FPI P36D-NG1, P36D-LP1, P36D-1 Owners & Installation Manual

P36D-1 Zero Clearance
Direct Vent Gas Fireplace
MODELS: P36D-NG1 Natural Gas P36D-LP1 Propane
Owners & Installation Manual
WARNING: If the information in these instructions are not followed exactly, a fi re or explosion may result causing property damage, personal injury or loss of life.
FOR YOUR SAFETY Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.
Installation and service must be performed by a qualifi ed installer, service agency or the gas supplier.
Tested by:
918-522b
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
Installer: Please complete the details on the back cover
Homeowner: Please keep these instructions for future reference.
FOR YOUR SAFETY What to do if you smell gas:
Do not try to light any appliance Do not touch any electrical switch: do not
use any phone in your building.
Immediately call your gas supplier from a
neighbour's phone. Follow the gas supplier's instructions. If you cannot reach your gas supplier, call
the fi re department.
09/02/08
To the New Owner:
Congratulations!
You are the owner of a state-of-the-art Gas Fireplace by FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. The P36D-1 is a hand crafted appliance and has been designed to provide you with all the warmth and charm of a wood fi replace at the fl ick of a switch. The model P36D-1 has been approved by Warnock Hersey for both safety and effi ciency. As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow. Please take a moment now to acquaint yourself with these instructions and the many features of your FPI Fireplace.
INFORMATION FOR MOBILE/MANUFACTURED HOMES AFTER FIRST SALE
This FPI product has been tested and listed by Warnock Hersey to the following standards: VENTED GAS FIREPLACE HEATERS ANSI Z21.88b­2003/CSA 2.33b-2003 and GAS-FIRED APPLIANCES FOR USE AT HIGH ATLITUDES CAN/CGA 2.17-M91.
This Direct Vent System Appliance must be installed in accordance with the manufacturer's installation instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or the current Standard of Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240-MH Mobile Home Standard in Canada.
This appliance installation must comply with the manufacturer's installation instructions and local codes, if any. In the absence of local codes follow the current National Fuel Gas Code, ANSI Z223.1 and the current National Electrical Code ANSI/NFPA 70 in the U.S.A., and the current CAN/CGA B149 Gas Installation Code and the current Canadian Electrical Code CSA C22.1 in Canada.
This FPI Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit.
This FPI Mobile/Manufactured Home listed appliance comes equipped with a dedicated #8 ground lug to which an 18 gauge copper wire from the steel chassis ground must be attached.
This appliance may only be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certifi ed kit is used.
2
FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace
TABLE OF CONTENTS
SAFETY LABEL
Copy of Safety Decal for P36D-1 ..................................5
REQUIREMENTS
MA Code - CO Detector.................................................6
INSTALLATION
Unit Dimensions ............................................................7
Important Message .......................................................8
Before You Start ............................................................8
General Safety Information............................................8
Installation Checklist .....................................................8
Locating Your Gas Fireplace .........................................9
Manufactured Mobile Home Additional Requirements ..9
Heatwave Duct System (Optional) ...............................9
Heat Release kit (Optional) ..........................................9
Clearances ..................................................................10
Barcelona with Double Screen Door Installations 10
Regency® Clearances .......................................... 11
Tripoli Arch Door Clearances ............................... 11
Hampton® Clearances .........................................11
Regency® Combustible Mantel Clearances ................12
Regency™ Combustible Mantel Clearances ...............14
Hampton® Combustible Mantel Clearances ...............15
Regency® Mantel Leg Clearances ...............................16
Hampton® & Barcelona Trim Mantel Leg Clearances ..16
Framing And Finishing .................................................17
Barcelona™ Series Framing Note ................................18
Tripoli Arch Door Framing Note ...................................18
Unit Assembly Prior To Installation .............................. 19
Top Standoff Assembly ........................................ 19
Top Facing Support & Side Nailing Strips ............ 19
Venting Introduction .....................................................19
Exterior Vent Termination Locations ............................20
Venting.........................................................................21
Direct Vent System (Flex) ..................................21
4” x 6-5/8” Rigid Pipe Cross Reference Chart .............22
Rigid Pipe Venting Systems .................................24
Venting Arrangements Horizontal Termination ............25
Venting Arrangements Vertical Termination .................26
Horizontal Venting with Two (2) 90o Elbows ................28
Horizontal Venting with Three (3) 90o Elbows .............28
Vertical Venting with Two (2) 90o Elbows ..................... 29
Vertical Venting with Three (3) 90o Elbows ..................29
Vertical Termination With Co-linear Flex System .........30
Venting Arrangement - Vertical Terminations ..............31
unit installation with Horizontal terminaton ..................32
unit installation with Vertical Termination .....................33
Direct Vent System (Flex) Installation Procedures ......34
P36D-NG1 System Data ............................................35
P36D-LP1 System Data .............................................35
High Elevation .............................................................35
Gas Line Installation ....................................................35
Pilot Adjustment ...........................................................35
Gas Pipe Pressure Testing ..........................................35
S.I.T. Valve Description ................................................35
Conversion Kit# 514-969 from NG to LP .....................36
Optional Brick Panels ..................................................39
Log Set Installation ......................................................40
Standard Flush Door ...................................................44
Remote Control (Optional)...........................................45
Wall Switch (Optional) .................................................45
Wall Thermostat (Optional) .........................................45
Wiring Diagrams .........................................................46
Optional Fan Installation ..............................................48
Optional Fan Removal .................................................48
Regency® & Hampton® Series unless otherwise specifi ed.
FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace 3
NOTE: All installation instructions apply to
TABLE OF CONTENTS
OPERATING INSTRUCTIONS
Operating Instructions .................................................49
Shutdown Procedure ...................................................49
First Fire ......................................................................49
Lighting Procedure ......................................................49
Aeration Adjustment ....................................................49
Normal Operating Sounds Of Gas Appliances ............49
MAINTENANCE
Copy of the Lighting Plate Instructions ........................50
Maintenance Instructions.............................................50
General Vent Maintenance ..........................................51
Gold or Brass...............................................................51
Louvers & Trim ............................................................51
Log Replacement ........................................................51
Thermopile/Thermocouple...........................................51
Glass Gasket ...............................................................51
Door Glass...................................................................51
Flush Glass Replacement ....................................51
Bay Glass Replacement ......................................51
Removing Valve ........................................................... 52
Installing Valve ............................................................. 52
REGENCY™ SERIES OPTIONS
The Kensington® Front Installation ..............................60
The Balmoral® Front Installation ..................................61
2-panel Door Installation..............................................62
3-panel Door Installation..............................................62
Optional Fan Installation ..............................................63
HAMPTON® OPTIONS
Hampton® Cast Faceplate ...........................................64
Hampton® Cast Grills ...................................................65
PARTS LIST
Main Assembly ............................................................66
Burner Assembly & Log Set.........................................67
Regency® Bay Front Assembly ....................................68
Regency® Flush Front Assembly .................................69
Hampton® Cast Faceplate & Grill Assembly ................70
WARRANTY
The Warranty: Limited Lifetime ...................................50
REGENCY® OPTIONS
Flush Trim ....................................................................53
Flush Louvers ..............................................................53
Double Screen Door ...................................................53
Bay Door......................................................................54
Bay Trim ......................................................................54
Bay Louvers.................................................................54
Full Screen Door Installation ....................................55
Tripoli Screen Door ......................................................57
4
FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace
This is a copy of the label that accompanies each P36D-1 Zero Clearance Direct Vent Gas Fireplace. We have printed a copy of the contents here for your review. The safety label is located on the front inside base of the unit, visible when the bottom louver is open.
NOTE: FPI units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
SAFETY LABEL
For the State of Massachusetts, installation and repair must be done by a plumber or gasfi tter licensed in the Commonwealth of Massachusetts.
For the State of Massachusetts, fl exible connectors shall not exceed 36 inches in length.
For the State of Massachusetts, the appli­ances individual manual shut-off must be a t-handle type valve.
The State of Massachusetts requires the installation of a carbon monoxide alarm in accordance with NFPA 720 and a CO alarm with battery back up in the same room where the gas appliance is installed.
FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace 5
COPY OF SAFETY DECAL FOR P36D-1
REQUIREMENTS
MA Code - CO Detector
(for the State of Massachusetts only)
5.08: Modifications to NFPA-54, Chapter 10
(2) Revise 10.8.3 by adding the following additional requirements:
(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL
OBSTRUCTIONS".
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR
5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies "special venting systems", the following requirements shall be satisfied by the manufacturer:
1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and
2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
6
FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace
UNIT DIMENSIONS
33"(838mm)
36" (914mm)
INSTALLATION
36"(914mm)
37"(940mm)
30-1/2"(775mm)
37"(940mm)
32-1/2"(826mm)
FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace 7
17-1/8"(435mm)
INSTALLATION
IMPORTANT MESSAGE
SAVE THESE
INSTRUCTIONS
The P36D-NG1 or P36D-LP1 Direct Vent Fireplace must be installed in accordance with these instructions. Carefully read all the instructions in this manual fi rst. Consult the "authority having jurisdiction" to determine the need for a permit prior to starting the installation. It is the responsibility of the installer to ensure this fi replace is installed in compliance with manufacturer's instructions and all applicable codes.
BEFORE YOU START
Safe installation and operation of this appliance requires common sense, however, we are required by the Canadian Safety Standards and ANSI Standards to make you aware of the following:
INSTALLATION AND REPAIR SHOULD BE DONE BY A QUALIFIED SERVICE PERSON. THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON. MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING, BEDDING MATERIAL, ETC. IT IS IMPERATIVE THAT CONTROL COMPARTMENTS, BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN.
DUE TO HIGH TEMPERATURES, THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES.
WARNING: FAILURE TO INSTALL THIS APPLIANCE CORRECTLY WILL VOID YOUR WARRANTY AND MAY CAUSE A SERIOUS HOUSE FIRE.
CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES, ESPECIALLY THE FIREPLACE GLASS, AND SHOULD STAY AWAY TO AVOID
BURNS OR CLOTHING IGNITION.
YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE.
CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE PLACED
ON OR NEAR THE APPLIANCE.
GENERAL SAFETY
INFORMATION
1) The appliance installation must conform
with local codes or, in the absence of local codes, with the current Canadian or National Gas Codes, CAN1-B149 or ANSI Z223.1 Installation Codes.
2) The appliance when installed, must be
electrically grounded in accordance with local codes, or in the absence of local codes with the current National Electrical Code, ANSI/NFPA 70 or CSA C22.1 Canadian Electrical Code.
3) See general construction and assembly
instructions. The appliance and vent should be enclosed.
4) This appliance must be connected to the
specifi ed vent and termination cap to the outside of the building envelope. Never vent to another room or inside a building. Make sure that the vent is fi tted as per Venting instructions.
5) Inspect the venting system annually for
blockage and any signs of deterioration.
6) Venting terminals shall not be recessed into
a wall or siding.
7) Any safety glass removed for servicing
must be replaced prior to operating the appliance.
8) To prevent injury, do not allow anyone who
is unfamiliar with the operation to use the replace.
9) Wear gloves and safety glasses for protection
while doing required maintenance.
10) Be aware of electrical wiring locations in
walls and ceilings when cutting holes for termination.
11) Under no circumstances should this
appliance be modifi ed. Parts that have to be removed for servicing should be replaced prior to operating this appliance.
12) Installation and any repairs to this appliance
should be done by a qualifi ed service person. A professional service person should be called to inspect this appliance annually. Make it a practice to have all of your gas appliances checked annually.
13) Do not slam shut or strike the glass door.
14) Under no circumstances should any solid
fuels (wood, paper, cardboard, coal, etc.) be used in this appliance.
15) The appliance area must be kept clear and
free of combustible materials, (gases and other fl ammable vapours and liquids).
Emissions from burning wood or gas could contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
INSTALLATION
CHECKLIST
1) Locate appliance
a) Room location (Refer to "Locating Your
Gas fi replace" section)
b) Clearances to Combustibles (Refer to
"Clearances" section)
c) Mantle Clearances (Refer to
"Combustible Mantel Clearances" section)
d) Framing & Finishing Requirements
(Refer to "Framing & Finishing" section)
e) Venting Requirements (Refer to
"Venting" section)
2) Assemble Top Standoffs and Top Facing
Support and Side Nailing Strips (Refer to "Unit Assembly Prior to Installation" Section). NOTE: Must be done before installing unit into place.
3) Install vent (Refer to "Venting" sections).
4) Make gas and electrical connections. Test
the pilot. Must be as per diagram (Refer to "Pilot Adjustment " section).
Convert to propane if desired (Refer to "Gas
Line Installation" and "Conversion Kit from NG to LPG" sections).
5) Install standard and optional features. Refer
to the following sections:
a. Optional Brick Panels b. Log Set Installation c. Standard Flush Door d. Regency® Flush or Bay Fronts e. Hampton® Cast Faceplate f. Remote Control (Optional) g. Wall Switch (Optional) h. Wall Thermostat (Optional) i. Optional Fan Installation
6) Final check.
8
FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
This includes:
1) Clocking the appliance to ensure the correct
ring rate (rate noted on label 30,000 Btu/h) after burning appliance for 15 minutes.
2) If required, adjusting the primary air to ensure
that the fl ame does not carbon. First allow the unit to burn for 15-20 min. to stabilize.
CAUTION: Any alteration to the product that causes sooting or carboning that results in damage is not the responsibility of the manufacturer.
LOCATING YOUR
GAS FIREPLACE
1) When selecting a location for your replace,
ensure that the clearances outlined on this page are met.
2) Provide adequate clearances for
servicing.
3) The appliance must be installed on a fl at,
solid, continuous surface (e.g. wood, metal, concrete). This may be the fl oor, or raised up on a platform to enhance its visual impact. If the appliance is going to be installed on carpeting, combustible linoleum tile or other combustible material other than wood ooring, the appliance must be installed on a metal or wood panel extending the full width and depth of the appliance.
4) The P36D-1 Direct Vent Gas Fireplace
can be installed in a recessed position or framed out into the room as in A, B, C, D. See Diagram 1.
Diagram 1
A) Flat on Wall B) Flat on Wall Corner C) Recessed into Wall/Alcove D) Corner
5) This appliance is Listed for bedroom
installations when used with a Listed Millivolt Thermostat. Some areas may have further requirements, check local codes before installation.
6) The P36D-1 Direct Vent Gas Fireplace is
approved for alcove installations, which meet the clearances listed on the next page.
7) We recommend that you plan your installation
on paper using exact measurements for clearances and floor protection before actually installing this appliance. Have a qualifi ed inspector, dealer, or installer review your plans before installation.
Note: For vent terminations see "Exterior
Vent Termination Location" section.
MANUFACTURED
MOBILE HOME
ADDITIONAL
REQUIREMENTS
1) Ensure that structural members are not cut
or weakened during installation.
2) Ensure proper grounding using the #8
ground lug provided. See "Wiring Diagram" section.
HEATWAVE
DUCT SYSTEM
(OPTIONAL)
#946-556
The HeatWave Air Duct Kit increases the effectiveness of your fi replace by dispersing warm air from the fi replace to remote locations in the same room or other rooms in your home.
Up to two kits may be installed on the fi replace. Please Note: Only 1 HeatWave kit may be operated at one time. This includes the internal blower option as well.
HEAT RELEASE KIT
(OPTIONAL)
#946-570
The Heat Release Kit expels warm air from the fi replace to the outside of the building, allowing the fi replace to be operated with less heat entering the room. The kit may be used on either the left or right side.
FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace 9
INSTALLATION
CLEARANCES
The clearances listed below are Minimum distances unless otherwise stated:
A major cause of chimney related fi res is failure to maintain required clearances (air space) to combustible materials. It is of the greatest importance that this fi replace and vent system be installed only in accordance with these instructions.
IMPORTANT: See Barcelona Series Framing Note for framing notes on Barcelona
Series Fronts.
Clearance to Combustibles from: Back 0" (0mm) Side 0" (0mm) Floor 0" (0mm)
NOTE: The minimum fl oor clearance must be maintained from the top surface of the carpeting, tile, etc.
Minimum Clearance from Top of Unit to: Ceiling from top of unit. 32" (1016mm)
Side Wall Clearances: Bay or Flush Front 6"* (152mm) Barcelona Front 6"* (152mm)
Hampton Cast Faceplate 6"* (152mm) Kensington Front 6"* (152mm) Balmoral Front 6"* (152mm) Full Screen Doors 6"* (152mm)
* Measured from Surround or Front. See Regency® Clearances section for dimensions.
Horizontal Vent Clearances:
To p 2" (51mm) Side 1-1/2" (38mm) Bottom 1-1/2" (38mm)
Vertical Vent Clearances 1-1/4" (32mm)
Alcove Clearances**: Max. Depth 36" (914mm) Min. Width 48" (1219mm) Min. Height 72" (1829mm)
**Approved for one sidewall installation only when using Barcelona Front.
WARNING: Fire hazard is an extreme risk if these clearances are not adhered to.
Heat Release Kit
The HeatWave Duct Kit and the Heat Release Kit have different clearance and framing requirements, check the HeatWave and Heat Release manual for details.
To install the combination of the Barcelona front and screen doors you must use non-combustible mantel in conjunction with the already required framing specs for the Barcelona front. Steel studs and non-combustible material on the facing must be adhered to.
Barcelona with Double Screen Door Installations
10
FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace
REGENCY® CLEARANCES
INSTALLATION
Clearances for Bay Front, Flush Front
& Full Screen Doors
Clearances for The Balmoral Front
TRIPOLI ARCH DOOR CLEARANCES
Clearances for Barcelona Front
Clearances for The Kensington
®
Front
HAMPTON® CLEARANCES
FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace 11
INSTALLATION
Diagram 3
is made of metal studs covered with a non-combustible board.
Note: A non-combustible mantel may be installed at a lower height if the framing
COMBUSTIBLE MANTEL CLEARANCES
®
REGENCY
Diagram 2
Diagram 1
Because of the extreme heat this fi replace emits, the mantel clearances are critical.
Combustible mantel clearances from top of unit are shown in Diagrams 1, 2, & 3.
12
These drawings are to scale at 1:6 (one inch = 6 inches)
Mantel can be installed anywhere in shaded area or higher using the above scale.
Note: Ensure the paint that is used on the mantel and the facing is "heat resistant" or the paint may discolour.
FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
REGENCY® SERIES COMBUSTIBLE MANTEL CLEARANCES
Because of the extreme heat this fi replace emits, the mantel clearances are critical.
Combustible mantel clearances from top of unit are shown in the diagram below.
Note: A non-combustible mantel may be installed at a lower height if the framing is made of metal studs covered with a non-combustible
board.
These drawings are to scale at 1:6 (one inch = 6 inches) Mantel can be installed anywhere in shaded area or higher using the above scale.
Note: Ensure the paint that is used on the mantel and the facing is "heat resistant" or the paint may discolour.
FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace 13
INSTALLATION
REGENCY™ COMBUSTIBLE MANTEL CLEARANCES
Because of the extreme heat this fi replace emits, the mantel clearances are critical.
Combustible mantel clearances from top of unit are shown in the diagram below.
Note: A non-combustible mantel may be installed at a lower height if the framing is made of metal studs covered with a non-combustible
board.
These drawings are to scale at 1:6 (one inch = 6 inches) Mantel can be installed anywhere in shaded area or higher using the above scale.
Note: Ensure the paint that is used on the mantel and the facing is "heat resistant" or the paint may discolour.
14
FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
HAMPTON® COMBUSTIBLE MANTEL CLEARANCES
Because of the extreme heat this fi replace emits, the mantel clearances are critical.
Combustible mantel clearances from top of unit are shown in the diagram below.
Note: A non-combustible mantel may be installed at a lower height if the framing is made of metal studs covered with a non-combustible
board.
Mantel Clearances with
Hampton Cast Faceplate
®
7"
These drawings are to scale at 1:6 (one inch = 6 inches) Mantel can be installed anywhere in shaded area or higher using the above scale.
Note: Ensure the paint that is used on the mantel and the facing is "heat resistant" or the paint may discolour.
FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace 15
INSTALLATION
REGENCY® MANTEL LEG CLEARANCES
Combustible mantel leg clearances as per diagram:
Maximum 1-1/2" projection at 2" minimum clearance.
Kensington Front Width: 42-5/8" Balmoral Front Width: 40-5/8"
HAMPTON® & BARCELONA TRIM
MANTEL LEG CLEARANCES
Combustible mantel leg clearances as per diagram:
Hampton Barcelona Trim Width: 40"
®
Cast Faceplate Width: 43-1/4"
P36D
Fireplace
Regency Series
Front
Measure from edge of Front.
Maximum 1-1/2" projection at 2" minimum clearance.
Mantel leg
2"
5"
Allowable mantel leg
projection.
6" Min.
Mantel leg
1-1/2"
3"
16
Maximum 1-1/2" projection at 2" minimum clearance.
FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace
FRAMING AND FINISHING
INSTALLATION
1) Determine the total thickness of facing
material (e.g. drywall plus ceramic tiles) to allow the fi nished surface to be fl ush with the front of the unit. Total facing thickness can vary from 1/2" (13mm) to 1-1/4" (32mm) thick.
Install Side Nailing Strips, Top Facing Support, and Top Standoffs before unit is slipped into position. See "Unit Assembly Prior to Installation" section for assembly details.
2) Frame in the enclosure for the unit with
framing material. The framed opening is
37-1/4" high x 36-1/4" wide x 17-3/8" deep
(946mm high x 921mm wide x 441mm deep).
NOTE: See next page for important Barcelona™ Series framing note.
Framing Dimensions
A B C D
36-1/4" 37-1/4" 17-3/8" 46-1/2"*
921mm 946mm 441mm 1181mm*
* 'D' is Minimum height to combustible materials including the Minimum 2-1/2" (64mm) Top clearance to the Horizontal Vent.
3) For exterior walls, insulate the enclosure to
the same degree as the rest of the house, apply vapour barrier and drywall, as per local installation codes. (Do not insulate
the fi replace itself.)
4) The top of the unit must not be closer than
32" (813mm) to the ceiling.
Note: 40-1/2" (1029mm) is the minimum
height for both fl ex termination or Simpson Dura-Vent venting.
Note: The unit does not have to be completely
enclosed in a chase. The clearance on top of the unit is 0" to the standoffs so combustible building materials can be laid directly on top of the standoffs. You must maintain clearance from the vent to combustible materials for ex, see Vent Clearances.
5) Use steel studs for framing where the
1-1/2" (38mm) clearance from the vent to
combustible material cannot be maintained, e.g. front top header.
FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace 17
INSTALLATION
BARCELONA™ SERIES FRAMING NOTE
When installing the optional Barcelona Front™ Series, a non-combustible material 12" (305mm) above the unit and 6" (153mm) on each side must be used. See diagram 1.
The Barcelona Front™ Series also requires steel stud framing above and on each side of the unit. See diagram 1.
Front Framing Dimensions using the
Barcelona Series Option
Non-combustible
Material
Min. 12"
(305mm)
37-1/4"
(946mm)
Steel
Stud
36-1/4"
(921mm)
Min. 6"
(153mm)
Diagram 1
Steel
Stud
30-1/2"
(775mm)
Min. 6"
(153mm)
TRIPOLI ARCH DOOR FRAMING NOTE
When installing the optional Tripoli Arch Door, a non-combustible material 12" (305mm) above the unit and 6" (153mm) on each side must be used. See diagram 2.
The Tripoli Arch Door also requires steel stud framing above and on each side of the unit, see diagram 2.
18
Diagram 2
FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
UNIT ASSEMBLY
PRIOR TO
INSTALLATION
The Top Facing Support, the Side Nailing Strips and the 2 Top Standoffs must be correctly positioned and attached to the top before unit is slipped into position.
Top Standoff Assembly
The top standoffs are shipped in a fl at position and must be folded into shape and attached.
1) Remove the standoffs from the fi replace top.
2) Take each standoff and bend into the correct shape. Bend up at the bend lines until the screw holes in the standoff and the pre­punched screw holes on the fi replace top line up.
3) Attach the standoff securely to the top with 2 screws per standoff (on opposite corners).
Top Facing Support &
Side Nailing Strips
Determine the total thickness of facing material (e.g. drywall plus ceramic tiles) to allow the nished surface to be fl ush with the front of the unit. Total facing thickness can vary from 1/2" (13mm) to 1-1/4" (32mm) thick.
The Top Facing Support & Side Nailing Strips can be mounted in 3 different positions depending on the thickness of the facing material.
Screw Facing Material Position Depth
A 1/2" / 13mm B 7/8" / 22mm C* 1-1/4" / 32mm
* For "C" screw position the top facing support is reversed.
1) Mount Top Facing Support using the 3
supplied screws into the three pre-punched screw holes on the top front of the unit. Use hole positions A, B, or C depending on your facing depth.
"C" Screw Position:
For a facing material depth of 1-1/4" (32mm), the top facing support must be reversed.
2) Use the same screw hole position for the
Side Nailing Strips as was used for the Top Facing Support. Attach each side nailing strip using 3 screws.
VENTING
INTRODUCTION
The P36D-1 uses the "balanced fl ue" technology Co-Axial system. The inner liner vents products of combustion to the outside while the outer liner draws outside combustion air into the combustion chamber thereby eliminating the need to use heated room air for combustion and losing warm room air up the chimney.
Note: These flue pipes must not be
connected to any other appliance.
The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas burning appliance. Each direct vent gas appliance must use it's own separate vent system. Common vent systems are prohibited.
FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace 19
INSTALLATION
EXTERIOR VENT TERMINATION LOCATIONS
from the centerline of the regulator.
any other appliance *(12"/30cm)
*(min. 84"/2.1m)
H= Not to be installed above a meter/regulator assembly within (3'/90cm) horizontally
J= Clearance to service regulator vent outlet *(min. 36"/90cm)
K= Clearance to non-mechanical air supply inlet to building or the combustion air inlet to
L= Clearance to a mechanical air supply inlet *(min. 72"/1.8m)
M= Clearance above paved sidewalk or a paved driveway located on public property
N= Clearance under veranda, porch, deck, or balcony *(min. 12"/30cm)
20
distance of (24"/60cm) from the centerline of the terminal (min. 18"/46cm) check with
local code.
Dura-Vent Termination Cap (14"/36cm)
Vent Termination Cap (12"/30cm)
Note:
- A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings.
- Only permitted if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the fl oor.
- If the vent termination is accessible, a certifi ed guard shall be installed.
A= Clearance above grade, veranda, porch, deck, or balcony *(min. 12"/30cm)
B= Clearance to window or door that may be opened *(12"/30cm)
C= Clearance to permanently closed window *(min. 12"/30cm)
D= Vertical clearance to ventilated soffi t located above the terminal within a horizontal
E= Clearance to unventilated soffi t (min. 15"/38cm)
F= Clearance to outside corner: with AstroCap Termination Cap (min. 6"/15cm), with
G= Clearance to inside corner: with AstroCap Termination Cap (min. 6"/15cm), with Dura-
FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace
* As specifi ed in CGA B149 Installation Code. Note: Local codes or regulations may require different clearances.
INSTALLATION
VENTING
Direct Vent System (Flex)
Horizontal Terminations Only
These venting systems, in combination with the P36D-1 Direct Vent Gas Fireplace, have been tested and listed as a direct vent heater system by Warnock Hersey. The location of the termination cap must conform to the requirements in the Vent Terminal Locations diagram in "Exterior Vent Termination Locations" section.
FPI Direct Vent Flex System Termination Kit (Part # 946-515) includes all the parts needed to install the P36D-1 with a maximum run of 4 feet.
1) 6-7/8" dia. exible liner (4 ft. length)
2) 4" dia. exible liner (4 ft. length)
3) spring spacers (4)
4) thimble (2)
5) AstroCap termination cap (1)
6) screws (12)
7) tube of Mill Pac (1)
8) plated screws (8)
9) screws #8 x 1-1/2" Drill Point, Stainless
Steel (4)
If longer runs are needed, the FPI Direct Vent system (Flex) # 946-516 includes all the parts needed to install the P36D-1 with a maximum 10' run.
1) 6-7/8" dia. exible liner (10 ft. length)
2) 4" dia. exible liner (10 ft. length)
3) spring spacers (7)
4) thimble (2)
5) AstroCap termination cap (1)
6) screws (12)
7) tube of Mill Pac (1)
8) plated screws (8)
9) screws #8 x 1-1/2" Drill Point, Stainless
Steel (4)
Notes:
1) Liner sections should be continuous without any joints or seams.
2) Only Flex pipe purchased from FPI may be used for Flex installations.
FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace 21
INSTALLATION
4” X 6-5/8” RIGID PIPE CROSS REFERENCE CHART
Components from different Manufacturers may not be mixed. Not All Rigid Pipe components are available directly from FPI.
Description
6” Pipe Length, Galvanized 6” Pipe Length, Black 7” Pipe Length, Galvanized 7” Pipe Length, Black 9” Pipe Length, Galvanized 9” Pipe Length, Black 12” Pipe Length, Galvanized 12” Pipe Length, Black 18” Pipe Length, Galvanized 18” Pipe Length, Black 24” Pipe Length, Galvanized 24” Pipe Length, Black 36” Pipe Length, Galvanized 36” Pipe Length, Black 48” Pipe Length, Galvanized 48” Pipe Length, Black 60” Pipe Length, Galvanized 60” Pipe Length, Black
Adjustable Length 3”-10”, Galvanized Adjustable Length 3”-10”, Black Adjustable Length 11”-14”, Galvanized Adjustable Length 11”-14”, Black Adjustable Length 17”-24”, Galvanized Adjustable Length 17”-24”, Black Adjustable Length 7”, Galvanized Adjustable Length 7”, Black Extension Pipe 8-1/2”, Galvanized Extension Pipe 8-1/2”, Black Adjustable Length 12”, Galvanized Adjustable Length 12”, Black Extension Pipe 16”, Galvanized Extension Pipe 16”, Black
Simpson
Direct Vent Pro
46DVA-06 908 4DT-6 N/A 4D6 SV4L6
46DVA-06B 908B 4DT-6B N/A 4D6B SV4LB6
N/A N/A N/A 4D7 N/A N/A
N/A N/A N/A 4D7B N/A N/A
46DVA-09 907 4DT-9 N/A N/A N/A
46DVA-09B 907B 4DT-9B N/A N/A N/A
46DVA-12 906 4DT-12 4D12 4D12 SV4L12
46DVA-12B 906B 4DT-12B 4D12B 4D12B SV4LB12
46DVA-18 N/A 4DT-18 N/A 4D18 SV4LA
46DVA-18B N/A 4DT-18B N/A 4D18B SV4LA
46DVA-24 904 4DT-24 4D2 4D24 SV4L24
46DVA-24B 904B 4DT-24B 4D2B 4D24B SV4LB24
46DVA-36 903 4DT-36 4D3 4D36 SV4L36
46DVA-36B 903B 4DT-36B 4D3B 4D36B SV4LB36
46DVA-48 902 4DT-48 4D4 4D48 SV4L48
46DVA-48B 902B 4DT-48B 4D4B 4D48B SV4LB48
46DVA-60 N/A N/A N/A N/A N/A
46DVA-60B N/A N/A N/A N/A N/A
N/A N/A N/A N/A 4DAL N/A
N/A N/A N/A N/A 4DALB N/A
Disc - See 46DV-08A N/A 4DT-AJ N/A N/A N/A
Disc - See 46DV-08AB 911B 4DT-AJB N/A N/A N/A
Disc - See 46DV-16A 917 - N/A from FPI N/A N/A N/A N/A
Disc - See 46DV-16AB 917B N/A N/A N/A SV4LBA24
N/A N/A N/A 4D7A N/A N/A
N/A N/A N/A 4D7AB N/A N/A
46DVA-08A N/A N/A N/A N/A N/A
46DVA-08AB N/A N/A N/A N/A N/A
N/A N/A N/A 4D12A N/A SV4LA12
N/A N/A N/A 4D12AB N/A SV4LBA12
46DVA-16A N/A N/A N/A N/A N/A
46DVA-16AB N/A N/A N/A N/A N/A
®
Simpson
Direct Vent GS
Discontinued
®
Selkirk
Direct-Temp™
American Metal
Products
Amerivent Direct
®
Metal-Fab
Sure Seal
®
Security
Secure Vent
®
45º Elbow, Galvanized 45º Elbow, Black 45º Elbow, Swivel, Galvanized
45º Elbow, Swivel, Black
90º Elbow, Galvanized 90º Elbow, Black 90º Elbow, Swivel, Galvanized
90º Elbow, Swivel, Black
90º Starter Elbow, Swivel, Galvanized* Adaptor*
Ceiling Support Cathedral Support Box Wall Support/Band Offset Support Wall Thimble, Black Wall Thimble Support Box/Ceiling Support Firestop Spacer Trim Plate, Black Masonry Chimney Flashing Brass Trim for Wall Thimble/Ceiling Support
22
46DVA-E45 945 4DT-EL45 4D45L N/A N/A
46DVA-E45B 945B 4DT-EL45B 4D45LB N/A N/A
Disc - See 46DVA-E45 945G N/A N/A 4D45L SV4E45 Disc - See 46DVA-
E45B 46DVA-E90 990 4DT-EL90S 4D90LS N/A N/A
46DVA-E90B 990B
Disc - See 46DVA-E90 990G N/A N/A 4D90L SV4E90-1 Disc - See 46DVA-
E90B N/A N/A N/A N/A 4D90A N/A
N/A N/A N/A N/A 4DDA N/A
N/A 949 - N/A from FPI 4DT-CS 4DFSP 4DSP SV4SD
46DVA-CS 941 4DT-CSS 4DRSB 4DRS SV4CSB
46DVA-WS 988 4DT-WS/B 4DWS 4DWS SV4BM
46DVA-ES - N/A from FPI
46DVA-WT 942 4DT-WT 4DWT 4DWT SV4RSM
46DVA-DC N/A N/A N/A N/A SV4PF
46DVA-FS 963 4DT-FS 4DFSP 4DFS SV4BF
N/A N/A 4DT-TP 4DFPB 4DCP SV4LA
N/A N/A N/A N/A N/A N/A
DISC. 3951 N/A N/A N/A N/A
945BG N/A N/A 4D45LB SV4EB45
4DT-EL90SB
990BG N/A N/A 4D90LB SV4EB90-1
989 - N/A from FPI 4DT-OS N/A N/A SV4SU
4D90LBS N/A SV4EBR90-1
FPI P36D-1 Zero Clearance Direct Vent Gas Fireplace
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