FPI P36D-NG, P36D-LP Owners & Installation Manual

P36D Zero Clearance
WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
FOR YOUR SAFETY What to do if you smell gas:
Do not try to light any appliance Do not touch any electrical switch: do not use any phone in your building. Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions. If you cannot reach your gas supplier, call the fire department.
Direct Vent Gas Fireplace
MODELS: P36D-NG Natural Gas P36D-LP Propane
Owners & Installation Manual
Tested by:
918-059g
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
Installer: Please complete the details on the back cover
Homeowner: Please keep these instructions for future reference.
06/15/05
To the New Owner:
Congratulations!
You are the owner of a state-of-the-art Gas Fireplace by FPI FIREPLACE PRODUCTS INTERNATIONAL L TD. The P36D is a hand crafted appliance and has been designed to provide you with all the warmth and charm of a wood fireplace at the flick of a switch. The model P36D has been approved by Warnock Hersey for both safety and efficiency. As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow. Please take a moment now to acquaint yourself with these instructions and the many features of your FPI Fireplace.
INFORMATION FOR MOBILE/MANUFACTURED HOMES AFTER FIRST SALE
This FPI product has been tested and listed by Warnock Hersey to the following standards: VENTED GAS FIREPLACE HEATERS ANSI Z21.88b­2003/CSA 2.33b-2003 and GAS-FIRED APPLIANCES FOR USE AT HIGH ATLITUDES CAN/CGA 2.17-M91.
This Direct Vent System Appliance must be installed in accordance with the manufacturer's installation instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or the current Standard of Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240-MH Mobile Home Standard in Canada.
This appliance installation must comply with the manufacturer's installation instructions and local codes, if any. In the absence of local codes follow the current National Fuel Gas Code, ANSI Z223.1 and the current National Electrical Code ANSI/NFPA 70 in the U.S.A., and the current CAN/CGA B149 Gas Installation Code and the current Canadian Electrical Code CSA C22.1 in Canada.
This FPI Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit.
This FPI Mobile/Manufactured Home listed appliance comes equipped with a dedicated #8 ground lug to which an 18 gauge copper wire from the steel chassis ground must be attached.
This appliance may only be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
2
FPI P36D Zero Clearance Direct Vent Gas Fireplace
TABLE OF CONTENTS
SAFETY LABEL
Safety Label .........................................................................5
INSTALLATION
Unit Dimensions .................................................................6
Before You Start...................................................................7
General Safety Information ..................................................7
Installation Checklist ...........................................................7
Locating Your Gas Fireplace ...............................................8
Manufactured Home Additional Requirements .................. 8
HeatWave Duct System (optional) ......................................8
Heat Release Kit (optional) ................................................. 8
Clearances..........................................................................9
Regency Clearances ................................................ 10
Arch Door Clearances ............................................... 10
Hampton Clearances ............................................... 10
Palace Series Clearances........................................ 10
Regency Mantel Clearances ............................................ 11
Hampton Mantel Clearances ........................................... 13
Palace Series Mantel Clearances ................................... 14
Mantel Leg Clearances .................................................... 1 5
Horizontal Venting with Two Elbows ................................ 27
Vertical Venting with Two Elbows .................................... 28
Vertical Terminations - Co-Linear Flex System ............... 2 9
Venting Arrangements - Vertical Terminations ................ 3 0
Venting - Dura-Vent Horizontal Installations .................... 31
Venting - Dura-Vent Vertical Termination......................... 32
Venting - Installation for Direct Vent System (Flex) .......... 3 3
System Data ..................................................................... 3 4
High Elevation .................................................................. 34
Gas Line Installation ........................................................ 34
Pilot Adjustment ............................................................... 34
Gas Pipe Pressure Test .................................................. 3 4
SIT Valve Description ....................................................... 34
Conversion to Propane .................................................... 35
Brick Panels (optional) ..................................................... 3 6
Log Set Installation ........................................................... 36
Flush Door ........................................................................ 38
Remote Wall Switch (optional) ......................................... 39
Remote Control (optional) ............................................... 39
Wall Thermostat (optional) ............................................... 39
Wiring Diagram ................................................................ 40
Fan Installation (optional) ................................................ 41
Framing and Finishing ..................................................... 16
Barcelona & Palace Series Framing Note ....................... 1 7
Arch Door Framing Note .................................................. 1 8
Unit Assembly Prior to Installation
Top Standoff Assembly ............................................. 1 9
Top Facing Suprt & Side Nailing Strip Assembly ..... 19
Venting Introduction .......................................................... 1 9
Exterior Vent Termination Locations ................................ 20
Venting ............................................................................ 21
Direct Vent System (Flex) .......................................... 21
Rigid Pipe Venting Components list ........................ 22
Rigid Pipe Venting Systems ..................................... 23
Venting Arrangements
Horizontal Terminations............................................ 24
Vertical Terminations ................................................ 25
OPERATING INSTRUCTIONS
Operating Instructions...................................................... 42
Lighting Procedure ........................................................... 42
Shutdown Procedure........................................................ 42
First Fire............................................................................ 42
Aeration Adjustment ......................................................... 4 2
Normal Operating Sounds ............................................... 42
Lighting Plate Instructions ............................................... 43
Regency, Hampton & The Palace Series unless otherwise specified.
FPI P36D Zero Clearance Direct Vent Gas Fireplace 3
NOTE: All installation instructions apply to
TABLE OF CONTENTS
MAINTENANCE
Maintenance Instructions ................................................. 43
General Vent Maintenance ............................................... 44
Gold-Plated or Brass Louvers ......................................... 4 4
Gold Plated or Brass Trim ............................................... 4 4
Log Replacement............................................................. 44
Thermopile/Thermocouple .............................................. 44
Glass Gasket.................................................................... 44
Door Glass ....................................................................... 44
Flush Glass Replacement........................................ 44
Bay Glass Replacement ........................................... 4 4
Removing Valve................................................................ 45
Installing Valve ................................................................. 4 5
REGENCY
FLUSH & BAY DOOR OPTIONS
Flush Trim ........................................................................ 47
Louvers - Flush ................................................................. 4 7
Double Screen Door ........................................................ 4 7
HAMPTON
CAST FACEPLATE OPTION
Hampton Cast Faceplate ................................................. 5 4
Hampton Cast Grills ........................................................ 55
PALACE SERIES OPTIONS
The Kensington Front ....................................................... 5 7
The Westminster Front ..................................................... 58
The Balmoral Front ........................................................... 5 9
REPLACEMENT PARTS LIST
Part List ............................................................................ 6 2
WARRANTY
Warranty............................................................................ 71
Bay Front........................................................................... 48
Bay Trim............................................................................ 48
Louvers - Bay ................................................................... 48
Full Screen Front .............................................................. 49
Arch Screen Door ............................................................. 51
4
FPI P36D Zero Clearance Direct Vent Gas Fireplace
This is a copy of the label that accompanies each P36D Zero Clearance Direct Vent Gas Fireplace. We have printed a copy of the contents here for your review. The safety label is located on the front inside base of the unit, visible when the bottom louver is open.
NOTE: FPI units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
SAFETY LABEL
For the State of Massachusetts, installation and repair must be done by a plumber or gasfitter licensed in the Commonwealth of Massachusetts.
For the State of Massachusetts, flexible connectors shall not exceed 36 inches in length.
For the State of Massachusetts, the appli­ances individual manual shut-off must be a t-handle type valve.
Copy of Safety Decal for P36D
FPI P36D Zero Clearance Direct Vent Gas Fireplace 5
UNIT DIMENSIONS
6
FPI P36D Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
IMPORTANT:
SAVE THESE
INSTRUCTIONS
The P36D-NG or P36D-LP Direct Vent Fireplace must be installed in accordance with these in­structions. Carefully read all the instructions in this manual first. Consult the "authority having juris­diction" to determine the need for a permit prior to starting the installation. It is the responsibility of the installer to ensure this fireplace is installed in compliance with manufacturer's instructions and all applicable codes.
BEFORE YOU START
Safe installation and operation of this appliance requires common sense, however, we are required by the Canadian Safety Standards and ANSI Standards to make you aware of the following:
INSTALLATION AND REPAIR SHOULD BE DONE BY A QUALIFIED SERVICE PERSON. THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A PROFESSION­AL SERVICE PERSON. MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING, BEDDING MATERIAL, ETC. IT IS IMPER­ATIVE THAT CONTROL COMPART­MENTS, BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE APPLI­ANCE BE KEPT CLEAN.
DUE TO HIGH TEMPERATURES, THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNI­TURE AND DRAPERIES.
WARNING: FAILURE TO INSTALL THIS APPLIANCE CORRECTLY WILL VOID YOUR WARRANTY AND MAY CAUSE A SERIOUS HOUSE FIRE.
CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES, ESPECIAL­LY THE FIREPLACE GLASS, AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION.
YOUNG CHILDREN SHOULD BE CARE­FULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLI­ANCE.
CLOTHING OR OTHER FLAMMABLE MA­TERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLI
ANCE.
GENERAL SAFETY
INFORMATION
1) The appliance installation must conform
with local codes or, in the absence of local codes, with the current Canadian or Na­tional Gas Codes, CAN1-B149 or ANSI Z223.1 Installation Codes.
2) The appliance when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes with the current National Electrical Code, ANSI/NFPA 70 or CSA C22.1 Cana­dian Electrical Code.
3) See general construction and assembly instructions. The appliance and vent should be enclosed.
4) This appliance must be connected to the specified vent and termination cap to the outside of the building envelope. Never vent to another room or inside a building. Make sure that the vent is fitted as per Venting instructions.
5) Inspect the venting system annually for blockage and any signs of deterioration.
6) Venting terminals shall not be recessed into a wall or siding.
7) Any safety glass removed for servicing must be replaced prior to operating the appliance.
8) To prevent injury, do not allow anyone who is unfamiliar with the operation to use the fireplace.
9) Wear gloves and safety glasses for pro­tection while doing required maintenance.
10)Be aware of electrical wiring locations in walls and ceilings when cutting holes for termination.
11)Under no circumstances should this appli­ance be modified. Parts that have to be removed for servicing should be replaced prior to operating this appliance.
12)Installation and any repairs to this appliance should be done by a qualified service per­son. A professional service person should be called to inspect this appliance annually. Make it a practice to have all of your gas appliances checked annually.
14)Under no circumstances should any solid fuels (wood, paper, cardboard, coal, etc.) be used in this appliance.
15)The appliance area must be kept clear and free of combustible materials, (gases and other flammable vapours and liquids).
Emissions from burning wood or gas could contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
INSTALLATION
CHECKLIST
1) Locate appliance
a) Room location, page 8. b) Clearances to Combustibles, pages 9 -
14. c ) Mantle Clearances, pages 11 - 13. d) Framing & Finishing Requirements,
page 15.
e) Venting Requirements, pages 21 - 25.
2) Assemble Top Standoffs and Top Facing Support and Side Nailing Strips, page 19. (NOTE: must be done before installing unit into fireplace.)
3) Install vent, pages 30 - 32.
4) Make gas and electrical connections. Test
the pilot. Must be as per diagram. Page 34.
5) Install brick panels (optional), page 36.
6) Install log set where indicated on page 36.
7) Install standard Flush Door, page 35.
8) Install Optional Regency Flush or Bay Fronts.
pages 47 - 51.
9) Install Optional Hampton Cast Faceplate, page 54.
10)Install Optional Palace Series Fronts, pages 57 - 59.
11)Install optional Wall Switch, Remote Con­trol, or Wall Thermostat, page 39.
12)Install Optional Fan, page 41.
13)Final check.
FPI P36D Zero Clearance Direct Vent Gas Fireplace 7
13)Do not slam shut or strike the glass door.
INSTALLATION
This includes:
1) Clocking the appliance to ensure the cor-
rect firing rate (rate noted on label 30,000 Btu/h) after burning appliance for 15 min­utes.
2) If required, adjusting the primary air to ensure that the flame does not carbon. First allow the unit to burn for 15-20 min. to stabilize.
CAUTION: Any alteration to the product that causes sooting or carboning that results in damage is not the responsibil­ity of the manufacturer.
LOCATING YOUR
GAS FIREPLACE
1) When selecting a location for your fire-
place, ensure that the clearances outlined on this page are met.
2) Provide adequate clearances for servic­ing.
3) The appliance must be installed on a flat, solid, continuous surface (e.g. wood, met­al, concrete). This may be the floor, or raised up on a platform to enhance its visual impact. If the appliance is going to be in­stalled on carpeting, combustible linoleum tile or other combustible material other than wood flooring, the appliance must be in­stalled on a metal or wood panel extending the full width and depth of the appliance.
4) The P36D Direct Vent Gas Fireplace can be installed in a recessed position or framed out into the room as in A, B, C, D. See Diagram 1.
Diagram 1
A) Flat on Wall B) Flat on Wall Corner C) Recessed into Wall/Alcove D) Corner
5) This appliance is Listed for bedroom instal-
lations when used with a Listed Millivolt Thermostat. Some areas may have further requirements, check local codes before installation.
6) The P36D Direct Vent Gas Fireplace is approved for alcove installations, which meet the clearances listed on this page.
7) We recommend that you plan your installa­tion on paper using exact measurements for clearances and floor protection before actually installing this appliance. Have a qualified inspector, dealer, or installer re­view your plans before installation.
Note: For vent terminations see page 20.
MANUFACTURED
MOBILE HOME
ADDITIONAL
REQUIREMENTS
1) Ensure that structural members are not cut
or weakened during installation.
2) Ensure proper grounding using the #8 ground lug provided. See page 40.
DUCT SYSTEM
OPTION KIT #946-556
The HeatWave Air Duct Kit increases the effectiveness of your fireplace by dispersing warm air from the fireplace to remote locations in the same room or other rooms in your home.
Up to two kits may be installed on the fireplace. Please Note: Only 1 HeatWave kit may be operated at one time. This includes the internal blower option as well.
OPTIONAL
HEAT RELEASE
KIT #946-570
The Heat Release Kit expels warm air from the fireplace to the outside of the building, allowing the fireplace to be operated with less heat entering the room. The kit may be used on either the left or right side.
8
FPI P36D Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
CLEARANCES
The clearances listed below are Minimum distances unless otherwise stated:
A major cause of chimney related fires is failure to maintain required clearances (air space) to combustible materials. It is of the greatest importance that this fireplace and vent system be installed only in accordance with these instructions.
IMPORTANT: See page 17 for framing note on Barcelona Trim and Palace Series Fronts.
Clearance to Combustibles from:
Back 0" (0mm) Side 0" (0mm) Floor 0" (0mm)
NOTE: The minimum floor clearance must be maintained from the top surface of the carpeting, tile, etc.
Minimum Clearance from Top of Unit to:
Ceiling from top of unit. 32" (1016mm)
Side Wall Clearances:
Bay or Flush Front 6"* (152mm) Barcelona Trim 6"* (152mm) Cast Faceplate 6"* (152mm) Kensington Front 6"* (152mm) Balmoral & Westminster Front 6"* (152mm)
* Measured from Surround or Front. See page 14 for dimensions.
Horizontal Vent Clearances:
Top 2" (51mm) Side 1-1/2"(38mm) Bottom 1-1/2"(38mm)
Vertical Vent Clearances 1-1/4" (32mm)
Alcove Clearances**:
Max. Depth 36" (914mm) Min. Width 48" 1219mm) Min. Height 72" 1829mm)
**Approved for one sidewall installation only when using Barcelona Trim.
WARNING: Fire hazard is an extreme risk if these clearances are not adhered to.
Heat Release Kit
The HeatWave Duct Kit and the Heat Release Kit have different clearance and framing requirements, check the HeatWave and Heat Release manual for details.
To install the combination of the Barcelona front and screen doors you must use non-combustible mantel in conjunction with the already required framing specs for the Barcelona front. Steel studs and non-combustible material on the facing must be adhered to.
Barcelona & Double Screen Door Installations
FPI P36D Zero Clearance Direct Vent Gas Fireplace 9
INSTALLATION
REGENCY CLEARANCES
Clearances for Bay or Flush Front
ARCH DOOR CLEARANCES
PALACE SERIES CLEARANCES
Clearances for Barcelona Trim
HAMPTON CLEARANCES
Clearances for The Balmoral &
The Westminster Front
10
Clearances for The Kensington Front
FPI P36D Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
Diagram 3
framing is made of metal studs covered with a non-combustible board.
Note: A non-combustible mantel may be installed at a lower height if the
REGENCY COMBUSTIBLE MANTEL CLEARANCES
Diagram 2
Diagram 1
Because of the extreme heat this fireplace emits, the mantel clearances are
critical.
Combustible mantel clearances from top of unit are shown in Diagrams 1, 2, & 3.
FPI P36D Zero Clearance Direct Vent Gas Fireplace 11
These drawings are to scale at 1:6 (one inch = 6 inches)
Mantel can be installed anywhere in shaded area or higher using the above scale.
Note: Ensure the paint that is used on the mantel and the facing is "heat resistant" or the paint may discolour.
INSTALLATION
REGENCY SERIES COMBUSTIBLE MANTEL CLEARANCES
Because of the extreme heat this fireplace emits, the mantel clearances are critical.
Combustible mantel clearances from top of unit are shown in the diagram below.
Note: A non-combustible mantel may be installed at a lower height if the framing is made of metal studs covered with a non-
combustible board.
These drawings are to scale at 1:6 (one inch = 6 inches) Mantel can be installed anywhere in shaded area or higher using the above scale.
Note: Ensure the paint that is used on the mantel and the facing is "heat resistant" or the paint may discolour.
12
FPI P36D Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
HAMPTON COMBUSTIBLE MANTEL CLEARANCES
Because of the extreme heat this fireplace emits, the mantel clearances are critical.
Combustible mantel clearances from top of unit are shown in the diagram below.
Note: A non-combustible mantel may be installed at a lower height if the framing is made of metal studs covered with a non-
combustible board.
These drawings are to scale at 1:6 (one inch = 6 inches) Mantel can be installed anywhere in shaded area or higher using the above scale.
Note: Ensure the paint that is used on the mantel and the facing is "heat resistant" or the paint may discolour.
FPI P36D Zero Clearance Direct Vent Gas Fireplace 13
INSTALLATION
PALACE SERIES COMBUSTIBLE MANTEL CLEARANCES
Because of the extreme heat this fireplace emits, the mantel clearances are critical.
Combustible mantel clearances from top of unit are shown in the diagram below.
Note: A non-combustible mantel may be installed at a lower height if the framing is made of metal studs covered with a non-
combustible board.
These drawings are to scale at 1:6 (one inch = 6 inches) Mantel can be installed anywhere in shaded area or higher using the above scale.
Note: Ensure the paint that is used on the mantel and the facing is "heat resistant" or the paint may discolour.
14
FPI P36D Zero Clearance Direct Vent Gas Fireplace
REGENCY MANTEL LEG CLEARANCES
Combustible mantel leg clearances as per diagram:
HAMPTON & BARCELONA TRIM
MANTEL LEG CLEARANCES
INSTALLATION
Maximum 1-1/2" projection at 2" minimum clearance.
Combustible mantel leg clearances as per diagram:
Hampton Cast Faceplate Width: 43-1/4" Barcelona Trim Width: 40"
PALACE SERIES MANTEL LEG CLEARANCES
Combustible mantel leg clearances as per diagram:
Kensington Front Width: 42-5/8" Balmoral Front Width: 40-5/8" Westminster Front Width: 40-5/8"
Maximum 1-1/2" projection at 2" minimum clearance.
FPI P36D Zero Clearance Direct Vent Gas Fireplace 15
Maximum 1-1/2" projection at 2" minimum clearance.
INSTALLATION
17-1/8"
3-1/2"
4"
2"
40-1/2"
36”
32-1/2"
10" dia. hole through wall
for Flex
or for DuraVent
1/2" Drywall
Top Header
Opening for gas
connection
1) Determine the total thickness of facing ma­terial (e.g. drywall plus ceramic tiles) to allow the finished surface to be flush with the front of the unit. Total facing thickness can vary from 1/2" (13mm) to 1-1/4" (32mm) thick.
Install Side Nailing Strips, Top Facing Support, and Top Standoffs before unit is slipped into position. See page 17 for assembly details.
2) Frame in the enclosure for the unit with
framing material. The framed opening is 37-1/4" high x 36-1/4" wide x 17-3/8" deep (946mm high x 921mm wide x 441mm deep).
FRAMING AND
FINISHING
NOTE: See next page for important Barcelona and Palace Series framing note.
Framing Dimensions
A B C D 36-1/4" 37-1/4" 17-3/8" 46-1/2"* 921mm 946mm 441mm 1181mm*
* 'D' is Minimum height to combustible materials including the Minimum 2-1/2" (64mm) Top clearance to the Horizontal Vent.
3) For exterior walls, insulate the enclosure to the same degree as the rest of the house, apply vapour barrier and drywall, as per local installation codes. (Do not insulate
the fireplace itself.)
4) The top of the unit must not be closer than
32" (813mm) to the ceiling.
Note: 40-1/2" (1029mm) is the minimum
height for both flex termination or Simpson Dura-Vent venting.
Note: The unit does not have to be com-
pletely enclosed in a chase. The clearance on top of the unit is 0" to the standoffs so combustible building materials can be laid di­rectly on top of the standoffs. You must maintain clearance from the vent to combustible materials for flex, see Vent Clearances.
5) Use steel studs for framing where the
1-1/2" (38mm) clearance from the vent to combustible material cannot be maintained, e.g. front top header.
16
FPI P36D Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
BARCELONA & PALACE SERIES FRAMING NOTE
When installing the optional Barcelona Front or Palace Series, a non-combustible material 12" (305mm) above the unit and 6" (153mm) on each side must be used. See diagram 1.
The Barcelona Front and Palace Series also requires steel stud framing above and on each side of the unit. See diagram 1.
FPI P36D Zero Clearance Direct Vent Gas Fireplace 17
Diagram 1
INSTALLATION
ARCH DOOR SERIES FRAMING NOTE
When installing the optional Arch Door Series, a non-combustible material 12" (305mm) above the unit and 6" (153mm) on each side must be used. See diagram 2.
The Arch Door Series also requires steel stud framing above and on each side of the unit. See diagram 2.
18
FPI P36D Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
UNIT ASSEMBLY
PRIOR TO
INSTALLATION
The Top Facing Support, the Side Nailing Strips and the 2 Top Standoffs must be correctly positioned and attached to the top before unit is slipped into position.
Top Standoff Assembly
The top standoffs are shipped in a flat position and must be folded into shape and attached.
1) Remove the standoffs from the fireplace top.
2) Take each standoff and bend into the cor­rect shape. Bend up at the bend lines until the screw holes in the standoff and the pre­punched screw holes on the fireplace top line up.
3) Attach the standoff securely to the top with 2 screws per standoff (on opposite cor­ners).
Top Facing Support and
Side Nailing Strips
Determine the total thickness of facing material (e.g. drywall plus ceramic tiles) to allow the finished surface to be flush with the front of the unit. Total facing thickness can vary from 1/2" (13mm) to 1-1/4" (32mm) thick.
The Top Facing Support & Side Nailing Strips can be mounted in 3 different positions de­pending on the thickness of the facing material.
Screw Facing Material Position Depth
A 1/2" / 13mm B 7/8" / 22mm C* 1-1/4" / 32mm
* For "C" screw position the top facing support is reversed.
1) Mount Top Facing Support using the 3 supplied screws into the three pre-punched screw holes on the top front of the unit. Use hole positions A, B, or C depending on your facing depth.
"C" Screw Position:
For a facing material depth of 1-1/4" (32mm), the top facing support must be reversed.
2) Use the same screw hole position for the Side Nailing Strips as was used for the Top Facing Support. Attach each side nailing strip using 3 screws.
VENTING
INTRODUCTION
The P36D uses the "balanced flue" technology Co Axial system. The inner liner vents products of combustion to the outside while the outer liner draws outside combustion air into the combus­tion chamber thereby eliminating the need to use heated room air for combustion and losing warm room air up the chimney.
Not e : These flue pipes must not be con-
nected to any other appliance.
The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas burning appliance. Each direct vent gas appliance must use it's own separate vent system. Common vent sys­tems are prohibited.
FPI P36D Zero Clearance Direct Vent Gas Fireplace 19
.
B
B
B
B
A
C
V
V
V
V
V
V
V
A
A
V
Fixed
Fixed
Openable
Closed
Closed
Openable
N
L
B
E
B
M
D
F
K
H
j
Vertical
Termination
V
Vent terminal
Area where terminal is not permited
A
Air supply outlet
24"
V
A
G
Inside
corner detail
V
24"
18"
Vertical
Termination
INSTALLATION
EXTERIOR VENT TERMINATION LOCATIONS
the centerline of the regulator.
any other appliance *(12"/30cm)
*(min. 84"/2.1m)
H = Not to be installed above a meter/regulator assembly within (3'/90cm) horizontally from
J= Clearance to service regulator vent outlet *(min. 36"/90cm)
K= Clearance to non-mechanical air supply inlet to building or the combustion air inlet to
L= Clearance to a mechanical air supply inlet *(min. 72"/1.8m)
M= Clearance above paved sidewalk or a paved driveway located on public property
N= Clearance under veranda, porch, deck, or balcony *(min. 12"/30cm)
20
distance of (24"/60cm) from the centerline of the terminal (min. 18"/46cm) check with
local code.
Dura-Vent Termination Cap (14"/36cm)
Vent Termination Cap (12"/30cm)
A= Clearance above grade, veranda, porch, deck, or balcony *(min. 12"/30cm)
B= Clearance to window or door that may be opened *(12"/30cm)
C= Clearance to permanently closed window *(min. 12"/30cm)
D= Vertical clearance to ventilated soffit located above the terminal within a horizontal
E= Clearance to unventilated soffit (min. 15"/38cm)
F= Clearance to outside corner: with AstroCap Termination Cap (min. 6"/15cm), with
G= Clearance to inside corner: with AstroCap Termination Cap (min. 6"/15cm), with Dura-
FPI P36D Zero Clearance Direct Vent Gas Fireplace
Note:
- A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings.
- Only permitted if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor.
- If the vent termination is accessible, a certified guard shall be installed.
* As specified in CGA B149 Installation Code. Note: Local codes or regulations may require different clearances.
INSTALLATION
VENTING
FPI Direct Vent System (Flex) Horizontal
Terminations Only
These venting systems, in combination with the P36D Direct Vent Gas Fireplace, have been tested and listed as a direct vent heater system by Warnock Hersey. The location of the termination cap must conform to the requirements in the Vent Terminal Locations diagram on page 20.
FPI Direct Vent (Flex) System Termination Kit (Part # 946-515) includes all the parts needed to install the P36D with a maximum run of 4 feet.
1) 6-7/8" dia. flexible liner (4 ft. length)
2) 4" dia. flexible liner (4 ft. length)
3) spring spacers (4)
4) thimble (2)
5) AstroCap termination cap (1)
6) screws (12)
7) tube of Mill Pac (1)
8) plated screws (8)
9) screws #8 x 1-1/2" Drill Point, Stainless Steel (4)
If longer runs are needed, the FPI Direct Vent system (Flex) # 946-516 includes all the parts needed to install the P36D with a maximum 10' run.
1) 6-7/8" dia. flexible liner (10 ft. length)
2) 4" dia. flexible liner (10 ft. length)
3) spring spacers (7)
4) thimble (2)
5) AstroCap termination cap (1)
6) screws (12)
7) tube of Mill Pac (1)
8) plated screws (8)
9) screws #8 x 1-1/2" Drill Point, Stainless Steel (4)
Notes:
1) Liner sections should be continuous without any joints or seams.
2) Only Flex pipe purchased from FPI may be used for Flex installations.
FPI P36D Zero Clearance Direct Vent Gas Fireplace 21
INSTALLATION
RIGID PIPE VENTING COMPONENTS LIST
All Simpson Dura-Vent components are available directly from FPI.
Description Simpson Dura-Vent Selkirk Amerivent
Direct VentGS
6" Pipe Length, Galvanized 90 8 4DT-6 N/A 6" Pipe Length, Black 908B 4DT-6B N/A 7" Pipe Length, Galvanized N/A N/A 4 D7 7" Pipe Length, Black N/A N/A 4D7B 9" Pipe Length, Galvanized 90 7 4DT-9 N/A 9" Pipe Length, Black 907B 4DT-9B N/A 12" Pipe Length, Galvanized 906 4DT-12 4D12 12" Pipe Length, Black 906B 4DT-12B 4D12B 18" Pipe Length, Galvanized N/A 4DT-18 N/A 18" Pipe Length, Black N/A 4DT-18B N/A 24" Pipe Length, Galvanized 904 4DT-24 4D2 24" Pipe Length, Black 904B 4DT-24B 4D2B 36" Pipe Length, Galvanized 903 4DT-36 4D3 36" Pipe Length, Black 903B 4DT-36B 4D3B 48" Pipe Length, Galvanized 902 4DT-48 4D4 48" Pipe Length, Black 902B 4DT-48B 4D4B
Adjustable Length, 11"-14", Galv. 911 4DT-AJ N/A Adjustable Length, 11"-14", Black 911B 4DT-AJB N/A Adjustable Length, 17"-24", Black 917B N/A N/A Adjustable Length, 7" Galvinized N/A N/A 4D7A Adjustable Length, 7" Black N/A N/A 4D7AB Adjustable Length, 12" Galvinized N/A N/A 4D12A Adjustable Length, 12" Black N/A N/A 4D12AB
45O Elbow, Galvinized 945 4DT-EL45 4D45L 45O Elbow, Black 945B 4DT-EL45B 4D45LB 45O Elbow, Swivel, Galvinized 945G N/A N/A 45O Elbow, Swivel, Black 945BG N/A N/A
O
Elbow, Galvinized 990 4DT-EL90S 4D90LS
90 90O Elbow, Black 990B 4DT-EL90SB 4D90LBS 90O Elbow, Swivel, Galvinized 990G N/A N/A 90O Elbow, Swivel, Black 990BG N/A N/A
Ceiling Support 949 - n/a from FPI 4DT-CS 4DFSP Cathedral Support Box 941 4DT-CSS 4DRSB Wall Support/Band 988 4DT-WS/B 4DWS Offset Support 989 - n/a from FPI 4DT-OS N/A Wall Thimble, Black 942 4DT-WT 4DWT Wall Thimble Support Box/Ceiling Support 940 N/A N/A Firestop Spacer 963 4DT-FS 4DFSP Trim Plate, Black N/A 4DT-TP 4DFPB Brass Trim for Wall Thimble/Ceiling Support 3951 N /A N/A
Attic Insulation Shield 12" N/A N/A 4DAIS12 Attic Insulation Shield - Cold Climates 36" N/A N/A 4DAIS36
Basic Horizontal Termination Kit (A) 970 4DT-HKA 4DHTK2 Horizontal Termination Kit (B) 971 4DT-HKB 4DHTK1 Vertical Termination Kit 978 4DT-VKC 4DVTK
High Wind Vertical Cap 991 N/A N/A High Wind Horizontal Cap 985 N/A N/A Horizontal Square Termination Cap 9 84 4DT-HHC 4DHC Verical Termination Cap 980 4DT-HVC 4DVC Storm Collar 953 4DT-SC 4DSC
Adjustable Flashing, 0/12-6/12 943 4DT-AF6 4DF Adjustable Flashing, 6/12-12/12 943S 4DT-AF12 4DF12
Vinyl Siding Standoff 950 4DT-VS N/A Vinyl Siding Shield Plate N/A 4DT-VSP N/A
Snorkel Termination 14" 982 4DT-ST14 4D12S Snorkel Termination 36" 981 4DT-ST36 4D36S
R
Direct-Temp
TM
Direct Vent
R
946-506/P Vent Guard (Optional) 510-994 Rigid Pipe Adaptor (Must use with all Rigid Piping) 640-994 U37 Rigid Pipe Adaptor 640-530/P Riser Vent Terminal
22
946-205 Vinyl Siding Shield for Riser Vent Terminal 946-208/P Vent Guard (Optional) - Riser Vent Terminal 946-523/P AstroCap Horizontal Cap 946-206 Vinyl Siding Standoff - AstroCap
FPI P36D Zero Clearance Direct Vent Gas Fireplace
Rigid Pipe Adaptor
Pipe Length
Vertical
Termination
Cap
Storm Collar
Flashing
Ceiling Firestop
24" Pipe
Length
Adj.Pipe Length
11" - 14-5/8"
90 Elbow
o
Horizontal
Termination
Cap
Wall Thimble
Vinyl Siding
Standoff (Optional)
RIGID PIPE VENTING SYSTEMS
Horizontal or Vertical Terminations
The minimum components required for a basic horizontal termination are:
1 Horizontal Termination Cap 190o Elbow 1 Rigid Pipe Adaptor 1 Wall Thimble 1 Length of pipe to suit wall thickness (see
chart) Wall thickness is measured from the back
standoffs to the inside mounting surface of termination cap. For siding other than vinyl furring strips may be used, instead of the vinyl siding standoff, to create a level surface to mount the vent terminal. The Terminal must not be recessed into siding. Measure the wall thickness including furring strips.
If a Vinyl Siding Standoff is required (it must be used with vinyl siding), measure to outside surface of wall without siding and add 2 inches.
Wall Thickness Vent Length
4" - 5-1/2" 6" 7" - 8-1/2" 9"
10" - 11-1/2" 12"
9" - 14-1/2" 11" - 14-5/8" Adj. Pipe
15" - 23-1/2" 17" - 24" Adj. Pipe
Wall Thickness Vent Length
(inches) Required (inches)
3-1/4" - 6-3/4" 11" - 14-5/8" Adj. Pipe 7-3/4" - 16-1/4" 17" - 24" Adj. Pipe 7-1/4" - 8-3/4" 6" + 12"
4-1/4" - 5-3/4" 6" + 9"
INSTALLATION
Flat Wall Installation
(inches) Required (inches)
Corner Installation
9" + 9"
WARNING:
Do not combine venting components from different venting systems.
However use of the the AstroCapTM and FPI Riser is acceptable with all systems.
This product has been evaluated by Intertek for using a Dura-Vent Flue Adaptor in conjunction with Selkirk Direct-Temp and Ameri Vent Direct venting systems. Use of these systems with the Direct Vent GS starting collar is deemed acceptable and does not affect the Intertek WHI listing of components.
Alternate
Horizontal
Termination
Caps
The FPI AstroCap GS, American Metal Products, and AmeriVent Direct Vent. FPITM, and FPI AstroCapTM are the proprietary trademarks of FPI Fireplace Products International Ltd. Dura-Vent® and Direct Vent GS are registered and/or proprietary trademarks of Simpson Dura-Vent Co. Inc.
FPI P36D Zero Clearance Direct Vent Gas Fireplace 23
TM
and FPI Riser Vent terminal is certified for installations using FPI venting systems as well as Simpson Dura-Vent®, Direct Vent
INSTALLATION
VENTING ARRANGEMENTS - HORIZONTAL TERMINATIONS
RIGID PIPE and FPI DIRECT VENT SYSTEM (FLEX)
(Propane & Natural Gas)
The diagram shows all allowable combinations of vertical runs with horizontal terminations, using one 90o elbow (two 45o elbows equal one 90 elbow).
Note: Must use optional rigid pipe adaptor (Part # 510-994) when using Rigid Pipe venting systems.
o
All Rigid Pipe Systems 4" inner diameter 6-5/8" outer diameter
FPI Flex Vent 4" inner diameter 6-7/8" inner diameter
A vent guard should be used when­ever the termination is lower than the specified minimum or as per local codes.
Note: FPI Direct Vent System
(Flex ) Part #'s 946-515 and 946-516 is only approved for horizontal termina-
Maintain clearances to combustibles.
Horizontal vent must be supported every 3 feet.
Firestops are required at each floor level and whenever passing through a wall.
NOTE: If you are installing the P36D into a FPI cabinet Mantel Kit, use the minimum horizontal vent height
(centre-line of 40-1/2"). Remember to include the mantel base (3" in height) in your calculations and to maintain the 2" clearance from the top with rigid or flex pipe systems to the underside of the mantel top.
24
FPI P36D Zero Clearance Direct Vent Gas Fireplace
tions.
INSTALLATION
VENTING ARRANGEMENTS - VERTICAL TERMINATIONS
RIGID PIPE SYSTEM
(Propane & Natural Gas)
The shaded area in the diagram shows all allowable combinations of straight vertical and offset to vertical terminations , using two 90o elbow, with
rigid pipe vent systems for Propane and Natural Gas.
Vent must be supported at offsets.
Firestops are required at each floor level and whenever passing through a wall.
Maintain clearances to combustibles.
Note: Must use optional rigid pipe adaptor when using rigid pipe vent systems (Part # 510-994).
FPI P36D Zero Clearance Direct Vent Gas Fireplace 25
INSTALLATION
The P36D is approved for a 40 ft. straight vertical, with rigid pipe vent systems for Propane and Natural Gas, as per the diagram 1.
The shaded area in the diagram 1 shows all allowable combinations of straight vertical and offset to vertical terminations with rigid pipe vent systems for Propane and Natural Gas. Maximum two 45o elbows allowed.
Vent must be supported at offsets
Firestops are required at each floor level and whenever passing through a wall.
Maintain clearances to combustibles.
26
Diagram 1
FPI P36D Zero Clearance Direct Vent Gas Fireplace
V1
H1
H
V
Horizontal Venting with Two (2) 90o Elbows
H
H1
V
One 90o elbow = Two 45o elbows.
Option V H + H1
A) 0' Min. 2' Max. B) 1' Min. 3' Max. C) 2' Min. 4' Max. D) 3' Min. 5' Max. E) 4' Min. 6' Max. F) 5' Min. 7' Max. G) 6' Min. 8' Max.
Lengths do not include elbow indicated.
INSTALLATION
With these options, maxi­mum total pipe length is 30 feet with minimum of 6 feet total vertical and maximum 8 feet total horizontal.
Please note minimum 1 foot between 90o elbows is required.
Horizontal Venting with Three (3) 90o Elbows
Option V H V + V1 H + H1
A) 0' Min. 1' Max. 1' Min. 2' Max. B) 1' Min. 2' Max. 3' Min. 3' Max. C) 2' Min. 2' Max. 5' Min. 4' Max. D) 3' Min. 2' Max. 7' Min. 5' Max. E) 4' Min. 3 Max. 9' Min. 6' Max. F) 5' Min. 4' Max. 10' Min. 7' Max. G) 6' Min. 5' Max. 11' Min. 8' Max. H) 7' Min. 6' Max. 12' Min. 9' Max.
One 90o elbow = Two 45o elbows.
With these options, max. total pipe length is 30 feet with min. of 12 feet total vertical and max. 9 feet total horizontal.
Please note min. 1 foot between 90 elbows is required.
Lengths do not include elbow indicated.
o
FPI P36D Zero Clearance Direct Vent Gas Fireplace 27
V
H1
H
V1
INSTALLATION
V1
V
H
One 90o elbow = Two 45o elbows.
Option V H V + V1
A) 0' Min. 2' Max. 1' Min. B) 1' Min. 4' Max. 3' Min. C) 2' Min. 5' Max. 4' Min. D) 3' Min. 6' Max. 5' Min. E) 4' Min. 7' Max. 6' Min. F) 5' Min. 8' Max. 7' Min.
Lengths do not include elbow indicated.
Vertical Venting with Two (2) 90o Elbows
With these options, max. total pipe length is 30 feet with min. of 7 feet total vertical and max. 8 feet total horizontal.
Please note min. 1 foot between 90o elbows is re­quired.
Vertical Venting with Three (3) 90o Elbows
One 90o elbow = Two 45o elbows.
Option V H + H1 V + V1
A) 0' Min. 2' Max. 2' Min. B) 1' Min. 2' Max. 3' Min. C) 2' Min. 3' Max. 4' Min. D) 3' Min. 4' Max. 6' Min. E) 4' Min. 5' Max. 7' Min. F) 5' Min. 6' Max. 8' Min. G) 6' Min. 7' Max. 9' Min. H) 7' Min. 8' Max. 10' Min.
Lengths do not include elbow indicated.
With these options, max. total pipe length is 30 feet with min. of 10 feet total vertical and max. 8 feet total horizontal.
Please note min. 1 foot between 90o elbows is required.
28
FPI P36D Zero Clearance Direct Vent Gas Fireplace
VERTICAL TERMINATION
Flex Liner
Exhaust
Flue
A maximum
of two certified
joiner kits
may be used
per length.
#948-305 (35 ft)
Air Intake
Co-linear DV
Vertical Termination
Cap # 946-529
Co-Linear
Flex
Adapter
with Kit#
946-563
Outer
Pipe with Kit# 946-563
Inner Pipe
Adapter with Kit# 946-563
Rigid Pipe Adaptor
# 510-994
90 Degree
Elbow
Pipe Length
WITH CO-LINEAR FLEX SYSTEM
INSTALLATION
THE APPLIANCE MUST NOT BE
CONNECTED TO A CHIMNEY FLUE
SERVING A SEPARATE SOLID FUEL
BURNING APPLIANCE.
This appliance is designed to be attached to two 3" (76mm) co-linear aluminium flex running the full length of the chimney. See the Venting Arrangements on next page for minimum and maximum heights.
Required Parts:
Part # Description
946-529 Co-linear DV Vertical 948-305 3" Flex - 35 ft.
946-563 Co-Axial to Co-Linear Adapter Kit
510-994 Rigid Pipe Adaptor
Termination Cap
which contains the following: Co-linear Flex Adapter Outer Pipe Inner Pipe Adapter
Alternate Approved Caps
980 Vertical Termination Cap 991 High Wind Cap 923GK
3" Co-linear Adapter with flashing
Masonry chimneys may take various contours which the flexible liner will accommodate. However, keep the flexible liner as straight as possible, avoid unnecessary bending.
The Air Intake pipe must be attached to the inlet air collar of the termination cap.
FPI Cabinet and/or Flat Wall Mantles may be used in these applications ensuring that clearances to com­bustibles are maintained.
FPI P36D Zero Clearance Direct Vent Gas Fireplace 29
INSTALLATION
Venting Arrangements - Vertical Terminations
with Co-linear Flex System for both
Residential & Manufactured Homes
into Masonry Fireplaces
30
The shaded area in the diagrams show the allowable vertical terminations.
FPI P36D Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
HORIZONTAL
INSTALLATIONS
Install the vent system according to the manufacturer's instructions included with the components.
1) Set the unit in its desired location. Check to
determine if wall studs or roof rafters are in the way when the venting system is at­tached. If this is the case, you may want to adjust the location of the unit. Rough in the gas preferably on the right side of the unit and the electrical (junction block is on the left side) on the left.
2) Direct Vent pipe and fittings are designed with special twist-lock connections to con­nect the venting system to the appliance flue outlet. A twist-lock appliance adaptor is an available option that must be used in con­junction with the Simpson Dura-Vent Direct Vent GS system.
3) Put a bead of silicone inside the outer section of the adapter and a bead of Mill Pac on the inner collar. Slip the adapter over the exist­ing inner and outer flue collar and fasten to the outer collar only with the 3 supplied screws (drilling pilot holes will make this easier). Level the fireplace and fasten it to the framing using nails or screws through the nailing strips.
4) Assemble the desired combination of pipe and elbows to the appliance adaptor and twist-lock for a solid connection.
Note:
a) Twist-lock procedure: Four indentations,
located on the female ends of pipes and fittings, are designed to slide straight onto the male ends of adjacent pipes and fittings, by orienting the four pipe inden­tations so they match and slide in to the four entry slots on the male ends, Dia­gram 1. Push the pipe sections com­pletely together, then twist-lock one section clockwise approximately one­quarter turn, until the two sections are fully locked. The female locking lugs will not be visible from the outside, on the Black Pipe or fittings. They may be locat­ed by examining the inside of the female ends.
Diagram 1
Note: Apply sealant "Mill-Pac" to inner
pipe and high temperature sili­cone sealant to outer pipe on eve­ry twist-lock joint.
b) Horizontal runs of vent must be sup-
ported every three feet. Wall straps are available for this purpose.
5) Mark the wall for a 10" x 10" square hole. The center of the square hole should line up with the centerline of the horizontal pipe. Cut and frame the 10 inch square hole in the exterior wall where the vent will be termi­nated. If the wall being penetrated is con­structed of non-combustible material, i.e. masonry block or concrete, a 7"(178mm) dia. (7-1/2"(191mm) dia. for flex) hole is acceptable.
Note: With Dura-Vent, the mini­mum height is achieved by installing a 90o elbow directly to the rigid pipe adaptor.
Diagram 2
Note:
a) The horizontal run of vent must be level,
or have a 1/4 inch rise for every 1 foot of run towards the termination. Never allow the vent to run downward. This could cause high temperatures and may present the possibility of a fire.
b) The location of the horizontal vent termi-
nation on an exterior wall must meet all local and national building codes, and must not be blocked or obstructed. For External Vent Terminal Locations, see diagram on page 20.
c) Snorkel Terminations:
For installations requiring a vertical rise on the exterior of the building, 14-inch and 36-inch tall Snorkel Terminations are avail­able, as well as the standard Riser Vent. Follow the same instal­lation pro­cedures as used for standard Horizontal Termina­tion. NEV­ER install the snor­kel upside down.
Diagram 3
Note: Riser Vent is only for use in above grade terminations.
Diagram 3a
*Diagrams 3 & 4: As specified in CGA B149 Installation Code. Local codes or regula­tions may require different clearances.
Below Grade Installation
If the Snorkel Termination must be installed below grade, i.e. basement application, proper drainage must be provided to prevent water from entering the Snorkel Termination. Refer to Diagram 4. Do not attempt to enclose the Snor­kel within the wall, or any other type of enclo­sure.
Diagram 4
NOTE: For Snorkel terminations in ABOVE
grade installations, follow nation­al or local code requirements.
6) The arrow on the vent cap should be
pointing up. Insure that the 1-1/2" clear-
ances to combustible materials are main­tained (Diagram 4). Install the termination cap.
FPI P36D Zero Clearance Direct Vent Gas Fireplace 31
INSTALLATION
Diagram 5
The four wood screws provided should be replaced with appropriate fasteners for stucco, brick, concrete, or other types of sidings.
Note: If installing termination on a siding
covered wall, a vinyl siding stand­off or furring strips must be used to ensure that the termination is not recessed into the siding.
7) Before connecting the horizontal run of
vent pipe to the vent termination, slide the Wall Thimble over the vent pipe.
8) Slide the appliance and vent assembly to­wards the wall carefully inserting the vent pipe into the vent cap assembly. It is impor­tant that the vent pipe extends into the vent cap sufficient distance so as to result in a minimum pipe overlap of 1-1/4 inches. Se­cure the connection between the vent pipe and the vent cap by attaching the two sheet metal strips extending from the vent cap assembly into the outer wall of the vent pipe. Use the two sheet metal screws provided to connect the strips to the pipe section. See Diagram 6.
VERTICAL
TERMINATION
1) Maintain the 1-1/4" clearances
(air spaces) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafter, or other nearby com­bustible surfaces. Do not pack air spaces with insulation. Check for the maximum vertical rise of the venting system and the maximum horizontal offset limitations.
2) Set the gas appliance in its desired location. Drop a plumb bob down from the ceiling to the position of the appliance flue exit,
and mark the location where the vent will penetrate the ceiling. Drill a small hole at his point. Next, drop a plumb bob from the roof to the hole previously drilled in the ceiling, and mark the spot where the vent will penetrate the roof. Determine if ceiling joists, roof rafters or other framing will obstruct the venting sys­tem. You may wish to relocate the appliance or to offset, as shown in Dia­gram 2 to avoid cutting load bearing mem­bers.
Diagram 1
Diagram 2
4) Assemble the desired lengths of pipe and elbows. Ensure that all pipes and elbow connections are in the fully twist-locked position and sealed.
5) Cut a hole in the roof centered on the small drilled hole placed in the roof in Step 2. The hole should be of sufficient size to meet the minimum requirements for clearance to com­bustibles of 1-1/2". Slip the flashing under the shingles (shingles should overlap half the flashing) as per Diagram 4.
Diagram 4: The upper half of the flashing is
installed under the roofing material and not
nailed down until the chimney is installed.
This allows for small adjustments.
6) Continue to assemble pipe lengths.
Note: If an offset is necessary in the attic
to avoid obstructions, it is impor­tant to support the vent pipe every 3 feet, to avoid excessive stress on the elbows, and possible sep­aration. Wall straps are available for this purpose (Diagram 2).
Galvanized pipe is desirable above the roof­line due to its higher corrosion resistance. Continue to add pipe sections through the flashing until the height of the vent cap meets the minimum height requirements specified in Diagram 5 or local codes. Note that for steep
Diagram 6
9) Install wall thimble in the center of the 10" square and attach with wood screws (Diagram
7).
32
Diagram 7
Note: Apply sealant "Mill-Pac" to inner
pipe and high temperature sili­cone sealant to outer pipe on eve­ry twist-lock joint.
3) A Firestop spacer must be installed in the
floor or ceiling of every level. To install the Firestop spacer in a flat ceiling or wall, cut a 10 inch square hole. Frame the hole as shown in Diagram 3 and install the firestop.
Diagram 3
FPI P36D Zero Clearance Direct Vent Gas Fireplace
Diagram 5
Roof Pitch Minimum Vent Height Feet Meters flat to 7/12 2 0.61 over 7/12 to 8/12 2 0.61 over 8/12 to 9/12 2 0.61 over 9/12 to 10/12 2.5 0.76 over 10/12 to 11/12 3.25 0.99 over 11/12 to 12/12 4 1.22 over 12/12 to 14/12 5 1.52 over 14/12 to 16/12 6 1.83 over 16/12 to 18/12 7 2.13 over 18/12 to 20/12 7.5 2.29 over 20/12 to 21/12 8 2.44
INSTALLATION
roof pitches, the vertical height must be in­creased. A poor draft, or down drafting can result from high wind conditions near big trees or adjoining roof lines, in these cases, increas­ing the vent height may solve the problem.
7) Ensure vent is vertical and secure the base of the flashing to the roof with roofing rails, slide storm collar over the pipe section and seal with a mastic.
8) Install the vertical termination cap by twist­locking it.
Note: Any closets or storage spaces,
which the vent passes through must be enclosed.
Offset Chart
INSTALLATION
PROCEDURES
for FPI Direct Vent
System (Flex)
Note: To make the installation more aesthetically pleas­ing, we recom­mend framing out a square to mount the terminal to.
Note: If installing termination on a siding
covered wall, furring strips must be used to ensure that the termi­nation is not recessed into the siding.
2) Level the fireplace and fasten it to the
framing using nails or screws through the nailing strips.
3) Assemble the vent assembly by applying Mill Pac to the 4"(100mm) inner collar of the termination and slipping the 4"(100mm) liner over it at least 1-3/8" (35mm). Fasten with the 3 screws (drilling pilot holes will make this easier). Apply Mill Pac or high temper­ature silicone to the 6-7/8"(175mm) flex pipe and slip it over the 6-7/8" outer collar of the vent terminal at least 1-3/8"(35mm) and fasten with the 3 screws.
NOTE: Horizontal sections must be sup-
ported at intervals not exceeding 3 feet (0.9 meter). (Flame picture and performance will be affected by sags in the liner).
4) Separate the 2 halves of the wall thimble
and securely fasten the one with the tabs to the outside wall making sure that the tabs are on top and bottom. Fasten the other thimble half to the inside wall. The thimble halves slip inside each other and can be adjusted for 2 x 4 or 2 x 6 walls. The liners
must slip over the collars a minimum of 1-3/8".
5) Slip the assembled liner and termination assembly through the thimble making sure the termination cap faces up (there are markings on the cap that show which way is up). This will position the termination cap with proper down slope for draining water. Fasten the cap to the outer wall with the 4 supplied screws.
6) Pull the centre 4"(100mm) liner and outer 6-7/8"(175mm) liner out enough to slip over the flue collars of the fireplace. (You may wish to cut the liner shorter to make it more workable.) Do not bend liner more than 90o.
7) Apply Mill Pac over the fireplace inner collar and slip the 4"(100mm) liner down over it and attach with 3 supplied screws.
8) Do the same with the 6-7/8"(175mm) liner.
9) Apply a bead of silicone between the thim-
ble and termination and around the outer edge of the terminal at the wall in order to keep the water out.
IMPORTANT: Do not locate termination hood where excessive snow or ice build­up may occur. Be sure to check vent termination area after snow falls, and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area.
1) Locate the unit in the framing, rough in the gas (preferably on the right side of the unit) and the electrical (Junction block is on the left side) on the left. Locate the centerline of the termination and mark wall according­ly. Cut a 10"(254mm) hole in the wall (inside dimension).
Note: A 1-1/2"(38mm) clearance around
the liner must be maintained ex­cept that only a 1" (25mm) clear­ance is needed at the termination end. We recommend framing a 10"(254mm) x 10"(254mm) (inside dimensions) hole to give struc­tural rigidity for mounting the ter­mination.
FPI P36D Zero Clearance Direct Vent Gas Fireplace 33
INSTALLATION
P36D-NG System Data
For 0 to 4500 feet altitude
Burner Inlet Orifice Sizes: #37 Max. Input Rating 30,000 Btu/h
Min. Input Rating 15,500 Btu/h Supply Pressure min.5.0" w.c.
Manifold Pressure
(High) 3.8"+/- 0.2"w.c.
Electrical: 120 V A.C. System. Circulation Fan: variable speed 130 CFM. Log Set: Ceramic fibre, 7 per set. Vent System: Simpson Dura-Vent Direct
Vent System or FPI Direct Vent System (Flex)
P36D-LP System Data
For 0 to 4500 feet altitude
Burner Inlet Orifice Sizes: #52 Max. Input Rating 30,000 Btu/h
Min. Input Rating 15,000 Btu/h Supply Pressure min.12.0" w.c.
Manifold Pressure
(High) 11"+/- 0.2" w.c.
Electrical: 120 V A.C. System. Circulation Fan: variable speed 130 CFM. Log Set: Ceramic fibre, 7 per set. Vent System: Simpson Dura-Vent Direct
Vent System
HIGH ELEVATION
This unit is approved in Canada for altitude 0 to 4500 ft. (CAN1 2.17-M91) with the orifice supplied.
it is always best to consult with your local authorities and the CAN/CGA B149 installation code.
For USA installations follow local codes and/or the current National Fuel Gas Code, ANSI Z223.1.
When using copper or flex connectors use only approved fittings. Always provide a union so that gas lines can be easily disconnected for servicing. Flare nuts for copper lines and flex connectors are usually considered to meet this requirement.
Important: Always check for gas leaks with a soap and water solution or gas leak detector. Do not use open flame for leak testing.
PILOT ADJUSTMENT
Periodically check the pilot flames. Cor­rect flame pattern has three strong blue flames: 1 flowing around the thermopile, 1 around the thermocouple and 1 flowing across the burner (it does not have to be touching the burner).
Note: If you have an incorrect flame pat-
tern, contact your FPI dealer for further instructions.
Incorrect flame pattern will have small, probably yellow flames, not coming into proper contact with the rear burner or thermopile or thermocouple.
The manifold pressure is controlled by a reg­ulator built into the gas control, and should be checked at the pressure test point.
Note: To properly check gas pressure,
both inlet and manifold pressures should be checked using the valve pressure ports on the valve.
1) Make sure the valve is in the "OFF" posi-
tion.
2) Loosen the "IN" and/or "OUT" pressure tap(s), turning counterclockwise with a 1/8" wide flat screwdriver.
3) Attach manometer to "IN" and/or "OUT" pressure tap(s) using a 5/16" ID hose.
4) Light the pilot and turn the valve to "ON" position.
5) The pressure check should be carried out with the unit burning and the setting should be within the limits specified on the safety label.
6) When finished reading manometer, turn off the gas valve, disconnect the hose and tighten the screw (clockwise) with a 1/8" flat screwdriver. Note: Screw should
be snug, but do not over tighten.
S.I.T. VALVE
DESCRIPTION
1) Gas cock knob
2) Manual high/low adjustment
3) Pilot Adjustment
4) Thermocouple Connection - option
5) Outlet Pressure Tap
6) Inlet Pressure Tap
7) Pilot Outlet
8) Main Gas Outlet
9) Alternative TC Connection
Point
GAS LINE
INSTALLATION
The gas line can be brought through either the right or the left side of the appliance. The gas valve is situated on the right hand side of the unit and the gas inlet is on the right hand side of the valve.
Note: If the gas line is being installed
from the left side, be sure to leave room to accommodate servicing of the fan.
The gas line connection may be made of rigid pipe, copper pipe or an approved flex connec­tor. (If you are using rigid pipe, ensure that the valve can be removed for servicing.) Since some municipalities have additional local codes
34
GAS PIPE PRESSURE
TESTING
The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kPa). Disconnect piping from valve at pres­sures over 1/2 psig.
FPI P36D Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
CONVERSION KIT FROM NATURAL GAS TO PROPANE MODEL #512-969
FOR P36D USING SIT 820 NOVA GAS VALVE
THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER
IF IN DOUBT DO NOT DO THIS CONVERSION !!
Conversion Kit Contains: Qty. Part # Description
1 910-018 SIT Conversion Kit-50%
Turndown LP 1 910-037 LP Injector (Pilot Orifice) 1 904-390 Burner Orifice #52 1 908-255 Decal "Converted to Propane" 1 908-528 Red "PROPANE" label 1 918-013 LP Conversion Decal (not
required for P90) 1 908-529 5/32" Allen Key 1 908-793 Instruction Sheet
1) Shut off the gas supply.
2) Remove the louvers (and bay door if it is
installed).
3) Open the flush door and remove the door.
4) Remove the logs, embers, and brick panels
(if used).
5) Remove the 2 screws holding the Burner
Assembly to the firebox base. Push the Burner Assembly to the left and lift out.
Remove the 2 screws, push Burner
Assembly to the left and lift out.
6) Pull off the pilot cap to expose the pilot orifice.
8) Remove burner orifice with a 1/2" wrench and discard. Use another wrench to hold on to the elbow behind the orifice.
Burner Orifice
9) Reinstall new burner orifice LP stamped #52 and tighten.
10)Remove and discard the 3 pressure regu­lator mounting screws (A), pressure regu­lator tower (B) and diaphragm (C).
11)Insure that the rubber gasket (D) is properly positioned and install the new HI/LO pres­sure regulator assembly to the valve using the new screws (E) supplied with the kit. Tighten screws securely.
12)Reverse steps 5) to 2).
13)Attach clear label "This unit has been con-
verted to Propane" near or on the serial # decal. Attach white label "This valve has been converted from NG to LPG using SIT conversion Kit Code 0.907.202" onto the valve.
14)Replace yellow "Natural Gas" label with red "Propane" label
15)Check for gas leaks.
7) Unscrew the pilot orifice with the allen key
and replace with the LP pilot orifice in the kit and replace pilot cap.
FPI P36D Zero Clearance Direct Vent Gas Fireplace 35
16)Check inlet and outlet pressures.
17)Check operation of flame control.
18)Check for proper flame appearance and
glow on logs.
INSTALLATION
OPTIONAL
BRICK PANELS
1) Undo the bottom 2 door latches and open
and remove glass door. Remove logs.
Note: The logs must not be in the unit.
2) Insert the back brick panel first by carefully
slipping it between the back wall of the firebox and the rear log bracket.
3) Put the side panels in next. Slide them in from the front and push them flat up against the wall. Be very careful not to scratch them on the firebox hardware.
LOG SET
INSTALLATION
Read the instructions below carefully and refer to the diagrams. If logs are broken do not use the unit until they are replaced. Broken logs can interfere with the pilot operation.
The gas log kit (Part # 780-930) contains the following pieces:
a) 02-75 Rear Log b) 02-55 Middle Left Log c ) 02-50 Front Left Log d) 02-53 Center Left Log e) 02-51 Front Bottom Log f) 02-54 Center Right Log g) 02-52 Middle Right Log h) Embers
02-55
02-75
02-52
4) Place Log 02-51 on the front right side of the burner. Push the back of the log against the 2 brackets with the notch on the bottom right side of the log fitting into the right side of the grate.
02-5102-75
Bracket
02-51
Bracket
Notch
Notch
4) Install the 2 brick retaining clips, one on each side.
02-50 02-53 02-51
The "02" refer numbers (i.e. 02-75) are
molded into the rear of each log.
NOTE: If you will be installing the optional
Brick Panels, install the Brick Pan­els prior to installing the logs.
1) Carefully remove the logs from the box and unwrap them. The logs are fragile, handle with care - do not force into position.
2) Sprinkle the vermiculite all over the top of the base brick panel.
3) Place the Log 02-75 on the rear log support pins with the flat side to the back.
02-75
02-54
5) Position Log 02-53 across the cutouts in Logs 02-75 and 02-51 with the notch on the left side of the log fitting into the 2nd grate tab.
02-53
02-75
02-51
2nd Grate Tab
6) Position Log 02-54 across the cutouts in Logs 02-51 and 02-53. The notch in the bottom right end fitting against the 5th grate tab.
02-53
Cutouts
02-51
Note: If the bottom brick panel must be re-
moved: Remove the Rear Log Stand, then remove the Burner Tray.
.
36
FPI P36D Zero Clearance Direct Vent Gas Fireplace
02-53
02-54
02-51
5th Grate Tab
02-52
02-54
Rear
Grate
Tab
Photo shows rear grate tab.
Log 02-51 was removed to show
the positioning of Log 02-52.
9) Sit Log 02-50 on the front left side of the burner. Push the back of the log against the 2 front brackets with the notch on the bottom of the log fitting into the first grate tab.
INSTALLATION
10) Place the embers on the front of the burner tray in the places shown on the photos below.
Place embers in these 3
locations on the burner tray.
02-51
02-54
7) Place the bottom left front edge of Log 02-55 against the rear bracket on the burner tray and rest the log on the cutout on Log 02-53.
02-75
02-55
02-53
Rear Bracket
8) Place Log 02-52 between Logs 02-51 and 02-75 and on the indentation on Log 02-54. The bottom right end sits behind the rear grate tab.
02-52
02-51
Cutouts
02-75
Notch
Front Brackets
02-50
02-75
02-50
02-53
Do not block the burner holes in
this area adjacent to the Log 02-54
11) Test fire to ensure proper light off (make sure flame flows smoothly from one end of burner to the other). If there is any flame hesitation, check that area for any blockage of the burner ports.
02-55
12) Install flush glass and bay glass (if used) as per instructions in this manual.
02-53
02-55
02-55
02-51
02-54
Log indentation
FPI P36D Zero Clearance Direct Vent Gas Fireplace 37
02-50
02-53
02-54
02-51
INSTALLATION
STANDARD FLUSH DOOR
The standard flush door comes with a black frame. To install the
frame, simply hook the top door flange onto the top of the unit and swing the door towards the unit, see diagram 1.
Diagram 1
Be careful that the glass gasket does not roll up; there must be a gap between the gasket and the door lip to ensure that the door sits securely on the unit, see Diagram 2.
Diagram 2
Use the hook to pull the spring out until you can put the hook into the slot on the bottom door bracket. Repeat for 2nd spring. See diagram 3.
38
Diagram 3
To remove the flush door, reverse the above steps.
FPI P36D Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
Option 1:
REMOTE CONTROL
Use the FPI Remote Control Kit approved for this unit. Use of other systems may void your warranty.
The remote control kit comes with a hand held transmitter, a receiver and a wall mounting plate.
1) Choose a convenient location on the wall to install the receiver and the receptacle box (protection from extreme heat is very im­portant). Run wires from the fireplace to that location. Use the Thermostat Wire Ta­ble.
2) Connect the two wires to the gas valve. See diagram below.
CAUTION
Do not connect millivolt remote
control wires to a 120V wire.
3) Install 3 AAA alkaline batteries in transmitter
and 4 AA alkaline batteries in the receiver. Install the receiver and its cover in the wall. Switch the remote receiver to "remote" mode. The remote control is now ready for operation.
Option 2:
WALL SWITCH
1) Run the wire through the right or left side
inlet opening. Be careful not to damage wire.
Note: We recommend a maximum of 15'
of wire but if you wish to go with a longer run, use the Thermostat Wire Table.
2) Connect the wire to the wall switch and
install into the receptacle box.
CAUTION
Do not connect millivolt
wall switch wire to a 120V wire.
Option 3:
WALL THERMOSTAT
A wall thermostat may be installed if desired, connect the wires as per the wiring diagram. Use the table below to determine the maximum wire length.
Note: Preferable if the thermostat is in­stalled on an interior wall.
FPI offers an optional programmable thermostat but any 250-750 millivolt rated non-anticipator type thermostat that is CSA, ULC or UL ap­proved may be used.
CAUTION
Do not connect millivolt
wall thermostat wires
to a 120V wire.
Thermostat Wire Table
Recommended Maximum Lead Length
(Two-Wire) When Using Wall
Thermostat (CP-2 System)
Wire Size Max. Length
14 GA. 16 GA. 18 GA. 20 GA. 22 GA.
50 Ft. 32 Ft. 20 Ft. 12 Ft.
9 Ft.
FPI P36D Zero Clearance Direct Vent Gas Fireplace 39
INSTALLATION
Ground
Green
Neutral
Live
Black Red Red
Fan Thermodisc
(normally open)
Ground
ON OFF
Rotary Speed
Control
120V AC 60 Hz
Fan
Lockwasher
Fan
ground wire
Nut
#8 Ground Lug
(for mobile home)
Star washer
Piezo
Ignitor
To Thermocouple IN
Pilot
Assembly
H
I
L
O
O
F
F
O
N
P I
L
O
T
Gas Pilot
Thermopile
Thermocouple
Electrode
Remote Transmitter
(Optional)
ON OFF
Regency
Remote Receiver
or Thermostat
(Millivolt) (Optional)
Brown
Red
T-Stat
Black
White
"S.I.T" Valve
Burner
ON OFF
Thermostat
(To THTP)
(To TH)
White
Gas In
WIRING DIAGRAM
This heater does not require a 120V A.C. supply for operation. In case of a power failure, the burner switch and the optional remote control/thermostat will continue to operate.
However, a 120V A.C. power supply is needed for the fan/blower operation.
(Do not cut the ground terminal off under any circumstances.)
NOTE: Even if the fan is not purchased
with the unit, it is still a good idea to bring power to the receptacle box (provided with the unit) in case the fan is installed at a later date.
Caution: Ensure that the wires do not touch any hot surfaces and are away from sharp edges.
40
CAUTION: Label all wires prior to disconnection when servicing con­trols. Wiring errors can cause im­proper and dangerous operation.
FPI P36D Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
INSTALLING THE
OPTIONAL FAN
120 Volt AC power is needed for the fan switch and blower. The fan can be hard wired if desired. The receptacle box should be installed on the left hand side of the unit by a qualified electrician. The neutral (wider) slot of the po­larized receptacle should be at the top.
Unit must be grounded at all times. Do not cut the ground terminal off under any circumstances.
1) Shut the power off.
2) Remove the standard flush door and the
optional bay door, if installed. Open the bottom louver door.
3) Loosen the 2 screws holding the Burner ON/OFF switch and bracket to the bottom louver and lift the assembly out.
4) Turn the fan base on its side (with the base facing towards you) and then slide the fan in towards the rear of the unit. Turn the fan upright and slip it over the two mounting studs. Take care not to damage the insula­tion on the fan base. Ensure that the fan
blades do not rub against the valve tubing. Diagram 1.
firebox. Check that no wire will touch the hot surfaces. Diagram 2.
7) Attach the Fan control box to the Burner ON/OFF control box.
Use the clip & hook on the side of the
control boxes to join them together.
8) Secure the two boxes together with one screw.
Secure the 2 boxes together
with one screw.
9) Position the control box assembly on the bottom louver and mark the position of the slot on the right side bracket.
Hold control box assembly
in place and mark the
position of the right side slot
10)Remove the control box as­sembly and push the hold-down clip onto the louver. Bend the tab until it is at 90o to the louver.
12)Secure the fan wires and power cord by attaching one of the adhesive backed wire holder clips (Part #910-199) onto the stove base. Use the second clip to bundle up the wires approximately 4" from the control box. Ensure that there is no interference with the wires when the louver is closed and that no wire will touch the hot metal surfaces or sharp edges.
13)Plug the fan power cord into the rear end of the receptacle box to provide the max­imum clearance from the louvers.
TO REMOVE THE FAN
1) Shut the power off.
2) Reverse the above instructions.
Note: The bearings are lubricated for life. Do not lubricate them. Make sure you vacuum the fan area on a regular basis.
IMPORTANT: These fans collect a lot of dust from within your home. Ensure you maintain these fan motors on a regular basis by vacuuming out the fan blades and hous­ing using a soft brush nozzle.
Diagram 1
5) Connect fan ground cable to ground lug. Refer to wiring diagram.
6) Slide the thermodisc/cover assembly into the bracket clip on the underside of the
Diagram 2
FPI P36D Zero Clearance Direct Vent Gas Fireplace 41
11)Attach the two control boxes to the bottom louver and tighten the 2 screws on the left side and 1 screw on the right side.
Secure left side with 2
screws.
Secure right side with one screw.
OPERA TING INSTRUCTIONS
OPERATING
INSTRUCTIONS
1) Read and understand these instructions
before operating this appliance.
2) Check to see that all wiring is correct and enclosed to prevent possible shock.
3) Check to ensure there are no gas leaks.
4) Make sure the glass in the door frame is
properly positioned. Never operate the ap­pliance with the glass removed.
5) Verify that the venting and cap are unob­structed.
6) Ensure that the brick panels are installed.
7) Verify log placement. If the pilot cannot be
seen when lighting the unit, the logs have been incorrectly positioned.
8) The unit should never be turned off, and on again without a minimum of a 60 second wait.
3) Turn gas control knob counterclockwise so indicator points to the "PILOT" position. Depress the gas control knob fully. De­press the igniter button several times until the pilot lights. After approximately one minute, release the gas control knob. The pilot flame should continue to burn. If the pilot does not remain lit, repeat operation allowing a longer period before releasing gas control knob.
4) When the pilot stays lit, turn the gas knob further counterclockwise to the "ON" posi­tion.
5) Use the wall switch, thermostat or remote control to turn on the unit.
6) Rotate the flame height regulator to adjust the flame height higher or lower.
SHUTDOWN
PROCEDURE
1) Use the wall switch, thermostat or remote
control to turn off the main burner.
2) Turn the main gas control clockwise to the "OFF" position to turn off the pilot.
3) Turn off all electric power to appliance if service is to be performed.
FIRST FIRE
During the first few fires, a white film may develop on the glass front as part of the curing process. The glass should be cleaned or the film will bake on and become very difficult to remove. Use a non-abrasive cleaner and NEVER clean the glass while it is hot.
AERATION
ADJUSTMENT
The air shutter can be adjusted by moving the adjusting wire up or down. The wire is ac­cessed through the bottom louver opening. Open the air shutter for a blue flame or close for a yellower flame. The burner aeration is factory set but may need adjusting due to either the local gas supply or altitude.
Minimum Air Shutter Opening:
3/16" Natural Gas 1/4" Propane
CAUTION: Carbon will be produced if air shutter is closed too much.
Note: Any damage due to carboning re-
sulting from improperly setting the aeration controls is NOT covered under warranty.
Note: Aeration Adjustment should only
be performed by an authorized FPI Installer at the time of installation
LIGHTING
PROCEDURE
IMPORTANT
To ignite or reignite the pilot,
you must first release the
tension springs below the door.
Only when the pilot holds, without pressure being applied to the control knob, reapply the tension springs to the door. The unit must not be operated with the tension springs unattached.
IMPORTANT Gas cock knob cannot be turned from "PILOT" to "OFF" unless it is partially depressed.
1) Turn burner OFF using "ON/OFF" switch.
2) Turn gas control knob so indicator points to
"OFF" position and allow 5 minutes for any gas in the combustion chamber to escape.
The first fire in your stove is part of the paint curing process. To ensure that the paint is properly cured, it is recommended that you burn your fireplace for at least four (4) hours the first time before you use it with the fan on.
When first operated, the unit will release an odour caused by the curing of the paint, the burning off of any oils remaining from manufac­turing. Smoke detectors in the house may go off at this time. Open a few windows to ventilate the room for a couple of hours.
The glass panel may require cleaning after the unit has cooled down. DO NOT ATTEMPT
TO CLEAN THE GLASS WHILE IT IS HOT.
Note: When the glass is cold and the
appliance is lit, it may cause con­densation and fog the glass. This condensation is normal and will disappear in a few minutes as the glass heats up.
DO NOT BURN THE APPLIANCE WITHOUT THE GLASS FRONT IN PLACE.
Adjustment Wire: Push to close or
pull to open aeration cap.
Closed - Tall yellow
Open - Short Blue
or service.
NORMAL OPERATING
SOUNDS OF GAS
APPLIANCES
It is possible that you will hear some sounds from your gas appliance. This is perfectly normal due to the fact that there are various gauges and types of steel used within your appliance. Listed below are some examples.
42
FPI P36D Zero Clearance Direct Vent Gas Fireplace
OPERA TING INSTRUCTIONS
TO TURN OFF GAS APPLIANCE
FOR YOUR SAFETY READ BEFORE LIGHTING
4) Push in control knob all the way and hold in. Continually push and release the black button on spark igniter until pilot lights. Continue to hold the control knob in for about 1/2 minute after the pilot is lit. Release knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 1) to 4). If knob does not pop up when released, stop and immediately call your service technician or gas supplier. If the pilot will not stay lit after several tries, turn the gas control knob to “OFF” and call your service
STOP! Read the safety information above on this label.
1)Push in gas control knob slightly and turn clockwise to “OFF”. Knob cannot be turned from “PI­LOT” to “OFF” unless knob is pushed in slightly. Do not force.
2) Wait five (5) minutes to clear out any gas. If you then smell gas STOP! Follow step “B” in the Safety Infor­mation above on this label. If you don’t smell gas, go to the next step.
3) Turn knob on gas control counter­clockwise to“PILOT”.
1) Push in the gas control knob slightly and turn clockwise to “OFF”. Do not force.
2) Turn off all electric power to the appliance if service is to be performed.
CAUTION: Hot while in operation. Do not touch. Severe Burns may result. Due to high surface temperatures keep children, clothing and furniture, gasoline and other liquids having flammable vapors away. Keep burner and control compartment clean. See installation and operating instructions
accompanying appliance.
LIGHTING INSTRUCTIONS
technician or gas supplier.
5)Turn gas control knob counterclock-wise to “ON”.
6) Use rocker switch to
operate main burner.
A)This appliance has a pilot which
must be lighted by hand. When lighting the pilot, follow these instructions exactly.
B)BEFORE LIGHTING smell all around
the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
- Do not try to light any appliance.
- Do not touch any electric switch, do not use any phone in your building.
- Immediately call your gas supplier from a neighbours phone. Follow the gas supplier’s instructions.
- If you cannot reach your gas supplier, call the fire department.
C)Use only your hand to push in or turn
the gas control knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.
D)Do not use this appliance if any part
has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
E) This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.
DO NOT REMOVE THIS INSTRUCTION PLATE
WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency or gas supplier.
OFF
ELEMENT THERMO­ELECTRIQUE
VEILLEUSE
PILOT BURNER
THERMOPILE
908-017b
You may shut off the pilot during prolonged non use periods to conserve fuel.
This appliance must be installed in accordance with local codes, if any; if none, follow the
National Fuel Gas Code, ANSI Z223.1/NFPA 54, or Natural Gas and Propane Installation
Codes, CSA B149.1. (Australia: AG601, New Zealand: NZS 5261)
COPY OF THE LIGHTING PLATE INSTRUCTIONS
All are normal operating sounds and should not be considered as defects in your appliance.
Blower:
FPI gas appliances use high tech blowers to push heated air farther into the room. It is not unusual for the fan to make a "whirring" sound when ON. This sound will increase or decrease in volume depending on the speed setting of your fan speed control.
Burner Tray:
The burner tray is positioned directly under the burner tube(s) and logs and is made of a different gauge material from the rest of the firebox and body. Therefore, the varying thick­nesses of steel will expand and contract at slightly different rates which can cause "tick­ing" and "cracking" sounds. You should also be aware that as there are temperature changes within the unit these sounds will likely re-occur. Again, this is normal for steel fireboxes.
Blower Thermodisc:
When this thermally activated switch turns ON it will create a small "clicking" sound. This is the switch contacts closing and is normal.
Pilot Flame:
While the pilot flame is on it can make a very slight "whisper" sound.
Gas Control Valve:
As the gas control valve turns ON and OFF, a dull clicking sound may be audible, this is normal operation of a gas regulator or valve.
Unit Body/Firebox:
Different types and thicknesses of steel will expand and contract at different rates resulting in some "cracking" and "ticking" sounds will be heard throughout the cycling process.
FPI P36D Zero Clearance Direct Vent Gas Fireplace 43
MAINTENANCE
INSTRUCTIONS
1) Always turn off the gas valve before
cleaning. For relighting, refer to lighting instructions. Keep the burner and control compartment clean by brushing and vacu­uming at least once a year. When cleaning the logs, use a soft clean paint brush as the logs are fragile and easily damaged.
2) Clean appliance and door with a damp cloth (never when unit is hot). Never use an abrasive cleaner. The glass should be cleaned with a gas fireplace glass cleaner.
The glass should be cleaned when it starts looking cloudy.
3) The heater is finished in a heat resistant paint and should only be refinished with heat resistant paint. FPI uses StoveBright Paint - Metallic Black #6309.
MAINTENANCE
4) Make a periodic check of burner for proper
position and condition. Visually check the flame of the burner periodically, making sure the flames are steady; not lifting or floating. If there is a problem, call a qualified service person.
5) The appliance and venting system must be inspected before use, and at least annually, by a qualified field service person, to en­sure that the flow of combustion and ven­tilation air is not obstructed.
Note: Never operate the appliance with-
out the glass properly secured in place.
6) Do not use this appliance if any part has
been under water. Immediately call a qual­ified service technician to inspect the appli­ance and to replace nay part of the control system and any gas control which has been under water.
7) Verify operation after servicing.
General Vent Maintenance
Conduct an inspection of the venting system semi-annually. Recommended areas to inspect as follows:
1) Check the Venting System for corrosion in areas that are exposed to the elements. These will appear as rust spots or streaks, and in extreme cases, holes. These com­ponents should be replaced immediately.
warranty. Clean any fingerprints off be-
fore turning the unit on.
GOLD-PLATED or
BRASS TRIM
The 24 carat gold plated or brass finish on the trim requires little maintenance, and need only be cleaned with a damp cloth. DO NOT use abrasive materials or chemical cleaners, as they may harm the finish and void the warranty.
Clean any fingerprints off before turning the unit on. If the top louvers start to discolour, check the door gasket seal and replace if necessary.
LOG REPLACEMENT
The unit should never be used with broken logs. Turn off the gas valve and allow the unit to cool before opening door and carefully remove the logs. (The pilot light generates enough heat to burn someone.) If for any reason a log should need replacement, you must use the proper replacement log. The position of these logs must be as shown in the diagrams under Log Instal­lation.
Note: Improper positioning of logs may
create carbon build-up and will severely alter the unit's perform­ance which is not covered under warranty.
DOOR GLASS
Your FPI fireplace is supplied with high temper­ature, 5 mm Neoceram ceramic glass that will withstand the highest heat that your unit will produce. If your glass requires cleaning, we recommend using an approved glass cleaner available at all authorized dealers. Do not use abrasive materials. Do not clean the glass when hot.
In the event that you break your glass by impact, purchase your replacement from an authorized FPI dealer only, and follow our step-by-step instructions for replacement.
WARNING: Do not operate the appliance with the glass panels removed, cracked or broken. Replacement of the glass panels should be done by a licensed or qualified service person.
Caution: Wear gloves when removing damaged or broken glass.
Flush Glass Replacement
Remove the flush door front. Remove the 4 glass clips from each corner. Slide in the new replacement glass. Push the 4 glass clips back
onto the frame. The
glass must have
gasketing around
it.
2) Remove the Cap, and shine a flashlight
down the Vent. Remove any bird nests, or other foreign material.
3) Check for evidences of excessive conden­sation, such as water droplets forming in the inner liner, and subsequently dripping out the joints, Continuous condensation can cause corrosion of caps, pipe, and fittings. It may be caused by having exces­sive lateral runs, too many elbows, and exterior portions of the system being ex­posed to cold weather.
4) Inspect joints, to verify that no pipe sections or fittings have been disturbed, and conse­quently loosened. Also check mechanical supports such as Wall Straps, or plumbers' tape for rigidity.
GOLD-PLATED or BRASS LOUVERS
The 24 carat gold-plated or brass finish on the louvers and trim requires little maintenance, and need only be cleaned with a damp cloth. DO NOT use abrasive materials or chemical clean­ers, as they may harm the finish and void the
THERMOPILE/
THERMOCOUPLE
1) Open the bottom louvers.
2) Loosen the thermocouple or thermopile with
a 7/16" wrench.
3) Disconnect thermocouple by loosening nut from the valve with a 9mm wrench. Discon­nect thermopile by loosening 2 screws marked TP on the valve.
4) Drop the thermocouple or thermopile down from the bracket and pull it out of the unit.
5) Reinstall the new ones in reverse order.
GLASS GASKET
If the glass gasket requires replacement use 5/ 8" flat glass gasket for the Bay Front (Part # 936-243) and a tadpole glass gasket for the Flush Front (Part # 936-155).
Bay Glass Replacement
1) Remove the door from the unit and place on
a soft surface to prevent scratching.
2) Remove the nuts holding the glass clips in place and remove.
3) Replace the glass. The glass must have gasketing around it.
5) Reverse the previous steps, replace the
glass clips and fasten with the nuts but do not over tighten, as this can break the glass.
44
FPI P36D Zero Clearance Direct Vent Gas Fireplace
MAINTENANCE
6) Replace door on the
stove and check the seal.
REMOVING VALVE
1) Shut off the gas supply.
2) Remove the louvers (and bay door if it is on).
3) Open the flush door and remove the door.
4) Remove the logs.
5) Remove the burner/grate assembly by re-
moving the two Phillips head screws and then lift the burner assembly out.
7) Lift out the bottom brick panel.
8) Disconnect the inlet gas line. See diagram
2.
9) Disconnect the 2 TP wires and the 2 TH wires from the valve.
10)Remove the 10 Phillips head screws secur­ing the valve tray assembly in place and then lift the entire assembly out.
screws
Valve Tray Assembly
16)Remove the 4 Phillips head screws from the sides of the valve bracket and remove valve.
Hint: If you are using black pipe, en-
sure that there is a union by the valve, otherwise removal will be almost impossible.
INSTALLING VALVE
1) Attach the valve to the valve bracket with
the 4 (m5x8 metric) screws provided.
2) Reconnect the "gas out" flare fitting with an 11/16" wrench.
3) Reconnect the "gas out" flare nut with a 13/16" wrench.
4) Install piezo ignitor push button assembly and reconnect wire.
5) Reconnect the quick drop out thermocou­ple nut with a 9mm wrench.
6) Reconnect the pilot tube nut with a 7/16" wrench.
7) Scrape off the old gasket from the floor of the firebox and from the valve tray assem­bly.
8) Install a new gasket and reinstall the valve tray assembly.
Diagram 1: Remove the left and right
screws and then lift out the
burner/grate assembly.
6) Remove the rear log stand by removing the 2 screws.
screws
Rear Log Stand
11)Undo the pilot tube from the valve with a 7/16" wrench.
12)Undo the quick drop out thermocouple nut on the valve with a 9mm (metric) wrench.
13)Remove the Piezo igniter wire and push button assembly.
14)Undo the "gas out" flare nut with a 13/16" wrench.
15)
Undo the "gas out" flare fitting with an 11/ 16" wrench.
Note: Failure to install a new gasket
may severely affect the appliance performance.
9) Reinstall the 10 hold down screws.
10)Hook up the 2 TP and 2 TH wires to the
appropriate connections on the valve.
11)Reinstall the bottom brick panel and the front log stand.
12)Install Burner/grate assembly
13)Hook up the gas line and check for gas
leaks with a soap and water solution or a gas leak detector. (Do not use open flame for leak testing.)
14)Fire up the unit temporarily
15)Check the manifold pressure.
16)Reinstall the logs and brick panels as need-
ed.
17)Close the door and replace the louvers.
18)Fire up the unit again and check for proper
flame appearance and glow on logs.
FPI P36D Zero Clearance Direct Vent Gas Fireplace 45
FLUSH & BAY
DOOR OPTIONS
46
FPI P36D Zero Clearance Direct Vent Gas Fireplace
REGENCY OPTIONS
FLUSH TRIM
Attach the round magnets to the back of the top trim piece and to the bottom trim piece, then attach trim to the top and bottom of Flush door.
FLUSH LOUVERS
1) Install the top louver by sliding the two
bracket clips into the brackets located un­derneath the top of the firebox.
2) The bottom louver has a hinge that is at­tached (2 screws per hinge) to the lip on bottom of the unit.
3) Open the bottom louver. Pull the Burner ON/ OFF control box from inside the bottom of the fireplace and position the slots in the bracket over the 2 screws on the left side of the bottom louver. Push down to lock into place. Tighten the screws.
Note: Top and bottom louvers are different.
DOUBLE
SCREEN DOOR
1) Pull out the top louver.
2) Center the screen door and hook over the
flush door.
3) Open the screen door(s) and secure the screen door to the flush door front with 2 clips on the bottom left and right side.
Clip installed on right side.
Screws on
louver bracket
Burner ON/
OFF control
box
attached to
bottom flush
louver.
FPI P36D Zero Clearance Direct Vent Gas Fireplace 47
Burner ON/OFF
control box
Clip locations
REGENCY OPTIONS
BAY DOOR
The Bay louvers MUST be used
with the Bay glass option.
The optional Bay door is an overlay on the flush front. The standard flush door and glass
must remain on the unit.
1) Slide the Bay Deflector into the 2 Bay Deflector brackets in the top of the unit.
2) Hook the top of the bay door over the flush door flange and swing the bottom against the bottom flange of the flush door.
3) Secure to the flush door bottom bracket with 2 screws provided.
4) Slide the valve extension knobs onto the valve knobs.
Note: If any maintenance etc. must be
done in the firebox, first remove the Bay louvers and door.
BAY TRIM
Attach supplied magnets each to the back of the top and bottom trim pieces, and attach trim to the top and bottom of Bay door.
2) Install bottom louver by sliding the two bracket clips into the brackets located un­derneath the bay door. Secure with 1 screw into each Bottom Louver Mounting Bracket as per diagram below. Use the bottom hole in the bracket.
3) Slide the valve extension knobs onto the valve knobs. Match the correct ext. knob with the valve knob.
4) Open the bottom louver. Pull the Burner ON/ OFF control box from inside the bottom of the fireplace and position the slots in the bracket over the 2 screws on the left side of the bottom louver. Push down to lock into place. Tighten the screws.
BAY LOUVERS
1) Install top louver by sliding the two bracket
clips into the brackets located on top of the bay door. See below. The fitted louver leaves a small gap between faceplate bot­tom and louver top.
Burner ON/OFF
control box
Screws on louver
bracket
48
FPI P36D Zero Clearance Direct Vent Gas Fireplace
FULL SCREEN FRONT INST ALLA TION
1) Before beginning the installation, remove the Screen Doors from the
Full Screen Door Frame by fully opening the doors and lifting up off of the hinges. See important note in step 7.
2) Full Screen Door Frame Installation
REGENCY OPTIONS
a) Before attaching the Full Screen Door Frame to the unit, loosen the
left and right side #8 Philips Head Screws located on the inside top of the outer frame of the appliance. Also remove the center screw.
Loosen the #8 Philips Head Screw on the inner side of each hinge bracket as shown below.
Inside Top
of Outer
Frame
Hinge
Bracket
Cut-Out
Oblong
Hole
Cut-Out
Top
Flange
Bottom Flange
Backside of Full
Screen Door
Frame Shown
NOTE: Should the finished wall protrude beyond the face of the unit, you can accommodate up to 1/2" depth.
Simply push in the Full Screen Door Frame until it aligns against the finished wall. Secure Top Flange of Full Screen Door Frame as described in step 2.
Cut-Outs
Inner Hinge
Bracket Screw
b) Slide the cut-outs in the Top and Bottom Flange of the Full Screen Door
Frame under the screw heads which were loosened in step 2a. Once the Frame is in place, tighten the screws to secure. Also re­secure the top center screw through the oblong hole.
For the Bottom Flange of the Full Screen Door Frame, push the bottom of the Frame until it aligns with the wall. Use the inner cut-outs to secure the base of the Frame using the 2 x Hex Head Drill Point Screws provided.
Bottom Flange
Inner
Cut-Outs
Backside of Full Screen
Door Frame Shown
FPI P36D Zero Clearance Direct Vent Gas Fireplace 49
REGENCY OPTIONS
3) Install the hinges to the hinge brackets on the left and right side of
the bottom of the outer frame, secure using 2 x #8 Philips Head Screws per hinge.
4) Place the Bottom Grill near hinge. Flip the hinge over the Bottom Grill and secure with 3 x #8 Philips Head Screws per side.
Restrain
Bracket
Hinge
Right Side
Bracket
of Bottom
Grill
6) Slide the Top Grill into the louver brackets located on the inside top of the firebox. Push in place.
Hinge Location
Bottom Grill
5) Mount the Burner ON/OFF Control Box to the left side of the Bottom Grill using 2 x #8 - 1/4" Philips Head Screws.
Left Side
of Bottom
Grill
Burner ON/OFF
Control Box
Top Grill
7) Install the Left and Right Side Screen Doors in the fully open position by placing over top of the hinges on the Full Screen Door Frame.
NOTE: Failure to install the doors in the fully open position could result in paint damage to the surface of the door.
Hinge
Loosen the 3 screws which secure the Right Side Hinge Bracket to the Bottom Grill. Place the keyholes in the Restrain Bracket through the screws and slide the Bracket to the right. Tighten the screws to secure bracket in place.
50
Screen Door
8) Close screen doors.
FPI P36D Zero Clearance Direct Vent Gas Fireplace
A non-combustible material 12” (305mm) above the Arch and 6” (153mm) on each side must be used. The Arch Screen Front also requires steel stud framing above and on each side of the unit (refer to Diagram 1).
Diagram 1
Framing & Finishing
Note: The facing material has to go on after the unit is set.
1) Remove Glass Door. Refer to P36 Manual.
2) Remove 2 screws and bracket as indicated.
3) Install On/Off switch.
4) Place bracket under the Flange. Secure with 2 screws as indicated in Diagram 4.
Diagram 2
Diagram 3
Diagram 4
5) Loosen the 3 x #8 Phillips Head Screws located on the inside top of the outer frame of the appliance.
Remove bracket
Remove both screws
On/Off Switch
Control Mounting Bracket
3 x #8 Phillips
REGENCY OPTIONSIONS
ARCH SCREEN DOOR INSTALLATION
FPI P36D Zero Clearance Direct Vent Gas Fireplace 51
Note: The Nailing Strips can be adjusted, depending on the facing material (as indicated in Diagram 2).
9) Optional Install Optional 3-Panel Arch Door. (Refer to Install 3-Panel Arch Door Instruction Sheet).
8) Attach Top and Side Support Frame
a) Ensure the Side Supports are aligned with the corresponding hole on the Top Support Frame, then secure with 1 screw.
b) Repeat step on the other side.
Diagram 2
10) Change in Logo Replace existing logo with Regency logo.
a) Mount Side Support Frame to unit as shown in diagram, then secure with 2 screws on each side.
7) Side Support Frame
b) Repeat step on the other side.
6) Install Top Support Frame
Slide in the Top Support Frame using the slots as a guide. Secure and re-tighten the screws to the unit.
a) View of backside of Top Support Frame.
b)
Cut-Outs
1/2” Facing
Material
1” Facing
Material
REGENCY OPTIONS
52
FPI P36D Zero Clearance Direct Vent Gas Fireplace
CAST
FACEPLATE
FPI P36D Zero Clearance Direct Vent Gas Fireplace 53
HAMPTON OPTIONS
HAMPTON CAST FACEPLATE
1) Remove top louver.
2) Open bottom louver.
3) Install the left side faceplate by pushing in at the side of the firebox
and line up with top and bottom holes on side. Secure with screws, tighten loosely.
Secure top of
faceplate with screw.
5) Slide top piece of faceplate into side faceplates by fitting mounting plates into brackets.
(Back View)
Top piece Faceplate
Mounting
Plate
Side piece
Faceplate
6) Push in both side faceplate pieces and completely tighten screws.
Bracket on back of
side faceplate.
Secure bottom of
faceplate with screw.
4) Repeat step 3 for the right side faceplate.
NOTE: Do not push in side faceplates all the
way, allow for room to place the top faceplate.
7) Re-install top louver.
8) Close bottom louver.
54
FPI P36D Zero Clearance Direct Vent Gas Fireplace
HAMPTON CAST GRILLS
HAMPTON OPTIONS
1) Remove the 3 faceplate mounting phillips head screws from the inside
top of firebox, and discard if necessary.
2) Place top grill in brackets located inside top of firebox as shown.
Bracket inside top of firebox.
Bracket
5) Install hinge to bracket then secure with screw.
Hinge
Bracket
6) Place something underneath bottom grill to prevent scratching.
7) Line up hinge holes in bottom grill holes.
8) Place screws half way in -- do not secure completely.
Top Grill
3) Remove hinge brackets on bottom left and right side of firebox by removing 2 screws and discard brackets only.
Hinge bracket. Left side shown.
4) Install new hinge brackets using the same 2 screws removed in step
3.
New hinge bracket. Left side shown.
9) Place bracket over screws then push to the side against faceplate to lock in place as per diagram.
Bracket
10)Tighten screws. (Screws will easily be tightened if using a stubby screwdriver.)
Black Metallic Grills Only: Mount grill stopper to bottom of firebox securing with one screw.
Grill
Stopper
FPI P36D Zero Clearance Direct Vent Gas Fireplace 55
11)Adjust ball plunger if necessary.
INSTALLATION
The Westminster Front
The Kensington Front
56
The Balmoral Front
FPI P36D Zero Clearance Direct Vent Gas Fireplace
PALACE SERIES OPTIONS
THE KENSINGTON FRONT INSTALLATION
1) Bend tabs downwards located at the back of the Kensington Front.
Bend tabs downwards.
Backside of front shown.
2) Secure the bottom frame of the Front by loosening the inner screw on the hinge brackets on both the left and right side of the firebox. Slide frame in place and secure.
Hinge bracket on
bottom of firebox
4) Remove existing control switch box from under firebox by discon­necting wires connected to the valve at TH-TH/TP terminals and discard.
Control Box
5) Connect the ON/OFF switch wires coming from the left side of the Front to the valve, with black hooked up to the TH/TP terminal and red hooked up to the TH terminal.
NOTE: If fan option is not used please see step (5) of optional fan installation for placement of fan control box.
Wires connected to Valve.
Kensington Front
frame
Left Side Shown
3) Slide tabs into louver brackets located on the inside top of the firebox.
Tabs
Bracket inside top of firebox.
Fan Control Box
ON/OFF Switch
Wires
6) For optional fan installation, see page 60.
7) For 2-panel & 3-panel door installation, see page 61.
Valve
FPI P36D Zero Clearance Direct Vent Gas Fireplace 57
PALACE SERIES OPTIONS
THE WESTMINSTER FRONT INSTALLATION
1) Install the hood to the Westminster Front by sliding the 4 cut-outs thru
the screws and tighten to secure.
Westminster Front
2) Bend tabs located at the back of the Westminster Front upwards 90 degrees.
Cut-out in Hood
Bend tab upwards 90 degrees.
Backside of front shown.
4) Slide tabs into louver brackets located on the inside top of the firebox.
Bracket inside top of firebox.
5) Remove existing control switch box from under firebox by discon­necting wires connected to the valve at TH-TH/TP terminals and discard.
Tabs
3) Secure the bottom frame of the Front by loosening the inner screw on the hinge brackets on both the left and right side of the firebox. Slide frame in place and secure.
Hinge bracket on
bottom of firebox
Westminster Front
frame
Left Side Shown
Control Box
6) Connect the ON/OFF switch wires coming from the left side of the Front to the valve, with black hooked up to the TH/TP terminal and red hooked up to the TH terminal.
NOTE: If fan option is not used please see step (5) of optional fan installation for placement of fan control box.
Fan Control Box
7) For optional fan installation, see page 60.
8) For 2-panel & 3-panel door installation, see page 61.
Wires connected to Valve.
Valve
ON/OFF Switch Wires
58
FPI P36D Zero Clearance Direct Vent Gas Fireplace
PALACE SERIES OPTIONS
THE BALMORAL FRONT INSTALLATION
1) Bend tabs located at the back of the Balmoral Front upwards 90
degrees.
Bend tab upwards 90 degrees.
Backside of Front shown.
2) Secure the bottom frame of the Front by loosening the inner screw on the hinge brackets on both the left and right side of the firebox. Slide frame in place and secure.
Hinge bracket on
bottom of firebox
4) Remove existing control switch box from under firebox by discon­necting wires connected to the valve at TH-TH/TP terminals and discard.
Control Box
5) Connect the ON/OFF switch wires coming from the left side of the Front to the valve, with black hooked up to the TH/TP terminal and red hooked up to the TH terminal.
NOTE: If fan option is not used please see step (5) of optional fan installation for placement of fan control box.
Wires connected to Valve.
Balmoral Front
frame
Left Side Shown
3) Slide tabs into louver brackets located on the inside top of the firebox.
Tabs
Bracket inside top of firebox.
Fan Control Box
ON/OFF Switch
Wires
6) For optional fan installation, see page 60.
7) For 2-panel & 3-panel door installation, see page 61.
Valve
FPI P36D Zero Clearance Direct Vent Gas Fireplace 59
PALACE SERIES OPTIONS
THE KENSINGTON, WESTMINSTER & BALMORAL FRONT
OPTIONAL FAN INSTALLATION
1) Remove fan cover by undoing screw.
Fan Cover
2) Disconnect fan switch wires and discard fan cover with wires.
4) Tuck wires in new fan control box and secure with screw.
Fan Control Box
Secure with screw.
Discard Fan
Cover with Wires
3) Connect new fan control box wires to the existing fan plug wires (red to red, black to black).
New Fan
Control Box
Disconnect
Wires
5) Place fan control box under left side of firebox and secure to left side vertical hinge bracket supplied screw.
Vertical Hinge
Bracket
Fan Control Box
60
FPI P36D Zero Clearance Direct Vent Gas Fireplace
PALACE SERIES OPTIONS
THE KENSINGTON, WESTMINSTER & BALMORAL FRONT
2-PANEL DOOR INSTALLATION:
1) Install sub-frame by hooking top over glass door, push in bottom of
frame and secure with 2 screws.
Sub-Frame
Secure bottom of
sub-frame with
screws.
2) Mount 2-panel door frame to flange on sub-frame, ensuring to line up holes. Secure using the 6 screws provided.
3-PANEL DOOR INSTALLATION:
1) Install sub-frame by hooking top over glass door, push in bottom of
frame and secure with 2 screws.
Sub-Frame
Secure bottom of
sub-frame with
screws.
3) Hook left side door to door frame by placing the door hinges (top &
bottom) over pins on door frame. Repeat for right side door. Note: It will be easier to put the door in place by starting with the
bottom hinge.
Left Side Door
Note: If you find that the left or right side door is lower then the other, use the spacer provided to help align the doors.
Pin on door frame
2) Mount 3-panel door frame to flange on sub-frame, ensuring to line­up holes. Secure using the 4 screws provided.
The spacer is to be placed over the bottom pin before installing the screen door.
FPI P36D Zero Clearance Direct Vent Gas Fireplace 61
REPLACEMENT
PARTS LIST
62
FPI P36D Zero Clearance Direct Vent Gas Fireplace
PARTS LIST
MAIN ASSEMBLY
Part # Description Part # Description Part # Description
1) 948-253 Door Handle
2) 510-026 Hinge Bracket - Left/Right
3) 948-045 Chain
4) 948-115 Spring
6) 430-129 Receptacle Box Mount
7) 910-429 Box - Receptacle
8) 910-428 Duplex Receptacle
9) 910-430 Cover - Receptacle
10) 904-687 Clamp Connector
20) 510-033 Top Nailing Strip
21) 510-064 Side Nailing Strip
22) 780-010 Baffle Plate
23) 780-011 Standoff - Top
24) 780-013 Standoff - Side/Back
27) * Outer Flue Collar
28) * Inner Flue Collar Assy
29) * Flue Mounting Plate
30) * Gasket for Flue Collar
780-928 Brick Panel Set - Standard 780-901 Brick Panel Set - Standard Brown 780-902 Brick Panel Set - Standard Red 780-903 Brick Panel Set - Herringbone Brown 780-904 Brick Panel Set - Herringbone Red
31) * Brick Panel - Back
32) * Brick Panel - Left
33) * Brick Panel - Right
34) * Brick Panel - Bottom
35) * Thermodisc Bracket 432-967 Burner ON/OFF Switch Assy
38) 910-241 Switch-Burner ON/OFF(3-way) 910-899 Wire Harness-Valve to Burner
432-917 Fan & Speed Control Assy
(120 Volts) Optional
42) 910-331/P Fan Motor 432-966 Fan Switch Assy (120 Volts)
Optional
43) 910-813 Power Cord (120 Volts)
46) 910-330 Fan Speed Control Switch
47) 904-586 Knob - Speed Control
48) 910-199 Wire Holder Clip
49) 910-142 Thermodisc-Fan (Auto ON/OFF)
910-845 Wire Harness - Plug In Fan
50) 510-994 Optional Rigid Pipe Adaptor
946-556 Optional Heat Wave Duct Kit
89) 946-004 Junction Box
90) 946-000 Round Duct Adaptor
91) 946-002 Round to Oval Adaptor
92) 946-001 Oval Duct Adaptor
93) 946-007 Angle Bracket
94) 946-517/P Fan Assembly - HeatWave Option
95) 946-006 Grill Plate - White
96) 946-005/01 Wall Adaptor Plate - White
97) 910-417 Knob - White
98) 910-366 Switch Cover Plate - White
99) 910-412 Fan Speed Controller
100)910-367 Box - Plastic Switch
101)690-022 Cover Plate - Outer Box Side
102)946-010 Flexible Air Duct
946-011 Insulation 6" dia. x 24" 946-570 Heat Release Duct Kit
105) 910-165 Fan (120 Volts)
106)946-000 Flexible Air Release Duct
918-059 Manual 512-969 Conversion Kit - NG to LP
*Not available as a replacement part.
Receptacle
(Optional)
FPI P36D Zero Clearance Direct Vent Gas Fireplace 63
PARTS LIST
BURNER ASSEMBLY & LOG SET
Part # De scription
52) 910-190 Piezo Ignit or & N ut
53) 780-021 Gasket - Valve Access Plate NG/LP
54) 910-421 Pilot ON/OFF 3" Extension Knob
55) 910-422 Flame HI/LOW 3" Extension Knob 780-524/P Valve Assy - Natural Gas
780-526/P Valve Assy - Propane
56) * Valve Tray - NG/LP
57) 910-378 Valve - S.I.T. - Natural Gas 910-380 Valve - S.I.T. - Propane
58) * Valve Bracket
65) * Pilot Bracket
66) 910-038 Pilot Assy - S.I.T. - 3 Flame NG
910-039 Pilot Assy - S.I.T. - 3 Flame LP
67) * Pilot Holder
68) W840470 Pilot Assembly Gasket 904-240 Orifice #37 - Natural Gas 904-390 Orifice #52 - Propane 936-170 Orifice Gasket
69) * Firebox Base
75) * Deflector - Left
76) * Deflector - Right
79) 790-525 Burner Assy - NG/LP
82) 511-030 Burner Grate Assy
83) 780-028 Rear Log Support Bracket
84) * Deflector
85) 780-930 Log Set
*Not available as a replacement part.
64
FPI P36D Zero Clearance Direct Vent Gas Fireplace
REGENCY BAY FRONT ASSEMBLY
Part # De scription Part # Description
780-931 Bay Front Complete 780-953 Bay Front - Decorative Glass-Complete
103) 940-092/P Side Glass
104) 940-096/P Side Glass - Decorative
107) 936-243 Glass Gasket
108) 940-094/P Center Glass
109) 940-098/P Center Glass - Decorative
111) 902-285 Bay Brick Panel - Standard 780-905 Bay Brick Panel - Standard Brown 780-906 Bay Brick Panel - Standard Red
780-938 Bay Front Trim (Set) - Brass 780-936 Bay Front Trim (Set) - Steel
112) * Bay Front Trim - Top/Bottom 780-934 Bay Front Trim (Set) - Gold
113) * Bay Front Trim-Gold-Bottom
114) * Bay Front Trim-Gold-Top 510-988 Bay Louvers - Black
510-993 Bay Louvers - Steel/Black 510-990 Bay Louvers - Gold/Black 510-992 Bay Louvers - Brass/Black
115) * Bay Louver Assy-Top
116) * Bay Louver Assy-Btm
117) 904-196 Magnet (1" round)
119) 780-025 Bay Door Baffle
120) * Glass Retainer Bracket
121) 780-932 Bay Front Screen
160) 948-216 Regency Logo Plate
*Not available as a replacement part.
PARTS LIST
FPI P36D Zero Clearance Direct Vent Gas Fireplace 65
PARTS LIST
138
152
150
132
158
159
157
139
161
148
146
136
135
REGENCY FLUSH FRONT ASSEMBLY
Part # De scription Part # Description
132) 512-518 Flush Door Assembly
135) 940-090/P Glass (Flush)
136) 936-155 Glass Gasket (Tadpole) 904-691 U-Clip
510-920 Flush Louvers (Set)-Gold/Blk 510-921 Flush Louvers (Set)-Brass/Blk 510-922 Flush Louvers (Set)-Black 510-923 Flush Louvers (Set)-Steel/Black
138) * Flush Louver Assy-Top
139) * Flush Louver Assy-Btm
146) * Barcelona Assy - Black
148) * Barcelona Louver Assy-Black 510-934 Flush Glass Trim (Set) - Brass 510-947 Flush Glass Trim (Set) - Steel
152) * Flush Glass Trim 904-196 Magnet
510-932 Flush Glass Trim (Set) - Gold
150) * Flush Glass Trim 904-196 Magnet
510-950 Finishing Trim (Set) - Brass 510-986 Finishing Trim (Set) - Black
157) * Finishing Trim Left
158) * Finishing Trim Top
159) * Finishing Trim Right
161) 948-216 Regency Logo Plate
*Not available as a replacement part.
66
FPI P36D Zero Clearance Direct Vent Gas Fireplace
FACEPLATE & GRILL ASSEMBLY
Part # Description
513-971** Cast Faceplate (Set)
201)* Cast Faceplate - Right
202)* Cast Faceplate - Top
203)* Cast Faceplate - Left 513-981** Cast Grills (Set)
204)* Top Grill
205)* Bottom Grill
*Not available as a replacement part. ** Last digit of part number represents colour: 1=Black Metallic, 5=Enamel Brown, 6=Enamel Black
PARTS LIST
HAMPTON CAST
FPI P36D Zero Clearance Direct Vent Gas Fireplace 67
NOTES
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68
FPI P36D Zero Clearance Direct Vent Gas Fireplace
NOTES
_____________________________________________________________________________________ ____________________________________________________________ __________________________________________________________ ____________________________________________________________ _______________________________________________________ _____________________________________________________ __________________________________________________________ _________________________________________________________ _________________________________________________________ ______________________________________________________ ______________________________________________________ _______________________________________________________________ ___________________________________________________________ __________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ _____________________________________________________________ __________________________________________________________ __________________________________________________________ _____________________________________________________ ________________________________________________________ _________________________________________________________ _________________________________________________________
FPI P36D Zero Clearance Direct Vent Gas Fireplace 69
NOTES
_____________________________________________________________________________________ ____________________________________________________________ __________________________________________________________ ____________________________________________________________ _______________________________________________________ _____________________________________________________ __________________________________________________________ _________________________________________________________ _________________________________________________________ ______________________________________________________ ______________________________________________________ _______________________________________________________________ ___________________________________________________________ __________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ _____________________________________________________________ __________________________________________________________ __________________________________________________________ _____________________________________________________ ________________________________________________________ _________________________________________________________ _________________________________________________________
70
FPI P36D Zero Clearance Direct Vent Gas Fireplace
WARRANTY
FPI Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our facility. FPI Fireplace Products International Ltd. is pleased to extend this limited lifetime warranty to the of a FPI Product. This warranty is not transferable.
The Warranty: Limited Lifetime
The combustion chamber, heat exchanger, burner tubes/pans, logs, brick panels and gold plating (against defective manufacture only) are covered under the Limited Lifetime Warranty for five (5) years for parts and subsidized labour* and parts only thereafter.
Glass is covered for lifetime against thermal breakage only, parts and subsidized labour* for five (5) years and parts only thereafter from date of purchase. External casting, surrounds and grills are covered against cracks and warps resulting from manufacturer defects, parts and subsidized labour* for three (3) years from
the date of purchase and parts only thereafter. Special Finishes - One year on brushed nickel and antique copper full screens and doors. You can expect some changes in color as the product "ages" with constant
heating and cooling. FPI warranties the product for any manufacturing defects on the original product. However, the manufacturers warranty does not cover changing colors and marks, ie. finger prints, etc applied after the purchase of the product. Damage from the use of abrasive cleaners is not covered by warranty.
Electrical and mechanical components such as blowers, switches, wiring, thermodiscs, FPI remote controls, spill switches, thermopiles, thermocouples, pilot assembly components, and gas valves are covered for one year parts and subsidized labour* from the date of purchase. Blowers and valves replaced under warranty are considered repairs and continue as if new with appliance. ie. twelve (12) months from original purchase date of appliance with a minimum of three (3) months coverage from date of replacement.
FPI venting components are covered parts and subsidized labour* for three (3) years from date of purchase. Simpson Dura-Vent venting components (Direct Vent units) are covered by Simpson Dura-Vent Inc. warranty.
Conditions:
Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI's option, through an accredited distributor or agent provided that the defective part be returned to the distributor or agent
Porcelain/Enamel - Absolute perfection is either guaranteed nor commercially possible. Any chips must be reported and inspected by an authorized dealer within three days of installation. Reported damage after this time will be subject to rejection.
It is the general practice of FPI to charge for larger, higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated for manufacturer defect.
The authorized selling dealer is responsible for all in-field service work carried out on your FPI product. FPI will not be liable for results or costs of workmanship from unauthorized service persons or dealers.
At all times FPI reserves the right to inspect product in the field which is claimed to be defective. All claims must be submitted to FPI by authorized selling dealers. It is essential that all submitted claims provide all of the necessary information including customer
name, purchase date, serial #, type of unit, problem, and part or parts requested, without this information the warranty will be invalid.
Exclusions:
This limited Lifetime Warranty does not extend to or include paint, door or glass gasketing or trim. At no time will FPI be liable for any consequential damages which exceed the purchase price of the unit. FPI has no obligation to enhance or modify any unit once manufactured.
ie. as products evolve, field modifications or upgrades will not be performed. FPI will not be liable for travel costs for service work. Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty policy. Embers, rockwool, gaskets, door handles and paint are not covered under the terms of this warranty policy. Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy. The warranty will not extend to any part which has been tampered with or altered in any way, or in our judgment has been subject to misuse, improper installation, negligence
or accident, spillage or downdrafts caused by environmental or geographical conditions, inadequate ventilation, excessive offsets, negative air pressure caused by mechanical systems such as furnaces, fans, clothes dryer, etc.
Freight damage to stoves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer. FPI will not be liable for acts of God, or acts of terrorism, which cause malfunction of the appliance. Performance problems due to operator error will not be covered by this warranty policy. Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from FPI, may nullify your
warranty on this product. Any alteration to the unit which causes sooting or carboning that results in damage to the interior / exterior facia is not the responsibility of FPI.
Transportation Prepaid, if requested.
original purchaser
* Subsidy according to job scale as predetermined by FPI.
FPI P36D Zero Clearance Direct Vent Gas Fireplace 71
FPI fireplaces are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our door .
FPI Fireplace Products International Lt d. is pleased to extend this Limited Lifetime Warranty to the original purchaser of a FPI Product.
See the inside back cover for details.
Register your Regency online at
http://www.regency-fire.com
Register your Hampton online at
http://www.hampton-fire.com
Register your Palace online at
http://www.palace-fire.com
Installer: Please complete the following information
Dealer Name & Address:______________________________________________
__________________________________________________________________ Installer: ___________________________________________________________ Phone #: ___________________________________________________________ Date Installed: ______________________________________________________ Serial No.: _________________________________________________________
FPI, Hampton and Panorama are trademarks of FPI Fireplace Products International Ltd. © Copyright 2005, FPI Fireplace Products International Ltd. All rights reserved.
Printed in Canada
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