Fraco SEH 4500, SEH 6000, SEH 7000 Assembly And Operating Manual

Construction Hoist SEH Premium Range
Assembly and Operating Manual
Fraco SEH Premium Range
Year of construction: ..................................
Serial number: ..................................
Fraco Products Ltd
91, chemin des Patriotes
St-Mathias- sur-Richeli eu, Quebec
J3L 6B6 Canada
Assembly and Operating manual – 98030718 rev. 01
Construction Hoist Fraco SEH Premium Range
Table of Contents:
Section Page
1 PREFACE ................................................................................................................................................... 4
2 SAFETY ...................................................................................................................................................... 5
2.1 Explanations of symbols and notes ..................................................................................................... 5
2.1.1 Health and safety symbol ........................................................................................................... .......................... 5
2.1.2 Attention note .............. ... .. .. ..... .. ... .. .. ..... .. ... .. ..... .. .. ... .. ..... .. ... .. .. ..... .. ... .. .. ..... .. ... .. ..... .. ... ........................................ 5
2.1.3 Note ........................... ..................................... ........................................ ............................... ............................ ... 5
2.2 General safety ............................................................................................. ....................................... 5
2.3 Operating safety ... .... ..... ..... ......... .... ..... ......... ..... .... ......... ..... .... .......... .... ..... .... ......... ..... ..................... 6
2.3.1 Inspection procedures ............................................................................................................. .......................... ... 7
2.3.2 Safety notes for assembly, operation and transport ................... ......................................................................... 7
2.3.3 Safety instructions for maintenance ............................................ ................................................... ...................... 7
2.4 Promoting use of operating manuals .................................................................................................. 7
2.5 Employees must be informed about the following: ......................................................... ..................... 8
3 INTENDED USE AND AREA OF APPLICATION ................ ....................................................................... 9
3.1 The following belongs to intended use, ............................................................................................. 10
3.2 Consequences of non-intended use of the equipment ...................................................................... 10
3.3 Requirements of assembly personnel ............ ..... .... ......... ..... .... ..... ......... ..... .... ......... ..... .... ..... .......... 10
3.4 Operating personnel ...... ..... .... ..... ......... .................................................................... ........................ 10
4 TECHNICAL DATA ......................................................................................... .......................................... 11
4.1 General data ..................................................................................................................................... 11
4.2 Data depending on model ................................................................................................................. 12
4.3 Options available ............................. ................................................................................................. 12
4.4 General dimensions .......................................................................................................................... 13
4.5 Mast tie forces .................... .... ..... ......... .... ..... ......... ..... .... ......... ..... .... .......... .... ..... ............................ 15
4.5.1 Mast tie forces for a car .................... ..... .. ... .. .. ..... ... .. .. ... .... ... .. .. ... .. ..... .. .. ... .. ..... .. .. ... .. ..... .. .................................. 15
4.6 Summary of the plates and notices ................................................ ................................................... 16
4.7 Equipment ........................................................................................................................................ 18
4.7.1 Fraco SEH Single ........................................................................ ................................................. ...................... 18
4.7.2 Fraco SEH - twin .............................. ........................................................................................................ .......... 19
4.7.3 Electrical switch boxes and drives ............................................................ ................................................... ...... 21
4.7.4 Ground box AL0 ................................................................................................................................................. 22
4.7.5 Installation remote control ..................................................................................................................... ............. 22
4.7.6 Drop test remote control ............................... ...................................................... ................................................ 23
4.8 Sliding gate .................................................................. ..................................................................... 23
4.8.1 Toolbox Inside the car ......................................................................................................................... ............... 24
4.8.2 Car lighting ............. ........................................................................................................ .............................. ...... 24
4.8.3 Roof Hatch .......................................................................................................................................................... 24
4.8.4 Self erecting device ................................................................................................................. ........................... 24
5 REQUIREMENTS FOR THE SITE OF INSTALLATION ...................................... .... ......... ..... ..... .... ......... . 25
5.1 Foundation requirements ........ ..... .... ..... ......... .... ..... ..... ......... .... ..... ......... ..... .... ..... ......... .... ............... 25
5.2 Point load (Imperial table) ................................................................................................................. 25
5.3 Point load (Metric table) .................................................................................................................... 26
5.4 Electrical connection (on site) .......................................... ..... .... .......... .... ..... ......... .... ..... ..... .............. 27
6 TRANSPORT ............................................................................................................................................ 28
6.1 Inspection on receiving the hoist ....................................................................................................... 28
6.2 Loading and unloading the machine ................................ ................................................................. 28
6.2.1 Lifting with a forklift truck .................................................................................................................................... 28
6.2.2 Lifting with a crane ............................................................................................................................................. 28
7 INSTALLATION ........................................................................................................................................ 29
7.1 Safety notes ...................................................................................................................................... 29
7.2 Assembling the base unit .................................................................................................................. 30
7.3 Extending the mast sections and mast tie to the building .................................................................. 31
7.3.1 Assembling the mast sections up to approx. 30 ft (9 m) high ........................................................................... 31
7.3.2 Assembling the mast .......................................................................................................................................... 32
7.4 Mast tie ............................................................................ ......... ..... ..... ......... .... ..... ............................ 32
7.5 Cable Guide system ........................................................................................ ................................. 33
7.6 Assembly of mast sections above 30ft (9 m) ..................................................................................... 34
7.7 Top limit switch cam ......................................................................................................................... 35
Assembly and Operating Manual Page 2 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
7.8 Bottom limit switch cam .................................................................................................................... 36
7.9 Safeguarding the loading and unloading points ................................................................................ 36
7.10 Landing limit cam .............................................................................................................................. 37
7.11 Operation of switches ....................................................................................................................... 38
7.12 Inspection after assembly and before each start of ope ration ....... .................................................... 39
8 OPERATION ............................................................................................................................................. 40
8.1 Safety notes ...................................................................................................................................... 40
8.1.1 Rule for accompanying persons ......................................................................................................... ................ 40
8.1.2 Rules for personnel working at ground level ........... ............................................................................... ............ 40
8.1.3 Rules for loading and unloading the car ............................................................................................................ 40
8.2 Safety inspection ............................................... ............................................................................... 41
8.3 Operating .......................................................................................................................................... 42
8.3.1 Controls .................... ....... ....... ....... ....... ......... ....... ....... ....... ....... .......... ....... ....... ....... .. ....... ................................. 42
8.3.2 Ascending / Descending .......................................... ...................................................... ..................................... 43
8.3.3 Opening the doors ........................... ...................................................... ................................................. ............ 44
8.4 Shutting down in an emergency .................................................................. ...................................... 46
8.5 Beginning of work day ...................................................................................................................... 46
8.6 Work interruption - end of work ......................................................................................................... 46
9 DISMANTLING (DISASSEMBLY) ............................................................................................................ 47
10FAULT – CAUSE – REMEDY ................................................................................................................... 48
10.1 Possible faults during operation ........................................................................... ............................. 49
10.1.1 Electr ici ty failure or defective motor .............................................................................................................. 49
10.1.2 Car has ascended too high ........................................................................................................... ................ 50
10.1.3 Car has descended too low ........................................................................................................................... 50
10.1.4 Overload warning device has been triggered .................................................................................... .. ......... 50
10.2 Over speed safety brake has been triggered .................................................................................... 51
11MAINTENANCE ........................................................................................................................................ 52
11.1 Working under the cage ..................................................................... ............................................... 52
11.1.1 Procedure (for SEH single hoist) ................................................................................................... ................ 52
11.1.2 Procedure (for SEH twin hoist) ................................................................................................. ..................... 53
11.2 Daily cleaning ............................................................. ...................................................................... 54
11.3 Daily checks ............................................. ........................................................................................ 54
11.4 Weekly inspection/maintenance ........................................................................................................ 54
11.5 Monthly inspection/maintenance .......................................... ..... .... .......... .... ..... ......... .... ..... ..... .......... 54
11.6 Quarterly inspection/maintenance ..................................................................................................... 55
11.7 Annual servicing .............................................................. ................................................................. 56
11.8 Servicing every 3 years ..................................................................................................................... 56
11.9 Hoist lubrication .......................... ..... ......... ..... .... ......... ..... .... .......... .... ..... ......... .... ..... ........................ 56
12SPARE PARTS ........................................ ................................................................................................. 58
13DISPOSING OF THE MACHINE ............................................................................................................... 59
14WARRA NTY ............................................................................................................................................. 59
15EC DECLARATION OF CONFORMITY ............... ....................................................... ............................. 60
16DROP TEST PROCEDURE ......................................................... ............................................................. 61
17INSPECTION CHART ............................................................................................................................... 62
18APPENDIX FOR ENTERING RECURRING INSPECTIONS ..................................................................... 64
Assembly and Operating Manual Page 3 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
1 Preface
Who should read this assembly and operating manual?
Assembly and operating personnel working on the machine Maintenance personnel for the machine (cleaning/servicing)
What does this assembly and operating manual contain?
In this assembly and operating manual you will find instructions regarding
Intended use Residual risks Safety Installation Operation Troubleshooting Customer service
This assembly and operating manual communicates important information that is a prerequi­site for working safely and economically with the machine. The assumption is mad e th at the machine is equipped with all possible options.
What you should do straightaway!
Read this assembly and operating manual carefully before assembly and commission­ing, and observe all notes especially the safety instructions.
What does this assembly and operating manual not contain?
This assembly and operating manual is not a repair manual!
You will not find documents about rep air work in th is asse mbly and ope r at in g man ua l.
What should you consider when re-selling the machine?
If you sell the machine, pass on these assembly and operating in structions with the annual inspection entries and spare parts list to the purchaser.
Assembly and Operating Manual Page 4 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
2 Safety
2.1 Explanations of symbols and notes
2.1.1 Health and safety symbol
You will find this symbol next to all safety instructions wher e there is a risk to the life and limb of persons. Observe these instructions and conduct yourself with care!
2.1.2 Attention note
ATTENTION Is found at points where special information and/or rules and prohibitions re-
garding damage prevention are given to prevent damage to the equipment.
2.1.3 Note
NOTE
2.2 General safety
The machine is built according to the current status of technology and is safe to operate. However, due to its work processes the machine has parts and areas that cannot be pro­tected without impairing the function and operating capacity of the unit. For this reason, good personal safety practice is requ ired to pr otect perso nnel and equip ment. Ris ks can arise from this equipment if it is used incorrectly by untrained personnel or for non-intended purposes.
Before transport, assembly, commissioning, dismantling and maintenance, read and ob-
serve the machine assembly and operating ma nua ls a n d sa fe ty not es!
Keep the operatin g man ual accessible in close proximity to the machine. The generally valid, legal and other binding provisions for accident prevention and envi-
ronmental protection in the respective country in which the machine is being operated are considered a supplement to the assembly and operating manual (e.g. wearing per­sonal protective gear such as hard hat, saf ety sho es, etc.) Observe the attached notices and warning signs.
Is found at points where information is given about using the machine economi­cally or instructions are given regardin g t he co r rect working procedure.
Read and understand the assembly and operating
manual first; during work is too late!
Assembly and Operating Manual Page 5 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
Only work while wearing close fitting clothing, safety
shoes and hard hat. Do not wear jewellery such as necklaces and rings. There is a risk of injury from getting caught or being pulled in.
Find a doctor immediately if there are any inju ries or
accidents.
Consequences of not complying with safety instructions
Non-compliance with safety instructions can result in danger both for personnel as well as for the environment and the machine. No n-compliance can lead to the forfeit of an y compensa­tion claims.
2.3 Operating safety
The machine must be set up and dismantled according to this assembly manual and un-
der supervision by an authorized person specified by the contractor.
Install the equipment so it is exac tly v ertical and stable and anchor it to the building. Observe the load bearing capacity of the equipment. Only use the machine in a technically fault-free condition; use in a safety and risk con-
scious manner while observing the oper a ting manual.
Immediately remedy faults that could impair safety. Immediately shutdown the machine if there are safet y-relevant changes to the unit or it s
operating behavior, and report the fault to the company management or its representa­tive.
Do not make any changes, mount parts on or modify the ma-
chine. This also applies to installing and adjusting safety fea­tures, such as e.g. limit switches.
Do not change, remove, override or bypass safety devices. Immediately re new damaged and/or removed notices and warn-
ing signs as well as safety labels.
If work is interrupted, switch off the machine at the main switch
and secure against switching on again with a padlock.
In situations that present a risk to the operating personnel or
the machine, shut down the machine by pressing the EMERGENCY STOP button.
Bring down and shut down machine when wind speeds are
>45 mi/h (>72 km/h).
Assembly and Operating Manual Page 6 of 69 doc no. 98030718-01
Fig. 1 Main switch
Fig. 2 Emergency stop button
Construction Hoist Fraco SEH Premium Range
2.3.1 Inspection procedures
Inspections before commissioning, recurring inspections and intermediate inspections
must be carried out according to local rules a nd r e gulat io ns.
The results of the recurring inspection must be recorded in writing in the appendix of this
operating manual.
2.3.2 Safety notes for assembly, operation and transport
Before starting work at the place of use, acquaint yourself with the working environment,
e.g. obstacles in the work and traffic area, ground load bearing capacity and necessary safeguarding of the construction site from public transport.
Only load and transpor t equipment that has been carefully dismantled, packed and se-
curely lashed down.
Always secure the machine ag a inst unauthorized use! Position the load securely on the car. Any material that could slip or fall must be se-
cured.
Do not stand or wo r k benea th t h e car ! Do not place object s under the car. Evenly position loads in the car, observe max. load bearing capacity. Store material at a safety dist ance of min. 20 in (50cm) from moving parts of the ma-
chine.
Any accompanying persons must comply with instructions given by the operating per-
son; in particular, they must not step over material that is being carried in the car.
Check for externally r ecognizable damage, noises and defects. Immediately report any
changes or malfunctions determined to the company management or its au thorized rep­resentatives. If necessary, shut down and secur e ma chine immed iately.
2.3.3 Safety instructions for maintenance
Switch off the power (e.g. remove main plug) before maintenance work. The car must be secured using appropriate means (setting mechanism) when work is
carried out under the car.
Only allow servicing and repair work to be carried out by authorized, qualified persons.
In this case, pay attention for example to the special risks present during work on elec­trical systems.
Properly refit all dismantled safety devices once maintenance work is complete. Independent conversions or changes to the machine impair safety and are not permit-
ted.
Spare parts must c orrespond to the technical requirements of the manufa c tu rer . Recommend at io n: Only use original Fraco spare parts.
2.4 Promoting use of operating manuals
Operating manuals are rules that a contractor puts together to ensure safe operational pro­cedures. This refers to binding in structions that the contractor issu es within the cont ext of his management rights. The employees are obliged to follow these instructions. The contractor must fulfill the inst ructions for preventing work- related accidents and must in­struct the insured party about risks occurring during their work and the measures for averting said risks. These requirements can be fulfilled with the aid of operating manuals.
Assembly and Operating Manual Page 7 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
2.5 Employees must be informed about the following:
The potential risks when working with the hoist and the necessary protective measures
and codes of conduct including instructions in th e case of dan ger and about first aid.
Type and scope of regular inspec tion for checking that th e unit is in a condition saf e for
work (see sections 11 and 17).
Maintenance Remedying malfunctions Environmental protection Safe handling of electrical equipment. The user mu st ensure cleanliness and clarity at the place wher e the machine is set up
by using instructions and checks.
The responsibilities du ring put -up and r emoval ( assembly/disma ntling) , as well as during
operating and maintenance, must be clearly regulated by the user and adhered to by all persons so that no unclear competencies occur with regard t o safet y.
The user must accept the obligation to operate the machine o nly in fault-free condition.
He/she is obliged to report imme diately to his/her supervisor any changes occurring to the equipment that affect safet y.
Observe attached notices and warning signs. The user must make sure that no unauthorized persons ar e located on or near the ma-
chine.
Assembly and Operating Manual Page 8 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
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3 Intended use and area of application
The machine is a construction hoist intended for provisional use on con­struction sites for transporting material and/or betw een 25-40 persons de­pending on the actual model, who can exit the car at installed and secured landin
The SEH is int ended for provisional use on constructions sites for tr ansporting persons
and material. It may only be used on construction sites by instructed personnel who can exit the car at installed and secured lan d i ng points.
Landing level safety gates are absolutely ne cessary even when using it purely as a ma-
terial hoist. The hoist may only be operated once these la nding level safety gates hav e been installed!
The maximum number of persons is limited from 25 to 40 depending on the actual
model.
The SEH is controlled with a choice of 4 speeds: Normal speed 0-130 ft/min (0-40
m/min), Mid speed 0-215 ft/min (0-65 m/min), High speed 0-300 ft/min (0-90 m/min) and Very high speed 0-330f t/min (0-100 m/min) (with counterweight ). The availability of the speed depends on the model.
Operation is only permitted at wind speeds of up to 45 mi/h (72 km/h). If wind forces are
greater, the car must be lowered to ground level and work must be stopped!
The machine is equipped with an overload device which switches off the travel move-
ment in both directions when t he load bearing ca pacity is exce eded; a red warning lamp lights up on the car control.
Manual Joystick Operator Control
For markets using supervising operators for driving the hoist
points.
Base enclosure, 12 ft (3. 66 m) high The control can only be operat ed from the car, by using the Manual
Joystick Operator Control (MJOC). For markets using supervising operators for driving the hoist
Exceptions:
During assembly or maintenance, only the car control on the roof
must be active, the joystick must be switch off.
The SEH MJOC can be put up with a distance of 2-20 in (50- 500 mm) to the wall de-
pending on which sliding gate design is mounted to the entry point (with or without ramp) on the landing level entry side of the car. This sliding gate design at the entry point also dictates which landing level safety ga tes (with sliding doors or double doors) have to be used.
Assembly and Operating Manual Page 9 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
3.1 The following belongs to intended use,
That the assembly, operation and maintenance provisions (assembly and operating
manual) provided by the manufacturer are complied with.
That the foreseeable misconduct of other persons is taken into consideration. That the local rules and regulations are followed.
3.2 Consequences of non-intended use of the equipment
Danger for life and limb of the user or a third party. Damage to machine an d other tangible assets.
3.3 Requirements of assembly personnel
The machine may only be assembled, operated and maintained by authorized perso ns w ho can guarantee to handle it appropriately based on their training or kno wledge and practical experience, and who are aware of the risks. These persons must be appointed by the con­tractor for assembly, dismantlin g and maintenance tasks.
3.4 Operating personnel
The machine may only be operated by person s who can guarantee to handle it appropr iately based on their training or knowledge and pr a c t ica l experience. These persons must
be appointed by the contractor to operate the machine be correspondingly instructed and informed about the risks be acquainted with the assembly and operating manual Follow local rules and regulations.
Residual risks
There are residual risks in spite of all the precautions met. Residual risks are potential and not obvious risks, such as e.g.:
Injuries from uncoordinated work Hazards from a malfunction in the control system Hazards when working on the electrical system Hazards from damage to the load carrying device Hazards from an incorrectly secured load falling Hazards from high wind speeds (> 45mi/h, >72 km/h). Hazards from entering and leaving the car. Hazards with high sound levels.
Usage of ear protecting device are recommend ed
Assembly and Operating M anual Page 10 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
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A
4 Technical data
4.1 General data
Fraco SEH Drive output: Current input of drives: Power consumption VFC Traction power of drives: Lifting speed : 0-130 ft/min (0-40 m/min ) , 0- 200 ft/min (0-60 m/min),
Triggering speed of over speed safety brake: Type of mast sections: 26 in x 26 in
Weight of one mast : One rack: 339 lbs (154 kg) Length of one mast: 59.37 in (1508 mm)
Maximum payload: 4500 lbs (2000 kg)
Maximum assembly height: 1300 ft (400 m) Max. distance over the last an-
:
cho
nchor spacing: 30 ft (9 m)
Mast bolt: M24-3.00 x 260 mm Lg Grade 8.8 zinc Mast bolt tightening: 258 lbs-ft (350 Nm)
Load capacity during assembly: 3300 lbs (1500 kg) Spacing between cable guides: Max 15 ft (4.5 m) with cable trolley Dimensions of sliding gates: clear gate width: clear gate height Max. dynamic wind pressure: during assembly: while operating: while shutdown:
Horizontal force when loading and unloading:
The machine is equippe d with an overload device which switches off the travel mov ement
in both directions when the load capacity is exceeded; a red warning lamp lights up on the car control.
(see unit’s identification and technical plate or projec t
specific engineering package for electrical data)
0-300 ft/min (0-90 m/min), 0-330 ft/min (0-100 m/min)
(650 mm x 650 mm)
Two racks: 394 lbs (179 kg)
with 2 washers and nylon lock nut.
q=2.1 psf (100 N/m²) 28 mi/h (45 km/h) q=5.2 psf (250 N/m²) 45 mi/h (72 km/h)
See local regulation Reduced to 20 % load capacity as the loading ramp is lying on the landing level floor.
Specific for each unit
6.40 ft/s (1.95 m/s) 26 in x 36 in
(650 mm x 900 mm) One rack: 363 lbs (165 kg) Two racks: 418 lbs (190 kg)
6000 lbs (2700 kg) 7000 lbs (3200 kg)
30 ft (9 m)
5.0 ft (1.5 Nm)
6.6 ft (2.0 Nm)
Assembly and Operating Manual Page 11 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
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(
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4.2 Data depending on model
MODEL TYPE 4500 6000 7000
CAPACITY
Load capacity lbs (kg) 4500 (2000) 6000 (2700) 7000 (3200) Lifting speed 50Hz / 60Hz ft/min (m/min) 0 - 300 (0 - 90) 0 - 330 (0 - 100)* 0 - 330 (0 - 100)* Max. lifting height Erection crane capacity lbs (kg) 440 (200) 440 (200) 440 (200)
CAR DIMENSIONS
Internal width x length x height in (meter) Door opening W x H in (meter) 5.0 x 6.6 (1.5 x 2.0) 5.0 x 6.6 (1.5 x 2.0) 5.0 x 6.6 (1.5 x 2.0)
ELECTRICAL DATA
Power supply range No. of motors no. x kW VFC Vacon type kW Power cable guiding system Cable trolley Cable trolley Cable trolley
WEIGHTS
Car including machinery lbs (kg) 7000 (3200) 7500 (3400) 8300 (3800) *Counterweight is required for speed of 330 ft/min (100 m/ min) Models are available in single or twin version
meter) 1300
57 x 126 x 86
(1.45 x 3.20 x 2.18 )
(see unit’s identification and technical plate or project specific
400
engineering package for electrical data)
1300
57 x 150 x 86
(1.45 x 3.81 x 2.18 )
Specific for each unit
400) 1300
57 x 150 x 86
(1.45 x 3.81 x 2.18 )
400
4.3 Options available
Lifting speed 0-130 ft / min (0-40 m / min) 0-215 ft / min (0-65 m / min) 0-300 ft / min (0-90 m / min) 0-330 ft / min (0-100 m / min)*
Car width x length 57 in x 126 in (1.45 m x 3.20 m) 57 in x 150 in (1.45 m x 3.81 m) 57 in x162 in (1.45 m x 4.11 m)
Power supply 480V 50Hz
Counterweight 3200 kg Counterweight equipement 640 kg
C-door 2.0 x 2.0 m
Assembly and Operating M anual Page 12 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
4.4 General dimensions
Fig. 3 General dimension s for SEH Assembly and Operating Manual Page 13 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
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r
r
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)
(
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(
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r
Table for Fig. 3
Description SEH 4500 SEH 6000 SEH 7000 A Spacing between ancho r plates min 29 po
(0.73 m)
B Distance between center of mast
and anchor plates
C Width of ground enclosure:
-Single unit
-Double unit
max 110 po (2.8 m)
112 in (2.8m) 173 in (4.4m)
min 29 po (0.73 m) max 110 po (2.8 m)
112 in (2.8m) 173 in (4.4m)
min 29 po (0.73 m) max 110 po (2.8 m)
112 in (2.8m)
173 in (4.4m) D Length of ground enclosure 168 in (4.3m) 168 in (4.3m) 168 in (4.3m) E Distance between center of mast
and ca
17 in (0.43m) 17 in (0.43m) 17 in (0.43m)
F External width of car 61.5 in (1.56m) 61.5 in (1.56m) 61.5 in (1.56m) G External length of car 154 in (3.9 m) 154 in (3.9 m) 154 in (3.9 m) H External height of car
96 in (2.44 m) 96 in (2.44 m) 96 in (2.44 m)
(without drive unit)
I External height of car
140 in (3.56 m) 140 in (3.56 m) 140 in (3.56 m)
(with drive unit) J Level of ground enclosure doo K Height of ground enclosure doo
49 in (1.2 5m) 49 in (1.25m) 49 in (1.25m)
84.5 in (2.15m) 84.5 in (2.15m) 84.5 in (2.15m) L Height of ground enclosure 144 in (3.66 m) 144 in (3.66 m) 144 in (3.66 m) M Height of junction box Min N / 2 Min N / 2 Min N / 2 N Height of mast Max 1300 ft
400m
Max 1300 ft
400m
Max 1300 ft
400m O Height of first anchor Max 30 ft (9m) Max 30 ft (9m) Max 30 ft (9m) P Distance between anchors Max 30 ft (9m) Max 30 ft (9m) Max 30 ft (9m) Q Maximum height over last ancho
Max 30 ft (9m) Max 30 ft (9m) Max 30 ft (9m)
*Standard dimensions only, optiona l car will dif fer.
Assembly and Operating M anual Page 14 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
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4.5 Mast tie forces
The mast tie forces can be found in the f ollowing tables, depending on the assembly h eight and assembly situation. The peak forces occurring for the represented assembly geometry are given; they do not yet include any safety factors.
4.5.1 Mast tie forces for a car
The assembly geometry shown in Fig. 4 shows the corresponding mast tie forces Ax, Ay and By from wind forces. Distances according to Fig. 3.
Mast tie distance = 30 ft (9 m)
Fig. 4 Mast tie forces
SEH4500
Mast height h = 500 ft (150 m); load capacity = max. 4500 lbs (2000 kg)
Geometry M a st ti e f orces
L B Ax A
B
64.5 po (1.64 m) 29 po (0.73 m) * * *
64.5 po (1.64 m) 50 po (1.27 m) * * * 110 po (2.80 m) 29 po (0.73 m) * * * 110 po (2.80 m) 50 po (1.27 m) * * *
The values in the table apply for each wall bracket. *Confirm in your engineering package
SEH6000
Mast height h = 500 ft (150 m); load capacity = max. 6000 lbs (2700 kg)
Geometry M a st ti e f orces
L B Ax A
B
64.5 po (1.64 m) 29 po (0.73 m) * * *
64.5 po (1.64 m) 50 po (1.27 m) * * * 110 po (2.80 m) 29 po (0.73 m) * * * 110 po (2.80 m) 50 po (1.27 m) * * *
The values in the table apply for each wall bracket. *Confirm in your engineering package
SEH7000
Mast height h = 500 ft (150 m); load capacity = max. 7000 lbs (3200 kg)
Geometry M a st ti e f orces
L B Ax A
B
64.5 po (1.64 m) 29 po (0.73 m) * * *
64.5 po (1.64 m) 50 po (1.27 m) * * * 110 po (2.80 m) 29 po (0.73 m) * * * 110 po (2.80 m) 50 po (1.27 m) * * *
The values in the table apply for each wall bracket *Confirm in your engineering pack age.
For values outside of these values, pleases contact Fraco’s technical department.
Assembly and Operating Manual Page 15 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
4.6 Summary of the plates and notices
Item No. 30490084
Item No. FSC-0001 (Sliding door)
Item No. FSC-0012 (Roof access)
Item No. FSC-0003 (Car control)
Item No. FSC-0007 (Car control)
Assembly and Operating M anual Page 16 of 69 doc no. 98030718-01
Item No. FSC-0008 (Safety brake)
Construction Hoist Fraco SEH Premium Range
Assembly and Operating Manual Page 17 of 69 doc no. 98030718-01
Item No. FSC-0004
(Data sign)
Picture as reference only
Construction Hoist Fraco SEH Premium Range
r
4.7 Equipment
4.7.1 Fraco SEH Single
8
5
3
6
7
2
4
1
Fig. 5 Fraco SEH
1 = 12ft (3.66 m) enclosure 5 = Mast extension 2 = Ca 3 = Tie In 4 = Sliding gates with or without ramp
6 = AS 2 (Power panel)
7 = Drive motors 8 = Resistance
Assembly and Operating M anual Page 18 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
4.7.2 Fraco SEH - twin
Fig. 6 Fraco SEH Twin
1 = 12 ft (3.66 m) Enclosure 4 = Roof hatch 7 = Tie In 2 = Car 5 = Mast extension 3 = Sliding gates With or
6 = Cable Guide
without ramp
Assembly and Operating Manual Page 19 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
Base enclosure
Side A Side B
Car
Side C
Fig. 7 Designation of access points
Fraco SEH is designed with a 12 ft (3.66m) base enclosure.  An enclosure must be assemb le d ar ound the hoist at a distance of at least 20in (50 cm). The 12 ft (3.66m) base enclo sur e on the Fraco SEH is designed with a double door.
Standard application
The "A" side is the access point to the ground station. The "B" side is the transfer point to the landing level. Note: side "A" and "B" can be reversed dur ing installation. The "C" side is linked to side A or B dur ing installation.
Assembly and Operating M anual Page 20 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
4.7.3 Electrical switch boxes and drives
1 = AS2 (Power panel) 2 = Overload cell 3 = AS1 (Control panel) 4 = Drive motors 5 = Limit switches 6 = Inductive sensors 7 = Safety device 8 = Brake resistor 9 = AS3 (Operator’s panel) 10 = Door interlock
1
4
5
6
8
9
3
Fig. 8 Electrics on car
2
7
1
Fig. 9 Door interlock
Assembly and Operating Manual Page 21 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
4.7.4 Ground box AL0
5
1 = Incoming Main power supply (110V)
4
2 = Outgoing Main power supply (480V) 3 = Incoming Main power supply (480V) 4 = Buffer limit switch (5 pin) 5 = Landing doors or fence door (3 pin)
1
2
3
Fig. 10 Ground box AL0
4.7.5 Installation remote control
1 = Unlock doors 2 = Reset AC drive 3 = Move unit up 4 = Enable (Combined with #3 or #5) 5 = Move unit down 6 = Emergency stop
1
2
3
4
5
6
Assembly and Operating M anual Page 22 of 69 doc no. 98030718-01
Fig. 11 Installation remote control
Construction Hoist Fraco SEH Premium Range
4.7.6 Drop test remote control
1 = Lock door 2 = Move unit up 3 = Move unit down 4 = Enable (combined with #5) 5 = Drop
WARNING!
The drop test control system must not be used to operate or for the assembly of the hoist. This con trol is exclusively for the drop test.
1
2 3
4
5
Fig. 12 Drop test remote control
4.8 Sliding gate
The sliding gates may only be opened if the car is stopped on a landing and the door lock release switch is blue. i.e. when it is in front of the sliding gate or barrier of the base enclo­sure or in front of a landing level safe ty gate.
Locking/unlocking
Check that the door lock release switch on the car
control is blue
Turn the switch to "unlocked" position. Using the central handle grip (2) push the sliding
gate up until it stops.
ATTENTION, when in locked position, the door
lock release will lock the sliding door when it closes. Be careful not to lock yourself out of the unit!
NOTE: In case of power failure, the door can still
be unlocked with the door lock release switch at a landing level.
Manual locking/unlocking
You can open the sliding gate manually from the
outside using the universal T-tool on the door inter­lock as shown on the instruction panel.
Turn the door interlock back to locked position af-
ter.
2
1
Fig. 13 Operating the sliding gate from
outside
Assembly and Operating Manual Page 23 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
4.8.1 Toolbox Inside the car
In the toolbox you will find:
Equipment to adjust the tandem rollers. Safety wrench Equipment to release brakes. Key to power pan el Universal T-tool Filling gun
Fig. 14 Toolbox
4.8.2 Car lighting
The car lighting (1) is activated by the car control
light switch
In case of power failure, the emergency lightning
powered via a battery backup system, automati­cally turns on.
4.8.3 Roof Hatch
You can use the roof hatch for access to th e ro of. Follow the panel instruction to open the hatch.
4.8.4 Self erecting device
When assembling the masts, the approx. 420 lbs (190 kg) mast sections can be lifted onto the mounted mast with the self erecting device.
Hang the self erecting device onto th e top
of the car strut
Hook suspended cross beam onto the
mast section.
Wind up the mast sect ion using the elec-
trical winch.
Swivel mast section to the mast and at-
tach.
Unhook suspended cross beam and wind
off the mast.
NOTE: If you are usin g an elect r ic wrench,
you can plug it into the power panel.
Fig. 15 Car lighting
Fig. 16 Roof hatch
Fig. 17 Self erecting device
Assembly and Operating M anual Page 24 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
5 Requirements for the site of installation
5.1 Foundation requirements
The foundatio n must be horizontal and have sufficient load bear ing ca pa city. Depending on the assembly height, concrete or thick steel sheeting (for example) can be
used as load distributing base support s.
The size of the concrete pad depends on the installation (model, height number of car).
Typically, a concrete pad should have a thickness of a t least 12 in (30 0mm).
The size will vary from 13’9”x9’10” (4.2m x 3.0m) to 18’0”x10’0” (5.5m x 3.1m) for single
unit and 13’9”x15’9” (4.2m x 4.8m) to 18’0”x16’1” (5.5m x 4.9m) for a double unit.
The foundation should be above ground or be drained. If there is a risk of frost he ave, the foundation must be isolated. All foundation specifications should be detailed in the installation engineering package. The total weight (see table) of the SEH and mast sections are transferred into the
ground via the base unit suppor t.
5.2 Point load (Imperial table)
4500 single 4500 twin 6000 single 6000 twin 7000 single 7000 twin
Assembly height (ft)
Total weight (lbs)
With 26x26 mast
Total weight (lbs)
With 26x36 mast
Total weight (lbs)
With 26x26 mast
Total weight (lbs)
With 26x36 mast
Total weight (lbs)
With 26x26 mast
Total weight (lbs)
With 26x36 mast
Total weight (lbs)
With 26x26 mast
Total weight (lbs)
With 26x36 mast
Total weight (lbs)
With 26x26 mast
Total weight (lbs)
With 26x36 mast
*
50 100 150 200 250 300 350 400 450 500 550 600 650 700 800 900
1000 1100 1200 1300
* * * * * * * * * * *
* * * * * * * * * * * *
* * * * * * * * * * *
* * * * * * * * * * * * * *
* * * * * * * * * * *
* * * * * * * * * * * *
* * * * * * * * * * *
* * * * * * * * * * * * *
* * * * * * * * * * *
* * * * * * * * * * * * * *
* * * * * * * * * * *
* * * * * * * * * * * *
* * * * * * * * * * *
* * * * * * * * * * * * * *
* * * * * * * * * * *
* * * * * * * * * * * *
* * * * * * * * * * *
* * * * * * * * * * * * *
* * * * * * * * * * *
* * * * * * * * * * * * *
*confirm in your engineering package The point loads contain a safety factor of 1.5 and a dynamic factor on all moving parts.
Total weight (lbs)
With 26x26 mast
Total weight (lbs)
With 26x36 mast
Assembly and Operating Manual Page 25 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
5.3 Point load (Metric table)
4500 single 4500 twin 600 0 single 6000 twin 7000 single 7000 twin
Assembly height (m)
Total weight (kg)
With mast 650x650
Total weight (kg)
With mast 650x900
Total weight (kg)
With mast 650x650
Total weight (kg)
With mast 650x900
Total weight (kg)
With mast 650x650
Total weight (kg)
With mast 650x900
Total weight (kg)
With mast 650x650
Total weight (kg)
With mast 650x900
Total weight (kg)
With mast 650x650
Total weight (kg)
With mast 650x900
* * * * * * * * * * *
20 40 60
80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400
* * * * * * * * * * * * *
* * * * * * * * * * *
* * * * * * * * * * * * *
* * * * * * * * * * *
* * * * * * * * * * * * *
* * * * * * * * * * *
* * * * * * * * * * * * *
* * * * * * * * * * *
* * * * * * * * * * * * * *
* * * * * * * * * * *
* * * * * * * * * * * *
* * * * * * * * * * *
* * * * * * * * * * * * *
* * * * * * * * * * *
* * * * * * * * * * * * *
* * * * * * * * * * *
* * * * * * * * * * * * *
* * * * * * * * * * *
* * * * * * * * * * * * *
Total weight (kg)
With mast 650x650
*confirm in your engineering package The point loads contain a safety factor of 1.5 and a dynamic factor on all moving parts.
Total weight (kg)
With mast 650x900
Assembly and Operating M anual Page 26 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
5.4 Electrical connection (on site)
IMPORTANT: The client must supply power to the AS0 box (see electric specifications of your model for more information). If it is necessary, Fraco does not supply a transformator.
* Mobile cable must be type LAPP KABEL ÖLFLEX CRANE PUR, 4 strands (Strands di-
mension depend on model) OR type DRAKA INDUSTRITE, 4 strands (Strands dimension depend on model). Any other type of cable must be approved by Fraco to be used.
** No special requirement for cable type.
Assembly and Operating Manual Page 27 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
6 Transport
Have the hoist transported by experienced and competent persons. (For weight of the car see section 5.1)
6.1 Inspection on receiving the hoist
Check the shipment f or transport damage and for completeness accor d in g to your order. Immediately notify the carrier (haulage company) and dealer if there is any transport
damage.
6.2 Loading and unloading the machine
The machine sections/components are loaded and unloaded using a forklift truck or a crane.
6.2.1 Lifting with a forklift truck
Forklift take-up points (1) are on the foot
section of the car.
1
ATTENTION
Forklift tines must be the right length or corresponding base supports must be provided.
Fig. 18 Forklift take-up points
6.2.2 Lifting with a crane
Guide crane hook with cha in susp e nsion. Hang chain suspension (4) to the 4 crane lugs (3).
(Crane lugs are located at all 4 corners of the car's base assembly on the roof)
Raise car.
4
3
Fig. 19 Crane lugs for chain suspension
Assembly and Operating M anual Page 28 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
7 Installation
The Fraco SEH must be assembled in accordance with the assembly and operating manual and under supervision by an authorized person specified by the contractor!
Assembly personnel, see section 3.3
For more specific instruction how t o install the hoist, see the "installation instruction ma nu al".
7.1 Safety notes
Acquaint y ourself with the working environment at the site of us e, e.g. obstacles in the
working and traffic areas, ground load bearing capacity and necessary barriers between the construction site and public areas.
Cordon off danger zone for the Fraco SEH. Make sure that the danger zone at the lower
loading point is cordoned o ff (base enclosure).
No persons should remain beneath the car. The wind speed during assembly must not exceed 28 mi/hr (45 km/hr) Comply with local rules and regulations. Fall protection must be prov ided at loadi ng points fro m a fall height of 10ft (3.0m) to pre-
vent persons from falling. (Refe r to local regu la tion f or more information)
Observe the load capacity of the hoist. If the red overload wa rning ligh t on the car contr ol flash, t he car is almost at weight ov er-
load. If it lights up, the car is over loaded. Immediately reduce the loading weight. In this case, the control is interrupted until the warning light is turned off.
When assembling the mast, the projecting mast may be moved out over the last lifting
mast bracket by a max. of 30ft (9m) (loaded with max. 3300 lbs (1500 kg))! (Upper edge of carriage up to mast fastening point).
Make sure that the brickwork or facade is able to support the mast tie for ces. A compe-
tent person must check whether the structure is suitable for mast tie forces of this kind. The result of this will determine whether an c h or bo lts or through bolts are to be used.
Assembly and Operating Manual Page 29 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
7.2 Assembling the base unit
NOTE
As long as the base unit is not connected to t he ma in voltage, the vertical sliding gates (en­closure and car) can only be opened manually.
The machine may only be installed and used ve rtically! Th e base unit must be aligned at
right-angles to the building or t he scaf f o lding .
Place the base unit at the sup port points on load distributing and even base supports.
(Note load capacity of the ground , se e section 5.1)
Align the base unit accor d ing to the specification in section 4.
For more specific instruction how t o install the enclosure, see the "Installation instruction manual".
1 = Base enclosure 2 = Wall panels 3 = Base frame extension
parts 4 = Base frame 5 = Buffer 6 = Ground Control Box 7 = Door enclosure
1
2
3
4
5
6
Fig. 20 Enclosure
Assembly and Operating M anual Page 30 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
7.3 Extending the mast sections and mast tie to the building
If the equipment is erected in front of scaffolding it must be anchored to the building.
NOTE
It may also be anchored directly to the scaffolding if the scaffolding has been designed for the additional load (see mast tie forces).
7.3.1 Assembling the mast sections up to approx. 30 ft (9 m) high
ATTENTION
Vertically align mast sections from the start using a spirit level. This must also be checked when attaching each mast bracket.
The following points must be observed:
- the installers ascend in the car; operation is from the car control
- The load capacity during assembly is max. 3300 lbs (1500 kg)
The equipment is assembled from the car, with swing stage and/or scaffolding (if there is any).
To start with the car on the ground:
Depending on the model, open the sliding gate or base enclosure door. Open the car's sliding gate. Load the car with mast sections, parts for mast tie and tools (max. 3300 lbs (1500 kg)). Close the door of t h e base en clo sure. Close the sliding door of the car from the inside. Use the ladder to climb up on to the roof. Plug in the installation remote control (1) into the power panel AS2 (2) Now the hois t can be operated from the roof top. Turn the "service" key switch (3) to on position.
Fig. 21 Installation remote control
Assembly and Operating Manual Page 31 of 69 doc no. 98030718-01
2
1
3
Fig. 22 Power panel AS2
Construction Hoist Fraco SEH Premium Range
7.3.2 Assembling the mast
Before the ascent of the car, check w hether the base unit is standing securely.
Press UP button (on car control) and ascend in the car until the proximity switch at the
end of the mast stops the ascent.
Dismantle the top limit cam (Fig. 26) Use the self erecting device to lift up a mast section from inside the car.
Fit the mast section on the pipes of the mast (1) Bolt down the mast with the four bolts (2) insert the
bolts (2) with washers from above.
Tighten with washers and nuts (3). Assemble top limit cam
3
1
Fig. 23 Attaching the mast sections
2
Note
Per mast, 4 bolts M24-3.00 x 260 mm Lg Grade 8.8 zinc with 8 washers and nylon lock nuts are required. Tightening t orque 350 Nm.
7.4 Mast tie
Mount the first mast tie in at a height
of max. 30ft (9 m).
Install the tie (1) in the mast. Install the mast section (2). Take off the turnbuckle screws and
install the wall attachment into the wall.
Adjust the t urnbuckle and fasten the
turnbuckle screws.
Use the turnbuckle to adjust the
mast For more information see the "installat ion instruction manual"
Assembly and Operating M anual Page 32 of 69 doc no. 98030718-01
Fig. 24 Mast tie in
Construction Hoist Fraco SEH Premium Range
ATTENTION
Make sure that the distance according to picture does no t excee d 9. 5 in (240 mm).
Remember to attach the top limit cam after mounting the last mast sec­tion!
7.5 Cable Guide system
1 = Junction box 2 = Cable support with guide 3 = Cable guide 4 = Cable guide trolley
Cable support must be installed to secure the cable. The more acute the wind force at the location of the machine, the shorter the distances between the ca ble guides must be. Max. distance: 15ft (4,5 m).
Attach the cable support with guide under the
junction box
Attach cable support at regular interval all along
the mast.
For more information see the "installation instruction manual"
1
3
2
Assembly and Operating Manual Page 33 of 69 doc no. 98030718-01
4
Fig. 25 Cable guide system
Construction Hoist Fraco SEH Premium Range
7.6 Assembly of mast sections above 30ft (9 m)
Assemble another 6 mast sect ions as de scr ib ed in section 7.3.1, see also. Fig 33 In order to mount the mast brackets, ascend as far as necessary for these to be
mounted easily. In this instance, the carriage's upper edge may only ascend up to 30ft
(9 m) (with a 3300 lbs (1500 kg) weight) above the la st mounte d mas t br a c ket .
Install second mast anchor at a max. height of 30ft (9 m) from the previously, as de-
scribed in section 7.4
Mount further mast sect ion s as de scr ib ed pr ev iously. Mount other cable guid es at distances of max. 15ft (4,5 m). Install other mast anchors as described beforehand.
Check cable length of the trolley cable!
When assembling the mast, the projecting mast may be moved out over the last mast bracket by a max. of 30ft (9 m) (with a max. of 3300 lbs (1500 kg) in weight)! (Upper edge of sliding carriage up to mast fas­tening point).
Assemble the hoist until the desirable height is reached (max. 1310 ft (400 m)) . Mount trolley cable guides at least halfway to the top (min. 655ft (200 m))
NOTE
The gear rack must be manually lubricated before first commissioning with new mast sec­tions!
Maintain vertical distances for:
- Mast ties max. 30ft (9 m).
- Trolley cable guides max. 15 ft (4.5 m).
Remember to attach the top limit cam after mounting the last mast sec­tion!
Assembly and Operating M anual Page 34 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
7.7 Top limit switch cam
A limit switch cam (1) must be mounted as upper-
most stop point before the drive pinions leave the gear rack. A distance of 1 3/16” (30 mm) must be maintained from the bottom of the cam to the landing level. Additionally, a minimal distance of 68” (1.7 m) must be maintained from the top of the limit switch cam (1) to the upper mast end. (The car is stopped at this bar by the UP operating limit switch or the emergency limit switch if there is a fault).
Working from the car, attach the limit switch cam (1)
to the mast section and fasten it in place.
1
Fig. 26 Top limit switch bar
The mast may be moved out over the last mast tie during operation to a max. of 30ft (9 m) (mast tie to the top of the car). Accordingly, the emergency limit switch bar must be set low.
Make sure that the limit switches shut off the circuit. For more informa­tion see section 7.9.
Assembly and Operating Manual Page 35 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
7.8 Bottom limit switch cam
A limit switch cam (2) must be mounted
as lowest stop point before the car
drives in to the bottom buffer. A minimal
distance of 51" (1295 mm) must be
maintained from the end of the cam to
the base landing.
Working from the car, attach the limit
switch cam (2) to the mast section and
fasten it in place.
The car is stopped at this bar by the
down operating limit s witch or the emer-
gency limit switch if there is a fault.
2
Fig. 27 Bottom limit switch bar
Make sure that the limit switches shut off the circuit. For more informa­tion see section 7.9.
7.9 Safeguarding the loading and unloading points
Fall protection that will prevent a person falling must be fitted at all loading and unloading points where there is a risk of falling from a height of more than 10’0” (3 m) (confirm with local regulation). Use approved general-purpose safety belt Only landing gates which guarantee safe tr ansfe r to the building in combination with a plat­form are permitted for the tested and approved Fraco hoists.
when working outside the car.
Assembly and Operating M anual Page 36 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
7.10 Landing limit cam
Making adjustments with a landing level double door
Set the distance from the landing
floor level to the opening of the variably adjustable approach plat e (3) to1950 mm.
Working from the car, attach the
limit switch cam (3) to the mast section and fasten it in place.
3
Fig. 28 Setting the landing bar
Make sure that the limit switches shut off the circuit. For more informa­tion see section 7.9.
Assembly and Operating Manual Page 37 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
7.11 Operation of switches
Adjust the inductive sensors and limit switches so they shut off the circuit. The distance be­tween inductive sensors and limit cam should be 3/16” (5 mm) (Fig. 29).
1 = LS1 Extreme HI: Emergency stop at last landing level. 2 = LS2 Auto stop: Slows down the car when approaching the last landing level or the base landing level, indicat e if the unit is at the last level or the base level. 3 = LS5 Extreme LOW: Emergency stop at base level. 4 = LS11 Stop HI: Stop at last landing level 5 = LS10 Stop LOW: Stop at base landing level
Combination of switches: 4+5 = Stop the car at landing level (The car must be travelling at low speed), unlock the door at landing level. 6+7 = LS4+LS7 Door level: Unlock the loading door at bas e lan d in g level.
1
4
Fig. 29 Distance between limit cam and switches
Ice and melting snow can harm the operation of the switches. Make sure the heating system work correctly and that the switches can move when activating the unit after snow.
5
2
6
3
7
Fig. 30 Switches
Assembly and Operating M anual Page 38 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
7.12 Inspection after assembly and before each start of operation
Check that:
- The gear rack is adequately greased.
- The prescribed maintenance work and inspection procedures have been implement ed
- There is no oil leakage at the gear motor
- The supply cable has a sufficient cross section
- The direction of rotation for the motor agr ees with the UP/DOWN button movements
- The trolley cable length is sufficient for the assembly height
- The danger zone at the lower loading point is cordoned off.
- Plates/notices are present and legible (see Technical data)
Carry out a test run with a loaded car and check whether the brake functions correctly. Check whether the car cont r ol, grou nd co ntrol and level control are functioning correctly. Trolley cables, mains supply line and control lines must not show any damage Test the function of the ov er speed saf ety bra ke by a brake te st. (See safety brake man-
ual.
Give handover report and documentation to the user. Give ground control key to the authorized and instructed person.
Assembly and Operating Manual Page 39 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
8 Operation
8.1 Safety notes
The hoist may only be operated by a competent person appointed by the contractor. This person must be familiar with the assembly and op­erating instructions, have sufficient experience, and must be instructed in the hazards involved in working with the hoist.
No persons may sta nd unde r th e hoist . No objects may be stored in t he cor done d off area or under the hoist. The hoist must be operated from outside the danger zone. Secure the machine thoroughly against unauthorized access! When work is finished, or
during breaks, turn the control panel operation key to off p osition and remove it and, if
required, secure with padlock (see local regulation).
ATTENTION Never turn the main switches (110V and 480V) off unless it is re-
quired! Heating elements are present to keep electrical parts warm at all time, turn ing
off the main switches will drain the battery.
If the loaded car stops during operation due to a malfunction, operating personnel must
empty the car. Never leave a loaded car unattended!
Operatio n of t h e ho ist m ust be stopped if:
- Wind speeds exceed 45 mi/h (72 km/h, 20 m/sec)
- Temperatures fall below –20°C.
- There is damage or there are other f au lts.
- Recurring inspections have been missed (see sect ion 2.3.1).
Always respect the data sign indicating the maximum number of passenger and the
maximum load allowed in the car. The weight of all passengers present must be de-
ducted from the maximum load allo we d.
8.1.1 Rule for accompanying persons
Comply with the instructions of the operating person Do not step ov er mat erial that is being transported as well
8.1.2 Rules for personnel working at ground level
No persons may sta nd unde r th e machine. Store material at a safe ty dist an ce of min. 20 in (50 cm) from moving parts of the car. No objects may be stored in the cor do ne d of f area or under the car.
8.1.3 Rules for loading and unloading the car
Fall protection must be pro vided at load ing points f rom a fall h eight of 10 ft (3.0 m) (con-
firm with local regulation) to pr event persons f rom falling. (Asse mble landing lev el safety
gate.)
Double doors on landing level safety gates can only be opened if the car is stationary at
a landing level.
The car must always be loaded in such a way that the access points for loading and
unloading and the control unit are kept clear.
The load must be evenly distribute d over the car. Position the load se cu r e ly. Any material that could slip or fall must be secured.
Assembly and Operating M anual Page 40 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
8.2 Safety inspection
Before start of work
-Carry out a test run with an empty car
-Check if there are any obstacles in the path of the car, for the entire length of travel. The car will stop immediately if
- An EMERGENCY STOP button is pressed.
- A landing gate is open .
- The extreme HI or extreme LOW limit switch is actuated.
- The car has reached the mast end.
- The buffer limit switches are actuated.
- The security brake is engaged.
- The roof hatch is opened.
- The ground fault protection is activated.
The car will not start if
- It is weight overloaded (war n in g light on car control is flashing).
- A sliding gate or door is open or closed but not locked.
- The over speed safety brake has triggere d.
- An EMERGENCY STOP button is pressed.
- A landing gate is open.
- The extreme HI or extreme LOW limit switch is actuated.
- The car has reached the mast end.
- The buffer limit switches are actuated.
- The security brake is engaged.
- The roof hatch is opened.
- The ground fault protection is activated.
- There is a drive fault (Button Reset AC driv e is lighted)
A sliding door may only be opened if
- The car is on the ground or stationary at a landing level.
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Construction Hoist Fraco SEH Premium Range
8.3 Operating
8.3.1 Controls
8.3.1.1 Operator’s panel
1 = Status lights 2 = Emergency Battery fail 3 = Bypass LS extreme 4 = Bypass LS safety device
15
5 = Reset AC drive 6 = Operation Key 7 = Emergency Stop 8 = Weight overload 9 = Sound Alarm 10 = Reduce speed 11 = Light switch 12 = Door lock release 13 = Ready 14 = Manual operator control (Joystick) 15 = Weight indicator
The joystick has five positions, two up, two down and one centre location.
2
3
4
8
9
10
Fig. 31 Operator’s panel
11
1
7
6
5
14
12
13
8.3.1.2 Ground control
1 = 480V main breaker 2 = 110V main breaker 3 = Emergency stop 4 = Ground fault protection 5 = Reset ground fault protection 6 = Buffer bypass
3
2
1
4
5
6
Fig. 32 Ground control
Assembly and Operating M anual Page 42 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
8.3.2 Ascending / Descending
Before moving the car
Verify that the main bre ake r s ar e in ON posit ion ( 480 V and 110V). Enter the car. Close and lock the doors. Wait until the gr ee n r eady light on the car control is lighted up. The car is ready to ascend or descend.
Ascent
Push the joystick upwards to the second loca tion. The car moves at full speed for as long as the joystick is pressed in the second location. To stop at the next landing, the joystick must be relocated to the first upward location.
Then the car will decrease in speed to slow. At the landing lev e l th e jo ystick must be re­located to the centre position. Then the car stops.
Descent
Push the joystick downwards to the second location. The car moves at full speed for as long as the joystick is pressed in the second location. To stop at the next landing, the joystick must be relocated to the first downward location.
Then the car will decrease in speed to slow. At the landing lev e l th e jo ystick must be re­located to the centre position. Then the car stops.
NOTE
The car will automatically slow down when arriving at the ground or top landing gates.
NOTE
When at ground or top landing, the unit can go in second speed only when it is at the gat e level. If the unit is started at first speed, it will not be able to go at second speed until it has cleared the bottom or top limit switch cam!
Assembly and Operating Manual Page 43 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
8.3.3 Opening the doors
The gates may only be opened if the car is stopped on a landing and th e door lock release switch is blue. i.e. when the car is in front of the sliding gate or barrier of the base enclosure or in front of a landing level safety gate.
8.3.3.1 Base enclosure doors
From the inside:
Pull down both door handles (1). Push the doors to op en .
From the outside:
Use the universal T-tool to unlock the
base enclosure.
1
8.3.3.2 Landing gates
From the car:
Pull down both door handles (1). Push the doors to open
The landing gates cannot be opened from the building.
Fig. 33 Base enclosure door
1
Fig. 34 Landing gates
Assembly and Operating M anual Page 44 of 69 doc no. 98030718-01
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8.3.3.3 Sliding gate
In normal operation, the sliding door ca n be u nlo cked from the inside only:
Check that the door lo ck release switch on the car
control is blue
Turn the door lock key switch to "unlocke d" posi-
tion.
Using the central handle grip (2) push the sliding
gate up until it stops.
After closing the door again, you must turn the door
2
lock key switch to “locked” again. The car will not
move if the door is not locked! ATTENTION, never leave the car with the door lock
1
key switch to “locked” position! The door will lock itself when it closes. Be careful not to lock yourself out of the unit!
Fig. 35 Car sliding gate
NOTE: In case of power failure, the door can still be unlocked with the door lock release switch at a landing level, if the battery is still active. I t can also be manu­ally opened.
8.3.3.4 Manual opening
The sliding gate can be manually opened from outside the car, using the universal T-tool on the door interlock as indicated on the door in struction panel.
ATTENTION! After opening the door, you must turn the door interlock back to locked position.
8.3.3.5 Arriving at a level with the car
Unlock the car sliding gat e an d op en it Unlock and ope n the landing gates. Load car with tools and/or materials and/or passengers. Close the landing gate and lock it. Close the car sliding gate an d lo ck it with the door lock key switch. Now the car is rea dy to tr avel.
Assembly and Operating Manual Page 45 of 69 doc no. 98030718-01
Fig. 36 Door instruction panel
Construction Hoist Fraco SEH Premium Range
8.4 Shutting down in an emergency
In situation s that present a risk for the operating personnel or th e hoist stop the car by
pressing the EMERGENCY STOP button.
An EME RGENCY STOP button is located on the car contr ol (1), the ground control (2)
and the power panel (3).
2
1
3
Fig. 37 Location of emergency stop button
NOTE
EMERGENCY STOP buttons are equipped with a latching mechanism and remain active until they are unlocked again manually (turn red butto n to the right and pull it back).
8.5 Beginning of work day
8.6 Work interruption - end of work
Lower car to the gr ound using the joystick and unload. Turn the key switch on the car control to OFF position and remove the key. If required, secure with padlock ( s ee loca l r e g ulat ion).
NOTE
Never turn the main switches (110V and 480V) off unless it is required! Heating ele­ments are present to keep electrical parts w arm at all time, turning off the main switches will drain the battery.
If the main switch must be turned off (during maintenance, emergencies, etc), you must also turn off the UPS inside the control panel (AS1). If the
UPS is kept active, some electrical components will still active (live current)! This is also true during a power outage.
Assembly and Operating M anual Page 46 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
9 Dismantling (disassembly)
The same regulations and safety notes as described in section 7 apply for dismantling.
Also, make sure that disassembly is carried out generally in rev e r se ord er to assembly:
First disman tle th e la nd in g level safety equipment (fit three-part pr ote c tion fir st) . Then check whether all mast connection bolts are in contact. The car must be stopped in such a way that the mast joint of the mast to be removed is
located over the upper edge of the sliding carriage.
Only release the mast anchors if there are no longer any mast sections above the an-
chor.
Always unload the car in the interim (the hoist cannot be moved if overloaded).
Assembly and Operating Manual Page 47 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
10 Fault – cause – remedy
Faults may only be remedied by qualified persons! Before each trou­bleshooting session, move the car down and unload if possible!
Shut off the main switch and pull out the mains plug before working on the hoist's electrical system. Discontinue operation immediately if faults occur that endanger op­erational safety!
Check the following if there are faults:
- Mains supply plugged in?
- Is the mains switch on the base enclosure on?
- Is the key switch on the ground control turned on?
- Fuses in building site ground box?
- Correct extension cable?
- Are the EMERGENCY STOP buttons unlocked at the control points?
- Are the cars sliding gates closed?
- Emergency limit switch operated?
- Run too low or too high
- Are the operating elemen ts for the up and down limit switches functionin g pr operly?
- Has the over speed safety brake engaged ( s ee section 10.2 for release)?
- Check automatic circuit breaker in the switch box on the base enclosure.
- Is the key switch on the car control system set correctly for the mode of operation?
- Is the red indicator light lit on the car control (car overloaded)?
NOTE
Ascent of the car is not longer possible if the braking r esistance temperature is excessive.
Pull out the mains plug first before opening the switch box!
Motor is not giving full output:
- Drop in voltage of more than 10 % of the nominal voltage.
- Select supply cable with higher wire cross section.
- When overloaded, the int egrated thermo-switch turns off the contro l current. A fast flash-
ing indicator light on the car control warns against excess temperature on the drive mo­tors. Work can continue after a cooling period (possibly reduce load).
ATTENTION Repeated overheating/overloading must be avoided as otherwise the service life of the drive motor and motor brake are drastically reduced.
Assembly and Operating M anual Page 48 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
10.1 Possible faults during operation
10.1.1 Electricity failure or defective motor
In this case, the car must be lowered to the nex t landing by using the emergency lowering system. Climb up on the roof and connect the emergency lowering lever (1) in to the threaded
hole.
Push the leaver gently, to allow the car to decent slowly to the nearest landing (see Fig.
39).
Use the universal T-Tool to open the door locks on the car and the landing gates. Departure and call the authorized service personal.
1
Fig. 38 Emergency lowering
Fo r two or three motor applications it is ne cessary to release the locking pin (2) an d use
the brake release handle, fo r the motor brake release.
2
Fig. 39 Emergency lowering
ATTENTION
The brake release lever must never be u sed t o lo we r th e car during operation. It is intended for use in emergencies only.
Assembly and Operating Manual Page 49 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
10.1.2 Car has ascended too high
The emergency limit switch of the car can reach the upper EMERGENCY limit switch if
The UP limit switch is def ect ive, There is a fault in the electr ical s yst e m . Measures:
- Push the down button on the car control
- Now the car moves out of the EMERGENCY END position.
- Zero adjustment of the level counter will take place .
10.1.3 Car has descended too low
The emergency limit switch of the car can reach the lower EMERGENCY limit switch if
- The brakes' air gap is too lar ge ,
- The DOWN proximity switch is defective,
- There is a fault in the electrical system,
- The car is overloaded.
Measures:
Push the up button on the car control Now the car moves out of the EMERGENCY END position.
- Zero adjustment of the level counter will take place.
10.1.4 Overload warning device has been triggered
The hoist is equipped with an overload warning device which prevents the car from starting off when it is overloaded. If the car is overloaded, a red indicator light lights up on the car control.
If the indicator light is lit
Reduce load in the car until the indicator light goes out. - Only then is it possible to
move.
NOTE
For more information about overload protection see the overload protection device manual.
Assembly and Operating M anual Page 50 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
10.2 Over speed safety brake has been triggered
The hoist is equipped with an over speed safety brake that brakes th e hoist, if it is travelling too fast. Once the over speed safety br a ke has re spo nd ed it is not possible to cont inue travel.
Firstly, all persons must leave the car. Determine why the over speed safety brake has engaged, secure car and repair damage before releas­ing the over speed safety brake!
NOTE
For more information about the over speed safety protection see the over speed safety device manual.
Attention
Check the over speed safety brake for damage , establish cause of over speed braking and remedy. The over speed safety brake must be checked by a qualified person.
Downwards movement is mechanically blocked by the over speed safety brake and may only be pressed again after a brief ascent!
Assembly and Operating Manual Page 51 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
11 Maintenance
Maintenance work may only be carried out by qualified persons. Dispose of lubricants and replacement parts in an environmentally friendly way.
Report any changes or faults determined immediately to the company management or his/her authorized representative. If necessary, shutdown and secure the hoist immediately.
11.1 Working under the cage
It is possible to work under the cage only if the cage is secu red against spontaneous move­ment and falling down. Use a "Maintenance Safety Bracket" fitted to the rack to ensure this. Minimum clearance under the cage (under its lowest point) must be at least 6.6ft (2 m).
Never enter the space under the cage if it is not secured!
1 = Emergency Stop 2 = Ground fault protection light 3 = Reset ground fault protection button 4 = Key bypass buffer 5 = Main switch (480V) 6 = Main switch (110V)
1
2
3
4
5
6
Fig. 40 Service system on the ground box AL0
11.1.1 Procedure (for SEH single hoist)
1) Connect the installation remote control in the power panel AS2 (Fig. 22)
2) Turn the "service" key switch of the power panel AS2 to on position (Fig. 22)
3) Raise the car with the installation remote control until the cage floor is 7’5” (2.25 m) above the foundation slab, and the minimal clearance for the "Maintenance Safety Bracket" is respected.
4) Secure the hoist by turning off the main switch on the ground box AL0. Perform a lock out procedure to prevent anyone from turning the main switch on, install warning signs if necessary.
5) Install the "Maintenance Safety Bracket". The bracket must be installed above the mast horizontal member (Fig. 41). The gap between the car and the bracket must be less than 1” (25 mm)
6) Perform maintenance work.
7) Remove the “Maintenance safety bracket” and l eave the space under the car.
8) Unlock the main switch and turn it back to on position.
9) Lower the car to the ground, remove warning sign if necessary.
10)Disconnect the installation remote control and turn the service key switch to off posi­tion.
Assembly and Operating M anual Page 52 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
Fig. 41 Installation of the "Maintenance Safety Bracket" on the rack
Do not forget to remove the "Maintenance Safety Bracket” after com­pletion of the work under the cage!
NOTE
When working under the cage of the Fraco SEH, the personal safety must be ensured in the same way.
11.1.2 Procedure (for SEH twin hoist)
1) Connect the installation remote control in the power pane l AS2 of the first car.
2) Turn the "service" key switch of the power panel AS2 to on position.
Raise the first car with the ins tallation remote cont rol until the cage floor is 7’5” (2.25 m)
above the foundation slab, and the minimal clearance for the "Maintenance Safety Bracket" is respected.
Secure the first car by turning of f the main switch on the gro und bo x AL0. Per form a lo ck
out procedure to preven t anyone f rom tur ning th e main swit ch on, install warni ng signs if necessary.
Repeat step 1 to 4 for t he se con d car .
3) Install the "Maintenance Safety Bracket" on both cars. The bracket must be installed
above the mast horizontal member (Fig. 41). The gap between the car and the bracket must be less than 1” (25 mm)
4) Perform maintenance work.
5) Remove both the “Maintenance safety bracket” and leave the space under t he cars.
6) Unlock the main switch of the first car and turn it back to on position.
7) Lower the first car to the ground, remove warning sign if necessary.
8) Disconnect the installation remote control and turn the service key switch to off posi-
tion.
9) Repeat step 8 to 11 for the second car.
! WARNING !
During installation of the "Maintenance Safety Bracket" both cages must be secured against undesirable movement by turning-off the main switch.
Assembly and Operating Manual Page 53 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
11.2 Daily cleaning
Clean dirt off hoist. Clean proximity switches (on the gear wheel cases of both drives) of grease and
chips/shavings.
Keep working area around the hoist clear and clean.
11.3 Daily checks
Check visually to ensu r e that the full travel path of the car is clear. Carry out a test run with an empty car and check if;
- The operating limit switch at the levels and the ground station are functioning.
- The sliding gate latchin g devices ar e functio ning; it sho uld not be po ssible to execute a lift
movement with the sliding gate open.
- The EMERGENCY STOP button works; if it is presse d, it should not be possible for the
hoist to travel up or down!
- The car stops when the landing level safety door is opened.
11.4 Weekly inspection/maintenance
Test the braking dista nce. Check gear rack and drive pinion for wear. As an alternative to the automatic lubrication device, the gear rack can also be lubri-
cated manually.
NOTE The gear rack must be greased more often corresponding to increased use or multi-shift op­eration.
Check trailing cable, mains supply line and control lines for damage. Check the tandem rollers, make sure that the screw is fastened.
11.5 Monthly inspection/maintenance
Check that mast connecting bolts, EMERGENCY limit switch bar and mast anchors/bolts
on the mast and building are secure, re -tigh te n if necessary.
Lubricate trolley cable .
Lubricant recommendation:
- Talcum
- Tyre assembly paste
Check wear on driv e pinion an d g e ar r ack, replace if necessary. Lubricate safety device. See "safety device manual".
Assembly and Operating M anual Page 54 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
11.6 Quarterly inspection/maintenance
Are the notices/plates present and easily legible? Check lubrication device
The grease quantity in the container is enough for approx. 120 hours of normal operation. (The green indicator light on th e car co ntrol flashes slowly if there is not enough gr ea se.) The grease container must be refilled before it becomes empty.
Filling quantity: 1.2 L
- Attach manual lever grease gun to the filling
nipple (1) (on the unde rneath of the grease co n­tainer) and pump grease into the container.
- Fill container to the "MAX" mark.
1
Fig. 42 Lubrication device
ATTENTION Greases with solid lubricants are not suited to this pump.
Quick-filling with filling gun
- Un screw the dust cap from the filling c onnection (2)
to fill up and insert the neck of the filling gun (3) to the stop point in the filling connection (2).
- Inject grease until the MAX. mark is reached.
2
3
Fig. 43 Filling gun
Venting the system
If the grease level switch is defective and the pump has run completely dry, it may be neces­sary to vent the system.
- Fill up pump via filling nipple until the grease is approx. 1.5“ (4 cm) over the "min. grease
level" mark.
- Unscrew lubrication hose from the pump housing.
- Remove pump component or locking screw (M20 x 1.5) and keep open until the grease
exits free of bubbles.
- Unscrew pump component or locking screw again.
- Trigger the lubricating impulse until bubble - fr e e lu br ican t exits at the pump outlet.
- Connect lubrication hose again.
Assembly and Operating Manual Page 55 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
r
g
g
11.7 Annual servicing
Check gear oil, fill up if necessary. Observe the external operating manual in the system.
Gear oil recommendation:
- Aral Degol BG 220
- ESSO Spartan EP 220
- BP Energol GR-XP 100
- Quantity approx. 1.8 litr es pe r drive
Check gear rack is secure.
- 197 Nm tightening torque.
11.8 Servicing every 3 years
The Fraco over speed safety brake may only be repaired or adjusted by the manufacturer's service technicians or his trained and authorized r epr e sen tatives.
The over speed safety brake has been type-tested and must be replaced every 3 years or checked by the manufacturer or an author ize d re pr e sen ta tive of the manufacturer.
Change SYNTHETIC OIL every three/four years. Watch out! You must not mix the mineral and synthetic oils when refilling oil!
11.9 Hoist lubrication
It is carried out according to the "Lubrication dia gr a m" a nd Fig ur e 8 .1 .
Lubrication diagram
Lubricating Numbe spot of spots Monthly (40 hours)
1. Rack grease containing graphite coating
2. Safety device bearings 1 grease* grease gun
3. Pinion bearings grease grease gun
4. Gear Shaft bearings
Every 3 months (120 hours) – in addition to the above mentioned
5. Cage door wire ropes and their suspensions 4 grease coating
6. Door balance counterweight rails 4 grease coating
7. Roof hatch hinges 2 oil oil can
8. Pins of landing bars and gates (doors) oil oil can
Every year (480 hours) – in addition to the above mentioned
9. Guide rollers 16 grease grease gun
10. Supporting rollers 2 grease grease gun
11. Pulley wheels of wire ropes 4 grease refill
12. Pins of base enclosure door locking device grease refill
13. Pins of cage door locking devices grease refill
Every three years (1440 hours) – in addition to the above mentioned
14. Gearboxes 2 gear oil
NOTE * . . . grease specification – see Safety device technical data 98030763.
Lubricant Method
rease
– see notice
rease gun
refill (2x)
Assembly and Operating M anual Page 56 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
8
12
14
3
1
2
10
4
7
Maintenance work may only be carried out by trained and qualified persons because they need special expert knowledge and special abilities. Neither is communicated in this operating manual.
Assembly and Operating Manual Page 57 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
12 Spare Parts
When ordering spare parts please state the following:
- Type
- Year of construction
- Serial No.
- Operating voltage
- Desired piece number
The type plate is located on the base unit of the machine.
NOTE
Spare parts must meet the manufacturer's technical requirements! Only use original spare parts from Fraco Products.
Place an order with our customer service for servicing or maintenance work:
Sales and customer service addresses:
Fraco Products Ltd 91, chemin des Patriotes St-Mathias-sur-Richelieu, Quebec J3L 6B6 Canada
Telephone: (450) 658-0094
Assembly and Operating M anual Page 58 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
13 Disposing of the machine
Dismantle the equipment properly at the end of its service life and dispose of according to local rules and regulations.
Observe the following when disposing of equipment components:
- Discharge oil/grease and dispose of in an environmentally friendly way
- Recycle metal parts
- Recycle plastic parts
- Take electrical components to hazardous waste recycling.
Recommendation: Get in touch with the manufacturer or commission a specialist company with disposal in accordance with the regulatio ns.
14 Warranty
Please find the warranty conditions in the general busine ss conditions (see invoice or deliv­ery note). Not included in the warranty are damage or defects that occur as a result of non­prescribed electrical connection, improper handling, non-compliance with the assembly and operating instructions. Electrical cables and parts that are subject to normal wear and tear are also excluded. We reserv e the right to d etermine how and t hrough whom t he defects are to be remedied.
Assembly and Operating Manual Page 59 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
15 EC Declaration of Conformity
According to Appendix II of the Machinery Directive 98/37/EC
We, the following,
declare that the construction hoist designated in the following is suitable for transporting ma­terial and for conveying a max. of 40 persons on construction sites. The model we have is­sued corresponds to the pertinent, fundamental safety and health requirements of the EC directive.
This declaration becomes null and void if any change is made to the machine that has not been agreed with by us.
Description of the equipment: Fraco SH Premium 650
Serial No. ................-......................... ......
Applicable EC directives: EC Machinery Directive (98/37/EC)
Test site: LIFTINSTITUUT
European notified site No. EC type-testing certificat e No. Applied and harmonized
norms:
Date/Manufacturer signature:
Signatory details:
Assembly and Operating M anual Page 60 of 69 doc no. 98030718-01
Swe Hoist AB Hyvelgatan 7 931 36 Skellefteå
Sweden
EC Machinery Directive 2006/42/EC EMC Directive (2004/108/EC) Noise Emission Directive 2000/1 4/EC
Buikslotermeerplein 381 1020 MA Amsterdam
EN ISO 12100-1 and EN ISO 12100-2; EN 60 204 -1 EN 12159 Builders Hoist for persons and materials with vertically guided cages EN 81 Safety Rules for design and installation of eleva­tors
Construction Hoist Fraco SEH Premium Range
16 Drop test procedure
Before the drop test, lower the unit to the ground and activate the “Door lock release” key switch of the inside control panel. The “Door lock release” must stay active during the entire drop test procedure.
1 – Connect the 10 pin drop test controller to the power panel.
Note: Make sure that the controller has the “Drop” button.
2 – Turn on the “Drop test” key switch of the power panel. 5 – Leave the car and close the door behind you. 6 – Establish a security perimeter following local regulation. Ma ke sur e that all surrounding
people are informed and aware of the test. 7 – Activate the “Door” selector of the controller. 8 – Lift the unit approximately 4 mast sections (20 ft; 6 m) using the “Up” button of the con-
troller. 9 – To start the drop, press both the “Enable” and “Drop” button of the controller.
IMPORTANT: If the safety device does not engage within the first 10 ft (3 m) of the drop, disengage the drop test button to stop the unit.
10 – After the drop, lift the unit slightly to disengage the s af ety device and lower it to the
ground using the “Up” and “Down button of the controller. 11 – Reset the safety device following the “Procedur e f or resett ing SD2” of the safety de-
vice manual. 12 – Fill the “Records of the safety device Fraco SD2 usage” of the safety device manual. 13 – Turn the “Drop test” key switch to off, disconnect the drop test controller.
Drop test controller
Assembly and Operating Manual Page 61 of 69 doc no. 98030718-01
Power panel
Inside control panel
Construction Hoist Fraco SEH Premium Range
17 Inspection chart
Assembly and Operating M anual Page 62 of 69 doc no. 98030718-01
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Assembly and Operating Manual Page 63 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
18 Appendix for entering recurring inspections
Inspection findings
_______________________________ Date and signature of the tester
Inspection findings
_______________________________ Date and signature of the tester
Assembly and Operating M anual Page 64 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
Inspection findings
_______________________________ Date and signature of the tester
Inspection findings
_______________________________ Date and signature of the tester
Assembly and Operating Manual Page 65 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
Inspection findings
_______________________________ Date and signature of the tester
Inspection findings
_______________________________ Date and signature of the tester
Assembly and Operating M anual Page 66 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
Inspection findings
_______________________________ Date and signature of the tester
Inspection findings
_______________________________ Date and signature of the tester
Assembly and Operating Manual Page 67 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
Inspection findings
_______________________________ Date and signature of the tester
Inspection findings
_______________________________ Date and signature of the tester
Assembly and Operating M anual Page 68 of 69 doc no. 98030718-01
Construction Hoist Fraco SEH Premium Range
Inspection findings
_______________________________ Date and signature of the tester
Inspection findings
_______________________________ Date and signature of the tester
Assembly and Operating Manual Page 69 of 69 doc no. 98030718-01
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