FRANCO BELGE Belfort, Savoy, Bourgogne, Burgundy Installation Manual

TECHNICAL
ABGO. 1 SIDINGS CLOSE, WEDNESFIELD ROAD, WOLVERHAMPTON. WV11 3DR
Oil Stove Installation
INSTRUCTIONS FOR FRANCO BELGE OIL STOVES
A Franco Belge oil stove is the result of many years of engineering research and design expertise. Before beginning the task of installing the stove it should be remembered that it will be the major feature in any room when it is lit and will continue to add character even when cold.
We recommend the installation of the stove is carried out by suitably qualified persons working to the Codes of Practice issued by OFTEC and B&ES which are current at the time of installation. Our technically qualified staff will happily answer any questions which are not covered by the literature delivered with the stove.
The installer is responsible under the Health and Safety at Work act 1974 vi the caustic nature of fire cement and the possibility of disturbing asbestos and other materials such as ceramic in existing installations and to suggest appropriate protection to be given to the person(s) carrying out the installation. The complete installation must be carried out with due reference to the following Standards and Codes of Practice. It should be noted that the requirements and these publications may be superseded during the life of this manual. BS 799 Part Five, Specification for Oil Tanks. BS 5410 Part One, Oil Firing Installations Up To 44kW. BS 4543 Parts One & Three, Factory Made Insulated Chimneys.
Building Regulations: ­Part J England and Wales. Part F Scottish Regulations. Technical Booklet L for Northern Ireland
UK Distributor Technical Support: 01902 790900
8.30- 5.30 during week days.
Email: sales@abgo.co.uk
Franco Belge Europe s.A. 127ieme RIF, 15 Zoning industriel Email: info@fbeurope.be 5660 Mariembourg
Burner Operation
The oil burner can be referred to as a dry burner. During the burning operation the burner base is dry of oil. As the oil enters through the oil supply pipe it is vaporised by the heat reflected from the catalyser.
Under no circumstances should the appliance be operated with oil in the burner other than a small damp patch at time of ignition.
The ability of the burner to burn correctly is dependent on the correct mix of fuel (oil) and oxygen (air).
These stoves are not suitable for installation on a boat. If you require an oil stove for a boat please contact ABGO for further advice on suitable appliances and retailers.
These stoves should not be fitted in a bathroom or bedrooms where there is an increased risk of carbon monoxide poisoning.
Competent Persons Regulations and Oil Technicians in England and Wales
The Government have introduced the Competent Persons Scheme in England and Wales to give an advantage to operatives within the Construction Industry who are members of bodies that implement approved systems of competence assessment and inspection.
It is designed to remove some of the burden of supervising work away from the Local Authority Building Control
Departments, so that they can concentrate on tracking down and prosecuting the ‘cowboy’ element within the
construction industry.
For the oil industry, the OFTEC Registration Scheme has been chosen to define competence. The Building Act of 1984 requires a person carrying out certain types of building work to give building notice or Building Regulation approval to Building Control. This will involve payment of a fee to the Local Authority.
As from 1st April 2002, an amendment to Regulation 12 of the Building Regulations which covers Combustion Appliances came into force. This exempts OFTEC Registered Installation, Commissioning and Servicing Technicians and Tank Installation Technicians from the need to give notice and pay a fee when carrying out new installation work, replacement work or making a major change to a system, in the areas covered by their class of registration. Registered Technicians are required to keep a record of any work they undertake. OFTEC provides approved control documents for installation work (CD/10) and commissioning work (CD/11).
It should be noted that the Building Regulations define installation work as including commissioning. An oil installation will, therefore, require to be both installed and commissioned by a suitably qualified OFTEC Technician, if the need to apply for a notice and pay a fee is to be avoided. The table overleaf shows which categories of technician can undertake the various types of work covered by the new Regulations.
If you are qualified then you are competent to install this stove.
It is recommended that an audible carbon monoxide alarm is fitted as a precaution.
Order code: CO7B-10Y 10 YEAR CO ALARM
The carbon monoxide alarm should comply with BS EN 50291-1:2010, and must be installed to the manufacturers’ installation instructions, and current Buildings Regulations.
OFTEC
QUALIFICATION
INSTALL
COMMISSION
CONTROL
DOCUMENTATION
OFT 105 Appliance Installation Technician
Appliance Flues & Vents Oil Lines & Fire Valves Tanks Heating Systems
-
-
Oil Lines & Fire Valves Tanks Heating Systems
OFTEC CD/10
OFT 101 Pressure Jet Commissioning Technician
-
Appliances Combustion & Safety Flues & Vents Oil Lines & Fire Valves Tanks
OFTEC CD/11
OFT 102 Vaporising Commissioning Technician
-
Vaporising Appliances Combustion & Safety Flues & Vents Oil Lines & Fire Valves Tanks
OFTEC CD/11 OFT 600A
Oil Lines & Fire Valves Tanks
Oil Lines & Fire Valves Tanks
OFTEC CD/10
The types of work covered under the new Part J Approved Document of the England and Wales Building Regulations are new or replacement installations of boilers, oil tanks, associated pipe work, including the fitting of remote acting fire valves and major changes to flueing systems.
Part L1 of the Regulations, which came into force at the same time, covers the energy efficiency aspects of heating system installation, particularly their controls and requires commissioning to be properly undertaken and a certificate completed by a competent person.
The Building Act falls under criminal law and there is a structured fining system for those who are found not to comply. This is an important step which acknowledges those in the industry who work to Regulations and Standards and will help customers recognise that OFTEC Registered Technicians have had their competence independently assessed.
Flue Exit Direction – Belfort Oil Stove 174 05 06
Top Flue Exit
- Open the main door, remove the ceramic logs if fitted and remove the internal baffle.
- Fix the sealing rope in the groove on the top and fit the flue spigot using the two bolts and washers supplied, ensuring there is a good seal.
- Replace the internal baffles.
Rear Flue Exit
- The cut-out in the rear heat shield must be removed in the case of using the rear flue exit and the heat shield removed from the back of the stove.
- Open the main door, remove the ceramic log effect kit if fitted and remove the internal baffle.
- Remove the blanking plate 5 and the clamp 4 from the back and refit them on the top with the 2 screws and washers supplied 7, ensuring there is a good seal 2.
- Set the ceramic rope in the groove and fix the flue collar at rear with 2 bolts and washers supplied.
- Reinstall the internal baffles.
- Replace the rear heat shield.
Flue Exit Direction – Savoy Oil Stove 174 07 07
The flue collar/adapter can be fitted to give a rear or top flue exit. If using the top flue exit the blanking plate is not required.
Flue Exit– Burgundy/Bourgogne Oil Stove 174 10 59
The stove has a top plate that lifts up to gain access to the simmering plate so there is only a rear exit option for this model.
We recommend a “T” piece secured to the flue collar with a self-tapping screw.
Installation
Do not be tempted to fit the stove into an unsuitable fireplace. Beyond the requirements of Building Regulations and providing suitable access to facilitate servicing the stove, providing a setting which will complement the stove is not a luxury, it is the practicality of making the most of an investment. A good builder will be able to transform even the most mundane of fireplaces, whether altering its proportions to those of the “Golden Mean” ideal, exposing a wooden lintel, stone or simply removing superfluous detailing for comparatively small costs, and the result will be a pleasure for many years.
Golden Mean
Minimum Installation Clearances
The measurements to combustible materials are for advice only. In all installations surrounding inflammable materials must not exceed 80°C and therefore in certain circumstances they may need to be increased.
The stove must always stand perfectly level and have sufficient space allowed for commissioning the stove and service work. This may lead to the clearances to non-inflammable materials also being increased from those in the tables below.
* The stove is supplied with a cast iron hearth plate, which we strongly recommend that you use to protect the surface below. It is also the minimum non-inflammable thickness required for installation.
This is the minimum distance in front, at floor level, from the base of the stove. All combustible materials above floor level in front of the appliance must be a minimum distance of 500mm away or any combustible materials must not exceed 80°C.
Belfort
Minimum clearance from combustible materials
Minimum clearance from non-inflammable materials A 450mm
300mm
B
200mm
150mm
C
225mm
225mm
D
200mm
150mm
E
200mm
150mm
F
12mm*
12mm*
Savoy
Minimum clearance from combustible materials
Minimum clearance from non-inflammable materials A 450mm
300mm
B
200mm
150mm
C
225mm
225mm
D
200mm
150mm
E
200mm
150mm
F
12mm*
12mm*
Burgundy/
Bourgogne
Minimum clearance from combustible materials
Minimum clearance from non-inflammable materials A 450mm
300mm
B
300mm
150mm
C
225mm
225mm
D
300mm
150mm
E
300mm
150mm
F
12mm*
12mm*
F
C
A
E
B
D
The Flue
There is often confusion as to the terms “flue” and “chimney” and for the purposes of this manual we define whatever duct conveys the products of combustion as the flue, and the term chimney to mean any masonry structure within which the flue may be contained. It is upon the flue’s ability to provide a consistent negative pressure or “flue draught” that the efficiency and reliability of the stove will depend and it is therefore important to understand what can affect the flue’s performance and how to ensure the flue installation provides your stove with the optimum operating conditions. However well the oil valve is calibrated, good combustion is dependent upon the correct amount of air being supplied to the stove at all times and this is ultimately dependent on a correct and stable negative flue pressure. The initial “flue draught” is created by the gas confined within the flue being hotter and therefore lighter than the air outside the flue. The tendency for the hot gas to move up the flue is proportional to the height of the flue since the difference in weight of equivalent columns of air and flue gas is greater the higher the column. Whilst this may be theoretically true, in practice, because the temperature of the flue gas is cooled through the wall of the flue and the flow is slowed by the friction of the internal surface of the flue, the benefits of extreme flue heights are negated. The need to minimise the fluctuating effects of wind by having very hot flue gas temperatures inducing the greatest possible constant negative pressure within the flue, conflicts with the ideal of utilising all the heat generated within the stove for heating. The compromise is to ensure that whatever heat it is necessary to expend on creating a gas flow within the flue, the flue makes the most efficient use of this heat by being constructed with an internal surface as smooth as possible and by being thermally insulated. Both these requirements can be met in an existing chimney by lining it with a stainless­steel oil liner insulated with vermiculite or mineral wool, and where no chimney exists, twin walled insulated stainless­steel flue systems are available. If there is an existing flue liner this should be replaced whenever a new appliance is fitted In all installations the flue diameter must be the same diameter as the flue spigot on the stove so in all cases this will mean lining an oversized masonry chimney or clay pot lined flue with a suitable flue liner. A minimum of 4m high or taller.
Atmospheric Influences
To control these, the stove is fitted with a draught stabilizer (barometric damper). When the negative pressure approaches the desirable upper limit the stabiliser opens, drawing air directly into the flue to supplement the flue gases coming from the stove, thereby reducing the negative pressure to within its limits. When the wind speed decreases the stabiliser will close to return the full negative pressure of the flue to the stove. When the stove is commissioned the negative pressure within the stove is measured and the stabiliser is adjusted to suit the characteristics of the flue, ensuring it gives the optimum control.
If the chimney draught is excessive, a secondary draught stabiliser (barometric damper) may be installed to the first section of flue pipe. This will be set to open when the stabiliser on the stove has fully opened. A wind smoothing cowl may also be fitted to the flue terminal as wind blowing across the flue terminal will increase the negative pressure within the flue proportionately to the wind speed.
If the chimney has any downdraught tendency, due to its position in relation to nearby obstacles, an anti-downdraught cowl must be installed on the chimney or the chimney height may have to be increased.
Any smell of flue gases within the house should be investigated immediately.
Ventilation
The ventilation to provide the stove with air has to be regarded as an integral part of the flue system, because unless the air passing through the flue is replaced with equal amounts of air entering the house, the flue will cease to function. The cooler the outside temperature and the harder the stove is working to maintain the required temperature inside, the cooler the incoming air and the greater its flow. Strategically positioned, correctly sized and baffled vents will avoid any discomfort from draughts in the room. If the vent is directly behind the stove then an internal baffle is recommended.
Any room or space containing an appliance should have a permanent ventilation opening of free area at least 550mm sq. for each kW of rated. In older dwellings, pre­2008, with an air permeability which is greater than 5.0m3 /hr /m2 the first 5Kw may be ignored.
The Flue and Connections
Bends in flue pipe
Top exit
A flue shall have no more than four bends, each providing a maximum change of direction of 45°, there should be not more than two of these bends before an access point for sweeping and two between a sweeping point and the flue terminal. On top exit stoves, ideally, the flue should rise vertically 1 meter before the first bend. It is however permissible to have a bend no greater than 45° from the top flue outlet, or off the top of a Tpipe, as long as it does not adversely affect the flue draught.
Back exit
For a rear-outlet application using a T pipe, this should be treated as two 45º bends. If a “T” piece is to be used, the horizontal flue run from the back outlet of the stove shall only be used to connect the stove to a “T pipe and shall not be more than 150mm in length.
If, due to the location of the stove, the horizontal run is marginally greater than 150mm then it permissible as long as it is not detrimental to the flue draught requirements of the appliance. It must be noted that the flue draught will take longer to establish the greater the horizontal length of flue and the sooting up of the glass on lighting will be greater.
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