FRANCO BELGE Belfort 174 05 05 Technical Manual

Technical manual
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by th e user
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Document n° 979-3 EN ~ 28/02/2000
Les FonderiesFranco-B el ges
59660 MERVILLE
Fax : 03.28.43.43.99
RC Hazebrouck 445750565B
Subject to modifications
Belfort
Oil fir ed stove
Model : 174 05 05
(EN 1)
Description of the a pplian ce
Installation instructions
Operating instructions
Spare par ts
English
Norsk
Description of the unit ........................................3
Package....................3
Optional equipment ..............3
Specifications.................3
Description ..................3
Operatingprinciple..............4
Installationinstructions .......................................4
Positionoftheunit ..............4
Chimney....................4
Mounting the levelling feet ..........5
Topflueoutlet.................5
Rearflueoutlet ................5
Chimney connector ..............5
Externaltank .................6
Levelling ....................6
Pre-utilisation check .............6
Oilflowadjustment ..............6
Chimney draught ...............7
Doorclosingpressure ............7
MaintenanceoftheChimney.........7
Operatinginstructions ........................................8
Fuel ......................8
Lighting procedure ..............8
Operating procedure .............8
Shuttingdown.................8
Maintenanceofthestove...........8
Recommendation ...............9
Trouble shooting .............. 10
Spareparts..............................................11
FRANCO BELGE congratulates you on your choice.
FRANCO BELGE, which has been granted the ISO 90 01 certification, guarantees the quality of its
appliances and is committed to meet its customers’ needs.
FRANCO BELGE, which can boast a 75-year experience in the industry of heating devices, uses
state-of-the-art technologies to design and manufacture its whole range of products.
This document contains instructions on how to install your appliance and and make full use of its
functions, both for your comfort and safety.
CONTENTS Page Page
Document n° 979-3 EN ~28/02/2000
174 05 05 BELFORT Oil fired stove
2 Technical manual
1.Description of the unit
1.1. Package
¤ 1 package. The stove is supplied completely assembled exceptthe four levelling feet that areplaced on the burner.
1.2.Optional equipment
¤ Ground vat ¤ Glow-plug ignitor
1.3.
Specifications
Model ...................... 1740505
Nominal heat output . . . . . . . . . . . . kW 5
. . . . . . . . . . . . . . . . . . . . . . BTU/hr 18.000
Oil consumption at :
-maximumspeed ............litre/h 0,58
.......................gal/hr 0,16
- minimum speed . . . . . . . . . . . . . litre/h 0,17
.......................gal/hr 0,045
Chimney draugh t required at :
-maximumspeed ............. Pa 15
-minimumspeed.............. Pa 8
Weight .................... kg 67,6
1.4.Description
Flued oil stove with vaporizing burner (Norm EN 1).
Figure 1 - Minimum clearances to combustible walls
392
340
182
Ø 120/127
452
530
558
420
Figure 2 - Dimensions in mm
200 mm
200 mm
200 mm
200 mm
Document n° 979-3 EN ~28/02/2000
Oil fired stove BELFORT 174 05 05
Technical manual 3
1.5. Operating principle
Furnace oil is fed to the burner floor (fig. 3) where is it ignited by means of a firestarter (or the Glow-plug ignitor # 6). The heat produced by this flame brings the burner temperatureto the required level to vaporize the fuel. Oil will only burn as a vapour not a liquid. Room combustion air enters the burner through the air inlet holes. In the center of the burner is the catalyser (# 4, fig. 3) which aids in vaporizing the fuel. When the stove is operation,thecatalyserglowsred.The stove should not be used with out both the catalyser (# 4, fig. 3), catalyser top (# 3) and ring (# 2). A de-scaling lever (#7, fig.3) can be pushed andpulled in and out as well as turning slightly at the sametime to keep the inlet pipe clear of carbon buildup. The stove float regulator contains a filter to trap impurities. A safety lever controls fuel flow. Oil can only enter the float chamber when the safety lever is depressed. Oil temperature variations will affect the oil flow into the float chamber. A float in the chamber raises the fuel level available to the burner. The float regulator is also controlled by a control knob which turns from “0" (off) to ”6" (high setting). A draught regulator (# 1, fig. 12, p. 6) ensures a
constant air int ake to the burner regardless of external factors.
2.Installation instructions
SAFETY NOTICE : Read carefullyall instructions before
starting the installation. If thestove is not properly instal­led, a house fire may result. For your safety, follow the installation directions. Contact local building or fire offi­cials about restrictions and installation inspection in your area.
2.1.Position of the unit
- The position of the appliance must be chosen very carefully in order to obtain the best possible results for heat distr ibution .
- Position the unit to comply with the minimum clearances to combustible material. M inimum clearances are shown from the vertical port ion of the chimney connector. Check that no overhead cross members in the ceiling will be cut. Reposition unit if necessary , being careful not to move closer than the minimum clearances.
- Outside air : For the oil stove to function properly, an adequate supply of combustion air is required.
2.2. Chimney
- Ensure that the flue has sufficient draught (refer to technical details).
- Minimum flue diameter, 10 cm (4" I.D).
- The chimney must be at least 4.5 m (15 ft high).
- The flue must not be shared with anyother appliance.
- Downdraughts caused by obstacles close to the chimney top may sometimes be prevented by fitting an anti-downdraught cap to the top of the chimney.
- The chimney must have a constant cross section. T o o large a flue could affect the chimney draught.
1
2
3
4
5
6
7
Figure 3 - Burner
1 - Air holes 2 - Upper ring 3 - Catalyser top 4 - Catalyser
5 - Burner 6 - Glow-plug ignitor
(optional) 7 - De-scaling lever
1
2
4
5
3
6
7
8
9
10
Figure 4 - Description
1 - Blanking plate 2 -Maindoor 3- Flue collar 4 - Baffle 5 -Tray
6- Sliding door 7 - Supplementary baffle 8 - Draught control 9 - Ceramic coal 10 - Coal support
Document n° 979-3 EN ~28/02/2000
174 05 05 BELFORT Oil fired stove
4 Technical manual
- The chimney must be soundly constructed, in order to prevent cold air infiltration.
- The flue must be well insulated, water and air tight. A chimney witha coldinternalsurfacecan prevent a good chimney draught and condensation will occur.
- The flue must be swept at least once a year.
2.3.Mounting the levelling feet
Fitthe 4 screws and the 4 capssupplied (on the burner)
into each leg of the stove (fig. 8).
2.4.Top flue outlet
Figure 5
- Open the main door, remove the ceramic coal grate with theirs coal (# 9 and 10,fig. 4, p. 4) and remove the internalbaffle(#4and7,fig.4,p.4).
- Fix the sealingrope in the groove on the topand fit the flue spigot using the two bolts and washers supplied, ensuring there is a good seal.
- Replace the internal baffles. The cut-out of the rearheat shieldmust not be remove
in the case.
2.5.Rear flue outlet
Figure 7
- Open the main door, remove the ceramic coal grate with theirs coal (# 9 and 10, fig. 4, p. 4) and remove the internalbaffle(#4and7,fig.4,p.4).
- Remove the rear heat shield and the cut-out on it (fig. 6).
- Remove the blanking plate 5 and the clamp 4from the back and refit them on the top with the 2 screws and washers supplied 7, ensuring there is a good seal 2.
- Set the ceramic rope in the groove and fix the flue collar at rear with 2 bolts and washers supplied.
- Reinstall the internal baffles.
- Replace the rear heat shield.
2.6. Chimney connector
- The appliance must be as close as possible to the chimney. Avoid horizontal flue connection pipes which can dangerously restrain functioning of the appliance.
- T he con nec tor pipe must be either 24 ga. black painted or blued steel or 316 grade 20 ga. stainless steelor1 mm vitreous enamelled steel, with a maximum diameter of 127 mm (5" O.D.). Single wall pipe may be utilized being careful to maintain clearances to any combustible surface. Once the stove hasbeen properly installed the chimney draught must be checked with a draught meter. If the chimney draught is excessive or irregular, a
3
1
2
Figure 5 - Top flue outlet
1 - Flue collar 2 - Sealing rope
3 - Screws, washers and
bolts
Figure 6 - Back panel
7
5
2
1
3
4
6
Figure 7 - Rear flue outlet
1 - Flue collar. 2 - Sealing rope. 3 - Back panel. 4 -Clamp.
5- B lanking plate. 6 - Screws, washers and
bolts. 7 - Screws and washers.
Figure 8 - Levelling
Document n° 979-3 EN ~28/02/2000
Oil fired stove BELFORT 174 05 05
Technical manual 5
draught stabilizer (barome tric damp er) must be installed to the connector pipe.
2.7.External tank
A barometric fuel tank should not be positioned where it will be in the direct rays of the sun or adjacent to a source of intense heat.
If the tank is more than 8 ft (2,5 m) higher than thestove a pressure reducer must be installed on the oil line (max. working pressure : 300 mbar).
If the tank islower than the stove a liftpump will have to be utilized.
A clearance of 6“ (15 cm) must be maintained between the external/remote tank and the stove.
2.8. Levelling
It is essential to ensure that the appliance sits level on
the floor. Adjust the levelling feet (fig. 8).
Use a spirit level across the burner pot to check the
level (fig. 10).
2.9. Pre-utilisation check
Check the condition of the filler seals, that the door closes correctly, that the window is not damaged, that the smoke passages are not obstructed by packaging or removable parts. All removable parts, fuel retainer, baffle, must be correctly installed.
2.10. Oil flow adjustment
The float regulator hasbeen adjusted at thefactoryand should not need further adjustment. If the burner does not work correctly, check possible causes before
readjusting the settings :
- Chimney draught
- Fresh air inlet
- Oil supply. Low setting (Refer to # 2, fig. 12) :
- set the regulating knob on “1" and let the burner run for a few minutes. The flamemust completely cover the bottom of the burner and the catalyser body must be glowing red hot.
- if the flame is too small, the stove will soot up quickly ; increase the flame by turning the setting screw (# 2)
A
Figure 9 - Fitting the tray
Figure 10 - Burner level check
1
5
3
6
2
7
1
3
4
6
2
7
Figure 11 - Gravity or pumped oil supply
1 -2,5mmaxi 2- At least 0,25 m 3 - Oil Tank 4 - Filter
5 - Suction pump with
reserve and filter
6 - Pipe Ø 6x8 mm 7 - At least 0,15 m
1
2
3
Figure 12 - Adjustment devices
1 - Adjustment of the draught regulator 2 - Adjustment screw for low setting 3 - Adjustment screw for high setting
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6 Technical manual
clockwise.
- if the flameis too high, reducethe flameby turning the setting screw (# 2) counter clockwise.
High setting (Refer to # 3, fig. 12) :
- set the regulating knob on “6" and let the burner run fora few minutes. The flame must be shaped like a cone and reach the upper part of the door.
- if the flame is too low, increase the flame by turning the setting screw counter clock wise.
- if the flameis too high, reducethe flameby turning the setting screw clockwise.
Please note - Very important : The adjustmentsof the float regulator are very sensitive. The high and the low setting screws mustnever be turned more thana 1/4 of a turn at a time in any direction from theirinitial setting.
When making any adjustments, allow 3 to 5 minutes between adjustments to allow burner to stabilize to previous adjustment before proceeding, if necessary.
2.11. Chimney draught
Once the s tove has been properly installed, the chimney draught must be checked.
The adjustment of the draught will be made with the barometric damper located at the back of the stove (# 1, fig. 12).
The reading of the draught must be done once the unit is hot (minimum 30 minutes of use).
Refer to the specifications p. 3 for minimum draught requirement on low setting and on high setting.
2.12. Door closing pressure
The closing latch rotates around a pressure screw positioned cam (fig. 13).
- Loosen pressure screw 1.
- Turn cam to desired position 2.
- Tighten pressure screw 1.
2.13. Maintenance of the Chimney
Chimney and chimney connector should be inspected at least once every three months during the heating season to determine if a soot build up has occurred. If soot has accumulated, it should be removed to reduce the risk of a chimney fire.
1
2
Figure 13 - Door closing pressure
1 - Pressure screw 2 -Cam
Document n° 979-3 EN ~28/02/2000
Oil fired stove BELFORT 174 05 05
Technical manual 7
3.Operating instructions
3.1.Fuel
Warning
: Your stov e is fitted with a specific float
regulator for a specific oil.
¤ Kerosene 28 sec. (1,8 cst at 25°C)
The fuel oil must be free from any dirt and water which could disturb the s tove in operation.
3.2.Lighting procedure
- Be sure the control knob is to “0" (# 1, fig. 14).
- Turn on oil supply,
- Push down gently on the safety lever (# 2, fig. 14). This will allow the oil to flow into the float regulator.
- Open the front door, and remove the catalyser from burner (# 2, 3 and 4, fig. 3, p. 4). Make sure the inside of the pot is clea n thoroughly, and there is no oil accumulation.
- Place 2 tablespoons of methylated spirit or gelled alcohol in the bottom of the pot. Light the starter gel or methylated spirit with a fireplace match or long butane lighter. Place the catalyser back into the burner, being sure it is centered in the burner. Shut the main door.
- Allow the catalyser to heatapproximately 30 to45 sec. Turn dail to “1" position.
- Allow 10 to 15 minutes for oil fire and draught to stabilize. The catalyse r should glow red before adjusting the control knob to a higher setting.
3.3.Operating procedure
Allow 10 to 15 minutes after lighting to adjust the control knob to a higher setting, usually between a “2" and ”4" setting. When increasing the heat output,movethecontrolknob only 1 number at a time, allowing 5 minutes between moves for the flame to re-adjust to new setting.
If the burner stops during operating, immediately turn off the control knob (position “0") and wait until the burner is completely cool before repeating the lighting procedure.
3.4.Shutting down
- Set dial to the “0" position (# 1, fig. 14).
- R aise the safety lever of the float regulator (# 2, fig. 14).
- Allow the flame to burn out completely before opening the door.
3.5.Maintenance of the stove
Every week : operate thede scaling lever (# 4,fig.14).
- Pull the rod,then push therod in rotating 360 degrees two or three times (CAUTIO N : The rod is HOT).
Every3or4months: Clean the burner completely.
- Remove all the parts of the catalyser (# 2, 3 and 4, fig. 3, p. 4)
- Using a soft bristle brush (a small clean paint brush), carefully brush off the catalyser. Loosen any carbon sootfromthebottomoftheburnerwitha puttyknife, and
vacuum clean. Ensure that thesmall air holes in burner are free of carbon.
At least oncea year / End of heating season : Clean
or replace all the oil filters in the oil supply line.
To clean the filter of the float regulator
:
-settheregulationknobinclosedposition“0" (# 1, fig. 14),
- turn off the tankvalve or the valve of the oil supply line,
- rai se the safety lever of the float regulator (# 2, fig. 14),
- place a smallcontainer (or asmall rag) underthe float regulator filter opening in order to collect the oil contained in the float regulator,
- remove the filter cover plate located under the float
1
3
2
Figure 14 - Operating devices
1 - Regulation knob. 2 - Safety lever. 3 - Access to float regulator filter. 4 - De-scaling lever. 5 - Door handle.
4
5
Document n° 979-3 EN ~28/02/2000
174 05 05 BELFORT Oil fired stove
8 Technical manual
regulator (# 3, fig. 14) with a screwdriver,
- remove the tubular filter from thefloat regulator. Clean it with oil using a soft brush, never a wire-brush,
- r eplace the filter in the float regulator, install the cover plate and secure with the screw.
Clean all the enamelled panels of the stove with a dry
or slightly damp soft cloth.
Use a soft clean cloth to wipe the frontglass when the unit is running at a low burning rate. When the main door is opened for cleaning, the flame will be disturb, and turn to a yellow flame. Clean quickly, but gently. Close the door, the flame will return to a normalburning position.
N.B. : The appearance of cracks when burning the enamelled units is quite usual and tends to disappear when the appliance is cooling down. It should not be considered as a defect but rather as a patina of the enamel which does not affect its quality nor its service ability.
3.6.Recommendation
The adjustment of the stove has been made at the factory and checked by your installer. Any anomaly of operation should be reported to him at once.
This room heater is a high heat producing appliance and may cause severe burns if touched on the glass front door, or on top directly over the burner - keep children away - Do not use for drying wet clothing.
CAUTION : Never light the burner if there is oil in the burner pot. Clean out oil before lighting.
Racing : An audible fluttering sound is an indication that there istoo much oil in thepot burner and/ora lack adequate draught.
- turn off oil supply and set the control knob in closed position “0" (# 1, fig. 14, p. 8).
- until fire has decreased to proper burn rate.
Do not overfire : If the stove or chimney connector
starts to glow, you are overfiring.
Document n° 979-3 EN ~28/02/2000
Oil fired stove BELFORT 174 05 05
Technical manual 9
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