WARNING:
Improper installation, adjustment, alteration, service or
maintenance can cause injury, property damage, or loss
of life. Refer to this manual. For assistance or additional
information consult an authorized installer, service agency
or the gas supplier.
FOR YOUR SAFETY :
Do not store or use gasoline or other fl ammable vapours and
liquids in the vicinity of this or any other appliance.
Installation and service must be performed by an authorized
installer, service agency or the gas supplier.
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
FOR YOUR SAFETY :
What to do if you smell gas:
Do not try to light any appliance
Do not touch any electrical switch:
do not use any phone in your
building.
Immediately call your gas supplier
from a neighbour's phone. Follow
the gas supplier's instructions.
If you cannot reach your gas
supplier, call the fi re department.
12/15/08
FPI GAS FIREPLACE INSERT
TO THE NEW OWNER
Congratulations! You are the owner of a state-of-the-art Gas Insert by FPI.
The E33 Gas Insert has been designed to provide you with all the warmth and charm of a fi replace, at the fl ick of a
switch. The E33-NG1 and E33-LP1 have been approved by Warnock Hersey for both safety and effi ciency . As it also
bears our own mark, it promises to provide you with economy , comfort and security for many trouble free years to follow.
Please take a moment now to acquaint yourself with these instructions and the many features of your FPI Fireplace.
32-1/4" (819mm)
24-1/2 " (622mm)
45-9/16" (1157mm)
16-1/2" (419mm)
31-1/8" (790mm)
25" (635mm)
1-3/8"
(35mm)
11-1/4 "
(286mm)
16-1/2" (419mm)
23" (583mm)
18" (203mm)
2E33 FPI Direct Vent Gas Insert
TABLE OF CONTENTS
SAFETY LABEL
Copy of Safety Decal ....................................................4
REQUIREMENTS
MA Code - CO Detector
(for the State of Massachusetts only) ............................5
INSTALLATION
Important Message .......................................................6
For Your Safety ..............................................................6
Gas Pressure Testing ....................................................6
Min. Mantel HeightC 15"(381mm)
Max. Mantel DepthD 3½"(89mm)
NOT FOR USE WITH SOLID FUEL
Minimum Clearances to Combustibles from Insert
VENTED GAS FIREPLACE HEATER
For Manufactured Home Installation: This Direct Vent System Appliance must be
installed in accordance with the manufacturer's installation instructions and
Manufactured Home Constructionand Safety StandardTitle24 CFR, Part 3280, orthe
current Standardfor Fire SafetyCriteria for Manufactured HomeInstallation, Sites, and
CommunitiesANSI/NFPA501A,andwithCAN/CSAZ240 MH MobileHomeStandardin
Canada.
This appliance is only for use with the type of gas indicated on the rating plate. See
owner's manual for details. This appliance is not convertible for use with other gases,
unlessacertifiedkitisused.
This fireplace has been converted for use with a gas fireplace insert only
and cannot be used for burning wood or solid fuels unless all original parts have been
replaced,andthefireplacere-approvedbytheauthorityhaving jurisdiction. For use with
glassdoorscertifiedwiththeapplianceonly.
WARNING:
For installation in Solid Fuel Burning Fireplaces. This appliance must be installed in
accordance with local codes, if any. If none, follow the National Fuel Code, ANSI
Z223.1/NFPA 54 or Natural Gas and Propane Installation Codes, CSA B149.1. This
ventedgasfireplaceheaterisnotforusewithairfilters.
DO NOT REMOVE THIS LABEL / NE PAS ENLEVER CETTE ETIQUETTE
Listed: VENTED GAS FIREPLACE HEATER
Tested to: ANSI Z21.88b-2003/CAN/CGA-2.17-M91
Certified for / Certifiée pour: CANADA AND U.S.A.
REPORT number 303530
FPI Fireplace Products International Ltd., Delta BC, CANADA
MADE IN CANADA / FABRIQUE AU CANADA
I
* Alcove side wall must have a min. of 8”
clearance on one side.
This is a copy of the labels that accompany each
E33 Gas Insert. We have printed a copy of the
contents here for your review. The safety label
is located on a plate inside the base of the unit
visible when the bottom louver is opened. Ensure
that the safety label is attached to the unit.
NOTE: FPI units are constantly being
improved. Check the label on the unit and
if there is a difference, the label on the unit
is the correct one.
For the State of Massachusetts, installation
and repair must be done by a plumber or
gasfi tter licensed in the Commonwealth of
Massachusetts.
For the State of Massachusetts, fl exible
connectors shall not exceed 36 inches in
length.
For the State of Massachusetts, the appliances individual manual shut-off must be a
t-handle type valve.
The State of Massachusetts requires the
installation of a carbon monoxide alarm in
accordance with NFPA 720 and a CO alarm
with battery back up in the same room where
the gas appliance is installed.
4E33 FPI Direct Vent Gas Insert
REQUIREMENTS
MA Code - CO Detector
5.08: Modifications to NFPA-54, Chapter 10
(2) Revise 10.8.3 by adding the following additional requirements:
(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for
residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than
seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall
be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled
equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is
installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery
operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure
served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of
qualified licensed professionals for the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon
monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of
thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon
monoxide detector with an alarm shall be installed.
(for the State of Massachusetts only)
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions
shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight
(8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The
sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL
OBSTRUCTIONS".
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation
unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR
5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by
the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or
structure used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product
Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the
instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a
Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies
"special venting systems", the following requirements shall be satisfied by the manufacturer:
1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and
2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and
detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions,
all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of
the installation.
E33 FPI Direct Vent Gas Insert
5
INSTALLATION
IMPORTANT MESSAGE
SAVE THESE
INSTRUCTIONS
The FPI Gas Insert must be installed in accordance with these instructions. Carefully read all
the instructions in this manual fi rst. Consult
the building authority having jurisdiction to
determine the need for a permit prior to starting
the installation.
NOTE: Failure to follow the instructions could
cause a malfunction of the heater which could
result in death, serious bodily injury, and/or
property damage. Failure to follow these
instructions may also void your fi re insurance
and/or warranty.
FOR YOUR SAFETY
This appliance requires air for proper combustion.
Always provide adequate combustion and
ventilation air. Follow instructions and
information in CSA B149.1 (in Canada) or the
National Fuel Gas Code ANS Z223.1/NFPA
(in the USA), regarding requirements for
combustion and ventilation air.
GAS PRESSURE
TESTING
The appliance must be isolated from the gas
supply piping system by closing its individual
manual shut off valve during any pressure
testing of the gas supply piping system at test
pressures equal to or less than
1/2 psig. (3.45 kPa).
SPECIFICATIONS
At pressures over 1/2 psig, the pipe to the unit
must be disconnected.
Gas Input Capacity:Natural Gas 38,000 Btu/h
Propane 35,500 Btu/h
Min. Input:
Natural Gas 20,000 Btu/h
Propane 19,000 Btu/h
INSTALLATION INTO A
SOLID FUEL BURNING
FIREPLACE OR
FACTORY BUILT
FIREPLACE
The E33 Gas Inserts have been tested and
approved to be vented into any masonry
fireplace or approved solid fuel burning
factory built fi replace that will allow the insert
to physically fi t into the fi rebox. Refer to the
"Minimum Fireplace Dimensions" section.
If the factory built fi replace* height is too low
for your Insert, you may remove the smoke
baffl e plate and damper from the factory
built fi replace as long as these items are
saved and are reinstalled in the event that
the Insert is removed. NOTE: Any alterations
made to the listed solid fuel burning factory
built fi replace may void the listing of the fi replace. Cutting any sheet-metal parts of
the fi replace, in which the gas fi replace insert
is to be installed, is prohibited.
If the factory-built fi replace has no gas
access hole(s) provided, an access hole of
1.5" (37.5mm) or less may be drilled through
the lower sides or bottom of the fi rebox in
a proper workmanship like manner. This
access hole must be plugged with noncombustible insulation after the gas supply
line has been installed.
The fi replace and fi replace chimney must
be clean and in good working order and
constructed of non-combustible materials
and chimney cleanouts must fi t properly.
Refractory, glass doors, screen rails, screen
mesh, and log grates can be removed
from the fi replace before installing the gas fi replace insert. Smoke shelves, shields
and baffl es may be removed if attached by
mechanical fasteners. A tight connection
between the gas fi replace insert fl ue collar
and the fi replace chimney must be made.
*Check with your local inspector before
commencing with this installation.
Installer must mechanically attach the supplied
label to the inside of the fi rebox of the fi replace
into which the gas fi replace insert is installed.
BEFORE YOU ST ART
Safe installation and operation of this appliance
requires common sense, however, we are
required by the Canadian Safety Standards
and ANSI Standards to make you aware of
the following:
General Safety Information
1) The appliance installation must conform
with local codes or in the absence of local
codes, with CAN/CSA B149.1 (in Canada)
or the National Fuel Gas Code ANSI Z223.1
NFPA 54 in the U.S.A. This appliance should
be installed by a qualifi ed gas fi tter technician
only.
2) Installation and repair should be done
by a qualifi ed service person.
3) The appliance should be inspected
before use and at least annually by
a professional service person. More
frequent cleaning may be required due
to excessive lint from carpeting, bedding
material, animal hair, etc. It is imperative
that control compartments, burners
and circulating air passageways of the
appliance be kept clean.
4) See general construction and assembly
instructions. This appliance may only be
installed in a vented, noncombustible
fi replace.
5) This appliance is Listed for bedroom
installations when used with a Listed Millivolt
Thermostat. Some areas may have further
requirements, check local codes before
installation.
6) Always connect this appliance to a vent
system vent that is run (or routed) to the
outside of the building envelope. Never vent
to another room or inside a building. Make
sure that the vent is properly sized and is
of adequate height to provide the proper
draft.
7) Inspect the venting system annually for
blockage and any signs of deterioration.
8) Any glass removed for servicing must be
replaced prior to operating the appliance.
Fuels: Approved for use with both natural gas,
and propane. Approved as is for use at 0' to
4,500' (0-1370m).
"WARNING: This fi replace has been converted
for use with a gas fi replace insert only and
cannot be used for burning wood or solid fuels
unless all original parts have been replaced,
and the fi replace re-approved by the authority
having jurisdiction."
9) WARNING: Failure to position the parts
in accordance with the diagrams in
this manual or failure to use only parts
specifi cally approved with this appliance
may result in property damage or
personal injury.
10) T o prevent injury , do not allow anyone who
is unfamiliar with the operation to use the
fi replace.
INSTALLATION
11) Due to high temperatures, the appliance
should be located out of high traffi c areas
and away from furniture and draperies.
Children and adults should be alerted to
the hazards of high surface temperatures,
especially the fi replace glass, and should
stay away to avoid burns or clothing
ignition. Y oung children should be carefully
supervised when they are in the same
room as the appliance. Clothing or other
fl ammable material should not be placed
on or near the appliance.
Emissions from burning wood or gas could
contain chemicals known to the State of
California to cause cancer, birth defects or
other reproductive harm.
INSTALLATION
CHECKLIST
Before installing vent system ensure that the
damper plate is open and secure to prevent the
damper plate from falling down and crushing
the liner.
a. Brick Panels
b. Log Installation
c. Faceplate & Trim
d. Standard Flush Door
e. Flush Louvers
f. Full Screen Doors
g. Excalibur Surround
h. Excalibur Screen Doors
i. Excalibur Accent Kit
j. Remote Control
k. Wall Thermostat
9) Final check. Refer to the "Final Check"
section. Before leaving this unit with the
customer, the installer must ensure that the
appliance is fi ring correctly. This includes:
a) Clocking the appliance to ensure the
correct fi ring rate.
b) Adjusting the primary air, if required,
to ensure that the fl ame does not
carbon. Refer to the "Gas Insert
Aeration System" section.
c) Ensuring that the appliance is venting
correctly.
MINIMUM FIREPLACE
OPENING
The minimum fi replace opening for the FPI
gas fi replace insert is shown in the following
diagrams:
The FPI Gas Insert is installed as listed
below.
1) Check all clearances to combustibles.
Refer to the following sections where
applicable:
a. Minimum Clearances to Combustibles.
b. Regency Flush Combustible Mantel
Clearances
c. Excalibur Surround & Full Screen Doors
Combustible Mantel Clearances
d. Mantel Clearances
2) Make the gas connection. Refer to the "Gas
Connection" section.
3) Install the 3" fl ue liner to the sliding connector
plate. Refer to the "Flue Liner Installation"
section.
4) Slide the unit half way into the fi replace.
5) Pull the vent connector plate through the
tapered brackets and fasten to the front
plate. Refer to the "Flue Liner Installation"
section.
No electrical power supply is required for the gas
control to operate. A 120 V olt AC power cord is
hooked up to the fan. Plug the 3 wire cord into
a suitable receptacle. Do not cut the ground terminal off under any circumstances. When
connected with 120 volts, the appliance must
be electrically grounded in accordance with
local codes, current version of the Canadian
Electrical Code CSA C22.1 (in Canada) or in
the absence of local codes, with the National
Electrical Code ANSI/NFPA 70.
WARNING:
Electrical Grounding Instructions
This appliance is equipped with
a three pronged (grounding) plug
for your protection against shock
hazard and should be plugged
directly into a properly grounded
three-prong receptacle. Do not cut
or remove the grounding prong
from this plug.
MINIMUM FIREPLACE
OPENING EXCALIBUR®
OPTION
The minimum fi replace opening for the FPI
gas fi replace insert is shown in the following
diagrams:
NOTE: If you are installing the Excalibur®,
the minimum fi replace dimensions are as
8) Install standard and optional features.
Refer to the following sections where
applicable:
E33 FPI Direct Vent Gas Insert
7
INSTALLATION
MINIMUM CLEARANCES TO COMBUSTIBLES
From Unit
Side Walls * A 8" (203 mm)
Ceiling B 47" (1194 mm)
Min. Mantel Height C 15" (381 mm)
Max. Mantel Depth D 3-1/2" (89 mm)
Alcove Width E 76" (1930 mm)
Alcove Depth F 36" (914 mm)
Hearth Height G 1-1/4" (32 mm)
Hearth Width H 45-1/2" (1156 mm)
Hearth Depth I 13" (330 mm)
* Alcove side wall must have a min. of 8"
clearance on one side.
COMBUSTIBLE MANTEL CLEARANCES
Because of the extreme heat this fi replace emits, the mantel clear-
ances are critical.
Note: A non-combustible mantel may be installed at a lower height
if the framing is made of metal studs covered with a noncombustible board.
Mantel can be installed anywhere in shaded area or higher using the
above scale.
Note: Ensure the paint that is used on the mantel and the facing
is "heat resistant" or the paint may discolour.
8E33 FPI Direct Vent Gas Insert
INSTALLATION
GAS CONNECTION
GAS CONNECTION WARNING:
Only persons licensed to work
with gas piping may make the
necessary gas connections to
this appliance.
1) If the appliance is to be installed into an
existing chimney system, thoroughly clean
the masonry or factory built fi replace.
2) The appliance is provided with an opening on
the left hand side of the control compartment.
A 3/8" NPT gas supply pipe must be brought
near this inlet hole.
3) Locate the center point where the vent
will pass through the chimney above the
appliance. Move the appliance into the exact
location where it is to be installed. Ensure
that the Insert is level.
NOTE: This unit is equipped with a heat
sensor thermodisc which will prevent the
blower from operating until the unit reaches
the correct temperature.
Alternate Approved Caps
980 Vertical Termination Cap
991 High Wind Cap
923GK 3" Co-linear Adaptor with
fl ashing
5) Install fl ashing.
6) Insert both liners into chimney, passing
through the damper opening.
7) Install termination cap.
8) Connect the marked end of the liner to the
exhaust collar of the vent connector plate
marked with an "E", seal connection with
high temperature silicone. Secure with gear
clamp.
9) Connect the 2nd liner to the intake collar, seal
connection with high temperature silicone.
Secure with gear clamp.
10) Align vent connector plate with guides on
unit.
11) Slide unit into masonry opening, while
ensuring that the slot at the rear of the
connector plate mates up with the hold down
plate on the unit.
VENTING
THE APPLIANCE MUST NOT BE
CONNECTED TO A CHIMNEY FLUE
SERVING A SEPARATE SOLID FUEL
BURNING APPLIANCE.
This appliance is designed to be attached to
two 3" (76mm) co-linear aluminium fl ex running
the full length of the chimney. The fl ue length
must be a minimum length of 8 ' (2.44m) and
a maximum of 35' (10.7m). See chart above
for minimum distances from roof. Periodically
check that the vent is unrestricted.
Masonry chimneys may take various contours
which the fl exible liner will accommodate.
However, keep the fl exible liner as straight
as possible, avoid unnecessary bending.
Part # Description
948-305 3" Flex - 35 ft.
946-529 FPI Co-linear DV Vertical
Termination Cap
E33 FPI Direct Vent Gas Insert
In areas of consistently high winds, we
recommend using the Simpson Dura-Vent
System (923GK adapter and 991 high-wind
cap).
The Air Intake pipe must be attached to the inlet
air collar of the termination cap.
FLUE LINER
INSTALLATION
1) Cut the fl ex liner as required.
2) Mark the end of one liner with an "E" to
indicate Exhaust.
3) Connect the other end of the above liner to
the exhaust side of the termination adaptor,
seal connection with high temperature
silicone. Secure with gear clamp.
4) Connect the 2nd liner to the inlet side of
the adaptor, seal connection with high
temperature silicone. Secure with gear
clamp.
12) Secure with Screw.
NOTE:
1) Final gas connection should be made after
unit is in place to avoid damage to line when
pushing the unit into position.
2) Mill-pac may be used instead of high
tempture silicone and screws may be used
instead of gear clamps at connections of
liner to inlet and vent collars.
9
INSTALLATION
1
2
3
4
5
6
IN OUT
GAS PIPE
PRESSURE TESTING
The appliance must be isolated from the gas
supply piping system by closing its individual
manual shut-off valve during any pressure
testing of the gas supply piping system at
test pressures equal to or less than 1/2 psig.
(3.45 kPa). Disconnect piping from valve at
pressures over 1/2 psig.
The manifold pressure is controlled by a
regulator built into the gas control, and should
be checked at the pressure test point.
NOTE: To properly check gas pressure, both
inlet and manifold pressures should
be checked using the valve pressure
ports on the valve.
1) Make sure the valve is in the "OFF"
position.
2) Loosen the "IN" and/or "OUT" pressure
tap(s), turning counterclockwise with a 1/8"
wide fl at screwdriver .
3) Attach manometer to "IN" and/or "OUT"
pressure tap(s) using a 5/16" ID hose.
4) Light the pilot and turn the valve to "ON"
position.
5) The pressure check should be carried out
with the unit burning and the setting should
be within the limits specifi ed on the safety
label.
6) When fi nished reading manometer, turn
off the gas valve, disconnect the hose and
tighten the screw (clockwise) with a 1/8"
fl at screwdriver. Note: Screw should be
snug, but do not over tighten.
7) Pilot Outlet
8) Main Gas Outlet
9) Alternative TC Connection Point
GAS INSERT
AERATION SYSTEM
The air shutter can be adjusted by moving the
adjusting wire up or down. The wire is accessed
through the bottom louver opening. Open the air
shutter for a blue fl ame or close for a yellower fl ame. The burner aeration is factory set but
may need adjusting due to either the local gas
supply or altitude.
Minimum Air Shutter Opening:
5/16" Natural Gas
7/16" Propane
CAUTION: Carbon will be produced if air
shutter is closed too much.
OPTIONAL
BRICK PANEL
Optional Brick Panel Set:
Part # Description Qty
Top (brick) panel 1
Back (brick) panel 1
Left (brick) panel 1
Right (brick)panel 1
340-043 Top bracket 1
340-094 Bottom clips 2
511-031 Brick clips 2
SIT VALVE DESCRIPTION
1) Gas on/off knob
2) Manual high/low adjustment
3) Pilot Adjustment
4) Thermocouple Connection - option
5) Manifold (Outlet) Pressure Tap
6) Inlet Pressure Tap
10E33 FPI Direct Vent Gas Insert
Note: Any damage due to carboning
resulting from improperly setting
the aeration controls is NOT covered
under warranty.
Note: Aeration Adjustment should only
be performed by an authorized FPI
Installer at the time of installation or
service.
INSTALLATION
Installation of Brick Panels:
1) Remove top louver and glass door if
installed.
2) Remove the logs if they are already installed.
Note: the grate must be removed in order
to remove the bottom log. Ensure you slide
the bottom coal off to the right-hand side to
avoid chipping.
3) Unwrap the brick pattern panels from the
protective wrapping. Handle the panels with
care as they can break easily.
4) Remove the two screws from the bottom of
the baffl e plate. Install the bottom clips onto
the baffl e plate (refer to Diagram 1).
Bottom Clips
6) Slide the top panel and bracket assembly
carefully onto the baffl e plate ensuring the
panel is centered. Make sure the tabs of the
top bracket fi t into the baffl e openings (refer to
Diagram 3).
Diagram 3
7) Insert the back panel by sliding it between
the sidewalls of the fi rebox and the rear log
support.
8) Before installing the side brick panels,
remove the screws from the side brick clips
(refer to Diagram 4).
9) Insert the side panel by positioning it fl at
against the side walls. Tilt the panel
towards the middle of the fi rebox, then insert
the bottom front corner. Repeat on the other
side.
10) Install the 2 brick retaining clips, one on
each side.
Diagram 1
5) Place the top bracket onto the top edge of
the top panel (refer to Diagram 2).
Top Bracket
Diagram 2
Completed Installation
Diagram 4
E33 FPI Direct Vent Gas Insert
11
INSTALLATION
LOG SET INSTALLATION
WARNING:
Dangerous operating conditions may occur if these
logs are not positioned in their correct certifi ed locations. Read the following instructions carefully and
refer to the attached diagrams.
Gas Log Kit #340-930 contains the following:
03-17 Bottom Log
03-18 Center Top Log
03-19 Front Log
03-20 Left Log
03-21 Right Log
03-22 Left top Log
03-23 Rear Log
03-24 Right Top Log
946-669 Platinum Embers (supplied in packaged manual)
03-23
03-22
03-18
03-24
3) Remove the grate by removing the two Phillips
screws. Slide the grate outwards to remove it from
the unit (refer to Diagram 1).
Diagram 1
4) Angle log 03-17 and slide it between the top and
bottom burner tube under the "T" section until it
touches the left grate support bracket (refer to
Diagram 2).
03-20
03-19
03-17
The "03" reference numbers (i.e. 03-23) are molded
into the rear of each log.
1) Remove and carefully unwrap the logs from the
box. Please handle with care and do not force
them into position to avoid chipping.
2) Remove the top louver and glass door if already
installed.
03-21
03-17
Diagram 2
5) Re-install the grate.
6) Line up the pin holes (located at the bottom of log
03-23) to the pins of the rear log support and position them into place. (refer to Diagram 3)
03-23
Locating Pins
12E33 FPI Direct Vent Gas Insert
Diagram 3
7) Align the bottom grooves of log 03-21 onto the
right side of the grate and gently slide the log back
until it touches the locating tab (refer to Diagram 4
& 5).
03-21
INSTALLATION
03-23
03-21
03-17
Locating
Tab
Diagram 4
03-23
03-17
Diagram 5
8) Align and position the pin hole of log 03-20 down
into the left locating pin of log 03-21. Slide into
the groove and gently place into position until it
touches the locating tab. (see Diagram 6 & 7)
03-21
Diagram 7
9) Place log 03-22 over log 03-23 and log 03-20.
Ensure the pin hole of log 03-22 lines up with the
left pin of log 03-23 as well as the left pin of log
03-20 (refer to Diagram 8).
03-23
03-20
Locating
Pins
10) Place log 03-18 over log 03-23 and log 03-20.
Ensure the pin hole of log 03-18 lines up with the
middle pin of log 03-23 and the right pin of log
03-20 (refer to Diagram 9 & 10).
03-22
03-20
Diagram 8
03-20
Locating
Tab
Diagram 6
E33 FPI Direct Vent Gas Insert
Locating
Pin
03-21
03-23
03-18
Locating
Pins
03-20
Diagram 9
13
INSTALLATION
12) Place log 03-19 over the left center of the grate.
Ensure the log set looks like Diagram 12.
03-23
03-22
03-20
11) Place log 03-24 over log 03-23 and log 03-21
ensuring the pin hole of log 03-24 lines up with the
right pin of log 03-23 and the right pin of log 03-21
(refer to Diagram 11).
03-23
03-17
Diagram 10
03-18
03-24
03-19
Diagram 12
13) Separate platinum embers and place at the front
of the burner. Avoid stacking platinum embers.
Locating
Pins
Diagram 11
03-21
14E33 FPI Direct Vent Gas Insert
CONVERSION KIT# 731-969 FROM NG TO LP
for E33-1 using SIT 820 NOVA Gas Valve
THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER
IF IN DOUBT DO NOT DO THIS CONVERSION !!
Each Kit contains one LPG Conversion
Kit and one DC Sparker Kit.
LPG Conversion Kit Contains:
Qty. Part # Description
1 904-529 5/32" Allen Key
1 904-641 Burner Orifi ce #50
1 918-590 Label "Converted to
LPG"
1 908-528 Red LPG Label
1 910-037 LPG Injector
(Pilot Orifi ce)
1 918-485 Instruction Sheet
DC Sparker Kit Contains:
Qty. Part # Description
1 820-475 Bracket DC Sparker
1 820-476 Bracket DC Sparker
1 904-153 Washer #8 External
0.500 in.
1 904-543 Screw 8-32 x 3/4
Pan Head
2 904-553 Screw #8 x 1/2
Type "B", Black Oxide
1 910-073 Spark Generator
Battery Holder
1 910-074 Spark Generator
Switch C/W Wire
1 910-078 Battery Size AA
Energizer En91
1 910-199 Clip Wire Holder
1 910-903 Wire Fan To Power
Cord, Ground 30 in.
904-781 Velcro Hook, Black
904-782 Velcro Hook, Black
INSTALLATION
4) Remove front base brick.10) Turn control knob to the “OFF” position.
11) Remove the black protection cap by hand
from the hi/low knob (Fig.1).
5) Remove burner by unscrewing the 2
screws.
6) Pull off the pilot cap to expose the pilot
orifi ce.
7) Unscrew the pilot orifi ce with the 5/32"
allen key and replace with the LPG pilot
orifi ce provided in the kit, then replace
pilot cap.
8) Remove burner orifi ce with a 1/2" wrench,
while using a 9/16" wrench to hold onto
the elbow behind the orifi ce and discard
orifi ce.
12) Insert a 5/32” or 4mm Allen wrench into
the hexagonal key-way of the screw
(Fig. 2), rotate it counter-clockwise until it
is free and extract it.
13) Check that the screw is clean and if
necessary remove dirt.
Fig. 1
Fig.2
Installation of LPG
Conversion Kit:
1) Shut off the gas supply.
2) Remove the louvers and glass door.
3) Remove the logs and grate (refer Log
Installation section in E33 Manual).
Ensure you slide the bottom log 03-17 off
to the right-hand side to avoid chipping.
E33 FPI Direct Vent Gas Insert
Burner Orifi ce Removal
9) Reinstall new burner orifi ce LPG stamped
#50 and tighten.
14) Flip the screw (Fig. 3).
Fig.3
15
INSTALLATION
15) Using the Allen wrench as shown in Fig.4,
rotate the screw clockwise until snug, do
not overtighten.
Fig.4
WARNING!
Do not over tighten the screw.
Recommended to
grip the wrench by the short side.
16) Verify that if the conversion is from NG to
LPG, the screw must be re-assembled
with the red o-ring visible (Fig. 5).
Red o-ring visible
Fig.5
LPG Configuration
WARNING!
Also check that the pilot and
main burner injectors are
appropriate for the gas type.
18) Reverse steps 5) to 3).
19) Attach the label "This unit has been con-
verted to LPG" near or on top of the serial
# decal.
20) Replace yellow "NG" label with red "LPG"
label.
WARNING!
This conversion kit shall be
installed by a qualifi ed service
agency in accordance with the
authority having jurisdiction. If
the information in these instruction is not followed exactly, a fi re,
explosion or production of carbon monoxide may result causing property damage, personal
injury or loss of life. The qualifi ed
service agency is responsible
for the proper installation of this
kit. The installation is not proper
and complete until the operation
of the converted appliance is
checked as specifi ed in the manufacturer's instructions supplied
with the kit.
Note: Equipped for Altitude
0 - 4500 ft. (0 - 1370m).
Installation of the DC Sparker:
27) Locate the Piezo Ignitor situated at the
side of valve.
Piezo
Ignitor
28) Remove the Piezo Ignitor by unscrewing
the nut at the back of the mounting
bracket.
Ignitor
Wire
Piezo
Ignitor
29) Disconnect the ignitor wire from the Piezo
Ignitor and connect it to the D.C. Sparker.
DC
Sparker
Ignitor
Wire
17) Re-assemble the black protection cap
(Fig. 6).
Fig. 6
16E33 FPI Direct Vent Gas Insert
30) Connect the DC spark generator wires
to the SIT Valve with the screw, which is
provided in the kit.
INSTALLATION
31) Locate the ground lug at the receptical
box, left of the unit.
32) Connect one end of the supplied green
ground wire to the lug with the nut and
washer from the kit.
Ground
wire from
kit
33) Install the 1/2" bushing to the heat shield.
35) Plug the DC spark generator wires to the
DC Sparker.
36) Connect the ground wire to the DC
Sparker mounting bracket.
37) Install the supplied battery into the DC Sparker
Box by opening the battery compartment.
NOTE: The battery in the DC Sparker Box
will need to be replaced annually.
39) Find a location which is not too hot and is
easy to reach for changing the
battery.
40) Tie up the loose wire with the wire clip.
41) Check for gas leaks with a proper soapy
solution or leak detector.
42) Check for proper spark between the
ignitor and pilot cap. Refer to "Lighting
Procedure" section of the manual for lighting sequence.
43) Check pilot fl ames. Correct fl ame pattern
has 3 strong blue fl ames. Adjustment can
be made by turning the slotted screw at
the top right corner of the valve. Refer to
"Maintenance Instructions" section of the
manual for correct fl ame patterns.
44) Check inlet (12" WC min) and outlet (11"
WC) pressures. Refer to "Gas Pipe Pressure Testing" section of the manual.
45) Check operation of fl ame control.
34) Run the other end of the ground wire and
DC spark generator wires through the
bushing on the heat shield.
Heat Shield
E33 FPI Direct Vent Gas Insert
Battery
Compartment
38) Mount the heat shield to the DC Sparker.
Secure into place with the velcro, which is
provided in the kit.
46) Check for proper fl ame appearance and
glow on logs.
Installer Notice:
These instructions must be left
with the appliance.
17
INSTALLATION
FACEPLATE & TRIM
1) Lay the faceplate panels fl at, face down on
something soft so they don't scratch.
2) Take the top faceplate and align the holes
in it with the holes in the side panels. Using
the screws provided, attach from the top of
the panel (the holes in the top panel are
slightly larger than the holes in the side
panel to facilitate easier installation). Refer
to Diagram 1.
Hint: Don't tighten the screws down
completely at this point, continue on with
steps 3 and 4 and do a trial fi t to the unit.
Make any necessary adjustments and
when it fi ts properly then tighten down the
screws.
3) Using the connectors provided, join the left
side trim (with the ON/OFF switch) to the
top trim. Diagram 2. Connect the right side
trim to the top trim.
Rear View: Trim Assembly
Diagram 2
4) Place the trim on the assembled faceplate
panels, aligning the wire connections from
the switches with the notch on the left side
panel.
5) Connect the fan switch wires by taking the
black and red wires with the male ends (in
the grey harness) and connect them with
the wire connectors from the fan speed
control.
Diagram 3
9) Attach the trim to the faceplate by using the
plated screws (refer to Diagram 4).
Rear View: Faceplate Assembly
Diagram 1
6) Connect the ON/OFF switch wires by taking
the black and red wires with the female ends
and connect them to the ON/OFF switch.
7) Tuck the wires into the faceplate to keep
them away from the insert using the clip
provided. Attach the clip to the rear of the
faceplate to ensure that the wires do not
touch the side of the unit. Refer to Diagram
3.
8) The power cord should be run behind the
faceplate panel.
Diagram 4
10) Attach the faceplate panels to the insert
body using the 4 remaining black screws.
Refer to Diagram 5.
Diagram 5
11) Push the FPI logo plate into the two holes
in the bottom left corner of the faceplate.
18E33 FPI Direct Vent Gas Insert
CONTEMPORARY FACEPLATE &
e
DOOR FRAME
INSTALLATION
Kit# 341-914 Contents List:
1 Complete Faceplate with Switches
1 Door Frame
1 Bottom Louver
2 Hinges
4 Hinge Screws
4 Hinge Spacers
8 Pan Head Screws
1 Wire Clip
1 Instruction Sheet
1) Bring the faceplate up in front of the unit and connect the red & black
ON/OFF wires from the unit to the ON/OFF switch on the back of the
left side of the faceplate.
3) Secure loose wires using wire clips along the back of the left side
of the faceplate. Ensure to run the wires away from the fi rebox as
much as possible.
4) Align the faceplate tabs with the tab brackets on the inside top of the
fi rebox and slide in place.
NOTE: For easy installation do not force both tabs in at the same
time, stagger from left to right.
Tab Brackets
2) Connect the grey coated female ends of the black & red fan wires
from the unit to the male ends of the fan rheostat on the left side of
the faceplate as shown.
Fan Rheostat
Faceplat
Tabs
E33 FPI Direct Vent Gas Insert
19
INSTALLATION
5) Secure the bottom of the faceplate to the fi rebox fl ange using one
screw on each side.
NOTE: Ensure that the bottom of the faceplate leg is aligned with the
screw hole on the inner side of the fi rebox fl ange.
Faceplate secured to inner side of fi rebox fl ange.
8) Align the left and right side hinge with the screw holes in the bottom
louver and secure in place using 3 screws per side.
9) Install the door frame by hooking the top fl ange over top of the glass
door, push in the bottom of the door frame to secure in place.
NOTE: To ensure the gap between the door frame and faceplate legs
are equal (approximately 1/2" on each side) you may need to slide
the door frame slightly to the left or right accordingly.
6) Place 2 screws through the screw holes on the hinge and place a
spacer over each screw.
7) Secure the hinge to the bottom fl ange of the fi rebox with 2 screws
from step 6. Repeat for other side.
Spacer
Screw
Door Frame Flange
10) Close the bottom louver.
Glass Door
Completed Faceplate & Door Frame Installation
20E33 FPI Direct Vent Gas Insert
INSTALLATION
STANDARD
FLUSH DOOR
The standard fl ush door comes with a black
frame. T o install the frame, simply hook the top
door fl ange onto the top of the unit and swing
the door towards the unit, (Diagram 1 and 2).
Be careful that the glass gasket does not roll up;
there must be a gap between the gasket and
the door lip to ensure that the door sits securely
on the unit. Refer to Diagram 3.
Diagram 1
Screws
FLUSH LOUVERS
1) The top louver is held in place by friction fi t.
Refer to Diagram 1
Diagram 1
2) Install the Spring Hinges on the left and right
side of the bottom of the Firebox using 2
screws per hinge.
2) Lift the unit up slightly and push down on
the corners of the Bottom Trim Bracket and
slide under unit.
Push in Corners
Bottom Trim
Bracket
Diagram 2
Diagram 3
Secure door by fastening with two screws located
at bottom of glass frame (refer to Diagram 1).
To remove the fl ush door, reverse the above
steps.
3) Place the Bottom Louver near the hinge. Flip
hinge over the Bottom Louver and secure
using 3 screws.
Hinge
Location
Bottom Louver
FULL SCREEN DOORS
1) Hold the full screen faceplate up against
the unit in order to make the following wire
connections.
Pull the ON/OFF connector wires thru the
box and connect them to the switch.
Connect the fan switch wires with the wire
connectors from the fan speed control. Place
clips over wires and tuck into side trim.
3) Completely secure faceplate to the unit by
securing 4 screws to the Left and Right Side
Trim.
4) Install the T op Frame by hooking it onto the
two screws at the top of the full screen door.
It is held in place by magnets.
Screw
E33 FPI Direct Vent Gas Insert
Top Frame
21
for gas
connection
Self-adhesive
wire clip
ON/OFF
switch
wires to
ON/OFF
switch
wires to
Fan switch
connectors
Fan Speed
Switch
(Rear View)
INSTALLATION
5) Install Spring Hinges to the Left and Right
Side of the bottom of the fi rebox using 2
screws per hinge.
6) Place Bottom Frame near hinge. Flip hinge
over Bottom Frame and secure with 3 screws
each.
Hinge Location
Bottom
Frame
EXCALIBUR® SURROUND
IMPORTANT NOTE:
When using the Surround, the unit must be set
1" further into the fi replace than the standard
faceplate installation. See the "Minimum
Fireplace Opening Excalibur Option" section.
1) Align the left side Faceplate Trim Bracket
with the Firebox Flange and secure using
2 screws as shown in diagram 1. Repeat
for right side.
Firebox
Faceplate
Trim Bracket
Flange
Diagram 1
Faceplate
Trim Bracket
3) Hold the Faceplate Trim up against the
unit in order to make the following wire
connections.
3a) Pull the ON/OFF connector wires from the
fi rebox and connect them to the switch.
3b) Connect the fan switch wires with the wire
connectors from the fan speed control. Place
clips over wires and tuck into side trim.
4) Secure the Faceplate by sliding the slots in
the Faceplate into the fl anges on the left and
right side Faceplate Trim Brackets. Once the
Faceplate is in place secure using 2 screws
per side.
7) Install the Left and Right Side Screen Doors
by placing over top of the hinges on the
faceplate. Hold the door at a 45 degree
angle to avoid scratching the faceplate.
8) Close screen doors.
Hinge
Screen Door
2) Push the Blanking Plate down on top of the
Glass Door (refer to Diagram 2).
Blanking Plate
Top of
Glass
Door
Diagram 2
Faceplate
Slots
NOTE: If you are installing the Excalibur®,
the minimum fi replace dimensions are
as follows:
5) Place the bottom hooks of the Surround into
the bottom slots of the Faceplate. Slightly
pull up the Surround and push the top hooks
into the top slots of the Faceplate. Push
down to secure. Tug on the Surround to
ensure it is securely locked in place.
Backside of
Surround Shown
EXCALIBUR SCREEN
DOORS
1) Attach door bracket to sides using 4
screws.
Door Bracket
attaches with
2 screws on
each side.
Double Screen Door: attach to left and right
side of unit.
2) Slide the door(s) onto the hinges.
2) Take the hoseclamps and put them over the
back of each rivet. Squeeze the hoseclamp
to secure onto rivets ensuring that the
hoseclamp is touching the back side of
the surround. The hoseclamp can now be
released.
3) Remove the handles by removing the nut
and screw. Install the new handles by
placing them in position over the holes on
the surround louver. Put the screws through
the holes and secure them by tightening
them with a nut.
4) Place the emblem over the emblem design
on the surround. Insert the studs through the
holes. To secure them fi rst put on the split
lock washer and then the nut and tighten.
Surround
Hooks
Faceplate Slots
Faceplate
EXCALIBUR
ACCENT KIT
1) Remove the rivets from the surround by
pulling off the hoseclamp (located at the
backside of surround) with a screwdriver or
plyer. Re-install the rivets by putting them
through the holes on the sides of the surround.
5) Remove the 2 studs on the sides of the Hood.
Insert the new studs through the holes and
secure them by fi rst putting on the washer
and then tighten with a nut.
DOUBLE DOOR OPTION
Remove the handles by removing the nut
and screw. Install the new handles by placing
them in position over the holes on the door(s).
Put the studs through the holes and secure
them by tightening them with a nut.
E33 FPI Direct Vent Gas Insert
23
INSTALLATION
WIRING DIAGRAMS
This heater does not require a 120V A.C. supply
for operation. However, a 120V A.C. power
supply is needed for the fan/blower operation.
For NATURAL GAS Units and Units NOT Equipped with DC Spark Boxes
Caution: Ensure that
the wires do not touch
any hot surfaces and
are away from sharp
edges.
WARNING: Electrical Grounding Instructions
This appliance is equipped with a three pronged
(grounding) plug for your protection against shock
hazard and should be plugged directly into a properly
grounded three-prong receptacle. Do not cut or remove
the grounding prong from this plug.
24E33 FPI Direct Vent Gas Insert
CAUTION: Label all wires prior
to disconnection when servicing
controls. Wiring errors can cause
improper and dangerous operation.
INSTALLATION
For PROPANE Units and Units Equipped with DC Spark Boxes*
*For installation of the DC Spark Box refer to the LP Conversion instructions in this manual.
OPTIONAL REMOTE CONTROL
Use the FPI Remote Control Kit approved for
this unit. Use of other systems may void your
warranty.
The remote control kit comes with a hand held
transmitter, a receiver and a wall mounting
plate.
1) Choose a convenient location on the wall
to install the receiver and the receptacle
box (protection from extreme heat is very
important). Run wires from the fi replace to
that location. Use Thermostat Wire Table.
2) Connect the wires as per the wiring diagrams
below.
E33 FPI Direct Vent Gas Insert
CAUTION
Do not connect the millivolt
remote control wires
to the 120V wires.
3) Install 3 AAA alkaline batteries in transmitter
and 4 AA alkaline batteries in the receiver.
Install the receiver and its cover in the wall.
Switch the remote receiver to "remote"
mode. The remote control is now ready for
operation.
O
N
T
O
I
L
H
I
P
F
F
O
L
O
TP TH
THTP
To thermopile
To wall switch,
remote control
or thermostat
OPTIONAL WALL
THERMOSTAT
A wall thermostat may be installed if desired,
follow the wiring diagram below. Note: the wires
are connected to the "TH" on the gas valve. Use
the table below to determine the maximum wire
length. FPI offers an optional programmable
thermostat but any 250-750 millivolt rated nonanticipator type thermostat that is CSA, ULC
or UL approved may be used.
It is recommended that the thermostat be
installed on an interior wall.
CAUTION
Do not connect the millivolt
wall thermostat wires
to the 120V wires.
25
OPERATING INSTRUCTIONS
Thermostat Wire Table
Recommended Maximum Lead Length
(Two-Wire) When Using Wall
Thermostat (CP-2 System)
Wire Size Max. Length
14 GA.
16 GA.
18 GA.
20 GA.
22 GA.
50 Ft.
32 Ft.
20 Ft.
12 Ft.
9 Ft.
FINAL CHECK
Before leaving this unit with the customer, the
installer must ensure that the appliance is fi ring
correctly. This includes:
1) Clocking the appliance to ensure the
correct fi ring rate (rate noted on label) at
15 minutes.
2) If required, adjusting the primary air to ensure
that the fl ame does not carbon. First allow
the unit to burn for 15 min. to stabilize.
3) Check for proper draft.
CAUTION
Any alteration to the product that
causes sooting or carboning that
results in damage to the exterior
facia is not the responsibility of
the manufacturer.
FIRST FIRE
The fi rst fi re in your stove is part of the paint
curing process. To ensure that the paint is
properly cured, it is recommended that you burn
your fi replace, on high, for at least four (4) hours
the fi rst time you use it with the fan off. When fi rst operated, the unit will release an odour
caused by the curing of the paint, the burning
off of any oils remaining from manufacturing.
Smoke detectors in the house may go off at
this time. Open a few windows to ventilate the
room for a couple of hours.
The glass panel may require cleaning after the
unit has cooled down.
DO NOT A TTEMPT TO CLEAN THE
GLASS WHILE IT IS HOT.
Note: When the glass is cold and the
appliance is lit, it may cause
condensation and fog the glass.
This condensation is normal and
will disappear in a few minutes as
the glass heats up.
DO NOT BURN THE APPLIANCE
WITHOUT THE GLASS FRONT IN
PLACE.
During the fi rst few fi res, a white fi lm
may develop on the glass front as part
of the curing process. The glass should
be cleaned or the fi lm will bake on and
become very diffi cult to remove. Use a
non-abrasive cleaner and NEVER clean
the glass while it is hot.
OPERATING
INSTRUCTIONS
1) Read and understand these instructions
before operating this appliance.
2) Check to see that all wiring is correct and
enclosed to prevent possible shock.
3) Check to ensure there are no gas leaks.
4) Make sure the glass in the door frame is
properly positioned. Never operate the
appliance with the glass removed.
5) Verify that the venting and cap are
unobstructed.
6) Ensure that the brick panels, if used, are
installed.
7) Verify log placement. If the pilot cannot be
seen when lighting the unit, the logs have
been incorrectly positioned.
8) The unit should never be turned off, and on
again without a minimum of a 60 second
wait.
LIGHTING
PROCEDURE
IMPORTANT
Prior to igniting or reigniting the
pilot, remove the glass door.
NOTE: For all propane units and units
equipped with electric spark boxes,
see "Copy of Lighting Plate Instructions" section for more details.
Only when the pilot holds, without pressure
being applied to the control knob, should you
reinstall the glass door. The unit must not be
operated with the glass door removed.
IMPORTANT: Gas on/off knob cannot be
turned from "PILOT" to "OFF" unless it is
partially depressed.
1) Turn burner OFF using "ON/OFF" switch.
2) Turn gas control knob so indicator points
to "OFF" position and allow 5 minutes for
any gas in the combustion chamber to
escape.
3) Turn gas control knob counterclockwise
so indicator points to the "PILOT" position.
Depress the gas control knob fully. Depress
the ignitor button several times until the
pilot lights. After approximately one minute,
release the gas control knob. The pilot fl ame
should continue to burn. If the pilot does not
remain lit, repeat operation allowing a longer
period before releasing gas control knob.
4) When the pilot stays lit, turn the gas knob
further counterclockwise to the "ON"
position.
5) Reinstall the glass door (refer to the
"Standard Flush Door" section).
6) Use the switch, thermostat or remote control
to turn on the unit.
7) Rotate the fl ame height regulator to adjust
the fl ame height higher or lower.
SHUTDOWN
PROCEDURE
1) Use the switch, thermostat or remote control
to turn off the main burner.
2) Turn the main gas control clockwise to the
"OFF" position to turn off the pilot.
3) Turn off all electric power to appliance if
service is to be performed.
26E33 FPI Direct Vent Gas Insert
OPERATING INSTRUCTIONS
COPY OF LIGHTING INSTRUCTION PLATE
OFF
AUTOMATIC
CONVECTION
FAN OPERATION
The fan operates automatically. Turn the knob on
the side of the faceplate to adjust to the desired
speed. The fan will turn on as the stove comes
up to operating temperature. After the unit has
been turned off and the unit has been cooled
to below useful heat output range, the fan will
shut off automatically.
NORMAL OPERATING
SOUNDS OF
GAS APPLIANCES
It is possible that you will hear some sounds
from your gas appliance. This is perfectly normal
due to the fact that there are various gauges
and types of steel used within your appliance.
Listed below are some examples. All are normal operating sounds and should not be considered
as defects in your appliance.
Blower:
FPI gas appliances use high tech blowers to
push heated air farther into the room. It is not
unusual for the fan to make a "whirring" sound
when ON. This sound will increase or decrease
in volume depending on the speed setting of
your fan speed control.
Burner Tray:
The burner tray is positioned directly under the
burner tube(s) and logs and is made of a different
gauge material from the rest of the fi rebox and
body. Therefore, the varying thicknesses of steel
will expand and contract at slightly different
rates which can cause "ticking" and "cracking"
sounds. Y ou should also be aware that as there
are temperature changes within the unit. These
sounds will likely re-occur. Again, this is normal
for steel fi reboxes.
Blower Thermodisc:
When thermally activated switch turns ON, it
will create a small "clicking" sound. This is the
contact switch closing.
Pilot Flame:
While the pilot fl ame is on it will make a slight
"whisper" sound.
Gas Control Valve:
As the gas control valve turns ON and OFF, a
a
dull clicking sound may be heard. This is normal
operation of a gas regulator or valve.
Unit Body and Firebox:
Different types and thicknesses of steel will
expand and contract at different rates resulting in
some "cracking" and "ticking" sounds which will
be heard throughout the cycling process.
E33 FPI Direct Vent Gas Insert
27
MAINTENANCE
MAINTENANCE
INSTRUCTIONS
1) Always turn the gas valve to the off position
before cleaning. For relighting, refer to
lighting instructions. Keep the burner and
control compartment clean by brushing and
vacuuming at least once a year.
When cleaning the logs, use a clean soft
paint brush as the logs are fragile and easily
damaged.
2) Clean (never when unit is hot) appliance,
door and louvers with a damp cloth. Never
use an abrasive cleaner. The optional
fi nishes on louvers and doors may be
scratched if abrasives are used to clean
them. The heater is fi nished in a heat
resistant paint and should only be refi nished
with heat resistant paint (not with wall paint).
FPI uses StoveBrite Paint - Metallic Black
#6309.
3) Make a periodic check of the burner for
proper position and condition. Visually
check the fl ame of the burner periodically,
making sure the fl ames are steady: not
lifting or fl oating. If there is a problem, call
a qualifi ed service person.
4) The appliance and venting system must be
inspected before use, and at least annually,
by a qualifi ed fi eld service person, to ensure
that the fl ow of combustion and ventilation
air is not obstructed.
During the annual service call, the burners
should be removed and cleaned from the
burner tray.
5) Keep the area near the appliance clear and
free from combustible materials, gasoline
and other fl ammable vapours and liquids.
WARNING: CHILDREN AND
ADULTS SHOULD BE ALERTED
TO THE HAZARDS OF HIGH
SURFACE TEMPERATURE AND
SHOULD STAY AWAY TO AVOID
BURNS OR CLOTHING IGNITION.
YOUNG CHILDREN SHOULD
BE CAREFULLY SUPERVISED
WHEN THEY ARE IN THE SAME
ROOM AS THE APPLIANCE.
CAUTION: ANY SAFETY SCREEN
OR GUARD REMOVED FOR
SERVICING AN APPLIANCE
MUST BE REPLACED PRIOR TO
OPERATING THE APPLIANCE.
CLOTHING OR OTHER
FLAMMABLE MATERIAL SHOULD
NOT BE PLACED ON OR NEAR
THE APPLIANCE.
6) Each time the appliance is lit, it may cause
condensation and fog the glass. This
condensation and fog is normal and will
disappear in a few minutes as the glass
heats up.
Never operate the appliance without the
glass properly secured in place or with
the door open.
7) Do not use this appliance if any part has been
under water. Immediately call a qualifi ed
service technician to inspect the appliance
and to replace nay part of the control system
and any gas control which has been under
water.
8) Periodically check the pilot fl ames. Correct
fl ame pattern has three strong blue fl ames: 1
fl owing around the thermopile and 1 around
the thermocouple, and 1 fl owing across the
front of the burner.
Note: If you have an incorrect fl ame pattern,
contact your FPI dealer for further
instructions.
Front Burner Tube
Top view of pilot fl ame
Incorrect fl ame pattern will have small, probably
yellow fl ames, not coming into proper contact
with the rear of the burner or thermopile.
Front Burner Tube
Top View of pilot fl ame
GENERAL VENT
MAINTENANCE
Conduct an inspection of the venting system
semi-annually. Recommended areas to inspect
as follows:
1) Check the Venting System for corrosion in
areas that are exposed to the elements.
These will appear as rust spots or
streaks, and in extreme cases, holes.
These components should be replaced
immediately.
2) Remove the Termination Cap, and shine a
fl ashlight down the Vent. Remove any bird
nests, or other foreign material.
3) Check for evidences of excessive
condensation, such as water droplets forming
in the inner liner, and subsequently dripping
out the joints. Continuous condensation can
cause corrosion of caps, pipe, and fi ttings.
It may be caused by having excessive
lateral runs, too many elbows, and exterior
portions of the system being exposed to
cold weather.
4) Inspect joints to verify that no pipe
sections or fi ttings have been disturbed,
and consequently loosened. Also check
mechanical supports such as Wall Straps,
or plumbers' tape for rigidity.
LOG REPLACEMENT
The unit should never be used with broken logs.
Turn off the gas valve and allow the unit to cool
before opening door to carefully remove the
logs. The pilot light generates enough heat to
burn someone. If for any reason a log should
need replacement, you must use the proper
replacement log. The position of these logs
must be as shown in the diagram under Log
Installation.
NOTE: Improper positioning of logs may
create carbon build-up and will alter the unit’s
performance which is not covered under
warranty.
GLASS GASKET
If the glass gasket requires replacement use
a tadpole gasket for the Flush Front (Part #
936-155).
STEEL OR GOLD TRIM
The steel or 24 carat gold plated fi nish on the
louvers requires little maintenance, and need
only be cleaned with a damp cloth. DO NOT use
abrasive materials or chemical cleaners, as they
may harm the fi nish and void the warranty.
Clean any fi ngerprints off before turning the
unit on. If the top louvers start to discolour,
check the door gasket seal and replace if
necessary.
28E33 FPI Direct Vent Gas Insert
MAINTENANCE
DOOR GLASS
Y our FPI stove is supplied with high temperature,
5 mm Neoceram ceramic glass that will withstand
the highest heat that your unit will produce. Do
not abuse the glass by striking the surface or
by slamming the door shut.
If your glass requires cleaning, we recommend
using an approved glass cleaner available at
all authorized dealers. Do not use abrasive
materials. Do not clean the glass when
hot.
In the event that you break your glass by
impact, purchase your replacement from an
authorized FPI dealer only, do not use substitute
materials. Follow our step-by-step instructions
for replacement. Warning: Wear gloves when
removing damaged or broken glass.
Caution: Do not operate appliance with
glass panels removed, cracked or broken.
Replacement of the glass should be done by
a licensed or qualifi ed service person.
Flush Glass Replacement
Remove the fl ush door front (refer to the
"Standard Flush Door" section). Remove the 4
glass clips from each corner. Slide in the new
replacement glass. Push the 4 glass clips back
onto the frame.
To Remove Fan:
1) Turn the unit off and allow it to cool down to
room temperature.
2) Unplug or disconnect power source to
stove.
3) Remove the fl ush door (refer to p.14).
4) Remove logs and grate (refer to p.10).
5) Remove optional brick panel set, if
installed (refer to the "Optional Brick Panel"
section).
6) Remove base brick set. (When removing
base brick sides the two screws that hold
the grate down must be removed fi rst).
Screws
7) Straighten the adjustment wire under the
fi rebox base.
9) Remove the rear log support by unscrewing
the 2 screws.
Screws
10) Remove the 12 screws holding the Access
Panel in place.
Fan Access Plate Screws
11) Unplug the wires from the fan motor (from
inside the stove).
FAN MAINTENANCE
If your fan requires maintenance or replacement,
access to the fan is through the plate on the
fl oor of the fi rebox. NOTE: the unit MUST NOT
be operated without the fan access panel
securely in place.
Caution: Label all wires prior to
disconnecting when servicing controls.
Wiring errors can cause improper and
dangerous operation. Verify proper
operation after servicing.
E33 FPI Direct Vent Gas Insert
Air Shutter Wire
Straighten adjustment wire.
8) Remove the Burner by removing the 2
screws (1 on burner bracket and one on
valve tray). Tilt up the left burner and slide
to the left away from the orifi ce.
Screws
12) Remove the 2 screws from the fan
bracket.
Screws
29
MAINTENANCE
13) Pull Fan Assembly forward, to disengage
the fan clip on the rear wall. Then lift the
Fan Assembly up and pull through fi rebox
opening.
14) Disconnect green wire from power cord.
7) Remove base brick set. (When removing
base brick sides the two screws that hold
the grate down must be removed fi rst).
Screws
8) Straighten the adjustment wire under the
fi rebox base.
Air Shutter Wire
11) Disconnect the inlet gas line.
12) Unplug the black and red wires at the valve.
Undo the 2 TP wires at the valve.
13) Remove the 17 screws on the valve tray.
14) Take out the valve tray from the unit.
Replacing fan:
15) Reverse above steps.
Seal fan access panel using high temperature
silicone (sparingly).
V ALVE ASSEMBL Y
REMOV AL AND
INSTALLATION
1) Turn the unit off and allow it to cool down
to room temperature.
2) Unplug or disconnect power source.
3) Shut off the main gas supply.
4) Remove the louvers and glass door.
5) Remove logs and grate.
Straighten adjustment wire.
9) Remove the Burner by removing the 2
screws (1 on burner bracket and one on
valve tray). Tilt up the left burner and slide
to the left away from the orifi ce.
Screws
10) Remove the rear log support by unscrewing
the 2 screws.
Screws
15) Scrape off the old gasket from the fl oor of the
fi rebox and from the valve access plate.
16) Install new gasket and valve assembly
(reverse steps 9-14).
NOTE: Failure to install a new gasket
may severely affect the appliance
performance.
17) Hook up gas line and check for gas leaks
with soap and water solution or a gas leak
detector. Do not use open fl ame for leak
testing.
18) Set up the air shutter to 5/16" for NG and
7/16" for LP.
19) Fire up the unit temporarily.
20) Check the manifold pressure 3.8" W.C. for
NG and 11" W.C. for LP.
21) Reverse steps 4-8.
6) Remove optional brick set, if installed.
30E33 FPI Direct Vent Gas Insert
Part # Description
1) 340-038 Fan Access Plate
2) 340-103 Gasket - Fan Access Plate
3) 320-517/P Fan Assembly 120 V
910-331/P Fan Motor 120 V
5) 910-750 Power Cord
910-752 Wire Harness (Faceplate)
910-692 Wire Fan to Power Cord
910-737 Wire Valve to Spill Switch
7) 910-142 Fan Auto On/Off Thermodisc
8) * Thermodisc Bracket
9) 320-070 Fan Switch Cover
13) * Baffl e Plate
17) * Wire Holder Clip
18) * Strain Relief
19) * Grommet for Power Cord
340-924 Flush Louvers (Set) - Black/Gold
Regency Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit
thoroughly before it leaves our facility. FPI Fireplace Products International Ltd. is pleased to extend this limited lifetime warranty to the original purchaser of a
Excalibur Product. This warranty is not transferable.
The Warranty: Limited Lifetime
The combustion chamber, heat exchanger, burner tubes/pans, logs, brick panels and gold plating (against defective manufacture only) are covered under the Limited Lifetime
Warranty for fi ve (5) years for parts and subsidized labour* and parts only thereafter.
Glass is covered for lifetime against thermal breakage only, parts and subsidized labour* for fi ve (5) years and parts only thereafter from date of purchase.
External casting, surrounds and grills are covered against cracks and warps resulting from manufacturer defects, parts and subsidized labour* for three (3) years from the date
of purchase and parts only thereafter.
Special Finishes - One year on brushed nickel and antique copper full screens and doors. You can expect some changes in color as the product "ages" with constant heating
and cooling. FPI warranties the product for any manufacturing defects on the original product. However, the manufacturers warranty does not cover changing colors and marks,
ie. fi nger prints, etc applied after the purchase of the product. Damage from the use of abrasive cleaners is not covered by warranty.
Electrical and mechanical components such as blowers, switches, wiring, thermodiscs, FPI remote controls, spill switches, thermopiles, thermocouples, pilot assembly components,
and gas valves are covered for two years parts and one year subsidized labour* from the date of purchase. Blowers and valves replaced under warranty are considered repairs and
continue as if new with appliance. ie. twelve (12) months from original purchase date of appliance with a minimum of three (3) months coverage from date of replacement.
FPI venting components are covered parts and subsidized labour* for three (3) years from date of purchase.
Simpson Dura-Vent venting components (Direct Vent units) are covered by Simpson Dura-Vent Inc. warranty.
Repair/replacement parts purchased by the consumer from FPI after the original coverage has expired on the unit will carry a 90 day warranty, valid with a receipt only. Any
item shown to be defective will be repaired or replaced at our discretion. No labor coverage is included with these parts.
Conditions:
Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI's option, through an accredited distributor or agent provided
that the defective part be returned to the distributor or agent Transportation Prepaid, if requested.
Porcelain/Enamel - Absolute perfection is either guaranteed nor commercially possible. Any chips must be reported and inspected by an authorized dealer within three days of
installation. Reported damage after this time will be subject to rejection.
It is the general practice of FPI to charge for larger, higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated
for manufacturer defect.
The authorized selling dealer is responsible for all in-fi eld service work carried out on your Regency product. FPI will not be liable for results or costs of workmanship from
unauthorized service persons or dealers.
At all times FPI reserves the right to inspect product in the fi eld which is claimed to be defective.
All claims must be submitted to FPI by authorized selling dealers. It is essential that all submitted claims provide all of the necessary information including customer name,
purchase date, serial #, type of unit, problem, and part or parts requested, without this information the warranty will be invalid.
Exclusions:
This limited Lifetime Warranty does not extend to or include paint, door or glass gasketing or trim.
At no time will FPI be liable for any consequential damages which exceed the purchase price of the unit. FPI has no obligation to enhance or modify any unit once manufactured.
ie. as products evolve, fi eld modifi cations or upgrades will not be performed.
FPI will not be liable for travel costs for service work.
Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty policy.
Embers, rockwool, gaskets, door handles and paint are not covered under the terms of this warranty policy.
Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy.
The warranty will not extend to any part which has been tampered with or altered in any way, or in our judgment has been subject to misuse, improper installation, negligence
or accident, spillage or downdrafts caused by environmental or geographical conditions, inadequate ventilation, excessive offsets, negative air pressure caused by mechanical
systems such as furnaces, fans, clothes dryer, etc.
Freight damage to stoves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer.
FPI will not be liable for acts of God, or acts of terrorism, which cause malfunction of the appliance.
Performance problems due to operator error will not be covered by this warranty policy.
Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from FPI, may nullify your warranty
on this product.
Any alteration to the unit which causes sooting or carboning that results in damage to the interior / exterior facia is not the responsibility of FPI.
* Subsidy according to job scale as predetermined by FPI.
E33 FPI Direct Vent Gas Insert
39
FPI fi replace products are designed with reliability and
simplicity in mind. In addition, our internal Quality Assurance
Team carefully inspects each unit thoroughly before it leaves
our door.
Fireplace Products International Ltd. is pleased to extend
this Limited Lifetime Warranty to the original purchaser of
a FPI Product.
See the inside back cover for details.
Register your Regency® online at
http://www.regency-fi re.com
Register your Excalibur® online at
http://www.excalibur-fi re.com
Installer: Please complete the following information
Dealer Name & Address: ______________________________________________
___________________________________________________________________
Installer: ___________________________________________________________
Phone #: ___________________________________________________________
Date Installed: ______________________________________________________
Serial No.: __________________________________________________________