FRAKO | Operating Manual | Power Quality Controller – PQC
1 About this manual
The PQC Power Quality Controller is an instrument for controlling the power factor and
other power quality parameters. Throughout this manual, it will be referred to simply
as the PQC.
The current version of this manual can be accessed at our website: www.frako.com.
1.1 Objective
This operating manual has been prepared for persons who install, connect, commission and operate the PQC. The manual must be read through carefully and completely
before any work on or with the instrument is carried out. All actions taken must be in
accordance with this manual.
1.2 Safekeeping
This operating manual contains important instructions for operating the PQC safely,
correctly and cost-effectively. It is to be considered part of the instrument itself and
must be held in a secure place where it can be referred to at all times.
1.3 Symbols used in this manual
Special instructions in this operating manual are marked by symbols and separated
from the other text by lines.
Warning signs
In order to avoid accidents, death or injury and damage to assets, these instructions
must always be followed. The warning signs consist of the appropriate key word –
DANGER, WARNING, CAUTION or ATTENTION – plus a yellow symbol on the lefthand side, as shown below:
WARNING!
Type of danger!
Description of the danger and possible consequences
– Actions to avoid the danger
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Power Quality Controller – PQC | Operating Manual | FRAKO
The symbols and key words classify the extent of the danger:
SymbolKey wordMeaning
DANGER
WARNING
CAUTION
ATTENTIONDamage to property could occur if this sign is not heeded.
This key word indicates a hazard with a high level of risk that if
not avoided can result in death or serious injury.
This key word indicates a hazard with an intermediate level of risk
that if not avoided can result in death or serious injury.
This key word indicates a hazard with a low level of risk that if not
avoided can result in slight or moderate injury.
Notes
Notes supplement the general text with additional information on the correct functioning and fault-free operation of the PQC. They are marked with the white-on-blue
symbol on the left-hand side, as shown below:
Note
Example of a note
1.4 Reference documents
For further information on the PQC please refer to the following documents:
FRAKO | Operating Manual | Power Quality Controller – PQC
2 Safety
2.1 Intended use
Within the scope of the technical data (see Section 3 “Technical data”), the PQC
Power Quality Controller is intended for the control of power factor cos φ by switching
reactive power in and out. Any use of the instrument that deviates from its intended
use must be expressly approved by the manufacturer.
2.2 Instrument-specic dangers
The PQC has been manufactured using state-of-the-art technology. Nevertheless, not
all potential dangers can be excluded.
Failure to observe the safety instructions can result in death, serious injury or severe
damage to equipment and other assets.
Danger from electricity
The PQC operates at the supply voltage. Touching live components at the instrument
terminals and connecting cables can cause serious injury or may even be life-threatening.
– Installation, commissioning and decommissioning of the PQC may only be carried
out by appropriately qualified technicians who are also familiar with and understand the contents of this manual.
– When the PQC is being installed or serviced, the instrument and the electrical
system must be isolated from the power supply.
– The isolated electrical system must be locked out and tagged to prevent its being
inadvertently switched on again.
– It must be verified that none of the terminals are live!
– All live components in the vicinity must be covered to prevent inadvertent contact.
– Current transformer circuits must be short-circuited before they are interrupted.
– Only approved installation cables must be used.
– The PQC must only be employed on duties up to the specified maximum power.
Overloading the instrument can result in its destruction, create a fire hazard or
cause an electrical accident. The load ratings for the various connections must
not be exceeded.
– Do not open the PQC.
– When the PQC is in operation, the USB port must not be touched.
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Danger from heat
The instrument terminals can become hot during operation.
– After the PQC has been operating, sufficient time must be allowed for the PQC
and its terminals to cool down before work is carried out on the connections.
2.3 Management information
Personnel qualifications
The following qualifications are required for personnel working with the PQC:
persons who have read and understood the operating manual.
– Troubleshooting (instrument faults):
FRAKO Service + Support
User responsibility
In commercial operations in Germany, it is essential to comply with the regulations
of the Social Accident Insurance Institution covering electrical installations. In other
countries, the equivalent local regulations must be followed.
The safety of the system in which the PQC is incorporated is the responsibility of the
persons installing and operating the system.
For safety reasons and to retain conformity with product approval requirements (CE
marking), the user is not permitted to convert or otherwise modify the PQC.
The user must ensure that all operators are familiarized with this operating manual
and follow it at all times.
2.4 Disclaimer
No claims under guarantee shall be valid in the event of damages caused by failure
to observe the instructions in this operating manual. We shall not be held liable for
consequential damages!
Incorrect operation or failure to observe the safety instructions will invalidate all claims
under the guarantee, and no liability is accepted for any injuries to persons or damages to assets arising therefrom or occasioned thereby!
Safety | 7
FRAKO | Operating Manual | Power Quality Controller – PQC
2.5 Relevant standards
Installation and commissioning of the instrument in industrial plant must be carried out
in strict compliance with the following standards:
– EN 61508-1:2011-02; VDE 0803-1:2011-02
Any other laws, standards, regulations and safety rules (IEC, EN, VDE, etc.) relevant to
this product and the protection of persons and assets must be observed. In Germany,
it is essential to comply with the Equipment Safety Act (GSG) and the regulations of
the German Social Accident Insurance Institutions. In other countries, the equivalent
local regulations must be followed.
2.6 Repair
Should repair work be necessary, the customer or user must contact the manufacturer
of the PQC: FRAKO Kondensatoren und Anlagenbau GmbH, Tscheulinstrasse 21A,
D-79331 Teningen, Germany, www.frako.com.
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3 Technical data
Power supply:
Typexxx240x-xxxxx480x-xx
85–267 V AC (absolute limits),
Supply voltage
Power drawmaximum 5 VA
Overcurrent
protection
frequency 45–65 Hz,
or 100–377 V DC (absolute limits)
External, maximum 2 A (time delay) specified
Inputs:
CategorySingle phase3-phase
Typexxxxxx1-xxxxxxx3-xx
80 V AC – maximum 760 V AC (phase–phase, absolute limits), suit-
able for 115–690 V AC networks, electrically interconnected via high
Voltage path
measurement
inputs
Current path
measurement
inputs
Digital inputsUp to five digital inputs
Temperature
inputs
resistances, measurement of medium voltages possible using an x/100
V transformer;
In areas where UL / CSA standards apply (versions PQC xxx480x-xx):
networks with nominal voltages 115–600 V AC;
power failure detection after duration of a half-wave
x/5 A AC or x/1 A AC (transformer secondary current ≥ 15 mA), electri-
cally isolated, power draw maximum 1 VA per transformer connection,
continuous overload rating up to 6 A AC, transient overload maximum
10A AC for 10 seconds
5-24 V DC inputs, alternatively usa-
ble as up to 5 x 24 V DC, 100mA
outputs, electrically interconnected
with each other and the tempera-
ture input
1 x PT-100 or PT-1000 RTD, 4-wire
or 2-wire configuration, automatic
probe type identification;
2 x NTC thermistor type TDK/
Epcos-B57861S0502F040,
FRAKO Article No. 29-20094,
measuring range –50 °C to
+200 °C, electrically connected with
the digital outputs
85–530 V AC (absolute limits),
frequency 45–65 Hz,
or 100–750 V DC (absolute limits)
Technical data | 9
FRAKO | Operating Manual | Power Quality Controller – PQC
CategorySingle phase3-phase
Typexxxxxx1-xxxxxxx3-xx
Typexxxxxx-4x
Prole switching
(T)
common earth with FRAKO Starkstrombus (Frakobus)
S0 pulse as per DIN 43864,
Interfaces:
Typexxxxxx-2xxxxxxx-3xxxxxxx-4x
Modbus RTU
interface
Ethernet interface
(Modbus TCP, web
server)
FRAKO
Starkstrombus
(Frakobus)
120 Ω terminating
resistor required at the
end of the bus system
100 Mbit/s
Ethernet standard
100BASE-T
RS-485, surge
impedance 120 Ω,
for connection to the
FRAKO Energy Man-
Conductor cross section max. 2.5 mm², min. 0.2 mm²
250 V relay
Insulation rating:
min. 250 V AC, 70 °C
Conductor cross section max. 2.5 mm², min. 0.2 mm²
Insulation rating: min. 250 V AC, 70 °C
440 V relay
Insulation rating:
min. 500 V AC, 70 °C
Technical data | 11
FRAKO | Operating Manual | Power Quality Controller – PQC
USB for updates
(service interface)
Type xxxxxxx-x1
Digital inputs and
outputs
Temperature
inputs
Typexxxxxxx-2x
Modbus RTU
interface
Typexxxxxxx-3x
Ethernet interfaceEthernet cable Cat 5 as per TIA-568A/B, S/FTP shielding, RJ45 plug
Typexxxxxxx-4x
FRAKO
Starkstrombus
(Frakobus)
Input for prole
switching
Conductor cross section max. 1.5 mm², min. 0.14 mm²
Conductor cross section max. 1.5 mm², min. 0.14 mm²
Conductor cross section max. 1.5 mm², min. 0.14 mm²
Conductor cross section max. 1.5 mm², min. 0.14 mm²
Conductor cross section max. 1.5 mm², min. 0.14 mm²
USB Micro A and Micro B ports
Insulation rating: 50 V DC, 70 °C
Insulation rating: 50 V DC, 70 °C
Insulation rating: 50 V DC, 70 °C
Insulation rating: 50 V DC, 70 °C
Insulation rating: 50 V DC, 70 °C
Note
0.14 mm2 = AWG 26; 0.2 mm2 ≈ AWG 25;
1.4 mm² ≈ AWG 16; 2.5 mm² = AWG 14
Design data:
Dimensions
(W x H x D)
Mounting
Weightapprox. 770 g without packaging
Ingress protection
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144 mm × 165 mm × 70 mm casing including connectors
Front of panel in 138 mm x 138 mm cutout to IEC 61554,
Front of instrument when mounted in cabinet IP40, when mounted in
cabinet with upgrade kit (Article No. 20-50015) IP54; rear of instrument
144 mm × 144 mm × 70 mm casing
held by four retaining lugs at the corners of the casing
Maximum screw tightening torque 0.4 Nm
and terminals IP20; all as per EN 60529
Pollution degree 2 as per EN 61010-1:2011-07.
Casing protection class I as per EN 61140
Working voltage up to max. 760 V AC absolute value
Electrical design
at voltage measurement inputs.
TNV1 circuits, some of which interconnected:
digital inputs and outputs, optional temperature inputs,
optional Modbus interface.
Casing design
Flammability rating UL 94 V-0 according to casing manufacturer
Impact resistance IK06 as per EN 61010-1:2011-07, 8.2.2
Service lifeAt +25 °C ambient temperature 15 years
EMC as per EN 61326-1
EN 61000-4-2, electrostatic discharge: air 8 kV and contact 6 kV with
horizontal and vertical coupling plane
EN 61000-4-3, radiated immunity (EMS) 80 MHz – 1 GHz, horizontal and
vertical, level 10 V/m = industrial environment radiation, Class A
Hardware version V1.0:
EN 55022A EMI 30 MHz – 1 GHz = industrial environment, Class A
Being a Class A device, this version can cause radio interference in resi-
dential areas. In this case, users may be called upon to take appropriate
EMC
remedial measures at their own expense.
From hardware version V1.2:
EN 55022A EMI 30 MHz – 1 GHz = office and residential area, Class B
EN 61000-4-6, immunity to conducted disturbances, level 10 V RMS,
150 kHz – 80 MHz
1
PQC xxxxxxx-3x:
EN 55022A EMI 30 MHz – 1 GHz = office and residential area, Class A
EN 61000-4-4, burst immunity, 1 kV capacitive coupling, 2 kV injection
into power supply cable and voltage measurement inputs
EN 61000-4-5 surge immunity, 6 kV injection into power supply cable
and voltage measurement inputs
1 The standard radio-frequency field test as per EN 61000-4-6 (EMC immunity) calls for amplitude modu-
lation at a modulation frequency of 1 kHz. However, this frequency lies within the measurement range of
the instrument in its intended use (20th harmonic of 50 Hz = 1 kHz). It is therefore to be expected that the
measuring circuit clearly respond to the standard test. For this reason, the radio-frequency field test can
only be carried out without amplitude modulation.
Technical data | 13
FRAKO | Operating Manual | Power Quality Controller – PQC
Ambient conditions:
Temperature range-25 °C to +65 °C, noncondensing
Installation altitudeMaximum height above sea level 2000 m
Measuring system:
Accuracy
Averaging functionOver 1 second, updated every 100 ms
Harmonics
Voltage and current measurement ±1% at 50/60 Hz and 25 °C ambient
temperature
Measured via Lx–N
All even and uneven harmonics up to the 19th
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Power Quality Controller – PQC | Operating Manual | FRAKO
4 Instrument description
4.1 Function
The PQC Power Quality Controller continuously calculates the reactive and active
power components in the supply network using the measurement data from the current path (current transformer) and the voltage path (voltage measurement connection). If the reactive power component exceeds certain thresholds, which the PQC has
determined during the calibration procedure or which have been set as described,
switching commands are given via the instrument outputs. If the inductive reactive
power is greater than the value preset during instrument configuration (target cosφ),
after an adjustable time delay one or more of the PQC control contacts are closed.
The PQC thus switches capacitor stages in as required in order to restore the target
power factor. If the inductive reactive power component of the loads reduces again,
this causes capacitor stages to be switched out. The PQC makes a variety of options
possible for customizing the control settings to suit the individual application. The
clear overview in the display provides effective monitoring of power factor correction.
So-called ‘cyclic switching’ is a useful feature for prolonging the service life of the
installation, since it ensures that all capacitor stages of the same power rating are on
average switched in equally frequently.
Regeneration
The PQC has a four-quadrant control function. If active power is fed back into the supply network, for example by combined heat and power systems, the PQC continues to
correct for the reactive power drawn from the supply network. When this regeneration
occurs, the active power P is displayed with a minus sign before it. Regeneration
mode is also indicated by a symbol appearing on the display screen.
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FRAKO | Operating Manual | Power Quality Controller – PQC
4.2 Instrument versions
The PQC is available in various versions, identifiable by their type designation:
PQC xxxxxxx–xxType designation
PQC
PQC120601
240
48011––2310
Example
Measurement inputs:
1 = Temperature (I/O extension)
The instrument is operated with the following keys located below the display:
Key
Action
PQC
overview
SelectSelect
Note
The keys are assigned different functions according to the particular menu.
These specific functions are described in the appropriate section.
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Open
submenu
Display
information
IconKeyFunction
EscapeGo back one level in the system tree.
Up
Down
Return/Enter
InfoHelp text
Increase a selected parameter by an increment.
Move a selected item upwards.
Decrease a selected parameter by an increment.
Move a selected item downwards.
Go one level deeper in the system tree (e.g. Select a chosen
parameter).
Select and confirm a chosen parameter (e.g. Adopt a value).
The PQC can be operated in three languages, which are selected at Main menu
> Parametrization > Service > Initial start-up (see Section 5.3.2 “PQC initial
start-up”):
– German
– English
– French
4.4 Password protection
The PQC uses a password to prevent sensitive menu items being accessed by unauthorized persons.
Protected menu items:
– Main menu > Parametrization
Security level 1, Password: last four digits of the serial number (see label on PQC
or Section 6.4 “About PQC”.
– Main menu > Parametrization > Service > Reset switching cycles
– Main menu > Parametrization > Service > Service
Security level 2, Password: 3725
The user is prompted to enter the password as soon as
a protected menu is selected.
The and keys are used to adjust each digit, which
is then confirmed with the key. Once the 4th digit has
been confirmed with this key, the menus at the security
level concerned become accessible for one hour.
Instrument description | 17
FRAKO | Operating Manual | Power Quality Controller – PQC
5 Installation
The installation of the PQC is carried out in three steps:
– Mounting at the desired location (see Section 5.1.1 “Preparing for installation” and
Section 5.1.4 “Mounting the instrument”)
– Electrical connections (see Section 5.2.1 “Electrical installation procedure” and
Section 5.2.2 “Completing the electrical installation”)
– Commissioning (see Section 5.3.1 “Preparations for start-up”)
The steps must always be taken in this order.
5.1 Mounting at the desired location
5.1.1 Preparing for installation
1. Verify that the set is complete (see Section 5.1.2 “Scope of supply”).
2. Inspect the instrument for any external damage.
If any damage is apparent, for safety reasons it must not be put into service.
In case of doubt, please contact FRAKO Service.
3. Verify that the intended location of the PQC is suitable (see Section 5.1.3 “Suita-
ble location”).
5.1.2 Scope of supply
The PQC and its accessories consist of:
– 1 PQC instrument
– 4 or more (depending on the instrument version) reverse-polarity-proof male con-
nectors, supplied loose
– 1 operating manual
– 1 DVD
5.1.3 Suitable location
The location where the PQC is installed must comply with the following conditions
(see also Section 2.1 “Intended use” and Section 3 “Technical data”):
– Only install the PQC in areas where there is no danger of gas or dust explosions.
– Do not expose the PQC to direct sunlight or high temperatures, and do not install
the instrument near to devices that generate heat.
– The PQC must be mounted in an adequately ventilated area. Its rear and sidewalls
must not be covered.
– Do not expose the instrument to rain, water, dampness or high levels of humidity.
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Avoid direct contact with water at all cost.
– Protect the PQC against jolting and physical blows.
The instrument is installed vertically on the outside of the control cabinet or enclosure
so that the controls and display are accessible to the operator.
Hardware version V1.0: This is a Class A device. In office and residential areas, it can
cause interference to radio reception. In this case, it may be necessary to take appropriate precautions with the installation.
When considered from the rear, the PQC is a panel-mounted instrument with IP20
ingress protection. Adequate protection against inadvertently touching live components must be provided, and the ingress of dust and water must be prevented by
ensuring that the instrument is installed in a suitable enclosure (e.g. control cabinet or
distribution panel).
5.1.4 Mounting the instrument
The PQC is designed for mounting in a 138 mm x 138 mm cutout to IEC 61554 in
the front of a control cabinet. It is held in place by four retaining lugs in the corners of
the instrument.
Note
The option is given of mounting the PQC in control cabinets with IP54
ingress protection. For this an additional gasket (Article No. 20-50015) is
available that seals the gap between the PQC front panel and the wall of
the control cabinet.
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FRAKO | Operating Manual | Power Quality Controller – PQC
WARNING!
Danger from electricity!
Touching live components at the instrument terminals and connecting
cables can cause serious injury or may even be life-threatening.
–
Installation, commissioning, decommissioning and removal of the PQC
may only be carried out by appropriately qualified personnel who have
read and understood the content of this manual.
–
When the PQC is being fitted and connected, the instrument and the
electrical system must be isolated from the power supply.
–
The isolated electrical system must be locked out to prevent its being
inadvertently switched on again.
– It must be verified that none of the terminals are live.
– All live components in the vicinity must be covered to prevent inadvertent
contact.
1. Turn the four retaining screws at the front of the PQC anticlockwise so that the
four retaining lugs in the corners of the instrument are swivelled to lie flat behind
its front panel.
2. Option: In the case of a cabinet with IP54 ingress protection, fit the gasket from
the accessories set in the rear groove behind the PQC front panel.
3. Insert the sheet-metal rear of the PQC through the cutout provided in the control
cabinet until fully home.
4. Press the PQC front panel gently against the control cabinet exterior and tighten
the four retaining screws at the corners by turning them clockwise, applying a
torque of ≤ 0.4 Nm. This causes the retaining lugs to swivel outwards and be
drawn towards the inner side of the cabinet wall until they are held tightly up
against it.
5.2 Electrical installation
5.2.1 Electrical installation procedure
WARNING!
Danger from electricity!
Touching live components at the instrument terminals and connecting
cables can cause serious injury or may even be life-threatening.
–
Installation, commissioning, modification and retrofitting at the PQC may
only be carried out by appropriately qualified personnel who have read and
understood the content of this manual.
–
When the PQC is being fitted and connected, the instrument and the
electrical system must be isolated from the power supply.
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–
The isolated electrical system must be locked out to prevent its being
inadvertently switched on again.
– It must be verified that none of the terminals are live.
– All live components in the vicinity must be covered to prevent inadvertent
contact.
CAUTION!
Danger from heat
The instrument terminals can become hot during operation and could
cause burns.
– After the PQC has been operating, sufficient time must be allowed for the
instrument and its terminals to cool down before work is carried out on
the connections.
The PQC is connected as shown in the diagrams in Section 5.2.10 “Connection dia-
grams for all PQC types” and as specified in Section 5.2.3 “Specifications for the
electrical connections”:
1. Connect the earth (see Section 5.2.4 “Earth connection”).
2. An external disconnecting device with a fuse must be fitted in the power supply
line to the PQC (see Section 5.2.5 “Power supply”).
3. Connect the voltage measurement cabling (see Section 5.2.6 “Voltage measure-ment”).
4. Connect the current measurement cabling (see Section 5.2.7 “Current measurement”).
5. Connect the output relays (see Section 5.2.8 “Output relays (control outputs)”).
6. If required, connect the alarm relay to transmit an alarm signal (see Section 5.2.9 “Alarm function”).
5.2.2 Completing the electrical installation
WARNING!
Danger from electricity!
If there is a fault in the wiring adjacent to the PQC, there is a danger that
its four retaining screws could become live and therefore a safety hazard. Touching live components at the instrument terminals and connecting
cables can cause serious injury or may even be life-threatening.
–
Securely fasten the cabling at the location where the PQC is mounted (e.g.
control panel, cabinet).
At the location where PQC is installed (e.g. control cabinet, enclosure), verify that all
wires and cables are securely fastened or grouped in harnesses to ensure that any
stray wire or strand cannot contact one or more of the instrument‘s retaining screws.
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FRAKO | Operating Manual | Power Quality Controller – PQC
5.2.3 Specications for the electrical connections
– Only approved solid core or stranded wire cables having an adequate cross sec-
tion and sufficiently high voltage withstand ratings must be used for the connecting cabling.
– If flexible stranded cables are used for the PQC connections, short ferrules 6 mm
in length must be crimped onto their ends.
– Suitable clips or other fasteners must be fitted to relieve any strain on the wires
and cables connected to the PQC.
– No additional connectors must be fitted in the wires and cables connected to the
PQC.
– All the connectors supplied with the PQC must be plugged in, even when it is
not intended to use them, and be secured to the instrument with their retaining
screws, if provided.
5.2.4 Earth connection
An earthing tab is provided for the PE connection in the rear wall of the
casing. It is marked with the earthing symbol as per EN 60617-2 shown
at left
The PE conductor cross section must be at least equal to that of the largest conductor of the AUX phases, the voltage measurement connections,
the relay outputs or the alarm connections. Its insulation colour is yellow/
green. Earthing connections for network power circuits must have at least
the same current-carrying capacity rating as the circuits themselves.
If the earthing tab has broken off, the PQC must not be started up. The
instrument must either be repaired or replaced.
Note
The PQC may only be put into service if the earthing conductor is connected to it.
5.2.5 Power supply
External disconnector
An external disconnecting device, such as an isolator or circuit breaker, must be
fitted in the power supply line to the PQC. This must be located in the vicinity of the
instrument and must be able to isolate all cables connected to the AUX terminals of
the PQC. This device must not disconnect the earthing conductor.
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Fuses
The instrument power supply circuit AUX must be protected externally by one or two
fuses, either:
– 2 A time delay, 250 V AC (PQC Type: PQC xxx240x-xx) or
– 2 A time delay, 500 V AC (PQC Type: PQC xxx480x-xx).
One such fuse is required in the phase line when the power is from a phase – neutra l
connection, but two fuses must be installed, one in each phase, if a phase – phase
connection is used.
Please refer to the diagrams in Section 5.2.10 “Connection diagrams for all PQC types”, for further information.
5.2.6 Voltage measurement
Depending on the instrument type, the PQC can measure one, two or three AC voltages. The voltage measurement inputs are electrically interconnected via high resistances. See Section 3 “Technical data” for the measurement ranges. DC voltages
cannot be measured.
The PQC voltage measurement inputs are designed for 100 – 690 V AC networks.
It is possible to measure medium voltages using an x/100 V transformer.
It is not necessary to provide external overcurrent protection in the voltage measure-
ment circuits since these are safety impedance-protected. In this case, a short-circuit-proof cable (double insulated stranded wire) must be used to connect the voltage
measurement inputs.
Instrument types with single-phase measurement:
For single-phase measurement, the terminals L and N/L are connected as shown in
the diagrams in Section 5.2.10 “Connection diagrams for all PQC types”. The voltage
can be measured between any two phases or between any phase and neutral.
Instrument types with 3-phase measurement:
For 3-phase measurement, the terminals L1, L2, L3 and N are connected as shown in
the connection diagrams in Section 5.2.10 “Connection diagrams for all PQC types”.
Phases L1, L2 and L3 must be connected in correct phase sequence.
For 3-phase measurement, it is advisable to connect the N terminal as well. This
enables the high measurement accuracy of the PQC to be achieved when measuring
phase – neutral voltages and the parameters derived from these. If no neutral conductor is present, the N terminal can be left unconnected. However, this is only advisable
when the phases are symmetrically loaded.
Note
If an instrument type designed for three-phase measuring is used to measure only one phase, the terminals L1 and N must be used. The terminals
L2 und L3 must then be commoned with the terminal N to prevent incor-
rect measurements being made.
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5.2.7 Current measurement
The PQC is designed for connection to x/1 A and x/5 A external current transformers electrically isolated from the power supply. Depending on the instrument type,
the PQC can measure one, two or three AC currents. Attention must be paid to the
allowable measurement range. See Section 3 “Technical data” for further information.
WARNING!
Danger from electricity!
If live current transformer circuits are interrupted, there is the danger that
arcing may occur, which could cause electric shock, burns or eye injuries.
In addition, red-hot metal particles could be spattered, which apart from
the health hazard also constitute a fire risk.
– The retaining screws on the connectors must be tightened to prevent the
connectors accidently working loose.
–
The secondary-side connections of the current transformers must be
short-circuited before the circuits to the PQC are interrupted or the connector removed!
Note
If an earth terminal is provided at the secondary side of the current transformer, this must be connected to an earthing conductor! We recommend
in general that every current transformer circuit be earthed.
Instrument types with single-phase measurement:
The current can be measured in any desired phase, with the current transformer circuit connected to the L terminals S1 and S2 as shown in the diagram (see Section
5.2.10.1 “Connection diagram: Type PQC 1202401-xx”).
Instrument types with 3-phase measurement:
The current transformer circuits must be connected to the respective S1 and S2 terminals for each of the phases L1, L2 and L3, as shown in the diagram (see Section
5.2.10.2 “Connection diagram: Type PQC 1202403-xx”).
Unassigned current measurement inputs can be left unconnected.
Note
In networks with a nominal voltage of 1000 V and more, the regulations call
for the current transformer circuits to be earthed.
If networks with a nominal voltage of 1000 V or over are left unearthed,
damage may occur to the instrument.
With three-phase measurement, automatic connection identification is not
possible.
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Power Quality Controller – PQC | Operating Manual | FRAKO
5.2.8 Output relays (control outputs)
PE
L
Depending on instrument type, the PQC is equipped with 6 or 12 output relays (control outputs). Relays or contactors are usually connected to these to switch the capacitor stages in and out.
The output relays Q1–Q12 (Q1–Q6 in the case of PQC versions with 6 output relays)
receive their control voltage from a common feed P. The load ratings of the output
relays and the common feed line P can be found in the connection diagrams or the
technical data (see Section 3 “Technical data”).
If not all of the available output relays are to be used, it is recommended to connect
the output cables starting with output 1 and leaving no gaps.
5.2.9 Alarm function
The PQC has a volt-free contact to transmit alarms externally, alarm terminals a and b
being provided for this external connection as shown in the diagrams in Section 5.2.10 “Connection diagrams for all PQC types”. Attention must be paid to the load rating of
the contact (see Section 3 “Technical data”).
5.2.10 Connection diagrams for all PQC types
5.2.10.1 Connection diagram: Type PQC 1202401-xx
N
2A T
L/NLL/NL
Messspannung
voltage measurement
L
S2S1
100V– 690VAC~ VDE
Alarmrelais
alarm relays
250V AC~ 3A cos φ =1
max.6A
ba
Alarm
Q1
Q2
Q3
Q4
100V-15% – 240V+10% AC~5 VA
Ausgangsrelais
output relays
250V AC~ 3A cos
Q7
Q6
Q5
Q8
φ =1
Q9
AUX
Versorgungsspannung
supply voltage
P
Q11
Q10
Q12
max.10A
Installation | 25
FRAKO | Operating Manual | Power Quality Controller – PQC
5.2.10.2 Connection diagram: Type PQC 1202403-xx
PE
L1
1L
PE
L
L2
L3
N
2A T
max.6A
max.6A
S2S1S2S1
L3L2
L/NL
Alarmrelais
alarm relays
250VAC~ 3A cos
Messspannung
voltage measurement
100V– 690VAC~ VDE
φ =1
250VAC~ 3A cos
L3L2
Versorgungsspannung
100V-15% – 240V+10% AC~5 VA
Ausgangsrelais
output relays
φ =1
AUX
supply voltage
/NL
L1
max.6A
S2S1
max.10A
ba
Alarm
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
Q9
P
Q11
Q10
Q12
5.2.10.3 Connection diagram: Type PQC 0602401-xx
N
2A T
L
S2S1
L/NLL/NL
Messspannung
voltage measurement
100V– 690VAC~ VDE
Alarmrelais
alarm relays
250VAC~ 3A cos φ =1
max.6A
ba
Alarm
Q1
Q2
Q3
Q4
100V-15% – 240V+10% AC~5 VA
Ausgangsrelais
output relays
250VAC~ 3A cos
Q6
Q5
φ =1
AUX
Versorgungsspannung
supply voltage
P
max.10A
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Power Quality Controller – PQC | Operating Manual | FRAKO
5.2.10.4 Connection diagram: Type PQC 1204801-xx
PE
L2
L3
L1
1L
PE
L2
L3
L1
1L
N
2A T
L/NL
Messspannung
voltage measurement
100V– 690VAC~ VDE
Alarmrelais
alarm relays
250VAC~ 3A cos
φ =1
100V-15% – 480V+10% AC~5 VA
Ausgangsrelais
output relays
250VAC~ 3A cos
φ =1
Versorgungsspannung
AUX
supply voltage
/NL
L
max.6A
S2S1
max.10 A
ba
Alarm
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
Q9
P
Q11
Q10
Q12
5.2.10.5 Connection diagram: Type PQC 1204803-xx
N
2A T
L/NL
S2S1S2S1
max.6A
L3L2
max.6A
Alarmrelais
alarm relays
250V AC~ 3A cos
Messspannung
voltage measurement
100V– 690VAC~ VDE
100V– 600VAC~ UL
φ =1
250V AC~ 3A cos
L3L2
Versorgungsspannung
100V-15% – 480V+10% AC~5 VA
Ausgangsrelais
output relays
φ =1
AUX
supply voltage
/NL
L1
max.6A
S2S1
max.10 A
ba
Alarm
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
Q9
P
Q11
Q10
Q12
Installation | 27
FRAKO | Operating Manual | Power Quality Controller – PQC
5.2.10.6 Connection diagram: Type PQC 0614801-xx
PE
L
L1
N
2A T
L
S2S1
L/NLL/NL
Messspannung
voltage measurement
100V– 690VAC~ VDE
100V– 600VAC~ UL
Alarmrelais
alarm relays
250V AC~ 3A cos
max.6A
ba
Alarm
Q1
φ =1
Q2
440VAC~ 3A cos
250VAC~ 3A cos
100V-15% – 480V+10% AC~5 VA
Ausgangsrelais
output relays
Q4
Q3
φ =1 VDE
φ =1 VDE
Q5
AUX
Versorgungsspannung
supply voltage
P
Q6
max.10 A
5.2.10.7 Options for connecting the AUX power supply for
PQC xxx480x-xx types
Connecting the AUX terminals to a 100 to 480 V AC power supply
Part of connection diagram for 400/415 V networks with no neutral conductor
L2
L3
2A T
2A T
L2L1L3L/NL
AUX
PQC
Instrument type: PQC xxx480x-xx
400 V AC / 415 V AC – Networks with no neutral N
28 | Installation
Power Quality Controller – PQC | Operating Manual | FRAKO
Part of connection diagram for 690 V networks with a neutral conductor
L2
L1
2A T
L2
L3
L1
L2L1L3L/NL
2A T
PQC
AUX
L3
N
2A T
N
L2L1L3L/NL
PQC
Instrument type: PQC xxx480x-xx
690 V AC networks with neutral N (phase – neutral = 400 V AC)
5.3 Commissioning (initial start-up)
5.3.1 Preparations for start-up
WARNING!
Danger from electricity!
Touching live components at the instrument terminals and connecting
cables can cause serious injury or may even be life-threatening.
– It must be verified that the PQC is installed and connected in accordance
with its intended use before power is switched on.
– Cover the instrument terminals
ATTENTION!
Risk to equipment!
If the PQC terminals are wrongly connected, or if the wrong voltages or
signals are applied to them, this can damage the instrument itself and the
installation.
– Verify that all the connections are correct before switching on the power.
AUX
1. Verify that the PQC has been correctly installed and connected as described
in Section 5.1 “Mounting at the desired location” and Section 5.2 “Electrical installation” and that all the connectors supplied with the instrument have been
plugged in.
2. Verify that the earth connection has been made.
3. Ensure, for example by means of a closed door or a suitable cover, that the
instrument terminals can no longer be touched.
4. Switch on the instrument power.
5. Carry out the initial start-up (see Section 5.3.2 “PQC initial start-up”)
Installation | 29
FRAKO | Operating Manual | Power Quality Controller – PQC
5.3.2 PQC initial start-up
Key
Confirm
Select
ActionMain menu
language
dt – en – fr
When the power is switched on, the PQC Start screen is displayed, showing information about the installed firmware. The initial start-up dialogue then starts automatically,
in which the essential parameters for operation can then be set and the start-up mode
selected.
Note
If the PQC does not start, switch off the power and check the cabling.
The following parameters must be selected or confirmed:
Language German, English (factory default), French
Network parameters Voltage transformer ratio
Range 1 to 300, transformer ratio:
Current transformer ratio
Range 1 to 7000, transformer ratio:
Example: current transformer
Transformer ratio: k=
ProfileControl profile, with which the PQC is to operate after a suc-
cessful start-up.
The PQC as delivered from the factory is set with the FRAKO
specific kinked control characteristic curve and the target cos
φ
= 0.92 ind. See Section 6.3.3 “Control parameters”.
target
CommunicationWhere relevant: settings for communication interface (Modbus
RTU / Modbus TCP / Frakobus). See Section 6.3.5 “Communication (optional)”, for further information.
Select
language
dt – en – fr
Iprimary
=
Isecondary
Vsecondary
500 A
5 A
500 A
5 A
language
and return
to parameter
selection
Vprimary
Iprimary
Isecondary
=100
–
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Power Quality Controller – PQC | Operating Manual | FRAKO
IdentificationAutomatic / manual connection and stage identification (see
Section 5.3.3 “Automatic connection and stage identification”
and Section 5.3.4 “Manual connection and stage identifica-tion”)
Note
For the voltage and current readings (and the values of power derived from
them) to be displayed correctly, it is essential that the voltage and current
transformer ratios be entered.
Regardless of the initial start-up mode, all the configuration data are saved in a
non-volatile memory. In the event of power loss (intended or not) these data are not
lost. When the power supply returns, the PQC starts up automatically and begins the
control process after booting up.
Note
Automatic connection and capacitor stage identification is only possible
with single-phase measurement.
5.3.3 Automatic connection and stage identication
To start the automatic connection and capacitor stage identification procedure, select
Auto in the Detection menu and confirm this with Continue.
The PQC switches the individual output relays one after the other and identifies not
only the phase angle of the current and voltage measurement paths but also to which
output each capacitor stage is assigned. Each output is switched several times until
the PQC can verify the measured values.
This is shown in the following screenshots:
Stage capacitive power identification is being carried out;
connection identification is complete, with the result connection type 4.
When the PQC has successfully completed the connection and stage identification procedure, the operator must confirm the result with the key. The PQC
then switches to operating mode and displays the PQC overview screen. If at this moment there is a concrete
need for reactive power control, the PQC commences to switch stages in or out as
necessary.
If the PQC was not able to complete the connection and stage identification procedure successfully, or if the user presses the ESC key to cancel it, this is indicated by a
message on the screen. The initial start-up procedure can then be restarted.
Installation | 31
FRAKO | Operating Manual | Power Quality Controller – PQC
5.3.4 Manual connection and stage identication
To initiate the manual start-up procedure, select Man in the Detection menu and
confirm this with Continue.
In the manual start-up, the following parameters must be
determined manually and entered:
Connection type see Section 5.3.4.1 “Connection
type”
c/k value see Section 5.3.4.2 “Calculation
of c/k”
Switching sequence The switching sequence must be set in terms of the relative
values of the individual stages to each other:
1:1:1:1:1… 1:1:2:4:4… 1:2:3:4:4…
1:1:2:2:2… 1:1:2:4:8… 1:2:3:6:6…
1:1:2:2:4… 1:2:2:2:2… 1:2:4:4:4…
1:1:2:3:3… 1:2:3:3:3… 1:2:4:8:8…
Number of C stages Indicates the number of control outputs used.
When all the necessary information has been entered, confirm this with Continue. The
PQC then switches to operating mode and displays the PQC overview screen. If at
this moment there is a concrete need for reactive power control, the PQC commences
to switch stages in or out as necessary
Note
Manual start-up mode deactivates the capacitive power identification
function when the PQC is operating.
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5.3.4.1 Connection type
With the connection type, the phase angle of the current and voltage measurement
paths is indicated. It can be found from the table below:
Connection typeConnection to voltage path
L/N – LL/N – LL/N – L
0L1 – NL2 – NL3 – N
1L1 – L3L2 – L1L3 – L2
2N – L3N – L1N – L2
3L2 – L3L3 – L1L1 – L2
4L2 – NL3 – NL1 – N
5L2 – L1L3 – L2L1 – L3
6N – L1N – L2N – L3
7L3 – L1L1 – L2L2 – L3
8L3 – NL1 – NL2 – N
9L3 – L2L1 – L3L2 – L1
10N – L2N – L3N – L1
11L1 – L2L2 – L3L3 – L1
Current transformer in:
Example:
The current transformer is installed in phase L2, while the voltage is measured
between the phase L3 and N. It is therefore connection type 4.
If the current transformer is installed or connected the wrong way round, this can be
corrected for by the choice of connection type, i.e. by adding 6 to the connection type
number given by the table. In the above example, this gives the connection type 10. If
the result of this addition were to be greater than 11, the rule is to subtract 6 from the
connection type number instead.
L1
L2
L3
5.3.4.2 Calculation of c/k
To operate the system, the value of c/k (response current) must be determined. This
equals 65 % of the nominal current of the smallest capacitor stage and is to be
detected in the PQC current measurement path.
The c/k value can be calculated from the following formula:
IA=0.65 ·
Qsmallest stage
V · √3 · k
· 1000 ≈ 0.375 ·
IA= response current in mA to be set
Qsmallest stage = capacitive power of smallest stage in var (not the total capacitive power
of the system)
Qsmallest stage
FRAKO | Operating Manual | Power Quality Controller – PQC
V · k
· 1000 [mA]
Installation | 33
V = network voltage in V at the primary side of the voltage transformer
k = transformer ratio (primary side / secondary side)
Alternatively, for a 400 / 50 Hz network the c/k setting can also be read off from the
table below:
c/k setting for 400 V 50 Hz AC network ~
CurrentStage power (not total power) of the PF correction system in kvar
Power Quality Controller – PQC | Operating Manual | FRAKO
6 Description of the menu
Main menu
6.1 Main menu
From the main menu, all the measurement readings and
settings that the PQC makes available can be displayed
and where possible changed.
The main menu is divided into three main groups:
Display, Parametrization and About PQC
Display
PFC
System & PQ
Service
Alarms &
notific.
Configuration
Communica-
System
parameters
PFC Equip.
parameter
Control
parameters
Alarms
tion (dyn.)
Temp. I/O
(dyn)
Service
About PQC
FW
HW
SN
Sys time
Description of the menu | 35
FRAKO | Operating Manual | Power Quality Controller – PQC
6.2 Display
Frequency
s
Main menu > Display
In the Display menu, all measurement readings and parameters relevant to power
factor correction are shown. The main Display menu items are:
PQC overview Measurement readings relevant to power factor correction
Netw. and PQ Network and power quality parameters
Service Status display
Alarms & Messages Display of momentary alarms and the alarm history
Display
PFC
Alarms &
notific.
Utilization
V/I harmonics
Kvar
diagram
System & PQ
Service
Alarms &
notific.
Alarm history
System data
Configuration
Overview
THD
Cap. stage
status
36 | Description of the menu
Power Quality Controller – PQC | Operating Manual | FRAKO
Switching
outputs
V-harm.
spectrum
Switching
diagram
Min/Max
Control diagram
spectrum
Temperatures
Data
I-harm.
(dyn.)
analysis
I/O statu
(dyn.)
6.2.1 PQC overview
Main menu > Display > PQC overview
All measurement readings and parameters relevant to power factor correction are
shown here.
6.2.1.1 Overview
Main menu > Display > PQC overview > Overview
cosφ Display of the momentary value of cosφ
Capacity utilization The ratio of the momentary switched-in capacitance to the
total available capacitance, expressed as a percentage
(0%=no capacitors switched in, 100%=all capacitors
switched in).
Control Auto / Man and active control profile
Alarm Flashes if an alarm is present.
Regeneration Flashes if power is being fed in to the supply network
Note
If Alarm flashes, pressing the key will display the list of active alarms and
messages.
6.2.1.2 Capacity utilization
Main menu > Display > PQC overview > Cap. utilization
Capacity utilization The ratio of the momentary switched-in capacitance to the
total available capacitance, expressed as a percentage.
Description of the menu | 37
FRAKO | Operating Manual | Power Quality Controller – PQC
OvercurrentThis parameter is the ratio I
rms
/ I
i.e. the theoretically
50Hz,60Hz
determined ratio of the momentary RMS current to the fundamental current in the capacitor. The choke factor p of the
power factor correction system is also taken into account in
this calculation.
Total Q powerThis parameter is the sum of all the connected 3-phase
capacitor stage corrective powers.
Available Q powerThis parameter is the 3-phase capacitor corrective power still
available for switching in.
6.2.1.3 Control outputs
Main menu > Display > PQC overview > Control outputs
The overview display shows the momentary statuses of
all the capacitor stages.
Stages 1, 4, 5, 7, 10, 11: switched-out active stages
Stages 8 and 12 switched-in active stages
A permanently switched-in fixed capacitor stage is
shown as a switched-in active stage with an F.
6.2.1.4 Control diagram
Main menu > Display > Correction > Control diagram
The control diagram shows the currently selected control
characteristic curve (active control profile) and provides
visualization of the momentary operating point.
Scale: One scale division on the y-axis
represents ⅔xsmallest capacitor stage
Key
Action
Back to
main menu
Zoom +Zoom -–
Additional
info
Zoom + Zoom in on control diagram
Zoom - Zoom out of control diagram
Additional info The following information is presented in a separate dialogue:
cos φ
38 | Description of the menu
Power Quality Controller – PQC | Operating Manual | FRAKO
, limitation L, parallel shift SP and the zoom factor.
target
6.2.2 System & PQ
Main menu > Display > System & PQ
6.2.2.1 Network variables
Main menu > Display > System & PQ > Network variables
cosφ Display of the momentary power factor cosφ
V∆ / V V∆ phase-phase voltage / V phase-neutral
voltage
P Display of the momentary active power
Q Display of the momentary reactive power
(if capacitive reactive power with a minus sign)
I Display of the momentary current
S Display of the momentary apparent power
∑ Sum of all the phases (L1 to L3); if a single-phase PQC, theoretical
calculation of the sum assuming a balanced load
6.2.2.2 THD
Main menu > Display > System& PQ > THD
Display of THDv and THDi and their magnitudes as percentages of the fundamental H1
Single phase PQC: display of Lx and Ix
3-phase PQC: display of all three THDv and THDi values
6.2.2.3 V/I Harmonics
Main menu > Display > System & PQ> V/I Harmonics
Display of percentage values of the voltage and current
harmonics together with the fundamental values for
voltage and current. With a 3-phase PQC, pressing the
key toggles the display through the phases L1 to L3.
FRAKO | Operating Manual | Power Quality Controller – PQC
Description of the menu | 39
6.2.2.4 V Harm. spectrum, I Harm. spectrum
Main menu > Display > System & PQ > V Harm. spectrum, I Harm. spectrum
Graphical display of the harmonics spectrum up to the 19th
Key
Toggle
Action
Back to
Display menu
Zoom +Zoom -
between
H1–12 and
H13–19
Additional
info
The fundamental at 50/60 Hz is shown as 100%. One scale division on the y-axis
represents 5%.
6.2.2.5 Frequency analysis
Main menu > Display > System & PQ > Frequency analysis
Phase Measurement on Lx [1 ≤ X ≤ 3]
Frequency 10 Hz to 2,500 Hz in steps of 10 Hz
V(f) Magnitude of voltage at the selected fre-
quency as a percentage of the fundamental
voltage V1 (f = 50/60 Hz)
I(f)Magnitude of current at the selected
frequency as a percentage of the fundamental I1 (f = 50/60 Hz)
Angle φ Angle between V
Angle γ Angle between V1 (fundamental) and I
and I
(f)
in degrees
(f)
in degrees
(f)
Key
ActionInfo status
40 | Description of the menu
Power Quality Controller – PQC | Operating Manual | FRAKO
Frequency
+10 Hz
Frequency
–10 Hz
Select phase–
6.2.3 Service
Main menu > Display > Service
6.2.3.1 Conguration
Main menu > Display > Service > Configuration
Control status Automatic or manual control
mode
Switching sequence Display of the capacitor stages
detected. The relative values
(switching sequence) can be
distributed over the available stages as desired. The largest
permitted relative value is 16, the smallest 0.
Available stages Number of capacitor stages detected
c/k setting [mA] The response current is determined from the smallest capaci-
tor stage detected
Connection typeType of connection for L1, L2 and L3 current transformers.
See Table in Section 5.3.4 “Manual connection and stage
identification”
6.2.3.2 Stage status
Main menu > Display > Service > Stage status
No. No. of the stage [1–12]
Stat. (status) ON / OFF / [x seconds]
ON: Switches stage in manually
OFF: Switches stage out manually [x seconds]: Time remaining
until the capacitor stage can be switched in again (discharge
time)
Q[var]This is the stage corrective power in var (3-phase stage
corrective power).
Switching cycles Number of stage switching cycles
Description of the menu | 41
FRAKO | Operating Manual | Power Quality Controller – PQC
6.2.3.3 Kvar diagram
Main menu > Display > Service > Kvar diagram
The capacitor stages rating diagram shows the
momentary corrective power of the capacitor stages as
a percentage. After the instrument has been started up,
this graphic shows every detected stage as 100%. With
time, however, capacitor wear causes this corrective
power to fall.
6.2.3.4 Switching diagram
Main menu > Display > Service > Switching diagram
This diagram shows the switching cycle counters for all
the stages as a column chart. 100% on the y-axis represents the set limit for the number of switching cycles
counted.
6.2.3.5 Temperatures (optional temperature I/O extension)
Main menu > Display > Service > Temperatures
Displays the temperature from the activated
PT100 / 1000, NTC1 and NTC2 probes.
6.2.3.6 Temperatures (optional temperature I/O extension)
Main menu > Display > Service > I/O Status
Shows the available inputs and outputs of the temperature I/O extension and indicates the status of each.
6.2.4 Alarms & notications
Main menu > Display >Alarms & notific.
Status of the momentary alarms Display of Alarms and
Min/Max histories.
42 | Description of the menu
Power Quality Controller – PQC | Operating Manual | FRAKO
6.2.4.1 Alarms & notications
Main menu > Display > Alarms & messages >Alarms & notific.
All currently active alarms are shown in a list. If one of
these is selected and the key is pressed, details such
as the momentary reading are displayed.
The limits for several alarm can be set in the Parametrization menu (see Section 6.3.4 “Alarms”). All alarms are
listed in Section 9 “Troubleshooting” gelistet.
Note
The Alarms & messages menu can also be displayed from the menu item
Display > PQC overview > Overview if the key is pressed.
6.2.4.2 Alarm history
Main menu > Display > Alarms & messages > Alarm history
The alarm storage function displays the 10 most recently occurring alarms, with the
latest alarm at the top and the oldest one at the bottom of the list (sorted by time).
Selecting one of the lines shown and pressing the key causes the alarm condition
to be displayed in plain language.
Description of the menu | 43
FRAKO | Operating Manual | Power Quality Controller – PQC
6.2.4.3 Min/Max data
Main menu > Display > Alarms & messages > Min/Max data
The Min/Max storage holds the minimum and maximum values of the following measurement readings:
– Measurement data per phase:
• Voltage
• Current
• Power (active, reactive and apparent)
• Network frequency
• Overcurrent
– Harmonics:
• Voltage harmonics
• Current harmonics
– Temperatures: (only available with the optional temperature and I/O extension)
• PT
• NTC1
• NTC2
Note
Pressing the key shows the times elapsed since the minimum and maximum values displayed on the screen occurred.
44 | Description of the menu
Power Quality Controller – PQC | Operating Manual | FRAKO
6.3 Conguration
Configuratio
From the Parametrization menu, all the parameters relevant to the operation of the
power factor correction system can be changed and configured to give customer-specific control characteristics.
Main menu > Configuration
n
System
parameters
PFC Equip.
parameter
Communica-
tion (dyn.)
Temp. I/O
(dyn.)
Commissioning
Tuning
factor
System
voltage
Control
profiles
Manual
control
Factory
settings
System
freq.
Cyclic
switching
Alarms
Control
parameters
Alarms
Relay settings
Service
Reset switch.
count
CT ratioPT ratio
Discharge
time
Reset
Min/Max
Fixed stages
Reset alarm
history
Service
Description of the menu | 45
FRAKO | Operating Manual | Power Quality Controller – PQC
6.3.1 System parameters
Main menu > Parametrization > System parameters
Setting the specific parameters for the network to be controlled:
System nominal voltage Setting range: 60 V – 60 kV
System nominal frequency 50 Hz, 60 Hz, Auto
Automatic mode: The PQC determines the network frequency
automatically. In the case of networks with heavy voltage
harmonics or commutation notches, it can be necessary to
set the network nominal frequency manually to the appropriate value.
500 A
5 A
Vprimary
Vsecondary
Iprimary
Isecondary
= 100
Voltage transformer range 1 to 300, transformer ratio =
Current transformer range 1 to 7000, transformer ratio =
e.g. for a current transformer 500 A / 5 A
transformer ratio K =
Iprimary
Isecondary
=
6.3.2 PFC Equip. parameter
Main menu > Parametrization > PFC Equip. parameter
Setting the specific parameters for the power factor correction system:
Choke factorDetuning of the power factor
correction system (A value must
be set for correct computation of
overcurrent. If the system is not detuned,
0 % must be entered.)
6.3.3 Control parameters
Main menu > Parametrization > Control parameters
46 | Description of the menu
Power Quality Controller – PQC | Operating Manual | FRAKO
Setting the specific parameters for the PQC control function:
Control profiles Profile, profile switching
Profile: 5 control profiles, see Section 6.3.3.1 “Control profiles”
Profile switching: Automatic switching of profiles to Q(V) or
Q(P), digital input, see Section 6.3.3.3 “Automatic switching
over of the control profiles (profile switching)”
Cyclic switchingON / OFF (ON is recommended). The purpose of cyclic
switching is to ensure that all capacitor stages of the same
power rating are switched in equally frequently.
Discharge time5 – 900 s (1 s increments) capacitor stage discharge time.
The discharge time must be at least as long as the longest
discharge time of the capacitors in use
Fixed stagesCapacitor stages permanently switched in, not under PQC
control
6.3.3.1 Control proles
Main menu > Parametrization > Control parameters > Control profiles
Profile see Section 6.3.3.2 “Settable
control profiles”
Profile switching see Section 6.3.3.3 “Automatic
switching over of the control
profiles (profile switching)”
6.3.3.2 Settable control proles
Main menu > Parametrization > Control parameters > Control profiles > Profile
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FRAKO | Operating Manual | Power Quality Controller – PQC
Five control profiles can be individually selected and edited. The instrument is supplied
with the following factory settings:
Profile12345
cosφ
target
Parallel shift–1.00.0+1.0–1.0–1.0
Limitation+1,0offoffoffoff
Switching delay45 s45 s45 s45 s45 s
PhaseL1L1L1L1L1
0.92 ind1.01.00.92 ind0.96 cap
Typical control profile applications
Profile 1 Describes the ideal control characteristic curve for all consumer net-
works where an inductive cosφ is called for.
Profile 2 Suitable for consumer networks where an average cosφ =1 is to be
achieved.
Profile 3 Suitable for consumer networks where cosφ is close to 1 but overcor-
rection is to be avoided.
Profile 4 Suitable for consumer networks, as described in Profile 1, but which
have their own generating facilities (e.g. CHP units) with permanent or
frequent feed-in (regeneration) to the power supply network.
Profile 5 Suitable for generating networks, such as hydropower or wind tur-
bines, where a capacitive cosφ is called for.
Note
Further information is given in the “PQC Application Note“
Control profile parameters (Edit profile)
Key
Profile
Action
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selection
(Save Yes/No)
Select
parameter
Select
parameter
Parameter
selection
Back to
parameter
selection
–
Parametrizing control profile
Key
cos φ
Profile selec-
Action
0.90 capacitive to 0.80 inductive (in increments of 0.01)
target
tion (Save
Yes/No)
Increase
value +
Decrease
value -
Back to
parameter
selection
–
Parallel shift –2.0 to +4.0 (in increments of 0.5)
Limitation –2.0 to +2.0 (in increments of 0.5), OFF or with the SP (parallel
shift) option (mirror image of the characteristic curve across
the y-axis into the regeneration quadrants). Additional information is given in the “PQC Application Note”.
Switching delay 5 to 500 seconds (in 1 s increments)
Phase L1, L2 or L3: select control phase
Active Activate control profile (only one profile can be active)
Setting cosφ
The desired value of cosφ
target
can be set from 0.80 inductive to 0.90 capacitive in
target
increments of 0.01. The mode of operation of this adjustment can be seen in the
following diagrams:
Control characteristic at
cosφ
target
=1
Limitation=0
Parallel shift=0
If the system operates within the
band range shown, no switching
operations will be activated.
Reactive power
Regeneration
One division =
ind
0.65 × smallest cap.
stage
3
2
-2
-3
Switch in
Active power
Switch out
cap
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FRAKO | Operating Manual | Power Quality Controller – PQC
Control characteristic at
Active power
Reactive power
ind
3
2
cap
Regeneration
Switch in
Switch out
One division =
0.65 × smallest cap. stage
-3
-2
cosφ
=0.92 ind
target
ind Limitation = 0
Parallel shift = 0
Reactive power
ind
Switch in
3
2
If the system operates outside the
band range, the PQC will try to
return to within the band range with
the minimum number of switching
cycles.
In this diagram, the action of the
PQC during regeneration (feed-in
Regeneration
cap
-2
-3
One division =
0.65 × smallest cap.
stage
Switch out
Active power
to the supply network) can be seen. The ‘kink’ in the band (characteristic line) is not
reflected in the regeneration quadrants. Instead, the band extends laterally from the
point where it crosses the reactive power axis (y axis).
By shifting the band into the capacitive range (see Parallel shift below), inductive reactive power during regeneration can be avoided almost completely. When a capacitive
cosφ
regeneration side (see 3rd diagram in the subsection„Limitation“ auf Seite 5152).
Parallel shift
This setting causes a parallel shift of the band range shown above through the set
value. It will shift in the inductive direction if a plus sign is used, and in the capacitive
is set, the control band is a mirror image from the power draw side to the
target
direction if a minus sign is used.
The values -2 to +4 can be set in increments of 0.5. The effects are illustrated by the
two examples in the following diagrams:
Control characteristic at
cosφ
Limitation=0
=1
target
Parallel shift=+1.0 (inductive)
Reactive power
ind
3
Switch in
The set cosφ
is therefore the
target
Regeneration
upper limit of the control band.
Overcompensation is avoided.
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cap
1
-1
-2
One division =
-3
0.65 × smallest cap.
stage
Active power
Switch out
Control characteristic at
Active power
Reactive power
ind
2
1
cap
Regeneration
Switch in
Switch out
One division =
0.65 × smallest cap. stage
-3
cosφ
=0.92 ind
target
Limitation = OFF
Parallel shift = –1.0 (capacitive)
Reactive power
ind
Switch in
2
1
Here the set cosφ
the lower (more inductive) limit of
the control band. When regeneration occurs, the lower (more inductive) limit constitutes a cos φ
of 1. This means that no inductive
reactive power can result during
feed-in operation.
Limitation
This setting gives new possibilities that could not be attained previously due to conflicting requirements.
The range of values for limitation are -2 to +2 in increments of 0.5, plus the setting
OFF. Setting the limitation at 1 and cosφ
parallel shift described above. If cosφ
curve, as shown in the following example. The limitation forms an absolute boundary
beyond which the reactive power may not go.
Control characteristic at
cosφ
Limitation=+1.0
Parallel shift= 0.0
This setting has the following
effects:
constitutes
target
=0.92 ind
soll
– The set cosφ
on average, in the upper power
is attained,
target
range.
– Overcorrection (capacitive,
usually disruptive) is avoided in
the low load range.
targ et
Regeneration
Switch out
-3
One division =
0.65 × smallest cap.
cap
stage
at 1.00 has exactly the same effect as the
target
is not set at 1, a kink results in the control
target
Reactive power
Regeneration
ind
4
3
-1
-2
cap
Switch in
Switch out
One division =
0.65 × smallest cap.
stage
Active power
Active power
Description of the menu | 51
FRAKO | Operating Manual | Power Quality Controller – PQC
Active power
Reactive power
ind
cap
Regeneration
Switch in
Switch out
One division =
0.65 × smallest cap. stage
-2
-3
4
3
-1
An effective combination of “parallel shift” and “limitation” is illustrated in the following
diagram:
For the sake of completeness, the following diagram shows the characteristics of the
control band when set for a capacitive cosφ
not extend laterally at the reactive power axis into the regeneration quadrants, but is
mirrored from the power draw side into the regeneration side.
Control characteristic at
cosφ
= 0.95 cap
target
Limitation = –1.0
Parallel shift = 0
Reactive power
Regeneration
target
Reactive power
ind
4
3
Switch in
-1
-2
-3
cap
Switch out
One division =
0.65 × smallest cap.
stage
Active power
. In this case, the control range does
ind
One division =
0.65 × smallest cap.
3
stage
2
Switch in
Regeneration
-2
-3
cap
Switch out
Active power
Switching delay
The switching delay, i.e. the time between one switching action and the next for the same
capacitor stage, can be set between the values of 5 and 500 seconds in 5-second increments. When a stage is to be switched in or out, the PQC waits for this switching delay to
elapse before switching takes place. If more stages are required, the switching time delay
is shortened in accordance with the number of stages concerned (e.g. 2 stages required
= switching delay time ÷ 2, or 3 stages required = switching delay time ÷ 3).
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In order to keep the wear of the contacts to a minimum, the switching delay time
should be set to less than 45 seconds only in exceptional cases. The discharge time,
which ensures that the capacitors are fully discharged before they are switched on
again, takes precedence over, i.e. overrides, the switching delay.
Selecting the controlled phase
The Control profiles menu also includes the Phase setting. This is used to select the phase used by the PQC
for control purposes (can only be edited on 3-phase
PQCs).
Any one of the three phases L1, L 2 and L3 may be
selected.
Note
With single-phase PQCs, it is always the connected phase that is controlled.
6.3.3.3 Automatic switching over of the control proles
(prole switching)
Main menu > Parametrization > Control parameters > Control profiles > Profile switching
Automatic profile switching off Automatic profile switching Q(V)
Key
Action
Control
setting
Profile
-
switching
settings
Switching
type
(Q(V1) etc.)
–
The automatic profile switching function enables the PQC control profiles to be
changed automatically. With this, a Q(V) or Q(P) control curve with 5 points on it can
be set up (see PQC Application Note).
The following parameters can be used to prompt switching:
– Voltage (L–N) and (L–L)
– Active power (phase power, total power)
– Digital inputs of the Temp. I/O option
– Frakobus tariff input (optional); only Profiles 1 and 2 can be switched over
Description of the menu | 53
FRAKO | Operating Manual | Power Quality Controller – PQC
6.3.4 Alarms
Main menu > Parametrization > Alarms
Alarms see Section 6.3.4.1 “Alarms”
Relay function With this option, the action of the
alarm relay can be inverted:
NO mode: contact closes when
an active alarm occurs.
NC mode: contact opens when an active alarm occurs.
6.3.4.1 Alarms
Key
Action
PQC
setting
Select alarm
limit
Select alarm
limit
Edit alarm
limit
–
Alarm management
When an alarm condition occurs, the PQC offers various
actions for signalling or processing the alarm. These can
be parametrized individually for each alarm type.
– Transmission via alarm relay
If the alarm relay function is assigned to an alarm, the alarm relay incorporated in the
PQC switches when the alarm occurs (connections: Alarm a, b) and remains in that
state as long as the alarm is active.
– Alarm warning in the display
If the alarm display function is assigned to an alarm, an information window pops
up in the PQC display. This message can be acknowledged by pressing the key,
regardless of whether the alarm condition is still present or not.
– Emergency trip of the power factor correction system
Under critical alarm conditions, such as overcurrent, the PQC can initiate an emer-
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gency trip in response to the alarm in order to protect the power factor correction
system. This interrupts the automatic control function and deactivates (switches off)
all the control outputs. Automatic control remains deactivated for the duration of the
alarm plus a further 240 seconds. After this time, the PQC automatically begins to
control the system to achieve cosφ
target
again.
– Alarm signal via Temperature I/O output
If the PQC has the Temperature I/O option, the alarms can also be connected to
separate outputs. The assigned output remains switched on for the duration of the
alarm concerned (NO mode only).
– Alarm signal via Modbus
If the PQC has the Modbus communications interface (RTU or TCP), the alarm
register can be read for all existing alarms. Please refer to the Modbus Specification
for further information
Note
The alarm setting options are describe in detail in the following sections. All
Alarm messages are listed in Section 9 “Troubleshooting”.
6.3.4.2 Cosφ Alarm
Control band alarm: the PQC gives a cosφ alarm under the following conditions:
– The measured cosφ is more inductive than the control band and all the capaci-
tors are switched in. The PQC can therefore not switch in any more capacitance
to make cosφ more capacitive (see A).
– The measured cosφ is more capacitive than the control band and all the capac-
itors are switched out. The PQC can therefore not switch out any more capacitance to make cosφ more inductive (see B and C).
Description of the menu | 55
FRAKO | Operating Manual | Power Quality Controller – PQC
With the control band alarm
P
option OFF, the alarm for
cosφ in the C range can be
suppressed. This range is not
critical in most applications,
since here cosφ is less than
cosφ
target
.
Regen.
2
Q
(
· Q
3
inductive
cos (φ) = 1
-3 -2 -17654321
Q
kStage
capacitive
)
4
3
2
-2
-3
RM, EMR, PQC:
cos (φ) alarm
A
B
RM, EMR, PQC:
cos (φ) alarm
cos (φ)
C
6.3.4.3 Switching cycle counter
Alarm limit 10 k to 500 k (increments of: 1k), default value = 80 k
6.3.4.4 Undervoltage
arget
PQC:
cos (φ) alarm
P
drawn
Alarm limitCannot be adjusted. Triggered when the measured voltage
drops to less than 10 % of the set nominal network voltage.
6.3.4.5 Undercurrent
Alarm limitCannot be adjusted. Triggered when the measured secondary
current drops below 10 mA.
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6.3.4.6 Overcurrent
Overcurrent is the theoretically determined ratio of the momentary RMS current to the
fundamental current in the capacitor (I
rms
/ I
). It therefore indicates how great the
50Hz,60Hz
proportion of harmonic currents is compared to the fundamental current.
The choke factor p of the power factor correction system is also taken into account
in this theoretical calculation.
The overcurrent in the capacitor can only be computed correctly when the exact
system choke factor is entered. If the system is not detuned, 0 % must be entered.
Alarm limit1 to 2.00 (increments of 0.01)
6.3.4.7 Zero (dud) stage detection
Alarm for detecting the fall in corrective power of a
capacitor stage from its calibrated value. If the measured
corrective power drops below the set limit, the stage is
excluded from the power factor control process.
Setting range: OFF to 95 % (OFF: In the power factor
correction process, there is no monitoring of stage corrective power.)
Note
If the PQC is calibrated manually, this alarm is automatically deactivated
and the alarm limit set at OFF.
6.3.4.8 THDi
Alarm limit5 % to 500 % (increments of 1 %)
FRAKO | Operating Manual | Power Quality Controller – PQC
Description of the menu | 57
6.3.4.9 V Harmonics
Alarm limit 0 % to 100 % (increments of 0.01 %)
6.3.4.10 I Harmonics
Alarm limit0 % to 100 %
(increments of 0.01%)
6.3.4.11 Short-term voltage blackout (voltage sag)
The voltage sag alarm is designed to protect the capacitors and their contactors against power cuts that are
short enough to make the capacitor contactors open
and immediately close again.
Alarm limit50 % to 93 % (increments of 1 %)
Voltage blackout (sag) in % (100 % being the nominal supply voltage): This is the root-
mean-square voltage setting at which the voltage sag detection function is to react.
Presettings: Alarm given if voltage drops below 85 % of the nominal voltage.
– Voltage blackout (sag) 85 %
For this very important function to operate effectively, it is vitally important that the
phase selected for the instrument power supply to the switching outputs is the same
one selected for the voltage measurement.
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6.3.4.12 Temperature PT-100 / 1000 / NTC1 / NTC2
(optional temperature I/O extension)
Alarm limit – 50 to 200 °C (increments of 1 %)
6.3.4.13 Inputs I/O 1–I/O 5
(optional temperature I/O extension)
An activated input of the temperature and I/O extension can allow the PQC to process
logical signals.
Example: Interruption of the control function when a logical 1 is received. The possibilities here are extremely diverse.
6.3.5 Communication (optional)
Main menu > Parametrization > Communication (dyn.)
The PQC has several optional means of communication. The existence of this menu
depends on whether the PQC is equipped with a communication option, and if so,
what type.
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FRAKO | Operating Manual | Power Quality Controller – PQC
6.3.5.1 Modbus RTU
PE
L
Modbus RTU connection
N
2A T
L/NLL/NL
Messspannung
voltage measurement
100V– 690VAC~ VDE
Alarmrelais
alarm relays
250VAC~ 3A cos φ =1
L
max.6A
S2S1
ba
AlarmModbus RTU
Q1
Q4
Q3
Q2
100V-15% – 240V+10% AC~5VA
100V- 15% – 240V+10% AC~5VA
Ausgangsrelais
output relays
250VAC~ 3A cos
Q6
Q5
φ =1
AUX
Versorgungsspannung
Versorgungsspannung
supply voltage
supply voltage
P
The following parameters can be set in the Modbus configuration menu:
Bus addressThe PQC is accessed at the set
bus address
Baud rate1200, 2400, 4800, 9600, 19200,
38400, 57600, 115200
Data bits 5 to 8
Stop bits 1 or 2
Parity even, odd or none
Note
Further details are described in the Modbus Specification.
A ≙ R×D/T×D-N Datenleitung-Minus (-)
B
R×D/T×D-P Datenleitung-Plus (+)
≙
BA
max.10A
A B
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6.3.5.2 Modbus TCP (IoT)
DHCP ON
To operate the PQC in DHCP mode, DHCP ON must be selected. The data displayed
in this menu (IP, Mask, Gateway) indicate the network settings assigned by the server,
meaning that the available services (Modbus TCP, web server) are accessible in the
network.
DHCP OFF
To use the Ethernet interface with manual network configuration, the following settings
must be made in the PQC:
– IP address
– Subnet mask
– Gateway (optional)
When these settings have been made, the available services (Modbus TCP, web
server) can be accessed in the network.
The PQC is accessible via the Modbus TCP/IP protocol and port 502 at the set IP
address. The data that can be retrieved are listed in the FRAKO Modbus Specification.
Note
The web server is only fully functional with the following browsers:
– Mozilla Firefox version 60.0.1 or later
– Google Chrome version 66.0.3359.181 or later.
The PQC allows a maximum of 2 simultaneous connections.
Note
For additional information on the optional Ethernet interface please refer to
the “PQC Application Note”.
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FRAKO | Operating Manual | Power Quality Controller – PQC
6.3.5.3 FRAKO Starkstrombus (Frakobus)
PE
L
Frakobus connections
N
2A T
L/NLL/NL
Messspannung
voltage measurement
100V– 690VAC~ VDE
100V-15% – 240V+10% AC~5VA
100V- 15% – 240V+10% AC~5VA
AUX
Versorgungsspannung
Versorgungsspannung
supply voltage
supply voltage
Masse
≙
A ≙ R×D/T×D-N
Datenleitung-Minus (-)
B
R×D/T×D-P Datenleitung-Plus (+)
≙
Prolumschaltung
T
≙
Q3
Ausgangsrelais
output relays
250VAC~ 3A cos
Q5
Q4
B
φ =1
Q6
T A
max.10A
P
B
A T
Alarmrelais
alarm relays
250VAC~ 3A cos φ =1
L
max.6A
S2S1
ba
AlarmFrakobus
Q1
Q2
The PQC bus address can only be changed at the instrument itself.
6.3.6 Temperature I/O (optional)
Typical circuits for the passive digital inputs and outputs, plus the temperature measurement inputs, are shown in the following diagram:
Temperature measurement inputs
The configuration of the temperature measurement
inputs can be carried out at the PQC: Main menu > Parametrization > Temp. I/O (dyn.).
The possible temperature units are:
– C (degrees Celsius)
– K (Kelvin)
– F (degrees Fahrenheit)
Here the temperature probes actually used are configured as active/inactive.
The temperatures measured by active probes connected
to the inputs are displayed in the PQC Temperatures
menu.
See Section 6.2.3.5 “Temperatures (optional tempera-ture I/O extension)”.
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If a defined alarm limit is to be monitored with each temperature measurement input, these can be set in the PQC
Alarms menu (see Section 6.3.4 “Alarms”). A fixed hysteresis of 1.5 K is programmed.
Connections for a PT-100 / 1000 temperature measurement input are provided:
In addition, one or two 2-wire NTC probes (Article No. 29-20094, 7-metre cable) can
be connected as shown below:
Passive digital inputs and outputs
The terminals 1 to 5 can be configured for the particular application as inputs or outputs in the PQC: Main menu > Parametrization > Temp. I/O (dyn.). If the configured
inputs or outputs as used as alarms, the alarm routes can be set in the Alarms menu
(see Section 6.3.4 “Alarms”).
The momentary statuses of the inputs and outputs are
shown in the I/O Status menu (see Section 6.2.3.6 “Temperatures (optional temperature I/O extension)”).
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FRAKO | Operating Manual | Power Quality Controller – PQC
One input can be used to switch between control profiles 1 and 2. This is configured
in the PQC by navigating as follows: Main menu > Parametrization > Temp. I/O (dyn.). When this option is active, profile switching takes place exclusively via this
input (no profile switching is then possible from the PQC menu or optional Modbus
RTU interface) and only between the stored control profiles 1 (input 1: low level) and
2 (input 1: high level).
The digital inputs are suitable for electrical signals from 5 V DC up to a maximum of
24 V DC.
The digital outputs (open collector type) are suitable for an externally applied voltage
up to a maximum of 24V DC and a maximum current of 100 mA.
6.3.7 Service
Main menu > Parametrization > Service (password protected)
6.3.7.1 Start-up
Main menu > Parametrization > Service > Start-up
See Section 5.3.2 “PQC initial start-up”.
6.3.7.2 Manual control
Main menu > Parametrization > Service > Manual control
ATTENTION!
Risk to equipment!
Switching in capacitor stages manually can result in overcorrection of the
system. This can cause other problems, such as resonance-induced overvoltage in the supply network and/or damage to the capacitor stages or
other loads connected to the network.
– The supply network must be monitored for resonant conditions and over-
voltage whenever stages are switched in manually.
This menu shows the numbers of the stages (1 to 12),
the status of each stage (ON/OFF), its corrective power
(determined automatically or set manually) and its switching cycles.
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No. No. of the stage [1–12]
Stat. (status) ON / OFF / [x seconds]
ON: switches stage in manually OFF: switches stage out
manually
[x seconds]: Time remaining until the capacitor stage can be
switched in again (discharge time)
Q(var)Momentary stage corrective power in var
(This is the 3 phase stage corrective power.)
Switching cyclesNumber of stage switching cycles
When a stage is switched out again, this is done immediately. Before this stage can
be switched in again, it is necessary to wait until the capacitor‘s set discharge time
has elapsed. A countdown of the remaining discharge time is displayed in the Status column. Not until this time has elapsed can the stage be switched in again. If it
is attempted to switch in the stage before the countdown is finished, the message
‘Not possible’ is displayed. (The stage is then not switched in automatically after the
discharge time has elapsed.)
Pressing the key displays the momentary values of
cosφ, P and Q.
6.3.7.3 Factory default settings
Main menu > Parametrization > Service > Factory settings
Resets the PQC at its factory default settings (without affecting the switching cycle
counter).
6.3.7.4 Clear switching cycles counters
Main menu > Parametrization > Service > Clear switching cycles
Reset switching cycle counters for all stages to zero (singly or individually, service
password necessary); see Section 4.4 “Password protection”.
Note
A switching cycle counter may only be reset after the corresponding contactor has been replaced.
6.3.7.5 Reset Min/Max
Main menu > Parametrization > Service > Reset Min/Max
Reset all Min/Max values.
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FRAKO | Operating Manual | Power Quality Controller – PQC
6.3.7.6 Reset Alarm history
Main menu > Parametrization > Service > Reset Alarm history
Reset all alarms saved until now.
6.3.7.7 Service
Main menu > Parametrization > Service > Service
Optional service functions
Temp. I/O update Software update mode for Temp.
I/O Temp. I/O CLI for FRAKO Service
IoT update Software update mode for IoT
IoT CLI for FRAKO Service
Frakobus update Software update mode for Frakobus
6.4 About PQC
Main menu > About PQC
This item gives information about the instrument:
FW Firmware version number
HW Hardware version number
SN Serial number
Sys Time Operating hours
The PQC has a service interface in the form of a Micro USB port. This is used for
servicing tasks such as firmware updates.
Note
Use of this interface is solely for the use of trained FRAKO Service personnel.
For further information concerning firmware updates please contact FRAKO Service
by telephone at +49 7641 453 544 or by e-mail at service@frako.de.
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7 General operation
The following points must be observed when the PQC is operated:
– The instrument must always be operated in a closed control cabinet.
– All voltages applied to the instrument must never exceed the limits specified in the
technical data.
– The ambient temperatures must always be within the range specified in the tech-
nical data.
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8 Cleaning and maintenance
8.1 Safety during cleaning and maintenance
WARNING!
Danger from electricity!
There are dangerous voltages present inside the PQC. Touching live components in the PQC or at the instrument terminals and connecting cables
can cause serious injury or may even be life-threatening.
– Do not open the PQC casing.
–
During cleaning and maintenance, the PQC and the connecting cables
must be isolated from the power supply.
–
The isolated electrical system must be locked out to prevent its being
inadvertently switched on again.
– All connections must be checked to verify that they are no longer live.
– All live components in the immediate vicinity must be covered.
8.2 Cleaning
The PQC may only be cleaned with a dry cloth. Do not use aggressive or abrasive
cleaning agents or solvents.
8.3 Maintenance
The PQC does not contain any components that need maintenance.
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9 Troubleshooting
If alarms occur during operation of the PQC, the following table provides assistance
in identifying and remedying the faults.
Alarm
message
cosφ cannot
be achieved
Voltage < set
limit
Current < set
limit
Voltage <
set limit +
Current < set
limit
FaultPossible causeRemedial action
PQC not working;
no display at front of
instrument
PQC gives a cosφ alarm
although the momentary
cosφ is better (nearer to
1) than the target value.
More capacitive than
the control band but still
inductive
PQC indicates or states
that voltage is less than
set alarm limit, although
a voltage is shown on
the screen.
No value for current
shown in the display
(0 A)
PQC shows no measured voltage and no
current, although it has
been verified that power
is connected and a
current is flowing.
No power – or the wrong
voltage – connected
See Section 6.3.4.2
“Cosφ Alarm”
for control band alarm
settings.
The alarm limit has not
been adjusted for the
network nominal voltage.
Default setting is for 400
V networks.
Triggered when the
network voltage is less
than 85 % of the nominal
voltage.
Break or short-circuit in
the current transformer
cable
The current in the current
path is too low.
Defective current
transformer
Multiple zero-voltage
crossings in measured
voltage.
Check that the correct
instrument power supply
is connected and that
the fuse in the circuit has
not blown.
See Section 6.3.4.2
“Cosφ Alarm”
for control band alarm
settings.
Set the correct alarm
limit for the network
nominal voltage (see
Section 6.3.1 “System
parameters”)
Use an ammeter to
check current in current
path (I
* 0.015 A).
min
Danger: see
Section 5.2.7 “Current
measurement”
(I
* 0.015 A)
min
Install a smaller current
transformer.
Check the current
transformer.
Settings for the Network
nominal parameters
–> Change setting from
Auto to the appropriate
network frequency (50
Hz or 60 Hz).
Troubleshooting | 73
FRAKO | Operating Manual | Power Quality Controller – PQC
Alarm
message
Overcurrent
> set limit
Switching
cycles > set
limit
V Harm. >
set limit
Zero stage
detected
Voltage
blackout
(sag)
Connection
not detected
Stages not
detected
FaultPossible causeRemedial action
Voltage harmonics in
network too high
Triggered when ratio I
I
exceeds alarm
50Hz,60Hz
rms
/
limit.
Number of switching
cycles of one or more
contactors exceeds set
maximum
Replace the contactors
concerned and clear
their switching cycle
counters.
Voltage harmonics in
network too high
The PQC has detected
one of more stages
whose nominal power
has fallen.
Capacitor stage(s) has/
have lost capacitance.
Because of an unstable
network, the PQC has
Replace capacitor(s)
Deactivate the zero
stage detection function.
mistakenly detected a
loss of capacitance.
The PQC has detected
one of more stages
whose nominal power
has fallen.
Capacitor stage(s) has/
have lost capacitance.
Because of an unstable
network, the PQC has
Replace capacitor(s)
Deactivate the zero
stage detection function.
mistakenly detected a
loss of capacitance.
Short-time voltage blackout (voltage sag)
Triggered if a voltage sag
causes the RMS voltage
to fall below the set limit
within the duration of a
half-wave
74 | Troubleshooting
Power Quality Controller – PQC | Operating Manual | FRAKO
Alarm
message
Connection
not detected
Stages not
detected
FaultPossible causeRemedial action
During automatic
calibration this message
appears:
Alarm detected
No cap. stage
Fault in control circuit (contactors not
switching).
Fuses for the capacitor stages missing or
defective
Current transformer
installed in the wrong
location
Check the control circuit
against the connection
diagram and check the
fuse.
Check whether capacitors are energized after
switching.
Check whether the
current transformer has
been installed as per the
connection diagram.
Severe reactive power
fluctuations
Wait for power supply to
stabilize; set c/k factor
and connection type
manually.
Despite inductive load,
no stages are switched
in when PQC is in automatic mode.
When the PQC was programmed, c/k, switching
time delay or discharge
time have been set too
Check the PQC programming and change if
necessary.
high.
In automatic operation,
the response current
c/k was not correctly
identified.
Another current measuring instrument (e.g.
an ammeter) has been
connected in parallel with
Check the control circuit
against the connection
diagram and repeat the
calibration procedure.
All measuring instruments in the current
path must always be
connected in series.
the current path.
In automatic mode, one
stage is continually being
switched in and out
(hunting).
The value of c/k was set
too low when the PQC
was programmed.
Severe load fluctuations;
Set c/k value correctly
according to the table.
Set higher delay time.
the delay time was set
too low.
Troubleshooting | 75
FRAKO | Operating Manual | Power Quality Controller – PQC
Alarm
message
FaultPossible causeRemedial action
The displayed cosφ
is less than cosφ
target
although the PQC has
switched in all stages.
Type of connection
incorrectly entered.
Select type of connection again.
Fault in control circuit.Check whether the
capacitor contactors
have been activated.
Fault in capacitor circuitCheck the fuses and
contacts of the capacitor
contactors and possibly
also measure the currents of each capacitor
stage with a tong tester.
Severe reactive power
fluctuations
Read off the corrective
power still lacking from
the menus.
Faulty calibrationRepeat the calibration
procedure.
PQC does not switch
out all stages under low
load conditions or during
plant shutdown.
c/k set too highSet c/k according to
table.
PQC is in manual mode. Deactivate manual
control.
Wrong control profile
selected
Adjust the control
profile to suit system
requirements.
The LCD backlighting
comes on briefly then
goes off again, while the
LCDs display nothing or
only the starting logo –
the instrument restarts
Instrument power supply
voltage is too low.
Check whether the correct voltage is reaching
the PQC.
Is there is a high contact
resistance in the power
supply circuit?
repeatedly.
Capacitor stage statuses
display appears on
screen but capacitor
contactors are not
activated.
Control circuit is not connected properly or there
is no control voltage.
Neutral not connected to
contactors.
Check the control circuit
against the connection
diagram and check the
fuse.
Note
Additional error messages are described in the “PQC Application Note”.
76 | Troubleshooting
Power Quality Controller – PQC | Operating Manual | FRAKO
10 Decommissioning and removal,
storage and disposal
10.1 Decommissioning the PQC
WARNING!
Danger from electricity!
Touching live components at the instrument terminals and connecting
cables can cause serious injury or may even be life-threatening.
–
Installation, commissioning and decommissioning of the PQC may only
be carried out by appropriately qualified personnel who have read and
understood the content of this manual.
–
Isolate the PQC and the system from the power supply before decommissioning it.
–
The isolated electrical system must be locked out to prevent its being
inadvertently switched on again.
– It must be verified that none of the terminals are live.
– All live components in the vicinity must be covered to prevent inadvertent
contact
CAUTION!
Danger from heat
The instrument terminals can become hot during operation and could
cause burns.
– After the PQC has been operating, sufficient time must be allowed for the
instrument and its terminals to cool down before work is carried out on
the connections.
ATTENTION!
Risk to equipment!
If the exposed ends of disconnected cables come into contact with each
other, this can result in short-circuits and overloading of the installation
conductors, resulting in damage to equipment.
–
All disconnected cables must be individually isolated and insulated, and
measures must be taken to prevent their inadvertent contact with live
components or electrically conducting parts.
1. Current transformers must be short-circuited.
2. Remove all cables from the PQC.
3. Individually isolate and insulate all disconnected cables and take measures to prevent their inadvertent contact with live components or electrically conducting parts.
Decommissioning and removal, storage and disposal | 77
FRAKO | Operating Manual | Power Quality Controller – PQC
10.2 PQC removal
The PQC is held in place against the rear of the cabinet front wall by four retaining
lugs in the corners of the instrument. These can be released by undoing the retaining
screws.
1. Turn all four screws anticlockwise with a screwdriver. This slackens the four
retaining lugs and swivels them to lie flush behind the PQC front panel.
2. Withdraw the PQC from the front of the cabinet.
10.3 Storage
– The PQC must be stored in a clean, dry and dust-free location.
– The storage temperature must be within the range -20 °C to +80 °C.
10.4 Disposal
Any electronic instrument that is no longer required must be disposed of in an environmentally sound manner.
ATTENTION!
Risk to equipment!
Incorrect disposal can cause environmental pollution.
–
Dispose of the instrument in compliance with the regulations of the
country concerned.
In the European Union, electrical scrap and electronic components are
subject to the WEEE (Waste Electrical and Electronic Equipment) Directive. These components must not be disposed of as normal domestic or
commercial waste. In other countries, the equivalent local regulations must
be followed when electronic instruments are disposed of. They must be
handed in at special recycling centres.
One way of ensuring environmentally sound disposal is to return the instruments to FRAKO Kondensatoren- und Anlagenbau GmbH in Teningen,
Germany, or the company‘s local representatives. Alternatively, the instruments can be given to a firm specializing in the recycling of electronic
equipment.
78 | Decommissioning and removal, storage and disposal
Power Quality Controller – PQC | Operating Manual | FRAKO
Notes
| 79
FRAKO | Operating Manual | Power Quality Controller – PQC
Power capacitors
Reactive power controllers
Power factor correction systems
Modules
EMS components
Measuring instruments and network analysers
Power quality
EMS ISO 50001
FRAKO Kondensatoren- und Anlagenbau GmbH
Tscheulinstraße 21a
D-79331 Teningen
Phone: +49 7641 453-0
Fax: +49 7641 453-535
sales@frako.de
www.frako.com
FRAKO 55-06006/03/19/9964 TSubject to technical changes
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