FPI E33-NG1, E33-LP1 Owners & Installation Manual

E33 Gas Insert
MODELS: E33-NG1 Natural Gas E33-LP1 Propane
Owners & Installation Manual
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury, property damage, or loss of life. Refer to this manual. For assistance or additional information consult an authorized installer, service agency or the gas supplier. FOR YOUR SAFETY : Do not store or use gasoline or other fl ammable vapours and liquids in the vicinity of this or any other appliance.
Installation and service must be performed by an authorized installer, service agency or the gas supplier.
Tested by:
918-513b
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC, Canada V4G 1H4
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
Do not try to light any applianceDo not touch any electrical switch:
do not use any phone in your building.
Immediately call your gas supplier
from a neighbour's phone. Follow the gas supplier's instructions.
If you cannot reach your gas
supplier, call the fi re department.
12/15/08
FPI GAS FIREPLACE INSERT
TO THE NEW OWNER
Congratulations! You are the owner of a state-of-the-art Gas Insert by FPI. The E33 Gas Insert has been designed to provide you with all the warmth and charm of a fi replace, at the fl ick of a
switch. The E33-NG1 and E33-LP1 have been approved by Warnock Hersey for both safety and effi ciency . As it also bears our own mark, it promises to provide you with economy , comfort and security for many trouble free years to follow. Please take a moment now to acquaint yourself with these instructions and the many features of your FPI Fireplace.
32-1/4" (819mm) 24-1/2 " (622mm)
45-9/16" (1157mm)
16-1/2" (419mm)
31-1/8" (790mm)
25" (635mm)
1-3/8"
(35mm)
11-1/4 "
(286mm)
16-1/2" (419mm)
23" (583mm)
18" (203mm)
2 E33 FPI Direct Vent Gas Insert
TABLE OF CONTENTS
SAFETY LABEL
Copy of Safety Decal ....................................................4
REQUIREMENTS
MA Code - CO Detector
(for the State of Massachusetts only) ............................5
INSTALLATION
Important Message .......................................................6
For Your Safety ..............................................................6
Gas Pressure Testing ....................................................6
Specifi cations ................................................................6
Installation Into A Solid Fuel Burning Fireplace
or Factory Built Fireplace...............................................6
Before You Start ............................................................6
Installation Checklist .....................................................7
Materials Required ........................................................7
Minimum Fireplace Opening..........................................7
Minimum Fireplace Opening Excalibur® Option .............7
Combustible Mantel Clearances..................................8
Minimum Clearances to Combustibles ..........................8
Venting...........................................................................9
Flue Liner Installation ....................................................9
Gas Connection ............................................................9
Gas Insert Aeration System .........................................10
Gas Pipe Pressure Testing ..........................................10
SIT Valve Description ..................................................10
Optional Brick Panel ....................................................10
Log Set Installation ......................................................12
Conversion Kit# 731-969 from NG to LP .....................15
Faceplate & Trim ........................................................18
Contemporary Faceplate & Door Frame .....................19
Standard Flush Door ...................................................21
Flush Louvers ..............................................................21
Full Screen Doors ........................................................21
Excalibur® Surround ...................................................22
Excalibur Screen Doors ...............................................23
Excalibur Accent Kit ....................................................23
Wiring Diagrams ..........................................................24
Optional Remote Control ............................................25
Optional Wall Thermostat ...........................................25
OPERATING INSTRUCTIONS
First Fire ......................................................................26
Operating Instructions .................................................26
Lighting Procedure ......................................................26
Shutdown Procedure ...................................................26
Final Check..................................................................26
Copy Of Lighting Instruction Plate ..............................27
Automatic Convection Fan Operation..........................27
Normal Operating Sounds Of Gas Appliances ............27
MAINTENANCE
Maintenance Instructions.............................................28
General Vent Maintenance ..........................................28
Log Replacement ........................................................28
Glass Gasket ...............................................................28
Steel Or Gold Trim .......................................................28
Door Glass ..................................................................29
Fan Maintenance .........................................................29
Valve Assembly Removal and Installation ...................30
PARTS LIST
Main Assembly ............................................................31
Burner & Log Assembly ...............................................32
Full Screen Front .........................................................33
Faceplates, Trims And Hearths ...................................34
Contemporary Faceplate & Door Frame .....................35
WARRANTY
Warranty ......................................................................39
E33 FPI Direct Vent Gas Insert
3
SAFETY LABEL
Fan Part No. 910-331/P
Electrical Supply: 115V, 56 WATTS, 60 Hz
Side Walls *A 8" (203mm) Ceiling B 47" (1194mm)
Min. Mantel Height C 15" (381mm) Max. Mantel Depth D 3½" (89mm)
NOT FOR USE WITH SOLID FUEL
Minimum Clearances to Combustibles from Insert
VENTED GAS FIREPLACE HEATER
For Manufactured Home Installation: This Direct Vent System Appliance must be installed in accordance with the manufacturer's installation instructions and Manufactured Home Constructionand Safety StandardTitle24 CFR, Part 3280, orthe current Standardfor Fire SafetyCriteria for Manufactured HomeInstallation, Sites, and CommunitiesANSI/NFPA501A,andwithCAN/CSAZ240 MH MobileHomeStandardin Canada. This appliance is only for use with the type of gas indicated on the rating plate. See owner's manual for details. This appliance is not convertible for use with other gases, unlessacertifiedkitisused.
This fireplace has been converted for use with a gas fireplace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced,andthefireplacere-approvedbytheauthorityhaving jurisdiction. For use with glassdoorscertifiedwiththeapplianceonly.
WARNING:
For installation in Solid Fuel Burning Fireplaces. This appliance must be installed in accordance with local codes, if any. If none, follow the National Fuel Code, ANSI Z223.1/NFPA 54 or Natural Gas and Propane Installation Codes, CSA B149.1. This ventedgasfireplaceheaterisnotforusewithairfilters.
DO NOT REMOVE THIS LABEL / NE PAS ENLEVER CETTE ETIQUETTE
Listed: VENTED GAS FIREPLACE HEATER Tested to: ANSI Z21.88b-2003/ CAN/CGA-2.17-M91
Certified for / Certifiée pour: CANADA AND U.S.A. REPORT number 303530
CSA 2.33b-2003,
Serial No. / No de serie
298
`
NATURALGAS FIREPLACE INSERT: MODEL E33-NG1
Factory Equipped For Altitude 0-4500ft. (0-1370m)
Min. Supply Pressure 5“ WC (1.25 kpa) Low Setting Man. Pressure 1.1" WC (0.27 kpa) Max. Manifold Pressure 3.8" WC (0.95 kpa) Orifice Size 31 DMS Minimum Input 20,000 Btu/h (5.86 ) Maximum Input 38,000 Btu/h (11.13 kW)
kW
D
E
F
H
G
A
B
C
Model/Modele:
E33-NG1
Model/Modele:
E33-LP1
918-491
PROPANE GAS FIREPLACE INSERT: MODEL E33-LP1
Factory Equipped For Altitude 0-4500ft. (0-1370m)
Min. Supply Pressure 12" WC (2.99 kpa) Low Setting Man. Pressure 2.9" WC (0.72 kpa) Max. Manifold Pressure 11" WC (2.74 kpa) Orifice Size 5 0 DMS Minimum Input 19,000 Btu/h (5.56kW) Maximum Input 35,500 Btu/h (10.4kW)
Alcove Width E 76" (1930mm) Alcove Depth F 36" (914mm)
Hearth Height G 1-1/4" (32mm) Hearth Depth I 13" (330mm)
Non-Combustible Hearth Extension
Hearth Width H 45-1/2" (1156mm)
FPI Fireplace Products International Ltd., Delta BC, CANADA
MADE IN CANADA / FABRIQUE AU CANADA
I
* Alcove side wall must have a min. of 8”
clearance on one side.
This is a copy of the labels that accompany each E33 Gas Insert. We have printed a copy of the contents here for your review. The safety label is located on a plate inside the base of the unit visible when the bottom louver is opened. Ensure that the safety label is attached to the unit.
NOTE: FPI units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
For the State of Massachusetts, installation and repair must be done by a plumber or gasfi tter licensed in the Commonwealth of Massachusetts.
For the State of Massachusetts, fl exible connectors shall not exceed 36 inches in length.
For the State of Massachusetts, the appli­ances individual manual shut-off must be a t-handle type valve.
The State of Massachusetts requires the installation of a carbon monoxide alarm in accordance with NFPA 720 and a CO alarm with battery back up in the same room where the gas appliance is installed.
4 E33 FPI Direct Vent Gas Insert
REQUIREMENTS
MA Code - CO Detector
5.08: Modifications to NFPA-54, Chapter 10
(2) Revise 10.8.3 by adding the following additional requirements:
(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
(for the State of Massachusetts only)
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL
OBSTRUCTIONS".
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR
5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies "special venting systems", the following requirements shall be satisfied by the manufacturer:
1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and
2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
E33 FPI Direct Vent Gas Insert
5
INSTALLATION
IMPORTANT MESSAGE
SAVE THESE
INSTRUCTIONS
The FPI Gas Insert must be installed in accord­ance with these instructions. Carefully read all the instructions in this manual fi rst. Consult the building authority having jurisdiction to determine the need for a permit prior to starting the installation.
NOTE: Failure to follow the instructions could cause a malfunction of the heater which could result in death, serious bodily injury, and/or property damage. Failure to follow these instructions may also void your fi re insurance and/or warranty.
FOR YOUR SAFETY
This appliance requires air for proper combustion. Always provide adequate combustion and ventilation air. Follow instructions and information in CSA B149.1 (in Canada) or the National Fuel Gas Code ANS Z223.1/NFPA (in the USA), regarding requirements for combustion and ventilation air.
GAS PRESSURE
TESTING
The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kPa).
SPECIFICATIONS
At pressures over 1/2 psig, the pipe to the unit must be disconnected. Gas Input Capacity: Natural Gas 38,000 Btu/h Propane 35,500 Btu/h
Min. Input:
Natural Gas 20,000 Btu/h Propane 19,000 Btu/h
INSTALLATION INTO A
SOLID FUEL BURNING
FIREPLACE OR
FACTORY BUILT
FIREPLACE
The E33 Gas Inserts have been tested and approved to be vented into any masonry fireplace or approved solid fuel burning factory built fi replace that will allow the insert to physically fi t into the fi rebox. Refer to the "Minimum Fireplace Dimensions" section.
If the factory built fi replace* height is too low for your Insert, you may remove the smoke baffl e plate and damper from the factory built fi replace as long as these items are saved and are reinstalled in the event that the Insert is removed. NOTE: Any alterations made to the listed solid fuel burning factory built fi replace may void the listing of the replace. Cutting any sheet-metal parts of the fi replace, in which the gas fi replace insert is to be installed, is prohibited.
If the factory-built fi replace has no gas access hole(s) provided, an access hole of
1.5" (37.5mm) or less may be drilled through the lower sides or bottom of the fi rebox in a proper workmanship like manner. This access hole must be plugged with non­combustible insulation after the gas supply line has been installed.
The fi replace and fi replace chimney must be clean and in good working order and constructed of non-combustible materials and chimney cleanouts must fi t properly. Refractory, glass doors, screen rails, screen mesh, and log grates can be removed from the fi replace before installing the gas replace insert. Smoke shelves, shields and baffl es may be removed if attached by mechanical fasteners. A tight connection between the gas fi replace insert fl ue collar and the fi replace chimney must be made.
*Check with your local inspector before commencing with this installation.
Installer must mechanically attach the supplied label to the inside of the fi rebox of the fi replace into which the gas fi replace insert is installed.
BEFORE YOU ST ART
Safe installation and operation of this appliance requires common sense, however, we are required by the Canadian Safety Standards and ANSI Standards to make you aware of the following:
General Safety Information
1) The appliance installation must conform
with local codes or in the absence of local codes, with CAN/CSA B149.1 (in Canada) or the National Fuel Gas Code ANSI Z223.1 NFPA 54 in the U.S.A. This appliance should be installed by a qualifi ed gas fi tter technician only.
2) Installation and repair should be done by a qualifi ed service person.
3) The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, animal hair, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
4) See general construction and assembly
instructions. This appliance may only be installed in a vented, noncombustible replace.
5) This appliance is Listed for bedroom installations when used with a Listed Millivolt Thermostat. Some areas may have further requirements, check local codes before installation.
6) Always connect this appliance to a vent system vent that is run (or routed) to the outside of the building envelope. Never vent to another room or inside a building. Make sure that the vent is properly sized and is of adequate height to provide the proper draft.
7) Inspect the venting system annually for blockage and any signs of deterioration.
8) Any glass removed for servicing must be replaced prior to operating the appliance.
Fuels: Approved for use with both natural gas, and propane. Approved as is for use at 0' to 4,500' (0-1370m).
Electrical: 120V A.C. system. Circulation Fan: Variable speed, 127 CFM. Log Set: Ceramic bre, 8 per set. Vent System: 3" co-linear aluminum ex.
6 E33 FPI Direct Vent Gas Insert
"WARNING: This fi replace has been converted for use with a gas fi replace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced, and the fi replace re-approved by the authority having jurisdiction."
9) WARNING: Failure to position the parts in accordance with the diagrams in this manual or failure to use only parts specifi cally approved with this appliance may result in property damage or personal injury.
10) T o prevent injury , do not allow anyone who
is unfamiliar with the operation to use the replace.
INSTALLATION
11) Due to high temperatures, the appliance
should be located out of high traffi c areas and away from furniture and draperies. Children and adults should be alerted to the hazards of high surface temperatures, especially the fi replace glass, and should stay away to avoid burns or clothing ignition. Y oung children should be carefully supervised when they are in the same room as the appliance. Clothing or other ammable material should not be placed on or near the appliance.
Emissions from burning wood or gas could contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
INSTALLATION
CHECKLIST
Before installing vent system ensure that the damper plate is open and secure to prevent the damper plate from falling down and crushing the liner.
a. Brick Panels b. Log Installation c. Faceplate & Trim d. Standard Flush Door e. Flush Louvers f. Full Screen Doors g. Excalibur Surround h. Excalibur Screen Doors i. Excalibur Accent Kit j. Remote Control k. Wall Thermostat
9) Final check. Refer to the "Final Check" section. Before leaving this unit with the
customer, the installer must ensure that the appliance is fi ring correctly. This includes:
a) Clocking the appliance to ensure the
correct fi ring rate.
b) Adjusting the primary air, if required,
to ensure that the fl ame does not carbon. Refer to the "Gas Insert Aeration System" section.
c) Ensuring that the appliance is venting
correctly.
MINIMUM FIREPLACE
OPENING
The minimum fi replace opening for the FPI gas fi replace insert is shown in the following diagrams:
The FPI Gas Insert is installed as listed below.
1) Check all clearances to combustibles. Refer to the following sections where applicable:
a. Minimum Clearances to Combustibles. b. Regency Flush Combustible Mantel
Clearances
c. Excalibur Surround & Full Screen Doors
Combustible Mantel Clearances
d. Mantel Clearances
2) Make the gas connection. Refer to the "Gas Connection" section.
3) Install the 3" fl ue liner to the sliding connector plate. Refer to the "Flue Liner Installation" section.
4) Slide the unit half way into the replace.
5) Pull the vent connector plate through the
tapered brackets and fasten to the front plate. Refer to the "Flue Liner Installation" section.
6) Slide the unit fully into the replace.
7) Test gas pressure, refer to the "Gas Pipe
Pressure Testing" section. Check aeration system, refer to "Gas Insert Aeration Systems" section.
MATERIALS
REQUIRED
No electrical power supply is required for the gas control to operate. A 120 V olt AC power cord is hooked up to the fan. Plug the 3 wire cord into a suitable receptacle. Do not cut the ground terminal off under any circumstances. When connected with 120 volts, the appliance must be electrically grounded in accordance with local codes, current version of the Canadian Electrical Code CSA C22.1 (in Canada) or in the absence of local codes, with the National Electrical Code ANSI/NFPA 70.
WARNING: Electrical Grounding Instructions This appliance is equipped with a three pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
MINIMUM FIREPLACE
OPENING EXCALIBUR®
OPTION
The minimum fi replace opening for the FPI gas fi replace insert is shown in the following diagrams:
NOTE: If you are installing the Excalibur®, the minimum fi replace dimensions are as
follows:
Width (at front): 34-1/2" (876mm) Depth: 17-3/4" (451mm) Height: 26" (660mm)
8) Install standard and optional features. Refer to the following sections where applicable:
E33 FPI Direct Vent Gas Insert
7
INSTALLATION
MINIMUM CLEARANCES TO COMBUSTIBLES
From Unit Side Walls * A 8" (203 mm)
Ceiling B 47" (1194 mm) Min. Mantel Height C 15" (381 mm)
Max. Mantel Depth D 3-1/2" (89 mm) Alcove Width E 76" (1930 mm)
Alcove Depth F 36" (914 mm)
Hearth Height G 1-1/4" (32 mm) Hearth Width H 45-1/2" (1156 mm) Hearth Depth I 13" (330 mm)
* Alcove side wall must have a min. of 8" clearance on one side.
COMBUSTIBLE MANTEL CLEARANCES
Because of the extreme heat this fi replace emits, the mantel clear- ances are critical.
Note: A non-combustible mantel may be installed at a lower height
if the framing is made of metal studs covered with a non­combustible board.
Mantel can be installed anywhere in shaded area or higher using the above scale.
Note: Ensure the paint that is used on the mantel and the facing
is "heat resistant" or the paint may discolour.
8 E33 FPI Direct Vent Gas Insert
INSTALLATION
GAS CONNECTION
GAS CONNECTION WARNING: Only persons licensed to work
with gas piping may make the
necessary gas connections to
this appliance.
1) If the appliance is to be installed into an
existing chimney system, thoroughly clean the masonry or factory built fi replace.
2) The appliance is provided with an opening on the left hand side of the control compartment. A 3/8" NPT gas supply pipe must be brought near this inlet hole.
3) Locate the center point where the vent will pass through the chimney above the appliance. Move the appliance into the exact location where it is to be installed. Ensure that the Insert is level.
NOTE: This unit is equipped with a heat sensor thermodisc which will prevent the blower from operating until the unit reaches the correct temperature.
Alternate Approved Caps
980 Vertical Termination Cap 991 High Wind Cap 923GK 3" Co-linear Adaptor with fl ashing
5) Install ashing.
6) Insert both liners into chimney, passing
through the damper opening.
7) Install termination cap.
8) Connect the marked end of the liner to the
exhaust collar of the vent connector plate marked with an "E", seal connection with high temperature silicone. Secure with gear clamp.
9) Connect the 2nd liner to the intake collar, seal connection with high temperature silicone. Secure with gear clamp.
10) Align vent connector plate with guides on unit.
11) Slide unit into masonry opening, while ensuring that the slot at the rear of the connector plate mates up with the hold down plate on the unit.
VENTING
THE APPLIANCE MUST NOT BE
CONNECTED TO A CHIMNEY FLUE
SERVING A SEPARATE SOLID FUEL
BURNING APPLIANCE.
This appliance is designed to be attached to two 3" (76mm) co-linear aluminium fl ex running the full length of the chimney. The fl ue length must be a minimum length of 8 ' (2.44m) and a maximum of 35' (10.7m). See chart above for minimum distances from roof. Periodically check that the vent is unrestricted.
Masonry chimneys may take various contours which the fl exible liner will accommodate. However, keep the exible liner as straight
as possible, avoid unnecessary bending.
Part # Description
948-305 3" Flex - 35 ft. 946-529 FPI Co-linear DV Vertical Termination Cap
E33 FPI Direct Vent Gas Insert
In areas of consistently high winds, we recommend using the Simpson Dura-Vent System (923GK adapter and 991 high-wind cap).
The Air Intake pipe must be attached to the inlet air collar of the termination cap.
FLUE LINER
INSTALLATION
1) Cut the ex liner as required.
2) Mark the end of one liner with an "E" to
indicate Exhaust.
3) Connect the other end of the above liner to
the exhaust side of the termination adaptor, seal connection with high temperature silicone. Secure with gear clamp.
4) Connect the 2nd liner to the inlet side of the adaptor, seal connection with high temperature silicone. Secure with gear clamp.
12) Secure with Screw. NOTE:
1) Final gas connection should be made after
unit is in place to avoid damage to line when pushing the unit into position.
2) Mill-pac may be used instead of high tempture silicone and screws may be used instead of gear clamps at connections of liner to inlet and vent collars.
9
INSTALLATION
1
2
3
4
5
6
IN OUT
GAS PIPE
PRESSURE TESTING
The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kPa). Disconnect piping from valve at pressures over 1/2 psig.
The manifold pressure is controlled by a regulator built into the gas control, and should be checked at the pressure test point.
NOTE: To properly check gas pressure, both
inlet and manifold pressures should be checked using the valve pressure ports on the valve.
1) Make sure the valve is in the "OFF"
position.
2) Loosen the "IN" and/or "OUT" pressure tap(s), turning counterclockwise with a 1/8" wide fl at screwdriver .
3) Attach manometer to "IN" and/or "OUT" pressure tap(s) using a 5/16" ID hose.
4) Light the pilot and turn the valve to "ON" position.
5) The pressure check should be carried out with the unit burning and the setting should be within the limits specifi ed on the safety label.
6) When fi nished reading manometer, turn off the gas valve, disconnect the hose and tighten the screw (clockwise) with a 1/8"
at screwdriver. Note: Screw should be snug, but do not over tighten.
7) Pilot Outlet
8) Main Gas Outlet
9) Alternative TC Connection Point
GAS INSERT
AERATION SYSTEM
The air shutter can be adjusted by moving the adjusting wire up or down. The wire is accessed through the bottom louver opening. Open the air shutter for a blue fl ame or close for a yellower ame. The burner aeration is factory set but may need adjusting due to either the local gas supply or altitude.
Minimum Air Shutter Opening: 5/16" Natural Gas 7/16" Propane
CAUTION: Carbon will be produced if air shutter is closed too much.
OPTIONAL
BRICK PANEL
Optional Brick Panel Set: Part # Description Qty
Top (brick) panel 1 Back (brick) panel 1 Left (brick) panel 1 Right (brick)panel 1 340-043 Top bracket 1 340-094 Bottom clips 2 511-031 Brick clips 2
SIT VALVE DESCRIPTION
1) Gas on/off knob
2) Manual high/low adjustment
3) Pilot Adjustment
4) Thermocouple Connection - option
5) Manifold (Outlet) Pressure Tap
6) Inlet Pressure Tap
10 E33 FPI Direct Vent Gas Insert
Note: Any damage due to carboning
resulting from improperly setting the aeration controls is NOT covered under warranty.
Note: Aeration Adjustment should only
be performed by an authorized FPI Installer at the time of installation or service.
INSTALLATION
Installation of Brick Panels:
1) Remove top louver and glass door if
installed.
2) Remove the logs if they are already installed. Note: the grate must be removed in order to remove the bottom log. Ensure you slide the bottom coal off to the right-hand side to avoid chipping.
3) Unwrap the brick pattern panels from the protective wrapping. Handle the panels with care as they can break easily.
4) Remove the two screws from the bottom of the baffl e plate. Install the bottom clips onto the baffl e plate (refer to Diagram 1).
Bottom Clips
6) Slide the top panel and bracket assembly
carefully onto the baffl e plate ensuring the panel is centered. Make sure the tabs of the top bracket fi t into the baffl e openings (refer to Diagram 3).
Diagram 3
7) Insert the back panel by sliding it between the sidewalls of the fi rebox and the rear log support.
8) Before installing the side brick panels,
remove the screws from the side brick clips (refer to Diagram 4).
9) Insert the side panel by positioning it fl at against the side walls. Tilt the panel
towards the middle of the fi rebox, then insert
the bottom front corner. Repeat on the other side.
10) Install the 2 brick retaining clips, one on each side.
Diagram 1
5) Place the top bracket onto the top edge of the top panel (refer to Diagram 2).
Top Bracket
Diagram 2
Completed Installation
Diagram 4
E33 FPI Direct Vent Gas Insert
11
INSTALLATION
LOG SET INSTALLATION
WARNING: Dangerous operating conditions may occur if these logs are not positioned in their correct certifi ed loca­tions. Read the following instructions carefully and refer to the attached diagrams.
Gas Log Kit #340-930 contains the following:
03-17 Bottom Log 03-18 Center Top Log 03-19 Front Log 03-20 Left Log 03-21 Right Log 03-22 Left top Log 03-23 Rear Log 03-24 Right Top Log 946-669 Platinum Embers (supplied in packaged manual)
03-23
03-22
03-18
03-24
3) Remove the grate by removing the two Phillips screws. Slide the grate outwards to remove it from the unit (refer to Diagram 1).
Diagram 1
4) Angle log 03-17 and slide it between the top and bottom burner tube under the "T" section until it touches the left grate support bracket (refer to Diagram 2).
03-20
03-19
03-17
The "03" reference numbers (i.e. 03-23) are molded
into the rear of each log.
1) Remove and carefully unwrap the logs from the box. Please handle with care and do not force them into position to avoid chipping.
2) Remove the top louver and glass door if already installed.
03-21
03-17
Diagram 2
5) Re-install the grate.
6) Line up the pin holes (located at the bottom of log
03-23) to the pins of the rear log support and posi­tion them into place. (refer to Diagram 3)
03-23
Locating Pins
12 E33 FPI Direct Vent Gas Insert
Diagram 3
7) Align the bottom grooves of log 03-21 onto the right side of the grate and gently slide the log back until it touches the locating tab (refer to Diagram 4 & 5).
03-21
INSTALLATION
03-23
03-21
03-17
Locating
Tab
Diagram 4
03-23
03-17
Diagram 5
8) Align and position the pin hole of log 03-20 down into the left locating pin of log 03-21. Slide into the groove and gently place into position until it touches the locating tab. (see Diagram 6 & 7)
03-21
Diagram 7
9) Place log 03-22 over log 03-23 and log 03-20. Ensure the pin hole of log 03-22 lines up with the left pin of log 03-23 as well as the left pin of log 03-20 (refer to Diagram 8).
03-23
03-20
Locating
Pins
10) Place log 03-18 over log 03-23 and log 03-20. Ensure the pin hole of log 03-18 lines up with the middle pin of log 03-23 and the right pin of log
03-20 (refer to Diagram 9 & 10).
03-22
03-20
Diagram 8
03-20
Locating
Tab
Diagram 6
E33 FPI Direct Vent Gas Insert
Locating
Pin
03-21
03-23
03-18
Locating
Pins
03-20
Diagram 9
13
INSTALLATION
12) Place log 03-19 over the left center of the grate. Ensure the log set looks like Diagram 12.
03-23
03-22
03-20
11) Place log 03-24 over log 03-23 and log 03-21 ensuring the pin hole of log 03-24 lines up with the right pin of log 03-23 and the right pin of log 03-21 (refer to Diagram 11).
03-23
03-17
Diagram 10
03-18
03-24
03-19
Diagram 12
13) Separate platinum embers and place at the front of the burner. Avoid stacking platinum embers.
Locating
Pins
Diagram 11
03-21
14 E33 FPI Direct Vent Gas Insert
CONVERSION KIT# 731-969 FROM NG TO LP
for E33-1 using SIT 820 NOVA Gas Valve
THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER
IF IN DOUBT DO NOT DO THIS CONVERSION !!
Each Kit contains one LPG Conversion Kit and one DC Sparker Kit.
LPG Conversion Kit Contains: Qty. Part # Description
1 904-529 5/32" Allen Key 1 904-641 Burner Orifi ce #50 1 918-590 Label "Converted to LPG" 1 908-528 Red LPG Label 1 910-037 LPG Injector (Pilot Orifi ce) 1 918-485 Instruction Sheet
DC Sparker Kit Contains: Qty. Part # Description
1 820-475 Bracket DC Sparker 1 820-476 Bracket DC Sparker 1 904-153 Washer #8 External
Star 1 904-330 Nut 8-32 Hex 2 904-531 Bushing Split Plastic
0.500 in. 1 904-543 Screw 8-32 x 3/4 Pan Head 2 904-553 Screw #8 x 1/2
Type "B", Black Oxide
1 910-073 Spark Generator
Battery Holder
1 910-074 Spark Generator
Switch C/W Wire
1 910-078 Battery Size AA
Energizer En91 1 910-199 Clip Wire Holder 1 910-903 Wire Fan To Power
Cord, Ground 30 in. 904-781 Velcro Hook, Black
904-782 Velcro Hook, Black
INSTALLATION
4) Remove front base brick. 10) Turn control knob to the “OFF” position.
11) Remove the black protection cap by hand
from the hi/low knob (Fig.1).
5) Remove burner by unscrewing the 2
screws.
6) Pull off the pilot cap to expose the pilot
orifi ce.
7) Unscrew the pilot orifi ce with the 5/32"
allen key and replace with the LPG pilot orifi ce provided in the kit, then replace pilot cap.
8) Remove burner orifi ce with a 1/2" wrench,
while using a 9/16" wrench to hold onto the elbow behind the orifi ce and discard orifi ce.
12) Insert a 5/32” or 4mm Allen wrench into
the hexagonal key-way of the screw (Fig. 2), rotate it counter-clockwise until it is free and extract it.
13) Check that the screw is clean and if necessary remove dirt.
Fig. 1
Fig.2
Installation of LPG Conversion Kit:
1) Shut off the gas supply.
2) Remove the louvers and glass door.
3) Remove the logs and grate (refer Log
Installation section in E33 Manual). Ensure you slide the bottom log 03-17 off to the right-hand side to avoid chipping.
E33 FPI Direct Vent Gas Insert
Burner Orifi ce Removal
9) Reinstall new burner orifi ce LPG stamped
#50 and tighten.
14) Flip the screw (Fig. 3).
Fig.3
15
INSTALLATION
15) Using the Allen wrench as shown in Fig.4,
rotate the screw clockwise until snug, do not overtighten.
Fig.4
WARNING!
Do not over tighten the screw.
Recommended to
grip the wrench by the short side.
16) Verify that if the conversion is from NG to
LPG, the screw must be re-assembled with the red o-ring visible (Fig. 5).
Red o-ring visible
Fig.5
LPG Configuration
WARNING!
Also check that the pilot and
main burner injectors are
appropriate for the gas type.
18) Reverse steps 5) to 3).
19) Attach the label "This unit has been con-
verted to LPG" near or on top of the serial # decal.
20) Replace yellow "NG" label with red "LPG"
label.
WARNING! This conversion kit shall be installed by a qualifi ed service agency in accordance with the authority having jurisdiction. If the information in these instruc­tion is not followed exactly, a fi re, explosion or production of car­bon monoxide may result caus­ing property damage, personal injury or loss of life. The qualifi ed service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specifi ed in the manu­facturer's instructions supplied with the kit.
Note: Equipped for Altitude 0 - 4500 ft. (0 - 1370m).
Installation of the DC Sparker:
27) Locate the Piezo Ignitor situated at the
side of valve.
Piezo
Ignitor
28) Remove the Piezo Ignitor by unscrewing
the nut at the back of the mounting bracket.
Ignitor
Wire
Piezo
Ignitor
29) Disconnect the ignitor wire from the Piezo
Ignitor and connect it to the D.C. Sparker.
DC
Sparker
Ignitor
Wire
17) Re-assemble the black protection cap
(Fig. 6).
Fig. 6
16 E33 FPI Direct Vent Gas Insert
30) Connect the DC spark generator wires
to the SIT Valve with the screw, which is provided in the kit.
INSTALLATION
31) Locate the ground lug at the receptical
box, left of the unit.
32) Connect one end of the supplied green
ground wire to the lug with the nut and washer from the kit.
Ground
wire from
kit
33) Install the 1/2" bushing to the heat shield.
35) Plug the DC spark generator wires to the
DC Sparker.
36) Connect the ground wire to the DC
Sparker mounting bracket.
37) Install the supplied battery into the DC Sparker
Box by opening the battery compartment.
NOTE: The battery in the DC Sparker Box
will need to be replaced annually.
39) Find a location which is not too hot and is
easy to reach for changing the battery.
40) Tie up the loose wire with the wire clip.
41) Check for gas leaks with a proper soapy
solution or leak detector.
42) Check for proper spark between the
ignitor and pilot cap. Refer to "Lighting Procedure" section of the manual for light­ing sequence.
43) Check pilot fl ames. Correct fl ame pattern
has 3 strong blue fl ames. Adjustment can be made by turning the slotted screw at the top right corner of the valve. Refer to "Maintenance Instructions" section of the manual for correct fl ame patterns.
44) Check inlet (12" WC min) and outlet (11"
WC) pressures. Refer to "Gas Pipe Pres­sure Testing" section of the manual.
45) Check operation of fl ame control.
34) Run the other end of the ground wire and
DC spark generator wires through the bushing on the heat shield.
Heat Shield
E33 FPI Direct Vent Gas Insert
Battery
Compartment
38) Mount the heat shield to the DC Sparker.
Secure into place with the velcro, which is provided in the kit.
46) Check for proper fl ame appearance and
glow on logs.
Installer Notice:
These instructions must be left
with the appliance.
17
INSTALLATION
FACEPLATE & TRIM
1) Lay the faceplate panels at, face down on
something soft so they don't scratch.
2) Take the top faceplate and align the holes in it with the holes in the side panels. Using the screws provided, attach from the top of the panel (the holes in the top panel are slightly larger than the holes in the side panel to facilitate easier installation). Refer to Diagram 1.
Hint: Don't tighten the screws down
completely at this point, continue on with steps 3 and 4 and do a trial fi t to the unit. Make any necessary adjustments and when it fi ts properly then tighten down the screws.
3) Using the connectors provided, join the left side trim (with the ON/OFF switch) to the top trim. Diagram 2. Connect the right side trim to the top trim.
Rear View: Trim Assembly
Diagram 2
4) Place the trim on the assembled faceplate panels, aligning the wire connections from the switches with the notch on the left side panel.
5) Connect the fan switch wires by taking the black and red wires with the male ends (in the grey harness) and connect them with the wire connectors from the fan speed control.
Diagram 3
9) Attach the trim to the faceplate by using the plated screws (refer to Diagram 4).
Rear View: Faceplate Assembly
Diagram 1
6) Connect the ON/OFF switch wires by taking the black and red wires with the female ends and connect them to the ON/OFF switch.
7) Tuck the wires into the faceplate to keep them away from the insert using the clip provided. Attach the clip to the rear of the faceplate to ensure that the wires do not touch the side of the unit. Refer to Diagram
3.
8) The power cord should be run behind the faceplate panel.
Diagram 4
10) Attach the faceplate panels to the insert body using the 4 remaining black screws. Refer to Diagram 5.
Diagram 5
11) Push the FPI logo plate into the two holes in the bottom left corner of the faceplate.
18 E33 FPI Direct Vent Gas Insert
CONTEMPORARY FACEPLATE &
e
DOOR FRAME
INSTALLATION
Kit# 341-914 Contents List:
1 Complete Faceplate with Switches 1 Door Frame 1 Bottom Louver 2 Hinges 4 Hinge Screws 4 Hinge Spacers 8 Pan Head Screws 1 Wire Clip 1 Instruction Sheet
1) Bring the faceplate up in front of the unit and connect the red & black
ON/OFF wires from the unit to the ON/OFF switch on the back of the left side of the faceplate.
3) Secure loose wires using wire clips along the back of the left side
of the faceplate. Ensure to run the wires away from the fi rebox as much as possible.
4) Align the faceplate tabs with the tab brackets on the inside top of the
fi rebox and slide in place.
NOTE: For easy installation do not force both tabs in at the same
time, stagger from left to right.
Tab Brackets
2) Connect the grey coated female ends of the black & red fan wires
from the unit to the male ends of the fan rheostat on the left side of the faceplate as shown.
Fan Rheostat
Faceplat
Tabs
E33 FPI Direct Vent Gas Insert
19
INSTALLATION
5) Secure the bottom of the faceplate to the fi rebox fl ange using one
screw on each side.
NOTE: Ensure that the bottom of the faceplate leg is aligned with the
screw hole on the inner side of the fi rebox fl ange.
Faceplate secured to inner side of fi rebox fl ange.
8) Align the left and right side hinge with the screw holes in the bottom
louver and secure in place using 3 screws per side.
9) Install the door frame by hooking the top fl ange over top of the glass
door, push in the bottom of the door frame to secure in place.
NOTE: To ensure the gap between the door frame and faceplate legs
are equal (approximately 1/2" on each side) you may need to slide the door frame slightly to the left or right accordingly.
6) Place 2 screws through the screw holes on the hinge and place a
spacer over each screw.
7) Secure the hinge to the bottom fl ange of the fi rebox with 2 screws
from step 6. Repeat for other side.
Spacer
Screw
Door Frame Flange
10) Close the bottom louver.
Glass Door
Completed Faceplate & Door Frame Installation
20 E33 FPI Direct Vent Gas Insert
INSTALLATION
STANDARD
FLUSH DOOR
The standard fl ush door comes with a black
frame. T o install the frame, simply hook the top door fl ange onto the top of the unit and swing the door towards the unit, (Diagram 1 and 2). Be careful that the glass gasket does not roll up; there must be a gap between the gasket and the door lip to ensure that the door sits securely on the unit. Refer to Diagram 3.
Diagram 1
Screws
FLUSH LOUVERS
1) The top louver is held in place by friction t.
Refer to Diagram 1
Diagram 1
2) Install the Spring Hinges on the left and right side of the bottom of the Firebox using 2 screws per hinge.
2) Lift the unit up slightly and push down on the corners of the Bottom Trim Bracket and slide under unit.
Push in Corners
Bottom Trim
Bracket
Diagram 2
Diagram 3
Secure door by fastening with two screws located at bottom of glass frame (refer to Diagram 1).
To remove the fl ush door, reverse the above steps.
3) Place the Bottom Louver near the hinge. Flip hinge over the Bottom Louver and secure using 3 screws.
Hinge
Location
Bottom Louver
FULL SCREEN DOORS
1) Hold the full screen faceplate up against
the unit in order to make the following wire connections.
Pull the ON/OFF connector wires thru the
box and connect them to the switch.
Connect the fan switch wires with the wire
connectors from the fan speed control. Place clips over wires and tuck into side trim.
3) Completely secure faceplate to the unit by securing 4 screws to the Left and Right Side Trim.
4) Install the T op Frame by hooking it onto the two screws at the top of the full screen door. It is held in place by magnets.
Screw
E33 FPI Direct Vent Gas Insert
Top Frame
21
for gas
connection
Self-adhesive wire clip
ON/OFF
switch
wires to ON/OFF switch
wires to Fan switch connectors
Fan Speed Switch (Rear View)
INSTALLATION
5) Install Spring Hinges to the Left and Right
Side of the bottom of the fi rebox using 2 screws per hinge.
6) Place Bottom Frame near hinge. Flip hinge over Bottom Frame and secure with 3 screws each.
Hinge Location
Bottom
Frame
EXCALIBUR® SURROUND
IMPORTANT NOTE:
When using the Surround, the unit must be set 1" further into the fi replace than the standard faceplate installation. See the "Minimum Fireplace Opening Excalibur Option" section.
1) Align the left side Faceplate Trim Bracket with the Firebox Flange and secure using 2 screws as shown in diagram 1. Repeat for right side.
Firebox
Faceplate
Trim Bracket
Flange
Diagram 1
Faceplate
Trim Bracket
3) Hold the Faceplate Trim up against the unit in order to make the following wire connections.
3a) Pull the ON/OFF connector wires from the
rebox and connect them to the switch.
3b) Connect the fan switch wires with the wire
connectors from the fan speed control. Place clips over wires and tuck into side trim.
4) Secure the Faceplate by sliding the slots in the Faceplate into the fl anges on the left and right side Faceplate Trim Brackets. Once the Faceplate is in place secure using 2 screws per side.
7) Install the Left and Right Side Screen Doors by placing over top of the hinges on the faceplate. Hold the door at a 45 degree angle to avoid scratching the faceplate.
8) Close screen doors.
Hinge
Screen Door
2) Push the Blanking Plate down on top of the Glass Door (refer to Diagram 2).
Blanking Plate
Top of
Glass
Door
Diagram 2
Faceplate
Slots
NOTE: If you are installing the Excalibur®, the minimum fi replace dimensions are as follows:
Width (at front): 34-1/2" (876mm) Depth: 17-3/4" (451mm) Height: 26" (660mm)
22 E33 FPI Direct Vent Gas Insert
INSTALLATION
Left Side
Faceplate Bracket
Trim Flange
5) Place the bottom hooks of the Surround into the bottom slots of the Faceplate. Slightly pull up the Surround and push the top hooks into the top slots of the Faceplate. Push down to secure. Tug on the Surround to ensure it is securely locked in place.
Backside of
Surround Shown
EXCALIBUR SCREEN
DOORS
1) Attach door bracket to sides using 4 screws.
Door Bracket attaches with
2 screws on
each side.
Double Screen Door: attach to left and right side of unit.
2) Slide the door(s) onto the hinges.
2) Take the hoseclamps and put them over the back of each rivet. Squeeze the hoseclamp to secure onto rivets ensuring that the hoseclamp is touching the back side of the surround. The hoseclamp can now be released.
3) Remove the handles by removing the nut and screw. Install the new handles by placing them in position over the holes on the surround louver. Put the screws through the holes and secure them by tightening them with a nut.
4) Place the emblem over the emblem design on the surround. Insert the studs through the holes. To secure them fi rst put on the split lock washer and then the nut and tighten.
Surround
Hooks
Faceplate Slots
Faceplate
EXCALIBUR
ACCENT KIT
1) Remove the rivets from the surround by
pulling off the hoseclamp (located at the backside of surround) with a screwdriver or plyer. Re-install the rivets by putting them through the holes on the sides of the sur­round.
5) Remove the 2 studs on the sides of the Hood. Insert the new studs through the holes and secure them by fi rst putting on the washer and then tighten with a nut.
DOUBLE DOOR OPTION
Remove the handles by removing the nut
and screw. Install the new handles by placing them in position over the holes on the door(s). Put the studs through the holes and secure them by tightening them with a nut.
E33 FPI Direct Vent Gas Insert
23
INSTALLATION
WIRING DIAGRAMS
This heater does not require a 120V A.C. supply for operation. However, a 120V A.C. power supply is needed for the fan/blower operation.
For NATURAL GAS Units and Units NOT Equipped with DC Spark Boxes
Caution: Ensure that the wires do not touch any hot surfaces and are away from sharp edges.
WARNING: Electrical Grounding Instructions This appliance is equipped with a three pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
24 E33 FPI Direct Vent Gas Insert
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
INSTALLATION
For PROPANE Units and Units Equipped with DC Spark Boxes*
*For installation of the DC Spark Box refer to the LP Conversion instructions in this manual.
OPTIONAL REMOTE CONTROL
Use the FPI Remote Control Kit approved for this unit. Use of other systems may void your warranty.
The remote control kit comes with a hand held transmitter, a receiver and a wall mounting plate.
1) Choose a convenient location on the wall to install the receiver and the receptacle box (protection from extreme heat is very important). Run wires from the fi replace to that location. Use Thermostat Wire Table.
2) Connect the wires as per the wiring diagrams below.
E33 FPI Direct Vent Gas Insert
CAUTION
Do not connect the millivolt
remote control wires
to the 120V wires.
3) Install 3 AAA alkaline batteries in transmitter
and 4 AA alkaline batteries in the receiver. Install the receiver and its cover in the wall. Switch the remote receiver to "remote" mode. The remote control is now ready for operation.
O
N
T
O
I
L
H
I
P
F
F
O
L
O
TP TH
THTP
To thermopile
To wall switch, remote control
or thermostat
OPTIONAL WALL
THERMOSTAT
A wall thermostat may be installed if desired, follow the wiring diagram below. Note: the wires are connected to the "TH" on the gas valve. Use the table below to determine the maximum wire length. FPI offers an optional programmable thermostat but any 250-750 millivolt rated non­anticipator type thermostat that is CSA, ULC or UL approved may be used.
It is recommended that the thermostat be installed on an interior wall.
CAUTION
Do not connect the millivolt
wall thermostat wires
to the 120V wires.
25
OPERATING INSTRUCTIONS
Thermostat Wire Table
Recommended Maximum Lead Length
(Two-Wire) When Using Wall
Thermostat (CP-2 System)
Wire Size Max. Length
14 GA. 16 GA. 18 GA. 20 GA. 22 GA.
50 Ft. 32 Ft. 20 Ft. 12 Ft.
9 Ft.
FINAL CHECK
Before leaving this unit with the customer, the installer must ensure that the appliance is fi ring correctly. This includes:
1) Clocking the appliance to ensure the correct fi ring rate (rate noted on label) at 15 minutes.
2) If required, adjusting the primary air to ensure that the fl ame does not carbon. First allow the unit to burn for 15 min. to stabilize.
3) Check for proper draft.
CAUTION
Any alteration to the product that causes sooting or carboning that
results in damage to the exterior
facia is not the responsibility of
the manufacturer.
FIRST FIRE
The fi rst fi re in your stove is part of the paint curing process. To ensure that the paint is properly cured, it is recommended that you burn your fi replace, on high, for at least four (4) hours the fi rst time you use it with the fan off. When rst operated, the unit will release an odour caused by the curing of the paint, the burning off of any oils remaining from manufacturing. Smoke detectors in the house may go off at this time. Open a few windows to ventilate the room for a couple of hours.
The glass panel may require cleaning after the unit has cooled down.
DO NOT A TTEMPT TO CLEAN THE GLASS WHILE IT IS HOT.
Note: When the glass is cold and the
appliance is lit, it may cause condensation and fog the glass. This condensation is normal and will disappear in a few minutes as the glass heats up.
DO NOT BURN THE APPLIANCE WITHOUT THE GLASS FRONT IN PLACE.
During the fi rst few fi res, a white fi lm may develop on the glass front as part of the curing process. The glass should be cleaned or the fi lm will bake on and become very diffi cult to remove. Use a non-abrasive cleaner and NEVER clean the glass while it is hot.
OPERATING
INSTRUCTIONS
1) Read and understand these instructions
before operating this appliance.
2) Check to see that all wiring is correct and enclosed to prevent possible shock.
3) Check to ensure there are no gas leaks.
4) Make sure the glass in the door frame is
properly positioned. Never operate the appliance with the glass removed.
5) Verify that the venting and cap are unobstructed.
6) Ensure that the brick panels, if used, are installed.
7) Verify log placement. If the pilot cannot be seen when lighting the unit, the logs have been incorrectly positioned.
8) The unit should never be turned off, and on again without a minimum of a 60 second wait.
LIGHTING
PROCEDURE
IMPORTANT
Prior to igniting or reigniting the
pilot, remove the glass door.
NOTE: For all propane units and units
equipped with electric spark boxes, see "Copy of Lighting Plate Instruc­tions" section for more details.
Only when the pilot holds, without pressure being applied to the control knob, should you reinstall the glass door. The unit must not be operated with the glass door removed.
IMPORTANT: Gas on/off knob cannot be turned from "PILOT" to "OFF" unless it is partially depressed.
1) Turn burner OFF using "ON/OFF" switch.
2) Turn gas control knob so indicator points
to "OFF" position and allow 5 minutes for any gas in the combustion chamber to escape.
3) Turn gas control knob counterclockwise so indicator points to the "PILOT" position. Depress the gas control knob fully. Depress the ignitor button several times until the pilot lights. After approximately one minute, release the gas control knob. The pilot fl ame should continue to burn. If the pilot does not remain lit, repeat operation allowing a longer period before releasing gas control knob.
4) When the pilot stays lit, turn the gas knob further counterclockwise to the "ON" position.
5) Reinstall the glass door (refer to the "Standard Flush Door" section).
6) Use the switch, thermostat or remote control to turn on the unit.
7) Rotate the fl ame height regulator to adjust the fl ame height higher or lower.
SHUTDOWN
PROCEDURE
1) Use the switch, thermostat or remote control
to turn off the main burner.
2) Turn the main gas control clockwise to the "OFF" position to turn off the pilot.
3) Turn off all electric power to appliance if service is to be performed.
26 E33 FPI Direct Vent Gas Insert
OPERATING INSTRUCTIONS
COPY OF LIGHTING INSTRUCTION PLATE
OFF
AUTOMATIC
CONVECTION
FAN OPERATION
The fan operates automatically. Turn the knob on the side of the faceplate to adjust to the desired speed. The fan will turn on as the stove comes up to operating temperature. After the unit has been turned off and the unit has been cooled to below useful heat output range, the fan will shut off automatically.
NORMAL OPERATING
SOUNDS OF
GAS APPLIANCES
It is possible that you will hear some sounds from your gas appliance. This is perfectly normal due to the fact that there are various gauges and types of steel used within your appliance. Listed below are some examples. All are normal operating sounds and should not be considered as defects in your appliance.
Blower:
FPI gas appliances use high tech blowers to push heated air farther into the room. It is not unusual for the fan to make a "whirring" sound when ON. This sound will increase or decrease in volume depending on the speed setting of your fan speed control.
Burner Tray:
The burner tray is positioned directly under the burner tube(s) and logs and is made of a different gauge material from the rest of the fi rebox and body. Therefore, the varying thicknesses of steel will expand and contract at slightly different rates which can cause "ticking" and "cracking" sounds. Y ou should also be aware that as there are temperature changes within the unit. These sounds will likely re-occur. Again, this is normal for steel fi reboxes.
Blower Thermodisc:
When thermally activated switch turns ON, it will create a small "clicking" sound. This is the contact switch closing.
Pilot Flame: While the pilot fl ame is on it will make a slight "whisper" sound.
Gas Control Valve: As the gas control valve turns ON and OFF, a
a
dull clicking sound may be heard. This is normal operation of a gas regulator or valve.
Unit Body and Firebox: Different types and thicknesses of steel will expand and contract at different rates resulting in some "cracking" and "ticking" sounds which will be heard throughout the cycling process.
E33 FPI Direct Vent Gas Insert
27
MAINTENANCE
MAINTENANCE
INSTRUCTIONS
1) Always turn the gas valve to the off position
before cleaning. For relighting, refer to lighting instructions. Keep the burner and control compartment clean by brushing and vacuuming at least once a year.
When cleaning the logs, use a clean soft
paint brush as the logs are fragile and easily damaged.
2) Clean (never when unit is hot) appliance, door and louvers with a damp cloth. Never use an abrasive cleaner. The optional nishes on louvers and doors may be scratched if abrasives are used to clean them. The heater is fi nished in a heat resistant paint and should only be refi nished with heat resistant paint (not with wall paint). FPI uses StoveBrite Paint - Metallic Black #6309.
3) Make a periodic check of the burner for proper position and condition. Visually check the fl ame of the burner periodically, making sure the fl ames are steady: not lifting or fl oating. If there is a problem, call a qualifi ed service person.
4) The appliance and venting system must be inspected before use, and at least annually, by a qualifi ed fi eld service person, to ensure that the fl ow of combustion and ventilation air is not obstructed.
During the annual service call, the burners
should be removed and cleaned from the burner tray.
5) Keep the area near the appliance clear and free from combustible materials, gasoline and other fl ammable vapours and liquids.
WARNING: CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURE AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION. YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE.
CAUTION: ANY SAFETY SCREEN OR GUARD REMOVED FOR SERVICING AN APPLIANCE MUST BE REPLACED PRIOR TO OPERATING THE APPLIANCE.
CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE.
6) Each time the appliance is lit, it may cause
condensation and fog the glass. This condensation and fog is normal and will disappear in a few minutes as the glass heats up.
Never operate the appliance without the
glass properly secured in place or with the door open.
7) Do not use this appliance if any part has been
under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace nay part of the control system and any gas control which has been under water.
8) Periodically check the pilot ames. Correct ame pattern has three strong blue fl ames: 1 owing around the thermopile and 1 around
the thermocouple, and 1 fl owing across the front of the burner.
Note: If you have an incorrect fl ame pattern,
contact your FPI dealer for further instructions.
Front Burner Tube
Top view of pilot fl ame
Incorrect fl ame pattern will have small, probably yellow fl ames, not coming into proper contact with the rear of the burner or thermopile.
Front Burner Tube
Top View of pilot fl ame
GENERAL VENT
MAINTENANCE
Conduct an inspection of the venting system semi-annually. Recommended areas to inspect as follows:
1) Check the Venting System for corrosion in areas that are exposed to the elements. These will appear as rust spots or streaks, and in extreme cases, holes. These components should be replaced immediately.
2) Remove the Termination Cap, and shine a ashlight down the Vent. Remove any bird nests, or other foreign material.
3) Check for evidences of excessive condensation, such as water droplets forming in the inner liner, and subsequently dripping out the joints. Continuous condensation can cause corrosion of caps, pipe, and fi ttings. It may be caused by having excessive lateral runs, too many elbows, and exterior portions of the system being exposed to cold weather.
4) Inspect joints to verify that no pipe sections or fi ttings have been disturbed, and consequently loosened. Also check mechanical supports such as Wall Straps, or plumbers' tape for rigidity.
LOG REPLACEMENT
The unit should never be used with broken logs. Turn off the gas valve and allow the unit to cool before opening door to carefully remove the logs. The pilot light generates enough heat to burn someone. If for any reason a log should need replacement, you must use the proper replacement log. The position of these logs must be as shown in the diagram under Log Installation.
NOTE: Improper positioning of logs may create carbon build-up and will alter the unit’s performance which is not covered under warranty.
GLASS GASKET
If the glass gasket requires replacement use a tadpole gasket for the Flush Front (Part # 936-155).
STEEL OR GOLD TRIM
The steel or 24 carat gold plated fi nish on the louvers requires little maintenance, and need only be cleaned with a damp cloth. DO NOT use abrasive materials or chemical cleaners, as they may harm the fi nish and void the warranty.
Clean any fi ngerprints off before turning the unit on. If the top louvers start to discolour, check the door gasket seal and replace if necessary.
28 E33 FPI Direct Vent Gas Insert
MAINTENANCE
DOOR GLASS
Y our FPI stove is supplied with high temperature, 5 mm Neoceram ceramic glass that will withstand the highest heat that your unit will produce. Do not abuse the glass by striking the surface or by slamming the door shut.
If your glass requires cleaning, we recommend using an approved glass cleaner available at all authorized dealers. Do not use abrasive
materials. Do not clean the glass when hot.
In the event that you break your glass by impact, purchase your replacement from an authorized FPI dealer only, do not use substitute materials. Follow our step-by-step instructions for replacement. Warning: Wear gloves when
removing damaged or broken glass.
Caution: Do not operate appliance with glass panels removed, cracked or broken. Replacement of the glass should be done by a licensed or qualifi ed service person.
Flush Glass Replacement
Remove the fl ush door front (refer to the "Standard Flush Door" section). Remove the 4 glass clips from each corner. Slide in the new replacement glass. Push the 4 glass clips back onto the frame.
To Remove Fan:
1) Turn the unit off and allow it to cool down to
room temperature.
2) Unplug or disconnect power source to stove.
3) Remove the ush door (refer to p.14).
4) Remove logs and grate (refer to p.10).
5) Remove optional brick panel set, if
installed (refer to the "Optional Brick Panel" section).
6) Remove base brick set. (When removing base brick sides the two screws that hold the grate down must be removed fi rst).
Screws
7) Straighten the adjustment wire under the
rebox base.
9) Remove the rear log support by unscrewing the 2 screws.
Screws
10) Remove the 12 screws holding the Access Panel in place.
Fan Access Plate Screws
11) Unplug the wires from the fan motor (from inside the stove).
FAN MAINTENANCE
If your fan requires maintenance or replacement, access to the fan is through the plate on the
oor of the rebox. NOTE: the unit MUST NOT be operated without the fan access panel securely in place.
Caution: Label all wires prior to disconnecting when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
E33 FPI Direct Vent Gas Insert
Air Shutter Wire
Straighten adjustment wire.
8) Remove the Burner by removing the 2 screws (1 on burner bracket and one on valve tray). Tilt up the left burner and slide to the left away from the orifi ce.
Screws
12) Remove the 2 screws from the fan bracket.
Screws
29
MAINTENANCE
13) Pull Fan Assembly forward, to disengage
the fan clip on the rear wall. Then lift the Fan Assembly up and pull through fi rebox opening.
14) Disconnect green wire from power cord.
7) Remove base brick set. (When removing
base brick sides the two screws that hold the grate down must be removed fi rst).
Screws
8) Straighten the adjustment wire under the
rebox base.
Air Shutter Wire
11) Disconnect the inlet gas line.
12) Unplug the black and red wires at the valve.
Undo the 2 TP wires at the valve.
13) Remove the 17 screws on the valve tray.
14) Take out the valve tray from the unit.
Replacing fan:
15) Reverse above steps.
Seal fan access panel using high temperature silicone (sparingly).
V ALVE ASSEMBL Y
REMOV AL AND INSTALLATION
1) Turn the unit off and allow it to cool down
to room temperature.
2) Unplug or disconnect power source.
3) Shut off the main gas supply.
4) Remove the louvers and glass door.
5) Remove logs and grate.
Straighten adjustment wire.
9) Remove the Burner by removing the 2 screws (1 on burner bracket and one on valve tray). Tilt up the left burner and slide to the left away from the orifi ce.
Screws
10) Remove the rear log support by unscrewing
the 2 screws.
Screws
15) Scrape off the old gasket from the oor of the rebox and from the valve access plate.
16) Install new gasket and valve assembly (reverse steps 9-14).
NOTE: Failure to install a new gasket
may severely affect the appliance performance.
17) Hook up gas line and check for gas leaks
with soap and water solution or a gas leak detector. Do not use open ame for leak
testing.
18) Set up the air shutter to 5/16" for NG and
7/16" for LP.
19) Fire up the unit temporarily.
20) Check the manifold pressure 3.8" W.C. for
NG and 11" W.C. for LP.
21) Reverse steps 4-8.
6) Remove optional brick set, if installed.
30 E33 FPI Direct Vent Gas Insert
Part # Description
1) 340-038 Fan Access Plate
2) 340-103 Gasket - Fan Access Plate
3) 320-517/P Fan Assembly 120 V 910-331/P Fan Motor 120 V
5) 910-750 Power Cord 910-752 Wire Harness (Faceplate) 910-692 Wire Fan to Power Cord 910-737 Wire Valve to Spill Switch
7) 910-142 Fan Auto On/Off Thermodisc
8) * Thermodisc Bracket
9) 320-070 Fan Switch Cover
13) * Baffl e Plate
17) * Wire Holder Clip
18) * Strain Relief
19) * Grommet for Power Cord 340-924 Flush Louvers (Set) - Black/Gold
340-922 Flush Louvers (Set) - Black 340-926 Flush Louvers (Set) - Black/Steel
21) * Top Flush Louver
23) * Bottom Flush Louver
PARTS LIST
MAIN ASSEMBLY
340-901 Brick Panel Set - Standard Brown 340-902 Brick Panel Set - Standard Red
33) * Brick Panel - Right
34) * Brick Panel - Left
35) * Brick Panel - Back
36) *
37) 340-094 Brick Clip 340-043 Trim Brick Front 340-528 Base Brick Panel (3pc)
43) * Stove Top
45) * Adaptor Stop
46) * Adaptor Holding Brkt - Left
47) * Adaptor Holding Brkt - Right
48) 340-523 Flue Adaptor Assembly
49) 340-099 Thermal Insulation
50) * Insulation Hold Down Bracket
51) * Louver Hold Down - Top 918-513 Manual * Not available as a replacement part.
E33 FPI Direct Vent Gas Insert
31
PARTS LIST
BURNER & LOG ASSEMBLY
Part # Description
52) 340-104 Gasket - Valve Tray 340-574/P Valve Assembly - NG
340-576/P Valve Assembly - LP
56) 910-190 Piezo Ignitor and Nut
57) 910-478 Valve - S.I.T. - Natural Gas / Propane
59) * V alve T ray 910-034 Pilot Assy-3 Flame Conv. - NG
66) 910-038 Pilot Assy-3 Flame-S.I.T.-NG 910-039 Pilot Assy - 3 Flame - S.I.T. - LP
67) 904-690 Orifi ce #31 - NG 904-641 Orifi ce #50 - LP 936-170 Orifi ce Gasket
79) 948-433 Burner Assy - NG/LP
82) 340-047 Burner Grate 340-930 Complete Log Set
* Bottom Log * Center Top Log * Front Log * Left Log * Right Log * Top Left Log * Rear Log * Top Right Log
* Not available as a replacement part.
32 E33 FPI Direct Vent Gas Insert
FULL SCREEN FRONT
Part # Description
83) * Top Frame
84) 340-910 Full Screen Door - Black
85) * Full Screen Left Door
86) * Full Screen Right Door
87) * Bottom Frame
88) * Screw #8 x 1/2 Self Tapping
89) 910-199 Wire Clip Holder
90) 948-042 Hinge Spring
89
88
PARTS LIST
83
84
88
88
88
85
90
87
90
86
E33 FPI Direct Vent Gas Insert
33
PARTS LIST
L
O
G
O
P
L
A
T
E
H
E
R
E
FACEPLATES, TRIMS AND HEARTHS
Part # Description Part # Description
340-918 Faceplates and Trim (Complete) w/ Black Trim 340-919 Oversized Faceplate
74) 904-569 Fan Speed Control Knob
91) * Faceplate Side - Right
92) * Faceplate - Top
93) * Faceplate Side - Left Assy 340-532 Trim Set Packaged - Black
340-533 Oversized Trim Set Packaged - Black
94) * Trim Side - Right
95) * Trim - T op
96) * Trim Side - Left Assy
97) 910-246 Burner ON/OFF Switch
98) 910-330 Fan Speed Control 120 V
99) * Faceplate Filler
172) 320-940 Hearth Trim - 1"
176) 320-942 Hearth Trim - 2"
180) 320-944 Hearth Trim - 4"
184) 320-946 Hearth Trim - 6"
186) 904-586 Speed Control Knob c/w Spring Clip
190) * Screw #8 x 1/2" Black Self-tapping
191) * Screw #8 x 1/2" Brass Plated Self-tapping
199) 948-216 Regency
®
Logo
* Not available as a replacement part.
97
95/96
92
91
93
99
94
98
96
L
O
G
O
P
L
A
T
E
H
E
R
E
199
REAR VIEW
(ASSEMBLED)
191
172
176
34 E33 FPI Direct Vent Gas Insert
180
FRONT VIEW
184
PARTS LIST
CONTEMPORARY FACEPLATE & DOOR FRAME
Part # Description
341-914 Contemporary Faceplate & Door Frame
90) * Complete Faceplate
91) * Door Frame
92) * Bottom Louver
93) * Hinges 910-246 Burner ON/OFF Switch
910-330 Fan Speed Control 120V 904-569 Fan Speed Control Knob
* Not available as a replacement part.
E33 FPI Direct Vent Gas Insert
35
NOTES
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36 E33 FPI Direct Vent Gas Insert
NOTES
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E33 FPI Direct Vent Gas Insert
37
NOTES
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38 E33 FPI Direct Vent Gas Insert
WARRANTY
Regency Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our facility. FPI Fireplace Products International Ltd. is pleased to extend this limited lifetime warranty to the original purchaser of a Excalibur Product. This warranty is not transferable.
The Warranty: Limited Lifetime
The combustion chamber, heat exchanger, burner tubes/pans, logs, brick panels and gold plating (against defective manufacture only) are covered under the Limited Lifetime Warranty for fi ve (5) years for parts and subsidized labour* and parts only thereafter.
Glass is covered for lifetime against thermal breakage only, parts and subsidized labour* for fi ve (5) years and parts only thereafter from date of purchase.
External casting, surrounds and grills are covered against cracks and warps resulting from manufacturer defects, parts and subsidized labour* for three (3) years from the date of purchase and parts only thereafter.
Special Finishes - One year on brushed nickel and antique copper full screens and doors. You can expect some changes in color as the product "ages" with constant heating and cooling. FPI warranties the product for any manufacturing defects on the original product. However, the manufacturers warranty does not cover changing colors and marks, ie. fi nger prints, etc applied after the purchase of the product. Damage from the use of abrasive cleaners is not covered by warranty.
Electrical and mechanical components such as blowers, switches, wiring, thermodiscs, FPI remote controls, spill switches, thermopiles, thermocouples, pilot assembly components, and gas valves are covered for two years parts and one year subsidized labour* from the date of purchase. Blowers and valves replaced under warranty are considered repairs and continue as if new with appliance. ie. twelve (12) months from original purchase date of appliance with a minimum of three (3) months coverage from date of replacement.
FPI venting components are covered parts and subsidized labour* for three (3) years from date of purchase.
Simpson Dura-Vent venting components (Direct Vent units) are covered by Simpson Dura-Vent Inc. warranty.
Repair/replacement parts purchased by the consumer from FPI after the original coverage has expired on the unit will carry a 90 day warranty, valid with a receipt only. Any item shown to be defective will be repaired or replaced at our discretion. No labor coverage is included with these parts.
Conditions:
Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI's option, through an accredited distributor or agent provided that the defective part be returned to the distributor or agent Transportation Prepaid, if requested.
Porcelain/Enamel - Absolute perfection is either guaranteed nor commercially possible. Any chips must be reported and inspected by an authorized dealer within three days of installation. Reported damage after this time will be subject to rejection.
It is the general practice of FPI to charge for larger, higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated for manufacturer defect.
The authorized selling dealer is responsible for all in-fi eld service work carried out on your Regency product. FPI will not be liable for results or costs of workmanship from unauthorized service persons or dealers.
At all times FPI reserves the right to inspect product in the fi eld which is claimed to be defective.
All claims must be submitted to FPI by authorized selling dealers. It is essential that all submitted claims provide all of the necessary information including customer name, purchase date, serial #, type of unit, problem, and part or parts requested, without this information the warranty will be invalid.
Exclusions:
This limited Lifetime Warranty does not extend to or include paint, door or glass gasketing or trim.
At no time will FPI be liable for any consequential damages which exceed the purchase price of the unit. FPI has no obligation to enhance or modify any unit once manufactured. ie. as products evolve, fi eld modifi cations or upgrades will not be performed.
FPI will not be liable for travel costs for service work.
Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty policy.
Embers, rockwool, gaskets, door handles and paint are not covered under the terms of this warranty policy.
Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy.
The warranty will not extend to any part which has been tampered with or altered in any way, or in our judgment has been subject to misuse, improper installation, negligence or accident, spillage or downdrafts caused by environmental or geographical conditions, inadequate ventilation, excessive offsets, negative air pressure caused by mechanical systems such as furnaces, fans, clothes dryer, etc.
Freight damage to stoves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer.
FPI will not be liable for acts of God, or acts of terrorism, which cause malfunction of the appliance.
Performance problems due to operator error will not be covered by this warranty policy.
Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from FPI, may nullify your warranty on this product.
Any alteration to the unit which causes sooting or carboning that results in damage to the interior / exterior facia is not the responsibility of FPI.
* Subsidy according to job scale as predetermined by FPI.
E33 FPI Direct Vent Gas Insert
39
FPI fi replace products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our door.
Fireplace Products International Ltd. is pleased to extend this Limited Lifetime Warranty to the original purchaser of a FPI Product.
See the inside back cover for details.
Register your Regency® online at
http://www.regency-fi re.com
Register your Excalibur® online at
http://www.excalibur-fi re.com
Installer: Please complete the following information
Dealer Name & Address: ______________________________________________ ___________________________________________________________________ Installer: ___________________________________________________________ Phone #: ___________________________________________________________ Date Installed: ______________________________________________________ Serial No.: __________________________________________________________
Regency and Excalibur are trademarks of FPI Fireplace Products International Ltd. © Copyright 2009, FPI Fireplace Products International Ltd. All rights reserved.
Printed in Canada
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