FPI P36-NG4 Natural Gas, P36-LP4 Propane, P36-NG4, P36-LP Owners & Installation Manual

P36 Zero Clearance
Direct Vent Gas Fireplace
MODELS: P36-NG4 Natural Gas P36-LP4 Propane
Owners & Installation Manual
WARNING: If the infor mation in the se instruct ions are not foll owed exactly, a fi re or explosion may result c ausing proper ty damage, p ersonal injury or loss of life.
FOR YOUR SAFETY Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.
Installation and service must be performed by a qualifi ed installer, service agency or the gas supplier.
Tested by:
Installer: Please complete the details on the back cover
Homeowner: Please keep these instructions for future reference.
918-521c
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
FOR YOUR SAFETY What to do if you smell gas:
Do not try to light any applianceDo not touch any electrical switch: do not
use any phone in your building.
Immediat ely call your ga s supplier f rom
a neighbour's phone. Follow the gas supplier's instructions.
If you cannot rea ch your gas supplier,
call the fi re depart ment.
01/13/10
To the New Owner:
Congratulations! You are the owner of a state-of-the-art Gas Fireplace by FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. The P36 has been designed to provide you with all the warmth and charm of a wood fi replace at the fl ick of a switch. The model P36 has been approved by Warnock Hersey for both safety and effi ciency. As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow. Please take a moment now to acquaint yourself with these instructions and the many features of your FPI Fireplace.
2
FPI P36-4 Zero Clearance Direct Vent Gas Fireplace
INFORMATION FOR MOBILE/MANUFACTURED HOMES AFTER FIRST SALE
This FPI product has been tested and listed by Warnock Hersey as a Vented Gas Fireplace Heater to the following standards: CAN/CGA-2.17­M91, and ANSI Z21.88a-2007/CSA 2.33a-2007.
This Direct Vent System Appliance must be installed in accordance with the manufacturer's installation instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or the current Standard of Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240-MH Mobile Home Standard in Canada.
This appliance installation must comply with the manufacturer's installation instructions and local codes, if any. In the absence of local codes follow the current National Fuel Gas Code, ANSI Z223.1 and the current National Electrical Code ANSI/NFPA 70 in the U.S.A., and the current CAN/CGA B149 Gas Installation Code and the current Canadian Electrical Code CSA C22.1 in Canada.
This FPI Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit.
This FPI Mobile/Manufactured Home listed appliance comes equipped with a dedicated #8 ground lug to which an 18 gauge copper wire from the steel chassis ground must be attached.
This appliance may only be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certifi ed kit is used.
FPI P36-4 Zero Clearance Direct Vent Gas Fireplace 3
TABLE OF CONTENTS
SAFETY LABEL
Safety Label...................................................................6
REQUIREMENTS
MA Code - CO Detector.................................................7
DIMENSIONS
Unit Dimensions ............................................................8
Hampton Faceplate Dimensions ...................................8
INSTALLATION
Important Message ......................................................9
Before You Start ............................................................9
General Safety Information............................................9
Installation Checklist ......................................................9
Locating Your Gas Fireplace .......................................10
Manufactured Mobile Home Additional Requirements ....
Heatwave Duct System ...............................................10
Heat Release kit ..........................................................10
Clearances ..................................................................11
Regency® Clearances ..........................................12
Tripoli Screen
Door Clearances ..................................................12
Hampton® Clearances .........................................12
Regency® Series Combustible Mantel Clearances .....13
Hampton® Combustible Mantel Clearances ...............14
INSTALLATION
Mantel Leg Clearances................................................15
Framing and Finishing .................................................16
Barcelona Series Framing Note ..................................17
Regency® Tripoli Screen Door Series Framing Note ...18
Unit Assembly Prior To Installation ..............................19
Venting Introduction .....................................................19
Exterior Vent Termination Locations ............................20
Venting.........................................................................21
Direct Vent System (Flex) ..................................21
4” x 6-5/8” Rigid Pipe Cross Reference Chart .............22
Rigid Pipe Venting Systems .................................24
Rigid Pipe Venting Arrangements ...............................25
Horizontal Terminations .......................................25
Vertical Terminations ...........................................28
Vertical Termination - Co-linear Flex System ...............30
Venting Arrangements - Vertical Termination ...............31
Direct Vent System (Flex) Installation
Procedures ..................................................................34
High Elevation .............................................................35
Gas Line Installation ....................................................35
Pilot Adjustment ...........................................................36
Gas Pipe PressureTesting ...........................................36
Conversion from NG to LP ..................................................37
Optional Brick Panels ..................................................40
Log Set Installation ......................................................41
Standard Flush Door ...................................................44
INSTALLATION
Remote Control(Optional)............................................45
Wall Switch (Optional) .................................................45
Wall Thermostat (Optional) ..........................................45
Wiring Diagrams .........................................................46
Alternate Wiring Diagram For Wall Switch ..................47
Fan Installation (Optional) ...........................................49
Fan Removal ...............................................................49
Lighting Procedure ......................................................50
Shutdown Procedure ...................................................50
First Fire ......................................................................50
Aeration Adjustment ....................................................50
Normal Operating Sounds Of Gas
Appliances ...................................................................50
Regency® & Hampton® Series unless otherwise specifi ed.
4
NOTE: All installation instructions apply to
FPI P36-4 Zero Clearance Direct Vent Gas Fireplace
TABLE OF CONTENTS
MAINTENANCE
Copy of the Lighting Plate Instructions ........................51
Maintenance
Instructions ..................................................................51
General Vent
Maintenance ................................................................51
Flush Glass Replacement ....................................52
Gold-plated &
Brass Louvers..............................................................52
or Trim .........................................................................52
Log Replacement ........................................................52
Thermopile/
Thermocouple..............................................................52
Glass Gasket ...............................................................52
Door Glass...................................................................52
Bay Glass Replacement ......................................52
Removing Valve ...........................................................53
Installing Valve .............................................................53
REGENCY® OPTIONS
Full Screen doors Installation ......................................57
Tripoli Screen Door ......................................................59
HAMPTON® OPTIONS
Hampton® Cast Faceplate ...........................................61
Hampton® Cast Grills ...................................................62
PARTS LIST
Main Assembly ............................................................63
Burner Assembly & Log Set.........................................64
Regency® Flush Front Accessories .............................65
Regency® Bay Front Assembly ....................................66
Hampton Cast
Faceplate & Grill Assembly..........................................67
WARRANTY
Flush Trim ....................................................................54
Flush Louvers ..............................................................54
Double Screen Door ...................................................54
Bay Door......................................................................55
Bay Trim ......................................................................55
Bay Louvers.................................................................55
Finishing Trim ..............................................................56
FPI P36-4 Zero Clearance Direct Vent Gas Fireplace 5
DO NOT REMOVE THIS LABEL / NE PAS ENLEVER CETTE ÉTIQUETTE
294
294
DOOR SEAL: Please
check that the door is
properly sealed
Minimum Clearances to Combustibles /
Degagement Minimum De Materiaux Combustibles
Serial No./ No de serie
918-499a
The "Bay Louvers" be
used with the Bay Glass option
MUST
MAY BE INSTALLED IN MANUFACTURED (MOBILE) HOMES AFTER FIRST SALE.
Duplicate S/N
B
B
32"
Ceiling
Wall
Wall
A
0" Clearance to
combustibles from:
Mantel Clearances from Top:
Side Wall Clearance
from Side Facing
Alcove Clearances:
Minimum Vent Clearances:
Top, sides, bottom and rear of unit
(A) Min. 7" (177mm)
B) 6" with Flush or Bay Front
B) 8" with Barcelona Trim
Alcove approved for
Bay & Flush Louvers.
Max. Depth 36" (914mm)
Min. Width 48" (1219mm),
Min. Height 72" (1229mm)
Vertical Vent 1-1/4" (32mm)
Horizontal Top 2" (51mm)
Horizontal Side 1-1/2" (38mm)
Horizontal Bottom 1-1/2" (38mm)
(See Instruction Manual for
detailed instructions)
ÉÉQUIP A L'UISINE POUR GAZ PROPANE
PROPANE GAS: Model P36-LP4
12" WC/C.E. (3.00 kPa)
11" WC/C.E. (2.74 kPa)
2.9" WC/C.E. (0.72 kPa)
Minimum supply pressure
Manifold pressure High
Manifold pressure Low
Pression d'allimentation minimum
Pression la tubulure d' chappement lev e
Pression la tubulure d' chappement basse
àééé
àé
30,000 Btu for altitude 0 - 2000 ft.
Maximum Input
Minimum Input
Orifice size
Altitude
30,000 Btu/h (8.79 Kw/h)
15,000 Btu/h (4.40 Kw/h)
#52 DMS (1.61mm)
0-2000 ft/pi (0-610m)
D bit Calorifique maximum
D bit Calorifique minimum
Dimensions de l'orifice
L'altitude
é
é
Convertible to 25,000 Btu for altitude 2000 - 4500 ft. with Orifice part #: 904-345
Maximum Input
Minimum Input
Orifice size
Altitude
25,000 Btu/h (7.33 Kw/h)
12,600 Btu/h (3.69 Kw/h)
#53 DMS (1.51mm)
2000-4500 ft/pi (610-1372m)
D bit Calorifique maximum
D bit Calorifique minimum
Dimensions de l'orifice
L'altitude
é
é
Minimum supply pressure
Manifold pressure high
Manifold pressure low
Orifice size
Minimum input
Maximum input
Altitude
NATURAL GAS: Model P36-NG4
APPAREIL FONCTIONNANT AU NATURAL GAS
CONCU POUR ETRE POELE: Mod le P36-NG4
Pression d'allimentation minimum
Pression à la tubulure d' chappement lev e
Pression à la tubulure d' chappement basse
Grandeur de l'injecteur
D bit minimum selon
D bit maximum selon
l'altitude
Calorifique
Calorifique
é
ééé
é
é
é
5" (1.25 kPa)
3.8" (0.95 kPa)
1.1" (0.27 kPa)
#37 DMS
0-4500 ft/pi (0-1372 m)
WC/C.E.
WC/C.E.
WC/C.E.
15,500 Btu/h (4.54 kW)
30,000 Btu/h (8.79 kW)
This appliance must be installed in accordance with local codes, if any; if none, follow the National Fuel Gas Code, ANSI Z223.1, or Natural Gas and Propane Installation Code, CSA B149.1.
This appliance must be installed in accordance with theStandard CAN/CSA Z240 MH, Mobile Housing, in Canada,or with the Manufactured Home Construction andSafety Standard, Title 24 CFR,Part 3280, in the United
States, orwhen sucha standard isnot applicable,ANSI/NCSBCS A225.1/NFPA 501A,Manufactured Home InstallationsStandard orANSI A119.2 ou NFPA 501CStandard for RecreationalVehicles
This applianceis only foruse with the typeofgasindicated on therating plate andmay be installedin an aftermarket,permanently located, manufactured(mobile)homewhere not prohibitedby local codes.See owner's manual
for details.
Installer l'appareilselon lescodes ou règlementslocaux, ou,en l'absence detels règlements,selon les codesd'installation ANSIZ223.1, NationalFuel Gas Codeou CSA-B149.1en vigueur.
Installer l'appareil selon la normeCAN/CSA-Z240, Série MM, Maison mobiles ou CAN/CSA-Z240 VC, Véhicules decamping, ou lanorme 24 CFR Part 3280, Manufactured Home Construction and SafetyStandard. Si ces
normes nesont paspertinentes, utilisez lanorme ANSI/NCSBCSA225.1/NFPA501A, ManufacturedHome Installations Standard,ou ANSIA119.2ou NFPA501C Standardfor RecreationalVehicles.
This ventedgas fireplaceheater is notfor usewith air filters. Ne pasutiliser de filtreà airavec ce foyerau gazà évacuation.
Fan (Part# 432-917) Optional Bay Window(Part #510-930)Option: HeatWaveKit # 946-556
Electrical supply/ Électrique115VAC,1.13A, 60Hz.
Cet appareil doitêtre utilize uniquement avec le typede gaz indiqué sur laplaque signalétique. Cet appareil peut êtreinstallé dans une maison préfabriquéeou mobile (É.-U. seulement) installée àdemeure si les règlements
locaux lepermettent. Voirla noticede l'utilisateur pourplus derenseignements. Cet appareilne peutpas être utiliséavec d'autresgaz sauf siune troussede conversion certifiéeest fournie.
Made in Canada/
Fabrique au Canada
FPI Fireplace Products International Ltd.Delta, BC, Canada
Listed:
Certified for/Certifi e pour:
Tested to:
WN# 16444
CANADA and U.S.A.
CGA-2-17-M91, ANSI Z21.88a-2007 / CSA 2.33a-2007
VENTED GAS FIREPLACE HEATER / FOYER AU GAZ À ÉVACUATION
é
VENTED GAS FIREPLACE HEATER - NOT FOR USE WITH SOLID FUELS.
NE PAS UTILISER AVEC DUCOMBUSTIBLE SOLIDE.FOYER AU GAZ À ÉVACUATION -
SAFETY LABEL
This is a copy of the label that accompanies each P36 Zero Clearance Direct Vent Gas Fireplace. We have printed a copy of the contents here for your review. The safety label is located on the front inside base of the unit, visible when the bottom louver is open.
NOTE: FPI units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
SAFETY LABEL
For the State of Massachusetts, installation and repair must be done by a plumber or gasfi tter licensed in the Commonwealth of Massachusetts.
For the State of Massachusetts, fl exible connectors shall not exceed 36 inches in length.
For the State of Massachusetts, the appli­ances individual manual shut-off must be a t-handle type valve.
The State of Massachusetts requires the installation of a carbon monoxide alarm in accordance with NFPA 720 and a CO alarm with battery back up in the same room where the gas appliance is installed.
6
FPI P36-4 Zero Clearance Direct Vent Gas Fireplace
REQUIREMENTS
MA Code - CO Detector
(for the State of Massachusetts only)
5.08: Modifications to NFPA-54, Chapter 10
(2) Revise 10.8.3 by adding the following additional requirements:
(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for
residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than
seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall
be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled
equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is
installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery
operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure
served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of
qualified licensed professionals for the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon
monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of
thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon
monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions
shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight
(8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The
sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL
OBSTRUCTIONS".
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation
unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR
5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by
the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or
structure used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product
Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the
instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a
Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies
"special venting systems", the following requirements shall be satisfied by the manufacturer:
1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and
2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and
detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions,
all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of
the installation.
FPI P36-4 Zero Clearance Direct Vent Gas Fireplace 7
UNIT DIMENSIONS
33-1/4” (838mm)
36” (914mm)
DIMENSIONS
36” (940mm)
30-1/2” (775mm)
36” (914mm)
12-3/4” (324mm)
HAMPTON FACEPLATE DIMENSIONS
43-1/4” (1099mm)
32-1/2” (826mm)
1-1/4” (32mm)
32-1/4” (819mm)
8
31-1/4” (794mm)
29-1/2” (749mm)
FPI P36-4 Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
IMPORTANT MESSAGE
SAVE THESE
INSTRUCTIONS
The P36-NG or P36-LP Direct Vent Fireplace must be installed in accordance with these instructions. Carefully read all the instructions in this manual fi rst. Consult the "authority having jurisdiction" to determine the need for a permit prior to starting the installation. It is the responsibility of the installer to ensure this fi replace is installed in compliance with manufacturer's instructions and all applicable
codes.
BEFORE YOU ST ART
Safe installation and operation of this appliance requires common sense, however, we are required by the Canadian Safety Standards and ANSI Standards to make you aware of the following:
INSTALLATION AND REPAIR SHOULD BE DONE BY AN AUTHORIZED SERVICE PERSON. THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON. MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING, BEDDING MATERIAL, ETC. IT IS IMPERATIVE THAT CONTROL COMPARTMENTS, BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN.
DUE TO HIGH TEMPERATURES, THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES.
WARNING: FAILURE TO INSTALL THIS APPLIANCE CORRECTLY WILL VOID YOUR WARRANTY AND MAY CAUSE A SERIOUS HOUSE FIRE.
CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES, ESPE­CIALLY THE FIREPLACE GLASS, AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION.
YOUNG CHILDREN SHOULD BE CARE­FULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLI­ANCE.
CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE.
GENERAL SAFETY
INFORMATION
1) The appliance installation must conform
with local codes or, in the absence of local codes, with the current Canadian or National Gas Codes, CAN1-B149 or ANSI Z223.1 Installation Codes.
2) The appliance when installed, must be elec­trically grounded in accordance with local codes, or in the absence of local codes with the current National Electrical Code, ANSI/ NFPA 70 or CSA C22.1 Canadian Electrical Code.
3) See general construction and assembly instructions. The appliance and vent should be enclosed.
4) This appliance must be connected to the specifi ed vent and termination cap to the outside of the building envelope. Never vent to another room or inside a building. Make sure that the vent is fi tted as per Venting instructions.
5) Inspect the venting system annually for blockage and any signs of deterioration.
6) Venting terminals shall not be recessed into a wall or siding.
7) Any safety glass removed for servicing must be replaced prior to operating the appliance.
8) To prevent injury, do not allow anyone who is unfamiliar with the operation to use the replace.
9) Wear gloves and safety glasses for protec­tion while doing required maintenance.
10) Be aware of electrical wiring locations in walls and ceilings when cutting holes for termination.
11) Under no circumstances should this appliance be modifi ed. Parts that have to be removed for servicing should be replaced prior to operating this appliance.
12) Installation and any repairs to this appliance should be done by a qualifi ed service per- son. A professional service person should be called to inspect this appliance annually. Make it a practice to have all of your gas appliances checked annually.
13) Do not slam shut or strike the glass door.
14) Under no circumstances should any solid fuels
(wood, paper, cardboard, coal, etc.) be used in this appliance.
15) The appliance area must be kept clear and free of combustible materials, (gases and other fl ammable vapours and liquids).
Emissions from burning wood or gas could contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
INSTALLATION
CHECKLIST
1) Locate appliance. Refer to the following
sections:
a) Locating Your Gas Fireplace b) Clearances c) Combustible Mantel Clearances d) Framing & Finishing e) Venting
2) Assemble Top Standoffs and Top Facing Support and Side Nailing Strips (Refer to the "Unit Assembly Prior to Installation" section). NOTE: Must be done before installing unit into fi replace.
3) Install vent (Refer to the "Venting" sections).
4) Make gas and electrical connections. Test the pilot. Must be as per diagram (Refer to the "Pilot Adjustment " section).
Convert to propane if desired (Refer to the
"SIT Valve Description" section).
5) Install standard and optional features. Refer to the following sections where applicable:
a. Optional Brick Panels b. Log Set Installation c. Standard Flush Door d. Regency Flush or Bay Fronts e. Hampton Cast Faceplate f. Remote Control g. Wall Switch h. Wall Thermostat i. Fan Installation
6) Final check.
FPI P36-4 Zero Clearance Direct Vent Gas Fireplace 9
Before leaving this unit with the customer, the installer must ensure that the appliance is
ring correctly and operation fully explained to customer.
INSTALLATION
This includes:
1) Clocking the appliance to ensure the correct
ring rate (rate noted on label 30,000 Btu/h) after burning appliance for 15 minutes.
2) If required, adjusting the primary air to ensure that the fl ame does not carbon. First allow the unit to burn for 15-20 min. to stabilize.
CAUTION:
Any alteration to the product that causes sooting or carboning that results in damage is not the responsibility of the manufacturer.
LOCATING YOUR
GAS FIREPLACE
1) When selecting a location for your replace,
ensure that the clearances outlined on this page are met.
2) Provide adequate clearances for servicing.
3) The appliance must be installed on a fl at, solid, continuous surface (e.g. wood, metal, concrete). This may be the fl oor, or raised up on a platform to enhance its visual impact. If the appliance is going to be installed on carpeting, combustible linoleum tile or other combustible material other than wood ooring, the appliance must be installed on a metal or wood panel extending the full width and depth of the appliance.
4) The P36 Direct Vent Gas Fireplace can be installed in a recessed position or framed out into the room as in A, B, C, D. See
Diagram 1.
Diagram 1
A) Flat on Wall B) Flat on Wall Corner C) Recessed into Wall/Alcove D) Corner
5) This appliance is Listed for bedroom
installations when used with a Listed Millivolt Thermostat. Some areas may have further requirements, check local codes before installation.
6) The P36 Direct Vent Gas Fireplace is approved for alcove installations, which meet the clearances listed on this page.
7) We recommend that you plan your installation on paper using exact measurements for clearances and fl oor protection before actually installing this appliance. Have a qualifi ed inspector, dealer, or installer review your plans before installation.
Note: For vent terminations see the
"Exterior Vent Termination Locations" section.
MANUFACTURED
MOBILE HOME
ADDITIONAL
REQUIREMENTS
1) Ensure that structural members are not cut
or weakened during installation.
HEATWAVE
DUCT SYSTEM
OPTIONAL KIT #946-556
The HeatWave Air Duct Kit increases the effectiveness of your fi replace by dispersing warm air from the fi replace to remote locations in the same room or other rooms in your home.
Up to two kits may be installed on the replace.
Please Note: Only 1 HeatWave kit may be operated at one time. This includes the internal blower option as well.
The HeatWave Duct Kit has different clearance and framing requirements, check the HeatWave manual for details.
OPTIONAL
HEAT RELEASE KIT
#946-570
The Heat Release Kit expels warm air from the fi replace to the outside of the building, allowing the fi replace to be operated with less heat entering the room. The kit may be used on either the left or right side.
10
2) Ensure proper grounding using the #8 ground lug provided. See the "Alternate Wiring Diagram for Wall Switch" section.
FPI P36-4 Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
CLEARANCES
The clearances listed below are Minimum distances unless otherwise stated:
A major cause of chimney related fi res is failure to maintain required clearances (air space) to combustible materials. It is of the greatest importance that this fi replace and vent system be installed only in accordance with these instructions.
IMPORTANT: See the "Barcelona Series Framing Note" section for framing note on Barcelona Trim. See the "Regency
Clearance to Combustibles from: Back 0" (0mm) Side 0" (0mm) Floor 0" (0mm)
NOTE: The minimum fl oor clearance must be maintained from the top surface of the carpeting, tile, etc.
Minimum Clearance from Top of Unit to: Ceiling from top of unit. 32" (1016mm)
Side Wall Clearances: Bay or Flush Front 6"* (152mm) Barcelona Trim 6"* (152mm)
Cast Faceplate 6"* (152mm) Kensington Front 6"* (152mm) Balmoral 6"* (152mm) Full Screen Doors 6"* (152mm)
* Measured from Surround or Front. See the "Regency Clearances for dimensions" section.
Horizontal Vent Clearances:
Top 2" (51mm) Side 1-1/2" (38mm) Bottom 1-1/2" (38mm)
Vertical Vent Clearances 1-1/4" (32mm)
Tripoli Screen Door Series Framing Note" section for framing note on Tripoli Screen Door.
Alcove Clearances**: Max. Depth 36" (914mm) Min. Width 48" (1219mm) Min. Height 72" (1829mm)
**Approved for one sidewall installation only when using Barcelona Trim.
WARNING: Fire hazard is an extreme risk if these clearances are not adhered to.
The HeatWave Duct Kit and the Heat Release Kit have different clearance and framing requirements, check the
Heat Release Kit
HeatWave and Heat Release manual for details.
T o install the combination of the Barcelona front and screen doors you
Barcelona & Double Screen Door Installations
must use non-combustible mantel in conjunction with the already required framing specs for the Barcelona front. Steel studs and
non-combustible material on the facing must be adhered to.
FPI P36-4 Zero Clearance Direct Vent Gas Fireplace 11
REGENCY® CLEARANCES
INSTALLATION
Clearances for Bay Front, Flush Front
& Full Screen Doors
TRIPOLI SCREEN
DOOR CLEARANCES
Clearances for Barcelona Trim
HAMPTON® CLEARANCES
12
FPI P36-4 Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
Diagram 3
is made of metal studs covered with a non-combustible board.
Note: A non-combustible mantel may be installed at a lower height if the framing
SERIES COMBUSTIBLE MANTEL CLEARANCES
®
REGENCY
Diagram 2
Diagram 1
Because of the extreme heat this fi replace emits, the mantel clearances are critical.
Combustible mantel clearances from top of unit are shown in Diagrams 1, 2, & 3.
FPI P36-4 Zero Clearance Direct Vent Gas Fireplace 13
These drawings are to scale at 1:6 (one inch = 6 inches)
Mantel can be installed anywhere in shaded area or higher using the above scale.
Note: Ensure the paint that is used on the mantel and the facing is "heat resistant" or the paint may discolour.
INSTALLATION
REGENCY® SERIES COMBUSTIBLE MANTEL CLEARANCES
Because of the extreme heat this fi replace emits, the mantel clearances are critical.
Combustible mantel clearances from top of unit are shown in the diagram below.
Note: A non-combustible mantel may be installed at a lower height if the framing is made of metal studs covered with a non-combustible
board.
These drawings are to scale at 1:6 (one inch = 6 inches) Mantel can be installed anywhere in shaded area or higher using
the above scale.
Note: Ensure the paint that is used on the mantel and the
facing is "heat resistant" or the paint may discolour.
HAMPTON® COMBUSTIBLE MANTEL CLEARANCES
Because of the extreme heat this fi replace emits, the mantel clearances are critical.
Combustible mantel clearances from top of unit are shown in the diagram below.
Note: A non-combustible mantel may be installed at a lower height if the framing is made of metal studs covered with a non-combustible
board.
These drawings are to scale at 1:6 (one inch = 6 inches) Mantel can be installed anywhere in shaded area or higher using
the above scale.
Note: Ensure the paint that is used on the mantel and the
facing is "heat resistant" or the paint may discolour.
Mantel Clearances with
Hampton Cast Faceplate
®
7"
14
FPI P36-4 Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
MANTEL LEG CLEARANCES
Combustible mantel leg clearances as per diagram:
REGENCY®
Maximum 1-1/2" projection at 2" minimum clearance.
HAMPTON® & BARCELONA FRONT
MANTEL LEG CLEARANCES
Combustible mantel leg clearances as per diagram:
Hampton Cast Faceplate Width: 43-1/4" Barcelona Trim Width: 40"
Maximum 1-1/2" projection at 2" minimum clearance.
FPI P36-4 Zero Clearance Direct Vent Gas Fireplace 15
FRAMING AND FINISHING
INSTALLATION
IMPORTANT FINISHING DETAIL NOTE:
When installing tile, carpeting, or any other
nishing material in front of the unit, the top of the surface of the tile, carpeting, etc. must not be any higher than the base of the fi replace. Any higher and the optional accessories will not fi t (i.e. fi nishing trim, surrounds, etc.)
Floor Finishing Material
NOTE: Floor Finishing Material
must not be any higher than the
base of the fi replace.
1) Determine the total thickness of facing material (e.g. drywall plus ceramic tiles) to allow the fi nished surface to be fl ush with the front of the unit. Total facing thickness can vary from 1/2" (13mm) to 1-1/4" (32mm) thick.
2) Frame in the enclosure for the unit with framing material. The framed opening is 36-1/4" high x 36-1/4" wide x 12-3/4" deep (921mm high x 921mm wide x 324mm deep).
Note: Header must be installed vertically. If
Header is installed horizontally, it must be steel.
3) For exterior walls, insulate the enclosure to the same degree as the rest of the house, apply vapour barrier and drywall, as per local installation codes. (Do not insulate
the fi replace itself.)
4) The top of the unit must not be closer than
32" (813mm) to the ceiling.
Top Header
10" dia. hole
1/2" Drywall
2"
3-1/2"
Opening for gas
connection
4"
through wall
for Flex
or for DuraVent
12-3/4"
36"
32-1/2"
40-1/2"
Top Facing
Drywall
Support
(or other
facing)
Install Side Nailing Strips, Top Facing Support, and Top Standoffs before unit is slipped into position. See the "Unit Assembly Prior to Installation" section for assembly details.
6” (152mm)
Standoff
Top of unit
NOTE: See next page for important Barcelona Series framing note.
Framing Dimensions
A B C D 36-1/4" 36-1/4" 12-3/4" 46"* 921mm 921mm 324mm 1168mm* * 'D' is Minimum height to combustible mate­rials including the Minimum 2" (51mm) Top
clearance to the Horizontal Vent.
Note: 40-1/2" (1029mm) is the minimum
height for both fl ex termination or rigid pipe venting.
Note: The unit does not have to be
completely enclosed in a chase. The clearance on top of the unit is 0" to the standoffs so combustible building materials can be laid directly on top of the standoffs. You must maintain 1-1/2" (38mm) clearance from the vent to combustible materials for fl ex (1-1/4" for Rigid Pipe).
5) Use steel studs for framing where the 1-
1/2" (38mm) clearance from the vent to combustible material cannot be maintained, e.g. front top header.
16
FPI P36-4 Zero Clearance Direct Vent Gas Fireplace
Steel
Stud
Steel
Stud
Min. 12"
(305mm)
Min. 6"
(153mm)
Min. 6"
(153mm)
36-1/4"
(920mm)
30-1/2"
(775mm)
36-1/4"
(921mm)
Front Framing Dimensions using the
Barcelona Series Option
Non-combustible
Material
INSTALLATION
BARCELONA SERIES FRAMING NOTE
When installing the optional Barcelona Front a non-combustible material 12" (305mm) above the unit and 6" (153mm) on each side must be used. See Diagram 1.
The Barcelona Front also requires steel stud framing above and on each side of the unit. See Diagram 1.
Diagram 1
FPI P36-4 Zero Clearance Direct Vent Gas Fireplace 17
INSTALLATION
REGENCY® TRIPOLI SCREEN DOOR SERIES FRAMING NOTE
When installing the optional Tripoli Screen Door Series, a non-combustible material 12" (305mm) above the unit and 6" (153mm) on each side must be used (see Diagram 2). For complete framing details see page 57.
The Tripoli Screen Door Series also requires steel stud framing above and on each side of the unit (refer to Diagram 2).
18
Diagram 2
FPI P36-4 Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
Side
Nailing Strips
UNIT ASSEMBLY
PRIOR TO
INSTALLATION
The T op Facing Support, the Side Nailing Strips and the 2 Top Standoffs must be correctly positioned and attached to the top before unit is slipped into position.
Top Standoff Assembly
The top standoffs are shipped in a fl at position and must be folded into shape and attached.
1) Remove the standoffs from the fi replace top.
2) T ake each standoff and bend into the correct shape. Bend up at the bend lines until the screw holes in the standoff and the pre­punched screw holes on the fi replace top line up.
3) Attach the standoff securely to the top with 2 screws per standoff (on opposite corners).
Top Facing Support &
Side Nailing Strips
Determine the total thickness of facing material (e.g. drywall plus ceramic tiles) to allow the nished surface to be fl ush with the front of the unit. Total facing thickness can vary from 1/2" (13mm) to 1-1/4" (32mm) thick.
The Top Facing Support can be mounted in 3 different positions depending on the thickness of the facing material.
Screw
Position A 1/2" / 13mm B 7/8" / 22mm
C* 1-1/4" / 32mm
* For "C" screw position the top facing support is reversed.
1) Mount Top Facing Support using the
3 supplied screws into the three pre­punched screw holes on the top front of the unit. Use hole positions A, B, or C depending on your facing depth.
Facing Material
Depth
"C" Screw Position:
For a facing material depth of 1-1/4" (32mm), the top facing support must be reversed.
2) Fold out the two nailing strips on each side.
FPI P36-4 Zero Clearance Direct Vent Gas Fireplace 19
VENTING
INTRODUCTION
The P36-1 uses the "balanced fl ue" technology Co-Axial system. The inner liner vents products of combustion to the outside while the outer liner draws outside combustion air into the combustion chamber thereby eliminating the need to use heated room air for combustion and losing warm room air up the chimney.
Note: These flue pipes must not be
connected to any other appliance.
The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas burning appliance. Each direct vent gas appliance must use it's own separate vent system. Common vent systems are prohibited.
INSTALLATION
EXTERIOR VENT TERMINATION LOCATIONS
1
Minimum Clearance Requirements
A
Clearance above grade, veranda, porch, deck, or balcony 12"(30cm) 12"(30cm)
B
Clearance to window or door that may be opened 12"(30cm) 9" (23cm)
C
Clearance to permanently closed window **
D
Vertical clearance to ventilated soffi t located above the terminal within a horizontal distance of 2 feet (61cm) from the center line of the terminal (check with the local code)
E
Clearance to unventilated soffi t 15"(38cm) 15"(38cm)
F
Clearance to outside corner: with AstroCap Termination Cap. 6"(15cm) 6"(15cm)
Clearance to outside corner: with all other approved Termination Caps. 14"(36cm) 14"(36cm)
G
Clearance to inside corner: with AstroCap Termination Cap 6"(15cm) 6"(15cm)
Clearance to inside corner: with all other approved Termination Caps. 12"(30cm) 12"(30cm)
H
Clearance to each side of center line extended above meter/regulator assembly 36"(90cm)
J
Clearance to service regulator vent outlet 36"(90cm) *
K
Clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other appliance 12"(30cm) 9" (23cm)
L
Clearance to a mechanical air supply inlet #3' (91cm) above if within 10' (3m) horizontally.
M
Clearance above paved sidewalk or a paved driveway located on public property 84"(2.1m)
N
Clearance under veranda, porch, deck, or balcony 12"(30cm)
1
In accordance with current CSA B149.1, Natural Gas and Propane Installation Code
2
In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code
A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings.
‡ Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the fl oor.
Clearance in accordance with local installation codes and the requirements of the gas supplier
*
a
3 feet (91cm) within a height of 15 feet (4.5m) above the meter / regulator assembly
b
3 feet (91cm) above - if within 10 feet (3m) horizontally
Canada
18"(46cm) 18"(46cm)
a
72"(1.8m) 36"(90cm)
USA
*
*
*
2
b
20
FPI P36-4 Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
VENTING
DIRECT VENT SYSTEM (FLEX)
HORIZONTAL TERMINATIONS ONLY
These venting systems, in combination with the P36 Direct Vent Gas Fireplace, have been tested and listed as a direct vent heater system by Warnock Hersey . The location of the termination cap must conform to the requirements in the V ent Terminal Locations diagram in the "Exterior Vent Termination Locations" section.
FPI Direct Vent (Flex) System T ermination Kit (Part # 946-515) includes all the parts needed to install the P36 with a maximum run of 4 feet.
1) 6-7/8" dia. exible liner (4 ft. length)
2) 4" dia. exible liner (4 ft. length)
3) spring spacers (4)
4) thimble (2)
5) AstroCap termination cap (1)
6) screws (12)
7) tube of Mill Pac (1)
8) plated screws (8)
9) screws #8 x 1-1/2" Drill Point, Stainless
Steel (4)
If longer runs are needed, the FPI Direct Vent system (Flex) # 946-516 includes all the parts needed to install the P36 with a maximum 10' run.
1) 6-7/8" dia. exible liner (10 ft. length)
2) 4" dia. exible liner (10 ft. length)
3) spring spacers (7)
4) thimble (2)
5) AstroCap termination cap (1)
6) screws (12)
7) tube of Mill Pac (1)
8) plated screws (8)
9) screws #8 x 1-1/2" Drill Point, Stainless
Steel (4)
Notes:
1) Liner sections should be continuous without any joints or seams.
2) Only Flex pipe purchased from FPI may be used for Flex installations.
3) If you are installing the P36 into a FPI Cabinet Mantel Kit, use the minimum horizontal vent height (centre-line of 40-1/2"). Remember to include the mantel base (3" in height) in your calculations and to maintain the 2" clearance to the underside of the mantel top.
FPI P36-4 Zero Clearance Direct Vent Gas Fireplace 21
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