Franklin Industries, L.L.C FIM44 User Manual

Franklin Industries LLC
®
Automatic Undercounter Ice Maker
Máquina automática para hacer hielo
Be sure ice maker is standing upright 24 hours prior to plug-in.
Asegúrese que la máquina esté parade en posición vertical 24 horas antes que sea conectada.
4100 First Avenue Brooklyn, NY 11232-3321 Tel.: 1-888-424-8278 E-mail: customerservice@franklinchef.com
Users Manual (pages 1 - 26)
Manual del usuario (páginas 27 a 52)
Model/Modelo
TABLE OF CONTENTS
Page
ICE MAKER SAFETY ................................................................................................. 2
IMPORTANT SAFEGUARDS ................................................................................ 3 - 5
TECHNICAL INFORMATION .................................................................................... 5
INTRODUCTION ........................................................................................................ 6
COMPONENT LOCATIONS ..................................................................................6 - 7
ICE MAKER INSTALLATION ............................................................................. 7 - 14
Unpacking ......................................................................................................7 - 8
Location requirements .................................................................................... 8 - 9
Electrical requirements .................................................................................9 - 10
Leveling the ice maker ............................................................................... 10 - 11
Reversing the door swing ...................................................................................11
Water supply ..................................................................................................... 12
Drain .......................................................................................................... 12 - 14
Installation types ............................................................................................... 14
OPERATION .......................................................................................................15 - 18
Final check list before operation ........................................................................ 15
Operating method ....................................................................................... 15 - 16
How the machine makes ice .............................................................................. 16
How the machine uses the water ................................................................. 16 - 17
How to adjust the capacity of the ice storage bin ................................................ 17
Normal sounds ........................................................................................... 17 - 18
Preparing the ice maker for long storage ............................................................ 18
CLEANING AND MAINTENANCE .................................................................. 19 - 23
Exterior cleaning ........................................................................................ 19 - 20
Interior cleaning ................................................................................................ 20
Condenser cleaning .................................................................................... 20 - 21
Water distribution tube cleaning ........................................................................ 21
Ice-making system cleaning ........................................................................ 21 - 22
Control Panel .............................................................................................. 22 - 23
MAJOR FUNCTIONS ................................................................................................ 23
TROUBLESHOOTING .......................................................................................24 – 25
LIMITED WARRANTY............................................................................................... 26
We reserve the right to make changes in specifications and design without prior notice.
1
ICE MAKER SAFETY
WARNING: To reduce the risk of fire, electric shock or injury when using your ice
Your safety and the safety of others are very important.
We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.
This is the Safety Alert Symbol. This symbol alerts you to potential hazards that can injure or kill you and others. All safety messages will follow the Safety Alert Symbol and either the words "DANGER", "WARNING" OR "CAUTION".
DANGER means that failure to heed this safety statement may result in severe personal injury or death.
WARNING means that failure to heed this safety statement may result in extensive product damage, serious personal injury or death.
CAUTION means that failure to heed this safety statement may result in minor or moderate personal injury, or property or equipment damage.
All safety messages will alert you to what the potential hazard is, tell you how to reduce the chance of injury, and let you know what can happen if the instructions are not followed.
maker, follows these basic precautions:
· Plug into grounded 3-prong outlet. · Disconnect power before cleaning.
· Do not remove grounding prong. · Disconnect power before servicing.
· Do not use an adapter. · Replace all panels before operating.
· Do not use an extension cord. · Use two or more people to move & install ice maker.
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
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IMPORTANT SAFEGUARDS
Before the ice maker is used, it must be properly positioned and installed as described in this manual, so read the manual carefully. Franklin Industries strongly recommends that you have a professional install your new machine.
The warranty may be affected or voided by an incorrect installation. To reduce the risk of fire, electrical shock or injury when using the ice maker, follow basic precautions, including the following:
· Plug into a grounded 3-prong outlet; do not remove grounding prong, do not use an
adapter, and do not use an extension cord.
· It is recommended that a separate circuit, serving only for your ice maker, be provided.
Use receptacles that cannot be turned off by a switch or pull chain.
· Do not connect or disconnect the electric plug when your hands are wet.
· Never unplug the ice maker by pulling on the power cord .Always grip the plug firmly
and pull straight out from the outlet.
· Never clean ice maker parts with flammable fluids. Do not store or use gasoline or other
flammable vapors and liquids in the vicinity of this or any other appliances. The fumes can create a fire hazard or explosion.
· Before proceeding with cleaning and maintenance operations, make sure the power line
of the unit is disconnected and the water line is shut off.
· Before operating, pull all panels back into place.
· Never allow children to operate, play with or crawl inside the ice maker.
· Do not touch the evaporator with your hand when the machine is operating.
· Unplug the ice maker or disconnect power before cleaning or servicing. Failure to do
so can result in electrical shock or death.
· Do not attempt to repair or replace any part of your ice maker unless it is specifically
recommended in this manual. All other servicing should be referred to a qualified technician.
· Use two or more people to move and install ice maker. Failure to do so can result in back
or other injury.
· To ensure proper ventilation for your ice maker, the front of the unit must be completely
unobstructed. Choose a well-ventilated area with temperatures above 50°F (10°C) and below 100°F (38°C). This unit MUST be installed in an area protected from the elements, such as wind, rain, water spray or drips.
· The ice maker should not be located next to ovens, grills or other sources of high heat.
· The ice maker must be installed with all electrical and water connections in accordance
with state and local codes. A standard electrical supply (115 V AC, 60 Hz, 15 A), properly grounded in accordance with the National Electrical Code and local codes and ordinances, is required.
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· Do not kink or pinch the power supply cord between the ice maker and cabinet.
· The fuse (or circuit breaker) size should be 15 amperes.
· It is important for the ice maker to be leveled in order to work properly. Otherwise water
may not flow properly through the evaporator (ice mold). The ice production will be less than normal. You may need to make several adjustments to level it.
· All installations must be in accordance with local plumbing code requirements.
· Make certain that hoses are not pinched, kinked or damaged during installation.
· Check for leaks after water line is connected.
· Although the unit has been tested and cleaned at the factory, due to long-term transit and
storage, the first batch of cubes must be discarded.
· Remove the packing materials and clean the ice maker before using .
· Turn on the water supply tap before switching on the ice maker. Never turn the water
supply tap off when the ice maker is working.
· Except to take ice from the unit, keep the door closed in order to reduce ice melting and
to promote proper ice formation.
· If the ice maker will not be used for a long time, before the next use it must be
thoroughly cleaned. Follow carefully any instructions provided for cleaning or use of sanitizing solution. Do not leave any solution inside the ice maker after cleaning.
· Do not touch the condenser fins. They are sharp and can be easily damaged.
· DO NOT use solvent-based cleaning agents or abrasives on the interior. These cleaners
may transmit taste to the ice cubes, or damage or discolor the interior.
· The ice machine cleaner contains acids .Do not use or mix with any other solvent-based
cleaners products. Use rubber gloves to protect hands. Carefully read the safety instructions on the container of the ice machine cleaner.
· Do not use the apparatus other than for its intended purpose.
SAVE THESE INSTRUCTIONS
Electrical Connection
Do not, under any circumstances, cut or remove the third (ground) prong from the power cord. For personal safety, this appliance must be properly grounded. The power cord of this appliance is equipped with a 3-prong grounding plug that mates with a standard 3-prong grounding wall outlet to minimize the possibility of electric shock hazard from the appliance. Have the wall outlet and circuit checked by a qualified electrician to make sure the outlet is properly grounded. When a standard 2-prong wall outlet is encountered, it is your responsibility and obligation to have it replaced with a properly grounded 3-prong wall outlet. The ice maker should always be plugged into its own individual electrical outlet which has a voltage rating that matches the rating label on the appliance. This provides the best performance and also prevents overloading house wiring circuits which could cause a fire hazard from overheated wires. Never unplug your ice maker by pulling on the power cord. Always grip the plug firmly and pull straight out from the outlet. Repair or replace immediately all power cords that have become frayed or otherwise damaged. Do not use a cord that shows cracks or abrasion damage along its length or at either end. When moving the ice maker, be careful not to damage the power cord.
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Extension Cord Because of potential safety hazards under certain conditions, it is strongly recommended that you do not use an extension cord with this ice maker.
TECHNICAL INFORMATION
Model: FIM44
Electrical power: 115VAC ~ 60Hz
Power consumption: 13.2 kWh/100 lbs of ice
Ice-making /-harvest rated current: 3.7A/4.8A
Refrigerant: R134a, 7.06 oz.
High/Low side pressure: 350 psig/130 psig Width x depth x height: 14⅝” x 23⅝” x 33½
Unit weight: 84 lbs
Maximum ice storage: 25 lbs
Ice-making capacity: 44lbs/day*
Ice shape: cube Ice cube dimensions: 3/4 x 3/4 x 1
The technical data and performance index listed above should be used for reference only. They are subject to change.
*The actual quantity of ice produced per day can vary with room and water conditions.
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INTRODUCTION
The Franklin Chef® FIM44 Ice Maker produces hard, crystal-clear, gourmet cube ice, and offers convenience for homeowners and hotel guests. An insulated ice storage bin is built in. In addition, you have the option of using an internal or external drainage system.
This user's manual is intended as a resource for persons installing, using and servicing the model FIM44. It contains valuable information on safety and maintenance. Franklin Industries strongly recommends that this manual be kept in a place where it can be accessed when needed.
The Franklin Chef® ice maker is designed and manufactured according to the highest standards of safety and performance. It meets or exceeds the safety standard of UL563 and sanitation standard of NSF12.
Franklin Industries LLC assumes no liability or responsibility of any kind for products manufactured by Franklin Industries LLC that have been altered in any way, including the use of any parts and/or other components not specifically approved by Franklin Industries LLC. Franklin Industries reserves the right to make design changes and/or improvements at any time. Specifications and designs are subject to change without notice.
COMPONENT LOCATIONS
Evaporator cover
Door
Water distribution tube
Evaporator (ice mold)
Water trough
Float
Drainage nut
Ice storage bin
Water level indicator tube
Ice melt drainage nut
Caster
Control panel
Front louver panel
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Use two or more people to move and install ice maker. Power Cord
Water supply hose
ICE MAKER INSTALLATION
Unpacking
Remove packaging materials
Failure to do so can result in back or other injury.
Water inlet
Drain Outlet
Excessive Weight Hazard
Ice scoop
Ice scoop
Drain hose
IMPORTANT: Do not remove any permanent instruction labels or the data label on your ice maker.
Remove tape and glue from your ice maker before using.
· To remove any remaining tape or glue, rub the area briskly with your thumb. Tape or
glue residue can also be easily removed by rubbing a small amount of liquid dish soap over the adhesive with your fingers. Wipe with warm water and dry.
· Do not use sharp instruments, rubbing alcohol, flammable fluids, or abrasive cleaners
to remove tape or glue. These products can damage the surface of your ice maker.
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Cleaning before use
After you remove all of the packaging materials, clean the inside of your ice maker before using it. See the "Interior cleaning" in the Cleaning and Maintenance section.
Location requirements
INSTALLATION CLEARANCES:
TOP VIEW
4
Rear of unit
1
Side Side
Front of unit
1
SIDE VIEW
1
Top of unit
· This ice maker should be properly installed by qualified personnel.
· To ensure proper ventilation for your ice maker, the front of the unit must be
completely unobstructed.
· When installing the ice maker under a counter, follow the recommended spacing
dimensions shown. Allow at least 4" (102 mm) clearance at rear, and 1"(25 mm)at top and sides for proper air circulation. The installation should allow the ice maker to be pulled forward for servicing if necessary.
· Choose a well ventilated area with temperatures above 50°F (10°C) and below 100°F
(38°C).This unit MUST be installed in an area protected from the elements, such as wind, rain, water spray or drips.
· The unit should not be located next to ovens, grills or other high heat sources.
· Installation of the ice maker requires a cold water supply inlet of ¼-in. (6.35mm) soft
copper tubing with a shut-off valve.
· The ice maker requires a continuous water supply with a minimum pressure of 15 psig
and a static pressure not to exceed 80 psig. The temperature of the water feeding into the ice maker should be between 41°F (5°C) and 90°F (32°C) for proper operation.
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to
rical
shock or death
Normal operating ambient temperature should be between 50°F (10°C) 100°F (38°C). Normal operating water temperature should be between 41°F (5°C) and 90°F (32°C). Operation of the ice maker for extended periods out­side of these normal temperature ranges may affect production capacity.
· In general, it is always a good idea to filter the water. A water filter, if it is of the
proper type, can remove taste and odors as well as particles. Some water is very hard, and softened water may result in white, mushy cubes that stick together. Deionized water is not recommended.
· The ice maker must be installed with all electrical and water connections in
accordance with all state and local codes.
· The unit should be located on a firm and level surface. It is important for the ice maker
to be leveled in order to work properly. If needed, you can adjust the height of the ice maker by revolving the caster. See the Leveling the Ice Maker section.
·
A standard electrical supply (115V AC only, 60Hz, 15A), properly grounded in accordance
with the National Electrical Code and local codes and ordinances, is
required. IMPORTANT: Do not kink or pinch the power supply cord between the icemaker and wall or cabinet.
Electrical requirements
Plug into a grounded 3- prong outlet. Never remove the ground prong from the plug. Never use an adapter. Never use an extension cord. Failure to follow these instructions can result in fire, elect
Electrical Shock Hazard
9
Before you move your ice maker into its final location, it is important to make sure you have the proper electrical connection: A standard electrical supply (115V AC only, 60Hz, 15A), properly grounded in accordance with the National Electrical Code and local codes and ordinances, is required. The ice maker should always be plugged into its own individual electrical outlet. It is recommended that a separate circuit, serving only your ice maker, be provided. Use a receptacle that cannot be turned off by a switch or pull chain. The fuse (or circuit breaker) size should be 15 amperes.
Recommended grounding method
For your personal safety, this appliance must be grounded. This appliance is equipped with a power supply cord having a 3-prong grounding plug. To minimize possible shock hazard, the cord must be plugged into a mating 3-pronged and grounding-type wall receptacle, grounded in accordance with the National Electrical Code and local codes and ordinances. If a mating wall receptacle is not available, it is the personal responsibility of the customer to have a properly grounded, 3-prong wall receptacle installed by a qualified electrician.
Leveling the ice maker
It is important for the ice maker to be leveled in order to work properly. Otherwise water will not flow properly through the evaporator (ice mold). The ice production will be less than normal, and may be noisy. The unit can be raised or lowered by rotating the plastic sheaths around each of the four rolling casters on the bottom of the machine. If you find that the surface is not level, rotate the casters until the ice maker becomes level. You may need to make several adjustments to level it. We recommend using a carpenter’s level to check
up
down
the machine.
1. Place a carpenters level on top of the unit to see if the ice maker is level from front to
back and side to side .
2. Adjust the height of the casters as follows:
Turn the leveling casters to the right to lower that side of the ice maker.
Turn the leveling casters to the left to raise that side of the ice maker. You will find that the casters make it easy for one person to move the machine. This is useful for cleaning and sanitizing the surface on which the ice maker is installed because it allows you to move the unit and have easy access to the surface to be cleaned.
IMPORTANT: When the ice maker is ready to be installed in a cabinet or directly on the
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floor, you must adjust the feet to level the ice maker and lock the rollers. If the floor is level, just revolve the two front feet to touch the floor.
Reversing the door swing
Tools needed: flathead screwdriver, Phillips screwdriver IMPORTANT: Before you begin, unplug the ice maker or disconnect power.
To remove door from hinges:
1. Remove the top hinge cover.
2. Using a Phillips screwdriver, remove the screws, then remove the top hinge mat and
top hinge. Keep the parts together and set them aside.
3. Lift the door off of the bottom hinge and set the door aside.
To replace door on hinges:
1. Using a
door hinges, top and bottom. Set aside.
2. Remove the front louver. Set aside.
3. Remove the bottom hinge and place it on the opposite side at the bottom of the door.
4. Position the door on the bottom hinge.
5. Align the door on the bottom hinge and replace the top hinge and top hinge mat.
6. Replace top hinge cover.
7. Push the plug buttons into the original screw holes.
flathead screwdriver
, remove the plug buttons from the screw holes opposite the
See Figure below.
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Water Supply
The water supply should be ready at the point of installation. The water supply pressure should be a minimum of 15 psig with a static pressure not more than 80 psig. (A wall outlet directly behind the ice machine will make installation easier.)
IMPORTANT:
1. All installations must be in accordance with local plumbing code requirements.
Professional installation is recommended.
2. Make certain the hoses are not pinched or kinked or damaged during installation.
3. Check for leaks after connection.
Tools required:
½-in. open-end wrench, Phillips screwdriver
Connecting the water line:
1. Turn off main water supply. Turn on the nearest faucet long enough to clear line of
water.
2. Find a ½-in. to ¾-in. vertical cold water pipe near the installation location. The
distance should be less than 9 feet. The water supply hose provided with the ice maker is about 9 feet long.
3. A shut-off valve must be installed to the main water supply. If the water pipe has a
plain
piece of copper tubing, attach a ¼ O.D. compression union to the tubing and
remove the nut.
4. Connect the nut of the water supply hose to the tap, and connect the other end with the
water inlet. Tighten firmly by hand, then one-half turn with wrench.
5. Turn on main water supply and tap. Check for water supply connection leaks. Tighten
every connection (including connection at the water inlet).
IMPORTANT: When you connect the water supply hose and the drain hose, pay attention to the indications of Water inlet and Drain outlet on the machine.
Drain
Connecting the drain line or not is optional. When you choose to connect the drain line, you should follow the procedure in Connecting the drain line below. If not, just follow the steps in If you don’t connect the drain hose. However, it is recommended to use the drain when the ice maker is at high ambient temperature or low ice consumption to avoid accumulating melt water in the bin.
Connecting the drain line: NOTE: If there is a drain line near the ice maker, the best choice to drain water to
the drain line through the drain water hose provided with ice maker.
1. Locate the floor drain near the ice maker. The distance should be less than 9 feet since
the length of the long drain water hose provided with the ice maker is about 9 feet.
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2. Find the drain outlet on the back of ice maker, then take off the rear drainage plug.
Connect the nut of the drain outlet to the water draining hose, and insert the other end of the hose into the drain line.
3. Screw off the water drainage nut and pull off the plug on the rear of the ice storage bin.
NOTE: Store the drainage nuts and plugs in the compartment labeled Nut/Plug Storage at the back of the unit or in another safe place.
All horizontal runs of drain lines must have a fall of ¼ per foot. An air gap will likely be required between the ice maker drain tube and the drain/waste receptacle. A stand pipe with a trap below it would be acceptable for the drain/waste receptacle. A floor drain is also acceptable. If this is not possible, FRANKLIN recommends the use of a condensate pump. Contact Franklin Chef customer service at 1-888-424-8278.
4. Pour 1 gallon of water into the ice storage bin to check for leaks at all drain
connections and at the nut of the drain water hole. Tighten any connections or nuts that leak.
If you dont connect the drain hose
When you choose not to connect the drain hose, the water drainage nut on the rear of the ice storage bin must be tightened .The drain outlet plug at the back of the ice maker should be tightened also. Water collects in the ice storage bin through ice cube melting. The water level in the ice storage bin can be seen at the water level indicator tube .When required, the water must be discharged through the melt water drainage nut on the front of the ice storage bin. The nut must be tightened afterwards. (Do not loosen or screw off the nut at other times.) See Fig. A below.
IMPORTANT: Infrequent drainage will cause a high rate of melting in the ice storage bin.
IMPORTANT:
· Drain the melting water regularly or there may be a high rate of melting in the ice
storage bin if the water reaches the ice.
· The unit drains condensation water to the drainage tray on top of the compressor. The
water is slowly evaporated by the heat generated by the compressor. If the drainage tray on top of the compressor becomes full of water, this is detected by the water full
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probe and the machine shuts off automatically. At the same time, the ice maker sends out an alarm signal and the red, green and yellow LEDs on the Control Panel at the front of the unit flash together. Turn off the machine and pull out the bottom front panel, locate the drainage nut, unscrew the nut and drain the water. Once the excess water is drained, replace the nut and front panel. The machine will start working again when turned on.
Installation Types
This ice maker has been designed for Mobile (free-standing) installation. However, it can also be Enclosed (as under a cabinet) or Built-in (sealed to the floor). In any case, there must be adequate air space around the unit for ventilation.
Mobile installation:
A mobile installation will allow you to install the ice maker free-standing in any place you desire provided you have access to a water supply. You must follow the stated instructions for
a. Electrical requirements
b. Water supply
c. Leveling the ice maker.
Enclosed Installation:
An enclosed installation will allow you to install the ice maker under a cabinet, or in a kitchen cabinet provided the required clearance space around the ice maker is respected. This installation has the same requirements as a mobile installation.
Built-in installation:
If this method of installation is chosen, it will still be necessary to allow adequate ventilation space around the unit. The following additional items must be observed.
1. Place ice maker in front of installation location. Remove the feet and place the unit flat
on the floor or on a platform depending on your installation requirements.
2. The water supply line must be plumbed before connecting to the ice maker.
3. Turn on main water supply and tap. Check for water supply connection leaks. Tighten
every connection (including connection at the water inlet).
4. If the electrical outlet for the ice maker is behind the cabinet, plug in the ice maker.
5. Push the ice maker into position.
6. Seal all around the cabinet to the floor with an approved caulking compound.
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OPERATION
Final Check List before Operation
1. Have all packing materials and tape been removed from the interior and exterior of the
ice maker?
2. Do you clean the ice storage bin?
3. Have the installation instructions been followed, including connecting the machine to
water and electricity?
4. Has the machine been leveled?
5. Is the ice maker in a site where the ambient temperature is between 50°F (10°F) and
100°F (38°F) and the water temperature between 41°F (5°F) and 90°F (32°F) all year­round?
6. Has the water supply pressure been checked to ensure a minimum of 15 psig with a
static pressure not to exceed 80 psig?
7. Is there a clearance of at least 4 (102 mm) at the rear, and 1 (25 mm) at top and sides
for proper air circulation?
8. Has the power supply voltage been checked or tested against the nameplate rating?
And has proper grounding been installed in the ice maker?
9. Is the ice maker plugged in?
10. Have you turned on the main water supply and tap?
11. Have you checked for leaks at all water supply connections?
Operating method
1. Turn on the water tap, let the water trough fill, then press
the ON/OFF button
on the front
panel. The ice maker will start working automatically.
Ice harvest stage
Bin full stage Ice making stage
2. After 3 minutes, the machine will automatically go to the ice-making stage, and the
sound of water flowing will be heard.
3. When the batch of ice has been fully formed, ice will automatically be harvested to the
15
ice storage bin.
4. When the ice storage bin is full, the sheet of cubes will not fall completely and will
hold the bin-full probe open. The machine automatically stops making ice and progresses to the cold preservation stage. During this stage, the compressor works regularly to keep the temperature low for less ice melting.
5. The unit will start making ice again after the ice cubes are removed. Then the bin-full
probe swings back to operating position.
IMPORTANT:
· Although the unit has been tested and cleaned at the factory, due to long-term transit
and storage, the first batch of cubes must be discarded.
· Never turn the water supply tap off when the ice maker is working.
· Never touch evaporator when unit is running!
· Except to take ice from the unit, keep the door closed to reduce melting and insure
proper ice formation.
· Drain the melt water regularly from the ice storage bin.
· Drain water from the drainage tray above the compressor by screwing off the lower
drainage nut when the unit stops working and alarms regularly.
How the machine makes ice
Set the ON/OFF button to the ON position. The machine will automatically go to the ice making stage. There are two distinct cycles: ice freeze and harvest. The freeze cycle happens when water flows to the evaporator surface. The harvest cycle is when the ice is released and water enters the machine. A complete cycle takes about 20 minutes, but it depends on temperature and operating conditions.
Freeze: During the freeze cycle the compressor is pumping refrigerant, the fan motor is blowing air, and the water pump is circulating water. When the batch of ice has been fully formed, the ice maker stops the freeze cycle and harvest cycle begins.
Harvest: During the harvest cycle the compressor is still operating, but the water pump has stopped. The hot gas valve opens, diverting hot refrigerant gas into the evaporator. The hot refrigerant gas warms the evaporator, causing the cubes to slide as a unit off the evaporator and into the storage bin. The freeze cycle will restart when all the cubes have been harvested.
How the machine uses the water
The ice maker begins with a fixed charge of water that is contained in the water trough. As the water flows to the freezing evaporator surface, the portion of water that does not contain mineral impurities freezes and sticks to the ice cube molds. The water containing
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