the weights; doing so will damage the bushings and weight inserts.
12. Reattach the guide rods to the top of the frame with the two guide rod nuts and washers.
13. Insert the weight pin into the top weight. Slowly per­form a repetition, lifting the top weight as far as possible. Then, slowly lower the top weight. If the top weight sticks, loosen one of the guide rod nuts. Slowly perform another repetition. Retighten the guide rod nut. Check the full travel again and read­just the guide rod nuts as necessary.
7. Hold one of the new guide bushings square to the face of one of the holes in the top weight, place a protective piece of wood on top of the guide bush­ing, and lightly tap the guide bushing until it is flush with the surface.
and the weight insert in the same way
8. Replace the top weight. Next, tighten the rod nut, rod star washer rod.
Insert the other guide bushing
.
, and rod washer onto the weight
14. Slowly perform a repetition using a light load and have someone make sure that the cable is not derailed from a pulley or rubbing on a cable guard.
15. Replace the tower cap and retighten the wingnuts onto the bolts.
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CABLE DIAGRAM
he cable diagram shows the proper route of the
T cable. Use the diagram to make sure that the cable
nd the cable guards have been assembled correctly.
a If the cable has not been correctly routed, the strength equipment will not function properly and damage may occur. The numbers show the correct route of the cable. Make sure that the cable guards
do not touch or bind the cable.
4
5
88
Do not tighten the Set
Screws (88) more than
85 inch/pounds (9.6
Newton-meters).
1
3
2
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NOTES
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NOTES
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PART LIST—Model No. GZFI8103.6 R0107A
If replacement parts are needed, or if parts are missing or damaged, see HOW TO CONTACT CUSTOMER CARE on the back cover of this manual.
Key No. Qty. Description Key No. Qty. Description
1 1 Frame 2 3 1 Arm 4 1 Cam 5 1 Right Handle 6 1 Left Handle 7 2 Guide Rod 8 1 Long Pivot Rod 9 1 Access Panel
10 1 Short Pivot Rod
11 1 Seat Frame 12 1 Tower Cap 13 1 Cover 14 1 Anchor Strap 15 1 Short Trim 16 1 Long Tower Plate 17 1 Short Tower Plate 18 4 Tower Foot 19 1 Top Weight 20 1 Seat Wear Cover 21 29 Weight Bushing 22 2 Guide Bushing 23 9 10-pound Weight 24 1 Weight Rod 25 5 20-pound Weight 26 2 Weight Bumper 27 2 Spacer 28 1 Weight Pin 29 30 3 Frame Foot 31 1 Counterweight 32 1 Panel Gasket 33 6 1/4" x 3/4" Bolt 34 35 36 1 Long Panel Frame 37 2 Cam Bumper 38 1 “V”-pulley 39 1 Cable 40 1 Short Panel Frame 41 1 Curl Pad 42 1 Seat 43 1 Seat Cover 44 2 Wire Tie 45 1 Bungee Cord
1 Tower
1 Curl Pad Wear Cover
2 2
Pulley Cable Guard
46 2 Handle Grip
7 2 Handle Cap
4 48 2 Handle Ring 49 4 Handle Bearing 50 4 Handle Bumper 51 2 Snap Ring 52 4 Pivot Bumper 53 3 Pivot Stop 54 2 3/8" x 1 1/4" Bolt 55 8 #10 x 1/8" Set Screw 56 6 1/4" Cage Nut 57 3 Pivot Washer 58 2 3/8" x 4 1/2" Bolt 59 2 Pivot Bushing 60 2 Pulley Bushing 61 2 “V”-pulley Bearing 62 6 Pivot Bearing 63 2 Trim 64 1 Rod Washer 65 2 1/4" Washer 66 4 5/8" Lock Washer 67 1 Coupler Cover 68 4 3/8" Serrated Washer 69 2 Wingnut 70 7 3/8" Nylon Locknut 71 2 3/4" Washer 72 2 #8 Screw 73 4 5/16" x 5/8" Button Screw 74 75 2 1/4" x 3/8" Bolt 76 2 1/2" x 1 1/4" Bolt 77 1 3/8" x 2 1/2" Bolt 78 2 3/8" x 2" Bolt 79 80 81 2 3/8" x 3" Non-patch Bolt 82 4 Rivet 83 4 Large Snap Ring 84 1 Rod Nut 85 1 Star Washer 86 4 5/8" Jamnut 87 2 3/8" x 3/4" Button Bolt 88 4 5/16" x 5/16" Set Screw
# Owner’s Manual
14 3/8" x 1/2" Button Screw
2 2
3/8" x 1" Non-patch Bolt 1/4" x 1" Button Bolt
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.
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EXPLODED DRAWING—Model No. GZFI8103.6 R0107A
13
66
39
34
70
35
78
69
80
1
2
17
16
51
62
57
58
31
70
4
41
42
11
79
74
74
18
18
78
35
77
61
60
38
60
61
70
24
21
21
23
25
28
26
27
63
83
548
46
73
50
73
49
83
52
53
47
74
30
52
83
49
50
73
83
48
6
46
55
47
74
74
30
30
45
44
75
81
81
65
72
43
65
72
1
76
37
70
51
8
52
2
34
70
73
40
36
84 85 64
21
22
22
19
54
15
82
82
82
82
14
68
68
59
59
62
68
68
10
62
62
57
87
3
53
52
62
62
53
39
54
37
70
66
71
71
7
86
86
86
9
32
33
56
56
33
55
55
55
29
20
67
88
88
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HOW TO CONTACT CUSTOMER CARE
If you have questions after reading this manual, or if you require assistance, please contact Customer Care at
he address and phone number listed below. Please be prepared to provide the following information:
t
the MODEL NUMBER of the product (GZFI8103.6)
• the NAME of the product (FREEMOTION EPIC BICEP strength equipment)
• the SERIAL NUMBER of the product (see the front cover of this manual
When ordering replacement parts, please also give the KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and the EXPLODED DRAWING on pages 14 and 15).
Customer Care: 1-800-201-2109, Monday–Friday, 8 a.m.–5 p.m. Mountain Time
FreeMotion Fitness, Inc. • 1096 Elkton Dr., Suite 600 • Colorado Springs, CO 80907
Part No. GZ7416 R0107A Printed in USA © 2006 ICON IP, Inc.
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