Franke Foodservice OV1317U-5 Installation Manual

Installation of Franke
Undermount Sinks
METHOD ONE
NOTE: These instructions apply only to:
SURELL BY FORMICA AVONITE (CLASS 1) CORIAN BY DUPONT FOUNTAINHEAD BY NEVAMAR
For all other polymer based materials, or natural stone countertops,
refer to Installation Method Two following.
• Franke Kindred Canada accepts no liability for damage to the solid surface countertop, or sink fixture, during installation.
• Inspect the sink fixture for any shipping damage, prior to installation. Do not install a damaged unit.
• Aesthetics are essential to presentation of the installed sink unit. Take the necessary care to ensure that the exposed silicone joint is kept to a minimum, the sink is properly aligned to the cut-out, and excess silicone is cleaned from the sink.
HARDWARE SUPPLIED BY FRANKE KINDRED CANADA
Franke Kindred Canada has supplied within the sink carton: 3 1/2" strainers (waste assembly), a die-cut corrugated template, homeowner's manual, and a hardware kit. The intention of the hardware kit is to clamp the sink rim to the underside of the countertop, and backup the silicone seal.
This kit includes the following: Use for Method One Use for Method Two
Machine screws ✔✔ Brackets ✔✔ Thumbscrews ✔✔ Tee nuts 1" diameter PVC discs Loctite Prism 401
THE FABRICATOR WILL REQUIRE:
• An assortment of clamps
• A solvent such as methyl hydrate or denatured alcohol
• Silicone sealant
• 1/2" plywood buildup
• 180 grit sandpaper
• Jig saw
• 1 1/2” router guide bushing
• 1/2" straight cutter bit
Franke Kindred Canada Customer Service: 1-866-687-7465 http://ca.franke-ws.com
080831237
FABRICATOR TEMPLATE PREPARATION
• The die-cut corrugated template supplied by Franke Kindred Canada follows the exact size and shape of the finished countertop cut-out.
• The cut-out will reveal approximately 3/8" of the mirror finished sink rim.
• We recommend that the corrugated plug template be used to create a female template from 1/2" plywood.
• Scribe a line that is 1/2" offset from the corrugated template onto 1/2" plywood. Cut on this line with a jig saw. Sand cut-out edge clean and smooth (Figure 1 - Part A).
SINK INSTALLATION PROCEDURE (METHOD ONE)
1. Clamp 1/2" plywood female template on
top surface of countertop, in desired position. This position will be determined by relationship of sink rim to cabinet gables, cabinet supporting members, and deck mounted fittings.
2. Trace edge of template with router guide
bushing and straight cutter bit (Figure 1
- Part B).
3. Finish cut-out edge with desired router bit
(ie. chamfer, Roman Ogee etc.).
4. Align sink to cut-out so that a uniform
reveal of approximately 3/8" shows around the periphery of the cut-out. Clamp the sink in place.
5. Flip the countertop and sink unit so that the
sink is upside down. Outline the edge of the sink rim with a pencil line.
6. Remove clamps and sink from countertop.
7. Select position of 1" diameter discs around
rim of sink so that they don't interfere with cabinet obstructions, or deck mounted fittings. Discs should be spaced approximately 12" apart. (Figures 2& 3).
8. Lightly sand bottom of disc and countertop
(beyond pencil line) with 180 grit sandpaper to prepare for bonding.
9. Remove any sanding residue, and clean
with solvent. Adhesive bond will only be effective with a clean, oil-free surface.
10.Use Loctite Prism 401 to bond disc to
countertop in desired position. Offset disc by 1/16" from pencil outline to allow for any re-alignment of sink.
11.Clean sink rim and countertop mating
surface with solvent.
12.Assemble sink strainers to sink.
13.Apply a continuous (translucent colour) silicone bead around the sink rim. (We recommend Dow Corning 786, or General Electric SCS1700).
14.Position sink within outline of discs.
15.Cut 1/2" thick plywood buildup into 3/4" strips (length is dictated by the sink rim dimensions).
16.Lay up plywood strips around the sink rim.
17.Assemble balance of Franke hardware to discs (Figure 2), and lightly hand tighten thumbscrews.
18.Flip countertop and sink unit rightside up.
19.Re-align sink to cut-out, if required.
20.Hand tighten all thumbscrews. Take care
not to overtighten and stress countertop.
21.Use additional temporary clamps, if necessary, to pull sink rim up to countertop until silicone seal has cured.
22.Use a non-abrasive cloth and solvent to remove excess silicone that has been squeezed out beyond the cut-out edge. Do not use any metal implements that will scratch the sink. Residual silicone that has cured on the sink rim may be removed with Silicone be Gone®, followed by cleaning with Peek® to remove any tarnish.
23.Apply silicone to the thumbscrew thread and bracket joint so that the assembly will not loosen with vibration.
24.Leave Homeowner's manual at job site for plumber.
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1 1/2" O.D. COLLAR (ROUTER GUIDE BUSHING)
COUNTERTOP
CUT-OUT SCRAP
FRANKE CORRUGATED PLUG
3/4"
CUT-OUT SCRAP
1/4"
1/2" STRAIGHT CUTTER BIT
1/2" PLYWOOD TEMPLATE
1/2" PLYWOOD T
EMPLATE
1
/2"
1/2" X 3/4" PLYWOOD STRIP
STAINLESS STEEL SINK
THUMBSCREW
PVC DISC
SOLID SURFACE COUNTERTOP
• SURELL
• CORIAN
• AVONITE (CLASS 1)
• FOUNTAINHEAD
BOND DISC TO COUNTERTOP WITH
CYANOACRYLATE ADHESIVE (LOCTITE PRISM 401)
BRACKET
MACHINE SCREW
SILICONE
SEAL SINK FLANGE WITH SILICONE SEALANT
TEMPLATE PREPARATION (FIGURE 1)
HARDWARE KIT SCHEMATIC (FIGURE 2)
92004
080831237
Installation of Franke
Undermount Sinks
METHOD TWO
NOTE: These instructions apply to installation of
Franke Undermount Sinks with
GRANITE COUNTERTOPS
and any
POLYMER BASED MATERIALS
that are not compatible with the adhesive that has been supplied.
• Franke Undermount sinks have a highly polished sink rim. To highlight this unique design feature, our installation system reveals up to 3/8” of the sink rim.
• Franke Kindred Canada accepts no liability for damage to the natural stone or solid surface countertop, or sink fixture, during installation.
• Inspect the sink fixture for any shipping damage, prior to installation. Do not install a damaged unit.
• Aesthetics are essential to presentation of the installed sink unit. Take the necessary care to ensure that the exposed silicone joint is kept to a minimum, the sink is properly aligned to the cut-out, and excess silicone is cleaned from the sink.
HARDWARE SUPPLIED BY FRANKE KINDRED CANADA
Franke Kindred Canada has supplied within the sink carton a die-cut corrugated template, 3 1/2" sink strainers (waste assembly), Homeowner's manual, and hardware kit. The kit is intended to clamp the sink rim to the underside of the countertop, and backup the silicone seal.
This kit includes the following: Use for Method One Use for Method Two
Machine screws ✔✔ Brackets ✔✔ Thumbscrews ✔✔ Tee nuts 1" diameter PVC discs Loctite Prism 401
THE FABRICATOR WILL REQUIRE:
• An assortment of clamps
• A solvent such as methyl hydrate or denatured alcohol
• Silicone sealant
• 1/2" plywood buildup
• 180 grit sandpaper
Franke Kindred Canada Customer Service: 1-866-687-7465 http://ca.franke-ws.com
• Jig saw
• 1 1/2” router guide bushing
• 1/2" straight cutter bit
080831237
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