Read these instructions through carefully and retain them for future reference.
i
Always respect the following implicitly:
The operation of kitchens and kitchen exhaust air equipment must only be
performed with FRANKE - aerosol filters, see Figure 2a, page 5 inserted in the
!
!
fume extraction hood.
The UVC system must be switched off before the filters are removed from the
hood!
Attention:
Attention: In the absence of protection, UVC light is hazardous to humans (to
eyes and skin).
Before opening the equipment, which also includes removing the aerosol
filters (FRANKE filters, see Figure 2a, page 5), the UVC system must in all
cases be switched off manually via the switch (see Figure 2, "C").
!
!
!
!
Warning!
If the blue UVC light becomes visible from the outside, the UVC system must be
switched off immediately. Please inform your service company.
Attention!
Ozone is hazardous to the respiratory tract.
Therefore, affix warning signs to the exhaust air appliance, inspection
aperture and exhaust air outlets in the roof area, which refer to the fact that
the exhaust air contains ozone.
Independent troubleshooting / repair work and intervention into the equipment
invalidates the warranty in all cases.
Warning!
If a protection tube or UVC lamp breaks, you must follow the instructions in
Chapter 4.1.
Warning !
The differential pressure monitors are equipped with a seal. If this
!
2
seal is broken, all warranties and liabilities are void.
USAUSA
UVC-SystemInstruction manual
Functional principle
Whenever any cooking or frying is done, organic
matter is deposited in the exhaust air systems.
The highly efficient and effective UVC lamps "F"
(see Fig. 1. Page 4) in our UVC system see to it
that this fat-contaminated kitchen air is
processed without any problems.
Fat deposits and their associated adverse effects
are thus largely prevented.
Basic design
What happens in the UVC system when the fatty
kitchen exhaust air is treated?
As in nature, the UVC system uses UV-C-light to
bring about oxidation processes which split the C
atoms in the fat molecules in the exhaust air.
Thus, in a reaction with the fatty kitchen exhaust
air, basically the same reaction occurs as during
combustion, the difference being that in this case
the O atom of the atmospheric oxygen, the
oxidation partner, does not need to be released
from the relatively stable bonding in the oxygen
molecule by means of high temperatures, but
rather is available for the reaction under normal
ambient conditions.
Ozone is produced, which has the advantage of
not being able to form organochlorine bonds due
to the structure of its oxygen atoms.
Cleaned exhaust air
towards the outside
UVC housing
Stainless-steel housing
as the reaction chamber.
UVC lamps
Mesh filter
second preseparation of
fat particles.
A permanent breakdown of the kitchen exhaust
air occurs, which contains organic contaminants
and particles containing harmful chemicals.
USAUSA
Aerosol filter
first preseparation of fat
particles.
fryer
Friteuse/ fryer
3
UVC-SystemInstruction manual
M
Fig. 1
N
O
G
K
F
L
H
D
Operating panel
A main switch
B buzzer
C on-off button
D front flap
E control
F UVC lamp
G socket for UVC lamp
H hinge with safety switch
H1 screw head (safety switch)
I2 locks for front flap
J screws for control component
K throttle control spring
L gasket
4
M mesh filter
N Airflow filter
O cover
P aerosol filter (Franke filter)
USAUSA
UVC-SystemInstruction manual
I2I2
JJ
UVC-SystemUVC-System
UVC-SystemUVC-System
UVC-SystemUVC-System
Franke Foodservice
Franke Foodservice
Systems GmbH
Systems GmbH
Betrieb ok.
Betrieb ok.
15.01.2004
15.01.2004
2345,02 h 14:151
2345,02 h 14:151
F3F3
F4F4
F2F2
F1F1
geprüfte
geprüfte
Sicherheit
Sicherheit
Operating panel
A main switch
B buzzer
C on-off button
D front flap
E control
H hinge with safety switch
H1 screw head (safety switch)
I2 locks for front flap
J screws for control component
P aerosol filter (Franke filter)
D
C
E
H1
H
B
A
Fig. 2
P
FIG 2a
USAUSA
11
33
55
FIG 2b
22
44
66
77
5
UVC-SystemInstruction manual
1. Safety-related and general instructions 6
2. Installation 7
2.1 Obligatory instructions 7
3.Connection instructions 7
3.1 Electrical connection 7-8
3.2 Exhaust air 8
4. Operator instructions 8
4.1 Operating instructions 8
4.2 Switching the appliance on/off 9
4.3Setup menu 10-12
5. Cleaning and maintenance 14-17
5.1 Regular cleaning 14
5.2 Long-term shutdown 15
5.3 Customer service 15
5.4 Maintenance 15
5.5 Picture instructions 16-17
6.Disposal of UVC lamps 18
7.Malfunctions 18-19
Replacement parts 20-22
Electrical wiring diagram 23
Read these instructions through carefully and retain them for future reference.
i
1. Safety information
Before using the appliance for the first time, the notices in this manual concerning safety in
operation, use and maintenance must be carefully read and implemented.
Attention: The appliance must not be The A-evaluated equivalent continuous sound
cleaned with direct water jets or a high-pressure level at the workstations of the
pressure water jet.operational personnel is under 70 dB (A).
! The UVC lamps "F" are located in the ! Please also pay attention to the information
internal housing area of the UVC system.in the Startup / Operation sections.
! In operation as directed, these lamps are
hidden by the housing and not visible from
outside.
! In this condition, no hazards exist.
! The UVC lamps "F" generate UVC light. In
the absence of protection, this is hazardous
to the eyes and skin.
! Therefore, it is a basic principle that the UVC
system must be shut down in all cases
before the Franke aerosol filters of the
universal hood or the mesh filters "M" are
removed from the UVC system.
! Maintenance work must only be performed
by authorized technical personnel.
! Employees entrusted with simple cleaning
work, for example the cleaning of the UVC
lamps "F" or the mesh filter, must receive
training in advance and must be notified of
the possible hazards.
6
1. General information:
! Disconnect the appliance from the mains
power supply in the case of failures or
operating faults.
! Allow necessary repairs to be performed by
qualified technical personnel only.
! Use original replacement parts only.
! Clean the UVC system according to Chapter
5.
! The failure to respect these specifications
may impair the safety of the appliance.
USAUSA
UVC-SystemInstruction manual
Obligatory instructions:
The operation of kitchens and kitchen exhaust air equipment must only be performed with
Franke aerosol filters inserted in the universal hood. The UVC system must be switched
off before the filters are removed from the hood!
2. Installation
!
The installation must be performed by technical personnel in accordance with the manufacturer's specifications;
see the installation manual.
!
Carefully remove the protective foil from the external walls. Remove possible remaining adhesive with a suitable
solvent.
!
Clean the stainless-steel surfaces with a damp cloth (using lukewarm water and neutral soap), then wipe with
clean water and dry carefully.
!
Do not use sponges or water jets.
2.1 Obligatory instructions
The operator of UVC systems is obliged to operate the equipment according to these instructions for use. Perform
the prescribed periodic inspections and the prescribed verification and maintenance work.
If this obligation is not complied with, the warranty is invalidated.
Attention: In the absence of protection, UVC light is hazardous to humans (to the eyes
and skin).
Before opening the equipment, which also includes removing the Franke aerosol filters,
the UVC system must in all cases be switched off manually via the switch.
It is also obligatory to do this if the safety devices switch off the equipment automatically
during normal operation if an intervention into the equipment is performed.
Prerequisites for use as directed
!
This is a technical appliance exclusively intended for its working use.
!
The appliance may only be used for its intended purpose, i.e. for cleaning kitchen exhaust air
in conjunction with an extraction hood, exhaust air tubing system and an exhaust air ventilator
of the correct size.
!
Any other type of use is inappropriate.
!
The installation of the appliance must be performed by qualified technical personnel in
accordance with the manufacturer's specifications.
!
As a basic principle, the UVC system can / must only be started up when the ventilation
system is also switched on.
!
If the UVC system is opened by means of the special key via the locks "I2" countersunk into
the front plate, the control must be switched off beforehand via the "C" button; see Figure 2,
page 5. The top left of the display must read STANDBY or OFF.
!
The personnel must be informed and instructed in writing in this regard. Please read Section 4
concerning the operation of the control component.
!
The UVC system must only be operated with exhaust-air hoods intended for UVC
systems.
!
The exhaust-air hood must only be operated with aerosol filters (Franke SKKG, SKKF,
SKKB-type filters).
3. Connection instructions
3.1 Electrical connection
! The appliance must be installed by a suitably qualified person in compliance with the
manufacturer's instructions.
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7
UVC-SystemInstruction manual
! The manufacturer accepts no liability for failure to observe the accident prevention standards.
! The locally applicable electrical installation and safety regulations must be observed.
! The appliance must be connected to the mains power supply in accordance with the required standards.
! Before connecting the appliance to the mains power supply, check whether the voltage and frequency given on
the type plate comply with the specifications of your electricity network supply.
! The country-specific regulations must be observed.
! Connected electrical loads
CAUTION: Each UVC system must be connected to its own individual delayed-action fuse.
The switch-on current is 5-7 times the operating current.
3.2 Exhaust air
!
The UVC system must be assembled and started up according to the installation instructions.
!
Regarding the exhaust air values, see the installation instructions.
4. Instructions for use:
4.1 Operating information
!
!
Obligatory instructions: The operation of kitchens and kitchen exhaust air equipment must only
be performed with aerosol filters of the Franke SKKG, SKKF, SKKB filter type inserted in the
universal hood.
!
!
The UVC system must be switched off before the filters are removed from the hood.
!
!
Never look at the UVC light.
!
!
If the buzzer sounds, there is a warning notice. The warning notice may be displayed by
pressing the "F4" key.
!
!
If the display is backlit in green, no warning notice exists.
!
!
If the display is backlit in red, a warning notice exists. The warning notice may be displayed by
pressing the "F4" key.
If it is determined that one of the protective tubes or UVC lamps has broken, the
equipment must be switched off immediately.
The glass splinters must be removed completely from the splinter surface they have
impinged upon. In this case, it is also obligatory to clean the lower mesh filter of the UVC
system, as well as the aerosol filters of the UH hood to prevent possible contamination of
the food product.
The bulbs in the UVC system contain small amounts of mercury, similar to a fluorescent light
bulb.
They are housed inside a glass tube. In the event that the glass tube and bulb are broken
the following procedure should be followed.
Turn off the UVC System and the equipment under the UVC System Hood. Move the
equipment out to an area where it can be cleaned after cooling down. The oil in a fryer must
be disposed of as either glass or mercury may have landed in the fry pot.
Call an authorized Service Technician to remove the broken bulb(s) and replace them.
Clean all surfaces as described in the attached 'Mercury Spillage Kit-how it works" taking
great care with the broken glass.
8
USAUSA
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