FPG INLINE 3000S Series, IN 3C12S, IN 3C15S, IN 3C09S, IN 3C06S Product Manual

Refrigerated Cabinets

Square Format

Part No.26112 Rev. H August 2018 - 2 - Inline 3000 Square Series Cabinets

No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Future Products Group Ltd.

IN 3C06,09,12,15-SQ - 3 - © Future Products Group

Table of Contents

INTRODUCTION ................................................................................................................. 7

Welcome ........................................................................................................................................................... 7

Future Products Group (FPG) .................................................................................................................... 7

Guidance and Help ..................................................................................................................................... 7

Warranty ........................................................................................................................................................... 7

Warranty Period .......................................................................................................................................... 7

Liability Exceptions ..................................................................................................................................... 8

Specific Exclusions ..................................................................................................................................... 8

Assessment ................................................................................................................................................ 8

Time Limit ................................................................................................................................................... 8

Caution ....................................................................................................................................................... 8

OPERATION ....................................................................................................................... 9

Cabinet Layout ................................................................................................................................................. 9

3000 Square Series Cabinets .................................................................................................................... 9

Door Configuration ..................................................................................................................................... 9

Shelf Lighting .............................................................................................................................................. 9

Condenser Unit ........................................................................................................................................... 9

Controls .......................................................................................................................................................... 10

Control Panel ............................................................................................................................................ 10

Power and Refrigeration ........................................................................................................................... 10

Lights ........................................................................................................................................................ 10

Temperature Controller ............................................................................................................................ 10

Temperature Controller Adjustment ......................................................................................................... 10

Preparation ..................................................................................................................................................... 11

Shelf Location and Ticketing .................................................................................................................... 11

Shelf Adjustment ...................................................................................................................................... 11

Turn on Refrigeration................................................................................................................................ 11

Fumes and Odours ................................................................................................................................... 11

Defrost Cycle ............................................................................................................................................ 12

Load Cabinet ............................................................................................................................................ 12

Loading Restrictions ................................................................................................................................. 12

Close all Doors ......................................................................................................................................... 12

Turn on Lights ........................................................................................................................................... 12

Routines ......................................................................................................................................................... 13

After Hours ............................................................................................................................................... 13

Cleaning ................................................................................................................................................... 13

De-frost Cycle ........................................................................................................................................... 13

Door Opening ........................................................................................................................................... 13

TROUBLE SHOOTING ..................................................................................................... 14

Part No.26112 Rev. H August 2018 - 4 - Inline 3000 Square Series Cabinets

CLEANING ........................................................................................................................ 15

Cautions ......................................................................................................................................................... 15

Power ....................................................................................................................................................... 15

Water ........................................................................................................................................................ 15

Exterior ........................................................................................................................................................... 15

Metal Surfaces .......................................................................................................................................... 15

Glass ........................................................................................................................................................ 15

Sliding Doors ............................................................................................................................................ 15

Louvers ..................................................................................................................................................... 16

Interior............................................................................................................................................................. 16

Access to the Cabinet Base Cavity .......................................................................................................... 16

Cleaning the Base Cavity ......................................................................................................................... 17

Cooling Fins .............................................................................................................................................. 17

Temperature Probes................................................................................................................................. 17

Condensate Container ............................................................................................................................. 17

Trays, Shelves & Air Grilles ...................................................................................................................... 17

Re-assembly ............................................................................................................................................. 17

Routines ......................................................................................................................................................... 18

Schedules ................................................................................................................................................. 18

Condenser Assembly ............................................................................................................................... 18

Condensate .............................................................................................................................................. 18

Inspection ................................................................................................................................................. 18

Fault Correction ........................................................................................................................................ 18

INSTALLATION ................................................................................................................ 19

Regulations .................................................................................................................................................... 19

Compliance with Local Requirements ...................................................................................................... 19

Setting Up ....................................................................................................................................................... 19

Unpacking ................................................................................................................................................. 19

Site Preparation ........................................................................................................................................ 19

Cabinet Preparation.................................................................................................................................. 19

Shelf Trays ............................................................................................................................................... 19

Grounding ................................................................................................................................................. 20

Power Supply ........................................................................................................................................... 20

Isolation .................................................................................................................................................... 20

Location .......................................................................................................................................................... 21

Ventilation ................................................................................................................................................. 21

Air Flow Requirements ............................................................................................................................. 21

Air Duct ..................................................................................................................................................... 21

Access ...................................................................................................................................................... 21

Condenser Unit, remote installation ............................................................................................................ 22

Types of Installation.................................................................................................................................. 22

Type 1 Refrigerant Connections (Refrigeration Engineer) ...................................................................... 22

Type 1 Temperature Probe (Electrician) .................................................................................................. 22

Type 1 Power Connections (Electrician) .................................................................................................. 22

Type 2 Refrigerant Connections (Refrigeration Engineer) ...................................................................... 22

Type 2 Temperature Probe ...................................................................................................................... 22

IN 3C06,09,12,15-SQ - 5 - © Future Products Group

SERVICING ....................................................................................................................... 23

Control Gear ................................................................................................................................................... 23

Location .................................................................................................................................................... 23

Lighting ........................................................................................................................................................... 23

Caution ..................................................................................................................................................... 23

Shelf Lights ............................................................................................................................................... 23

Test Lighting Components ....................................................................................................................... 23

Access to LED Strips ................................................................................................................................ 23

LED Strip Replacement ............................................................................................................................ 24

Refrigeration .................................................................................................................................................. 24

Caution ..................................................................................................................................................... 24

Condenser Assembly ............................................................................................................................... 24

Ventilation Panels ..................................................................................................................................... 24

Cabinet Air Circulation Fan ...................................................................................................................... 25

Temperature Regulator XR40CX ............................................................................................................. 26

XR40CX Compressor Control .................................................................................................................. 26

XR40CX Defrost Control .......................................................................................................................... 26

XR40CX Key Functions ............................................................................................................................ 27

XR40CX LED Functions ........................................................................................................................... 27

FPG Settings ............................................................................................................................................ 30

Dixell Default Settings .............................................................................................................................. 30

XR40CX Hot Key ..................................................................................................................................... 31

XR40CX Alarm Signals ............................................................................................................................ 32

XR40CX Connections .............................................................................................................................. 32

Door Seals ...................................................................................................................................................... 33

Seal Replacement .................................................................................................................................... 33

Sliding Doors ............................................................................................................................................ 33

Mains Lead ..................................................................................................................................................... 33

Lead Replacement ................................................................................................................................... 33

SPECIFICATIONS ............................................................................................................. 34

Mechanical ..................................................................................................................................................... 34

Electrical ......................................................................................................................................................... 34

Controller Settings ........................................................................................................................................ 35

Dixell XR40CX Settings ............................................................................................................................ 35

Dixell XR35CX Settings ............................................................................................................................ 35

Compliance .................................................................................................................................................... 36

Safety Aspects .......................................................................................................................................... 36

Operational Safety .................................................................................................................................... 36

Performance Aspects of Refrigerated Cabinets ....................................................................................... 36

Equipment Disposal ...................................................................................................................................... 36

Specialist Disposal ................................................................................................................................... 36

Hazardous Substances ............................................................................................................................ 36

Improvements ................................................................................................................................................ 36

Ongoing Development .............................................................................................................................. 36

Part No.26112 Rev. H August 2018 - 6 - Inline 3000 Square Series Cabinets

ELECTRICAL CIRCUIT DIAGRAMS ................................ ................................ ................ 37

Model: IN 3C06-SQ .................................................................................................................................. 37

Model: IN 3C09-SQ .................................................................................................................................. 37

Model: IN 3C12-SQ .................................................................................................................................. 38

Model: IN 3C15-SQ .................................................................................................................................. 38

SPARE PARTS ................................................................................................................. 39

Cabinet Serial Number ............................................................................................................................. 39

MECHANICAL DRAWINGS .............................................................................................. 41

Dimensions .................................................................................................................................................... 41

Cabinet Variants ....................................................................................................................................... 41

IN-3C06S In counter mounting ................................................................................................................ 41

IN-3C09S In counter mounting ................................................................................................................ 42

IN-3C12S In counter mounting ................................................................................................................ 43

IN-3C15S In counter mounting ................................................................................................................ 44

IN-3C06S Counter top mounting ............................................................................................................. 45

IN-3C09S Counter top mounting ............................................................................................................. 46

IN-3C12S Counter top mounting ............................................................................................................. 47

IN-3C15S Counter top mounting ............................................................................................................. 48

IN-3C06S Free Standing ......................................................................................................................... 49

IN-3C09S Free Standing ......................................................................................................................... 50

IN-3C12S Free Standing ......................................................................................................................... 51

Ventilation ...................................................................................................................................................... 52

Under-bench Enclosure ............................................................................................................................ 52

Air Flow Baffles ......................................................................................................................................... 52

Grille Dimensions ..................................................................................................................................... 52

IN 3C06,09,12,15-SQ - 7 - © Future Products Group

INTRODUCTION

Welcome

REFRIGERATED CABINETS

INTRODUCTION

Future Products Group (FPG)

Welcome to the world of FPG! Our products are designed and engineered to give you the optimal performance that you deserve with innovative visual merchandising appeal.

We are confident that you will be delighted with your state of the art inline food service cabinet, and that it will become a valued appliance in your store.

Guidance and Help

Any new appliance can seem very complex and confusing at first glance. To ensure you receive the utmost benefit from your new inline cabinet, there are two things you can do.

• Before operating the cabinet, please read the instruction book carefully and follow its recommendations. The time taken will be well spent. These instructions both general and technical tell you how to install, operate and look after your inline food service cabinet so that you can receive the full benefits that this cabinet has to offer.

• These instructions cannot, however, cover all eventualities. If you are unsure of any aspect of the installation, instructions or performance of your cabinet, contact your dealer promptly or contact us via email to support@fpgworld.com.

Warranty

REFRIGERATED CABINETS

INTRODUCTION

Warranty Period

Future Products Group Limited warrants, to the original purchaser of an FPG manufactured food service cabinet that for ONE YEAR (12 months), from the date of purchase, any defect in workmanship or material resulting in the product malfunctioning while under correct use will be rectified.

The warranty is extended to THREE YEARS (36 months), for refrigeration condenser units. Conditions apply, see Liability Exceptions.

Liability under this warranty is limited to replacing or repairing a part, without charge.

Continued on next page

Part No.26112 Rev. H August 2018 - 8 - Inline 3000 Square Series Cabinets

Warranty cont.

REFRIGERATED CABINETS

INTRODUCTION

Liability Exceptions

Liability under this warranty does not include:

• Any loss, or damage or expenses directly or indirectly arising from use or inability to use the product or from any other cause.

• Any part of the cabinet which has been subject to misuse, neglect, alteration, incorrect installation, accident, or damage caused by transportation, use of abrasive or caustic chemicals, flooding, fire or acts of God.

• Damage, resulting from failure to have the cabinet regularly serviced every three months by a refrigeration engineer. NB: You will be required to provide copies of service records in the event of compressor failure.

• Any damage or malfunction resulting from the use of non-FPG supplied spare parts.

Specific Exclusions

The following are specifically excluded from warranty:

• Breakage of glass or plastic components or the replacement of LED lighting strips or gaskets.

• Maladjustment of the electronic refrigeration controller, by an unqualified person.

• Routine compressor / radiator cleaning.

• Failure to re-assemble the cabinet correctly after cleaning.

• Fair wear and tear.

Assessment

The liability under this warranty is dependent on an assessment by FPG, to determine the defect in workmanship or materials.

Time Limit

FPG does not guarantee that any service to be performed under this warranty will be carried out within any particular time limit.

Caution

No warranty claim will be accepted unless authorised by FPG prior to commencement of service.

IN 3C06,09,12,15-SQ - 9 - © Future Products Group

OPERATION

Cabinet Layout

REFRIGERATED CABINETS

OPERATION

3000 Square Series Cabinets

The 3000 Square Series cabinets include Ambient, Heated and Refrigerated models.

On Counter, In Counter and Free Standing models are available. In the case of the refrigerated cabinets, the condenser unit can be supplied

separately, for mounting either under the bench or remotely. Condensate is piped to a removable container.

Door Configuration

Sliding doors can be fitted to the front and back of the cabinets. Fixed glass can be fitted in place of doors at the front.

Shelf Lighting

Cabinets are fitted with a top light as standard. Lights below each shelf are available as an optional extra, at the time of ordering.

Cabinets are fitted with high efficiency LED lighting.

Condenser Unit

If mounted below the bench, ventilation must be provided to ensure adequate air flow for efficient operation of the refrigeration condenser.

See:- Installation-Location

Part No.26112 Rev. H August 2018 - 10 - Inline 3000 Square Series Cabinets

Controls

REFRIGERATED CABINETS

OPERATION

Control Panel

The

The controls are mounted on the back of the cabinet, at the top. There is a power switch, a refrigeration controller and a light switch.

Power and Refrigeration

To turn the power and refrigeration on, rotate the main switch.

Lights

To turn the lights on, rotate the switch, with the LIGHT symbol.

Temperature Controller

The controller regulates the cabinet temperature and controls the automatic defrost cycles.

The display indicates the cabinet air temperature.

Temperature Controller Adjustment

Caution: This controller should only be adjusted by a qualified service technician.

The controller is set up during manufacture of the cabinet, and should not require further adjustment.

The indicated temperature is sensed by a probe in the return air, entering the cooling coil. This is used to control the refrigeration condenser operation, and will be marginally higher than the internal cabinet temperature.

Incorrect adjustment can cause the fins to ice up, resulting in reduced airflow and poor performance.

The temperature of the condenser is also monitored, to protect the compressor from damage resulting from blocked radiators etc.

The controller also governs the de-frost cycles, and incorrect adjustment can again lead to poor temperature control or possible overflow of condensate.

If you think an adjustment may be needed, call the service technician.

IN 3C06,09,12,15-SQ - 11 - © Future Products Group

Preparation

REFRIGERATED CABINETS

OPERATION

Shelf Location and Ticketing

The shelves are adjustable in height and can easily be moved up or down, to match product size.

The movement is restricted to 50mm, because of the electric cables to the lights. For greater movement contact the manufacturer or supplier for advice, as electrical modifications may be required.

The front and rear edges of the shelves are profiled to carry ticketing/labels.

Shelf Adjustment

To move the shelf brackets, first remove the shelf trays.

Lift the brackets straight up firmly and then pull the brackets forward, to disengage them from the slots in the support posts.

Insert the brackets into their new position, and push bracket down firmly.

The brackets may be positioned to give two different degrees of slope to the shelves.

Refit all shelf trays and doors.

N.B. Make sure brackets are pushed down as

far as they can go. Failure to do this may result in shelf collapse, when loaded with product.

Turn on Refrigeration

The refrigeration condenser will run as soon as the cabinet main switch is turned ON, and the cabinet temperature will begin to fall.

The temperature controller is pre-set to maintain the cabinet temperature at 2 4 C, and should not need adjustment.

Fumes and Odours

Before first use, operate the cabinet for 1-2 hours to remove any fumes or odours, which may be present. This will avoid possible tainting of food.

Continued on next page

Part No.26112 Rev. H August 2018 - 12 - Inline 3000 Square Series Cabinets

Preparation cont.

REFRIGERATED CABINETS

OPERATION

Defrost Cycle

Note that the defrost times are set from when the cabinet is first turned on. If they are required at a particular time, you must turn on the cabinet four hours before the first defrost required. The cycles will then occur every four hours, provided that the cabinet is not switched off.

Each defrost cycle terminates as soon as the temperature of the evaporator fins rises to a level indicating that all ice has melted.

This active defrost system improves the energy efficiency of the cabinet, and minimises temperature fluctuations.

Load Cabinet

Load the cabinet with pre-chilled product, from either the front or rear doors. The cabinet is designed to maintain the temperature of pre-chilled product at

between 2 and 4C. It is not a refrigerator, and consequently, if warm product is introduced, there could be some delay before the operating temperature falls to the normal operating level.

Loading Restrictions

It is important to leave adequate free space for the refrigerated air to circulate within the cabinet.

A minimum clearance of 40 mm over the products should be maintained below the shelves and the top of the cabinet.

The air grilles at the front and rear of the cabinet must not be covered at all.

Close all Doors

It is important to keep the cabinet doors closed. If doors are not fully closed, an even temperature will not be maintained within the cabinet.

Turn on Lights

When ready for service, turn on the cabinet lights.

IN 3C06,09,12,15-SQ - 13 - © Future Products Group

Routines

REFRIGERATED CABINETS

OPERATION

After Hours

Ideally, cabinets should not be turned off after hours or at night. Products can either be left in the cabinet or placed in night storage. Shut the cabinet doors and turn off the lights. The cabinet will then operate on minimum load, and stay cold, ready for instant operation when next required.

If the cabinet is turned off, allow it to run for about half an hour before replacing the pre-chilled products.

Cleaning

Since the cabinet needs to be switched off during cleaning operations, it is best to clean it at the end of the working day. The cabinet will then have time to recover its normal operating temperature, before replacing the products.

Once the cleaning is finished, turn the cabinet on again, turn off the lights and shut the doors. The cabinet will cool down under minimum load and be ready for the next day’s use.

De-frost Cycle

The cabinet will de-frost automatically six times per day. The cabinet should NOT be temperature tested within ½ hour of a de-frost programme being completed.

The first defrost cycle will occur four hours after the cabinet is first switched on.

Door Opening

The cabinet is designed to maintain food at a temperature of 2 to 4C. The refrigeration system is designed to maintain this temperature with the doors being opened and closed up to 60 times per hour.

If the doors are left open for an extended period the temperature will rise. Once the doors are shut the temperature will take some time to fall to the normal operating level. The longer the doors are open the longer the time to restore normal operating temperature.

Part No.26112 Rev. H August 2018 - 14 - Inline 3000 Square Series Cabinets

TROUBLE SHOOTING

FAULT

POSSIBLE CAUSE

REMEDY

Cabinet does not operate/start The mains isolating switch on

the wall, circuit breaker or fuses are off at the power board

Turn isolating switch circuit breaker or fuses on

Internal fuse has blown

Have wiring checked and replace fuse (5A Slow Blow)

The main switch on the cabinet is OFF

Turn the main switch ON

Cabinet does not reach temperature

One or more doors is open

Close doors and re-test temperature after 30 minutes

Too much product in cabinet

Remove some product

Ventilation grilles are blocked

Vacuum or remove blockage

Product blocking air grille

Place product on shelves

Evaporator coil fins blocked

Clean coil fins of food etc.

Trays obstructing air flow

Re-position trays on shelves

Thermostat needs adjustment

Adjust controller

Ambient temperature > 25C

Adjust store air conditioning

Damaged or missing door seal

Replace door seal

Evaporator coil iced up

De-ice coil

Condenser radiator blocked

Remove dust and debris

Thermostat faulty

Replace controller

Temperature probe damaged

Replace temperature probe

Defrost cycle not suitable

Adjust to match environment

Fans not operating

Have fans checked/replaced

Cabinet lights not working

The light switch is OFF

Turn light switch ON

LED Power supply has failed

Replace LED power supply

LED strip has failed

Replace the LED assembly

Fuse has blown

Check wiring and replace fuse (5A Slow Blow)

Doors are not sliding smoothly Door not in track

Install door correctly in track

Debris in track

Clean door tracks (see cleaning)

Lack of lubricant

Apply food grade lubricant to door track

Aluminium parts corroded

Caustic detergent damage

Order replacement parts

Service Personnel Only

The table entries in italics indicate actions to be taken only by qualified Service Personnel.

IN 3C06,09,12,15-SQ - 15 - © Future Products Group

CLEANING

Cautions

REFRIGERATED CABINETS

CLEANING

Power

ALWAYS TURN THE POWER SUPPLY OFF BEFORE CLEANING.

Water

THIS UNIT IS NOT WATERPROOF. DO NOT USE A WATER JET SPRAY TO CLEAN THE INTERIOR OR EXTERIOR OF THIS CABINET.

Exterior

REFRIGERATED CABINETS

CLEANING

Metal Surfaces

Stainless steel or aluminium surfaces should be cleaned with hot soapy water or a good quality metal cleaning compound. DO NOT clean surfaces with abrasive pads or cleaners, as stainless steel and aluminium surfaces will be damaged.

Glass

All glass should be cleaned using a good quality glass cleaner and a clean cloth.

DO NOT use abrasive pads or cleaners, because they will damage the surface of the glass.

Sliding Doors

Sliding glass doors are located by plastic guides at the top and bottom.

The doors can be removed for cleaning by sliding the door to a central position, placing hands either side of the door, lifting it up and then swinging it out at the bottom.

When replacing doors, make sure that they are

located in the correct slots, top and bottom. The left door should be in the inner slots, and the right door in the outer slots.

Sliding door tracks should be vacuumed out regularly to keep doors sliding freely.

Continued on next page

Part No.26112 Rev. H August 2018 - 16 - Inline 3000 Square Series Cabinets

Exterior cont.

REFRIGERATED CABINETS

CLEANING

Louvers

Use a vacuum cleaner to remove dust and fluff from all of the ventilation louvers in the joinery.

This will maintain the refrigeration efficiency, and prevent overheating.

Interior

REFRIGERATED CABINETS

CLEANING

Access to the Cabinet Base Cavity

Remove the doors, by sliding them to the centre and lifting, to disengage them from the door tracks.

Lift out the deck trays. Remove the two screws, securing the fan deck, and stand it upright on the base.

It cannot be removed. Lift out the plastic air louvers.

Lift the cover plate off the evaporator coil and disengage it from the chassis, to reveal the complete inside of the cabinet base cavity.

The whole of the cabinet interior can now be cleaned.

Continued on next page

IN 3C06,09,12,15-SQ - 17 - © Future Products Group

Interior cont.

REFRIGERATED CABINETS

CLEANING

Cleaning the Base Cavity

Sweep out, or use a vacuum cleaner, to remove any debris from the cabinet base cavity. Make sure that the condensate drain hole is clean.

A Wet-and-Dry vacuum cleaner should be used, since there is likely to be some water in the bottom. Finally, wipe out the bottom with a damp sanitized cloth.

Do not pour water into the base, or the condensate container will overflow.

Cooling Fins

If there is food lodged in the cooling fins, it is best to use a wet and dry vacuum cleaner to suck out the food. DO NOT attempt to hose food parts from fins.

Caution: The fins are very sharp. Take extra

care when cleaning this area. Do not bend the fins over, as this would restrict the air flow and degrade cabinet performance.

Temperature Probes

Take care not to damage or move the temperature probes, when cleaning the cooling fins.

One probe is located on the fan side of the cooling coil, in free air. A second probe is inserted between the fins of the cooling coil on the air exit side.

Do NOT move the probes.

Condensate Container

The condensate container is only designed to handle cooling-coil defrosting liquid that drains from the well.

DO NOT fill the well with liquid, or attempt to hose out as condensate container will overflow and leak onto floor.

Trays, Shelves & Air Grilles

Stainless steel trays, shelves, grilles etc. should be cleaned with hot soapy water. Do not use abrasive pads or cleaners, as these may damage surfaces.

Warning: Dishwasher detergents will damage any anodised aluminium parts.

Re-assembly

Take care to re-assemble panels and covers correctly, as any air gaps can adversely affect air circulation and the cabinet temperature.

Part No.26112 Rev. H August 2018 - 18 - Inline 3000 Square Series Cabinets

Routines

REFRIGERATED CABINETS

CLEANING

Schedules

To maintain optimum performance, regular cleaning schedules should be established.

Failure to carry out routine cleaning/servicing schedules will void the warranty on the refrigeration equipment.

Condenser Assembly

For efficient refrigeration performance, the condenser radiator must be kept clean. Failure to do this will lead to a build-up of dust, and restricted airflow will prevent the unit from working properly. The compressor may overheat and the cabinet temperature may rise.

Regular vacuuming will prevent a build-up of dust and fluff, however, three monthly service checks by a refrigeration engineer, which include cleaning the condenser with compressed air, are mandatory.

Be very careful not to bend or damage the soft aluminium fins when vacuuming the radiator. If the fins are flattened, airflow will be restricted and overheating will result. The orientation of the condenser depends on the cabinet size.

Condensate

The condensate container should be checked each time the cabinet is cleaned.

The quantity of water will depend on the relative humidity and cabinet contents. Natural evaporation can be sufficient to keep the container empty, but if water has accumulated, it should be removed and emptied regularly.

If preferred, particularly in high humidity situations, the condensate can be plumbed to a drain.

Inspection

As part of the cleaning routine, the controls, mechanical parts and electrical wiring should be inspected for damage, deterioration or need of adjustment.

Fault Correction

If any small faults are found, have them attended to promptly by a competent serviceman. Don’t wait until they cause a complete breakdown.

IN 3C06,09,12,15-SQ - 19 - © Future Products Group

INSTALLATION

Regulations

REFRIGERATED CABINETS

INSTALLATION

Compliance with Local Requirements

It is very important that your inline food cabinet is installed correctly and that the operation is correct before use. Installation must comply with local electrical, health & safety and hygiene requirements.

Setting Up

REFRIGERATED CABINETS

INSTALLATION

Unpacking

Unpack and check unit for damage and report any damage to the carrier and supplier. Report any deficiencies to your supplier.

The display cabinet is supplied fully assembled, but the compressor unit and shelf trays are packed separately.

Site Preparation

Ensure the cabinet location and any bench cut outs are made to the precise measurements shown in the Mechanical Drawings. Position the cabinet in its allocated working position. Use a spirit level to ensure the cabinet is level from side to side and front to back. (If this is not carried out, water may accumulate in the cabinet well, and uneven temperature distribution could also occur).

Cabinet Preparation

Remove all protective plastic film, tapes, ties and packers, used to prevent movement during transit.

Lift out the deck trays to gain access to the cabinet well. Be sure to replace them as shown.

Shelf Trays

Remove the shelf trays from their packing, peel off the protective plastic coating and assemble them on the support members.

Fit the correct size trays for each shelf level.

Continued on next page

Part No.26112 Rev. H August 2018 - 20 - Inline 3000 Square Series Cabinets

Setting Up cont.

REFRIGERATED CABINETS

INSTALLATION

Grounding

WARNING: THIS APPLIANCE MUST BE GROUNDED TO EARTH

The grounding lead, in the mains cable, must always be connected to ground. A binding post is also provided adjacent to the control gear chassis, to allow the

cabinet to be bonded to a surge grounding conductor or to adjacent equipment, should this be required.

Power Supply

Before connecting to the power supply, check that the local supply is correct to that shown on the rating plate, located on the rear of the cabinet.

Isolation

If the cabinet is not connected by a plug and socket, but is hard wired to the mains supply, a means of isolation must be provided.

If a plug and socket are used, they should still be accessible after the cabinet is installed.

IN 3C06,09,12,15-SQ - 21 - © Future Products Group

Undesirable

Internal Air

Circulation

Air Duct, prevents internal circulation

Location

REFRIGERATED CABINETS

INSTALLATION

Ventilation

Adequate ventilation must be provided for the condenser unit.

Air Flow Requirements

If the condenser is in an enclosed space, grilles must be provided to allow cool air to enter and warm air to exit.

It is not sufficient to provide just one or two grilles, as the air will tend to re-circulate within the enclosure, resulting in poor refrigeration performance.

Air Duct

A duct must be constructed to separate the inlet side of the condenser radiator from the exhausted warm air.

This will prevent internal re-circulation of warm air.

Access

Access to the back of the cabinet is required for loading, cleaning, re-positioning of shelves and operation of the control panel. Access to the condensate drainage tray is also required, (see above).

Part No.26112 Rev. H August 2018 - 22 - Inline 3000 Square Series Cabinets

Condenser Unit, remote installation

REFRIGERATED CABINETS

INSTALLATION

Types of Installation

There are two types of installation associated with cabinets without factory installed condenser units.

1. Using a dedicated condenser unit, supplied with the cabinet, but mounted separately in the joinery.

2. Using a central, machine room condenser, supplying refrigerant to the cabinet via a solenoid valve, within the cabinet.

Type 1 Refrigerant Connections

(Refrigeration Engineer)

Refrigeration pipes must be brazed between the cabinet stubs and the condenser unit. After the pipes have been fitted, the refrigeration engineer will have to charge the system with R134A refrigerant.

The charge indicated on the Rating Label may be used as a starting charge, but the final charge will depend on the distance between the cabinet and the condensing unit.

Type 1 Temperature Probe

(Electrician)

The condenser temperature probe is pre-connected to the refrigeration controller, and must be inserted in the mounting pocket on the discharge pipe of the compressor.

Type 1 Power Connections

(Electrician)

Cable, for connection to the condenser unit, is already connected to the display cabinet. Sufficient length is provided for spacing up to five metres.

The three-core lead without a plug should be connected to the condenser assembly, phase, neutral and earth terminals. If the lead is not long enough to reach the condenser location, a terminal box should be fitted close to the cabinet, and the power feed extended to the condenser via fixed wiring.

Type 2 Refrigerant Connections

(Refrigeration Engineer)

Refrigeration pipes must be brazed between the cabinet stubs and the condenser unit.

A TX valve and refrigerant control solenoid are pre-installed in the cabinet, and must be connected to the Liquid In line from the condenser.

Type 2 Temperature Probe

No connections for condenser temperature monitoring are required for Type 2 installations.

IN 3C06,09,12,15-SQ - 23 - © Future Products Group

SERVICING

Control Gear

REFRIGERATED CABINETS

SERVICING

Location

The electrical control gear is located in the top of the cabinet.

Remove the top plate to access the control gear.

The chassis has power supplies for the lights, the refrigeration controller and a protective fuse.

Lighting

REFRIGERATED CABINETS

SERVICING

Caution

Do not service lights without isolating the cabinet from the mains supply.

Shelf Lights

Shelf lights are an optional extra, which can be fitted during manufacture.

Test Lighting Components

Before replacing an LED strip, check that the power supply is working. If there is no dc voltage at the output, the power supply should be replaced. If there is a dc output, the LED assembly must be replaced.

Access to LED Strips

The LED strips are protected with plastic covers. These clip into grooves in the aluminium extrusion.

Remove the plastic cover to access the LED strip.

The top light assembly is different from the shelf lights, so the correct replacement unit must be used.

Continued on next page

Part No.26112 Rev. H August 2018 - 24 - Inline 3000 Square Series Cabinets

Lighthing cont.

REFRIGERATED CABINETS - SERVICING

LED Strip Replacement

Individual LED modules cannot be replaced. A complete light unit must be used.

Connection is made with a plug and socket. Disengage the supply lead from the metalwork, and re-assemble it to the replacement unit.

Replace the plastic cover.

Refrigeration

REFRIGERATED CABINETS

SERVICING

Caution

DO NOT attempt to service the refrigeration equipment without isolating the cabinet at the supply switch or by unplugging it from the supply.

Condenser Assembly

For efficient refrigeration performance, the condenser radiator must be kept clean. Failure to do this will lead to a build-up of dust, and the restricted airflow will prevent the unit from working properly. The compressor may overheat and the cabinet temperature may rise.

Be very careful not to bend or damage the soft aluminium fins when vacuuming the radiator. If the fins are flattened, airflow will be restricted and overheating will result.

The orientation of the condenser depends on the cabinet size.

Ventilation Panels

All ventilation panels should be kept free of dust by regular vacuuming, so that air flow is not restricted.

Continued on next page

IN 3C06,09,12,15-SQ - 25 - © Future Products Group

Refrigeration cont.

REFRIGERATED CABINETS - SERVICING

Cabinet Air Circulation Fan

The cabinet air circulation fan is located in the base of the cabinet. Access is gained by removing the deck trays.

The fan-deck is connected to the cabinet with a plug and socket, so may be easily removed for cleaning.

The fan has a single phase, programmable speed motor.

Continued on next page

Part No.26112 Rev. H August 2018 - 26 - Inline 3000 Square Series Cabinets

Time

Refrigeration cont.

REFRIGERATED CABINETS - SERVICING

Temperature Regulator XR40CX

Model XR40CX is a microprocessor based controller. It has three NTC probe inputs, the first one for temperature control, the second one, located on the evaporator, to control the defrost termination temperature, the third one, located on the condenser discharge

pipe, to signal a condenser temperature alarm. Since the temperature control probe is located on the return air side of the coil,

(Air On), the measured temperature will be higher than the average air temperature inside the cabinet.

The HOT KEY output allows one to programme the controller by means the HOT KEY programming keyboard.

The instrument is fully configurable through special parameters that can be easily programmed through the keyboard.

XR40CX Compressor Control

The regulation is performed according to the temperature measured by the thermostat probe with a positive differential from the set point: if the temperature increases and reaches set point plus differential the compressor is started and then turned off when the temperature reaches the set point value again.

In case of a fault in the thermostat probe the start and stop of the compressor are timed through parameters COn and COF.

XR40CX Defrost Control

Parameters are used to control the interval between defrost cycles (IdF), its maximum length (MdF) and two defrost modes: timed or controlled by the evaporator’s probe (P2P).

In this cabinet, the start of the defrost cycle is timed, but the cycle will be terminated as soon as the defrost probe reaches the pre-determined temperature.

At the end of defrost dripping time is started, its length is set in the FSt parameter. With FSt =0 the dripping time is disabled

Continued on next page

IN 3C06,09,12,15-SQ - 27 - © Future Products Group

Refrigeration cont.

REFRIGERATED CABINETS - SERVICING

XR40CX Key Functions

KEY

FUNCTION

To display target set point; in programming mode it selects a parameter or confirm an operation

(DEF) To start a manual defrost

(UP): To see the max. stored temperature; in programming mode it browses the parameter codes or increases the displayed value

(DOWN): To see the min stored temperature; in programming mode it browses the parameter codes or decreases the displayed value

To switch the instrument off, if onF = oFF. Not enabled

To lock & unlock the keyboard

To enter into programming mode

To return to the temperature display mode

XR40CX LED Functions

LED

MODE

FUNCTION

Compressor enabled

Flashing

Anti-short cycle delay enabled

Defrost enabled

Flashing

Drip time in progress

An alarm is occurring

Continuous cycle is running

Energy saving enabled

Measurement unit

Flashing

Programming phase

Continued on next page

Part No.26112 Rev. H August 2018 - 28 - Inline 3000 Square Series Cabinets

Refrigeration cont.

REFRIGERATED CABINETS - SERVICING

XR40CX Min & Max Recorded Temperature

Press and release the key. Lo will be displayed followed by the minimum temperature recorded. Press the key again or wait 5s to restore the normal display.

Press and release the key. Hi will be displayed followed by the maximum temperature recorded. Press the key again or wait 5s to restore the normal display.

XR40CX Reset Max/Min Temperature Memory

Press the SET key for more than 3s, while the max. or min. temperature is displayed. (rSt message will be displayed)

To confirm the operation the rSt message starts blinking and the normal temperature will be displayed.

XR40CX Display the Setpoint

To show the set-point value, press and immediately release the SET key. Press and immediately release the SET key or wait for 5 seconds to display the

probe temperature again.

XR40CX Change the Set-point

To change the set-point value, press the SET key for more than 2 seconds; The value of the set-point will be displayed and the °C or °F LED starts blinking;

To change the set value push the or arrows within 10s. To memorise the new set-point value push the SET key again or wait 10s.

XR40CX Start a Manual Defrost

To start a manual defrost, press the (DEF) key for more than 2 seconds.

XR40CX Programming Mode

Enter the Programming mode by pressing the keys for 3s (the °C or °F LED starts blinking).

• Use the or keys to select the required parameter.

• Press the key to display its value.

• Use the or keys to change its value.

• Press to store the new value and move to the following parameter.

To exit Programming mode, press or wait 15s without pressing a key. NOTE: the set value is stored even when the procedure is exited by waiting for

the time-out to expire.

Continued on next page

IN 3C06,09,12,15-SQ - 29 - © Future Products Group

Refrigeration cont.

REFRIGERATED CABINETS - SERVICING

XR40CX The Hidden Menu

The hidden menu includes all the parameters of the instrument. TO ENTER THE HIDDEN MENU

• Enter the Programming mode by pressing the keys for 3s, (the °C or °F LED starts blinking).

• Release the keys, then press the keys again, for more than 7s. The Pr2 label will be displayed immediately followed from the Hy parameter.

NOW YOU ARE IN THE HIDDEN MENU.

• Select the required parameter.

• Press the key to display its value

• Use or to change its value.

• Press to store the new value and move to the following parameter.

• To exit: Press or wait 15s without pressing a key.

NOTE 1: If no parameter is present in Pr1, after 3s the noP message is displayed. Keep the keys pushed till the Pr2 message is displayed.

NOTE 2: The set value is stored even when the procedure is exited by waiting for the time-out period to expire.

TO MOVE A PARAMETER FROM THE HIDDEN MENU TO THE FIRST LEVEL AND VICEVERSA.

Each parameter present in the HIDDEN MENU can be removed or put into “THE FIRST LEVEL” (user level) by pressing

In HIDDEN MENU when a parameter is present in the First Level the decimal point is shown.

XR40CX Locking and Unlocking the Keyboard

To lock the keyboard, press the keys for more than 3 s. The POF message will be displayed, followed by the previous temperature

display. If a key is pressed more than 3s the POF message will be displayed. To unlock the keyboard, press the keys for more than 3s, till the Pon

message is displayed.

Continued on next page

Part No.26112 Rev. H August 2018 - 30 - Inline 3000 Square Series Cabinets

Refrigeration cont.

REFRIGERATED CABINETS - SERVICING

FPG Settings

Note that the following settings are Dixell factory defaults. Refer to the Specification section for the correct FPG settings for your cabinet.

Dixell Default Settings

Label

Name

Range

Default Setting

Set

Set point

LS÷ US

-5.0

Differential

0,1÷25.5°C/ 1÷ 255°F

2.0

Minimum set point

-50°C÷SET/-58°F÷SET

-50.0

Maximum set point

SET÷110°C/ SET ÷ 230°F

110

Thermostat probe calibration

-12÷12°C /-120÷120°F

0.0

P2P

Evaporator probe presence

n=not present; Y=pres.

Evaporator probe calibration

-12÷12°C /-120÷120°F

0.0

P3P

Third probe presence

n=not present; Y=pres.

Third probe calibration

-12÷12°C /-120÷120°F

P4P

Fourth probe presence

n=not present; Y=pres.

Fourth probe calibration

-12÷12°C /-120÷120°F

OdS

Outputs delay at start up

0÷255 min

Anti-short cycle delay

0 ÷ 50 min

rtr

P1-P2 percentage for regulation

0 ÷ 100 (100=P1 , 0=P2)

100

CCt

Continuous cycle duration

0.0÷24.0h

0.0

CCS

Set point for continuous cycle

(-55.0÷150,0°C) (-67÷302°F)

-5

COn

Compressor ON time with faulty probe

0 ÷ 255 min

COF

Compressor OFF time with faulty probe

0 ÷ 255 min

Temperature measurement unit

°C ÷ °F

°C

rES

Resolution

in=integer; dE= dec.point

Lod

Probe displayed

P1;P2

rEd2

X-REP display

P1 - P2 - P3 - P4 - SEt - dtr

dLy

Display temperature delay

0 ÷ 20.0 min (10 sec.)

dtr

P1-P2 percentage for display

1 ÷ 99

tdF

Defrost type

EL=el. heater; in= hot gas

dFP

Probe selection for defrost termination

nP; P1; P2; P3; P4

dtE

Defrost termination temperature

-50 ÷ 50 °C

IdF

Interval between defrost cycles

1 ÷ 120 ore

MdF

(Maximum) length for defrost

0 ÷ 255 min

dSd

Start defrost delay

0÷99min

dFd

Displaying during defrost

rt, it, SEt, DEF

dAd

MAX display delay after defrost

0 ÷ 255 min

Fdt

Draining time

0÷120 min

dPo

First defrost after start-up

n=after IdF; y=immed.

dAF

Defrost delay after fast freezing

0 ÷ 23h e 50’

0.0

ALc

Temperature alarms configuration

rE= related to set; Ab = absolute

ALU

MAXIMUM temperature alarm

Set÷110.0°C; Set÷230°F

110

ALL

Minimum temperature alarm

-50.0°C÷Set/ -58°F÷Set

-50.0

Continued on next page

IN 3C06,09,12,15-SQ - 31 - © Future Products Group

Refrigeration cont.

REFRIGERATED CABINETS - SERVICING

Dixell Default Settings cont.

Label

Name

Range

Default Setting

AFH

Differential for temperat. alarm recovery

(0,1 °C÷25,5°C) (1 °F÷45°F)

ALd

Temperature alarm delay

0 ÷ 255 min

dAO

Delay of temperature alarm at start up

0 ÷ 23h e 50’

1.3

AP2

Probe for temperat. alarm of condenser

nP; P1; P2; P3; P4

AL2

Condenser for low temperat. alarm

(-55 ÷ 150°C) (-67÷ 302°F)

-40

AU2

Condenser for high temperat. alarm

(-55 ÷ 150°C) (-67÷ 302°F)

110

AH2

Differ. for condenser temp. alar. recovery

[0,1 °C ÷ 25,5°C] [1 °F ÷ 45°F]

Ad2

Condenser temperature alarm delay

0 ÷ 254 (min.) , 255=nU

dA2

Delay of cond. temper. alarm at start up

0.0 ÷ 23h 50’

1,3

bLL

Compressor OFF for condenser low temperature alarm

n(0) - Y(1)

AC2

Compressor OFF for condenser high temperature alarm

n(0) - Y(1)

i1P

Digital input polarity

oP=opening; CL=closing

i1F

Digital input configuration

EAL, bAL, PAL, dor; dEF; Htr, AUS

EAL

did

Digital input alarm delay

0÷255min

Nps

Number of activation of pressure switch

0 ÷15

odc

Compress status when open door

no; Fan; CPr; F_C

rrd

Regulation restart with door open alarm

n – Y

HES

Differential for Energy Saving

(-30°C÷ 30°C) (-54°F÷ 54°F)

Adr

Serial address

0÷247

PbC

Kind of probe

Ptc; ntc

ntc

onF

on/off key enabling

nu, oFF; ES

dP1

Room probe display

dP2

Evaporator probe display

dP3

Third probe display

dP4

Fourth probe display

rSE

Set operating value

actual set

rEL

Software release

Ptb

Map code

XR40CX Hot Key

To program the controller from a Hot Key:

• Turn OFF the instrument.

• Insert a programmed Hot Key into the 5 PIN socket and then turn the

Controller ON.

• The parameter list of the Hot Key is automatically downloaded into the Controller memory, the doL will blink, followed a by a flashing End.

• After 10 seconds the instrument will restart working with the new parameters.

• Remove the Hot Key.

NOTE the message Err is displayed if programming fails. In this case turn the unit off and then on again, if you want to restart the download again, or remove the Hot Key to abort the operation.

Continued on next page

Part No.26112 Rev. H August 2018 - 32 - Inline 3000 Square Series Cabinets

Refrigeration cont.

REFRIGERATED CABINETS - SERVICING

XR40CX Alarm Signals

Message

Cause

Outputs

Room probe failure

Compressor output acc. to par. Con and COF

Evaporator probe failure

Defrost end is timed

Third probe failure

Outputs unchanged

Fourth probe failure

Outputs unchanged

Maximum temperature alarm

Outputs unchanged.

Minimum temperature alarm

Outputs unchanged.

HA2

Condenser high temperature

It depends on the Ac2 parameter

LA2

Condenser low temperature

It depends on the bLL parameter

Door open

Compressor according to rrd

External alarm

Output unchanged.

Serious external alarm (i1 F=bAL)

All outputs OFF.

Pressure switch alarm (i1 F=PAL)

All outputs OFF

XR40CX Alarm Recovery

Probe alarms P1, P2, P3 and P4 start some seconds after the fault in the related probe; they automatically stop some seconds after the probe restarts normal operation. Check connections before replacing the probe.

Temperature alarms HA, LA, HA2 and LA2 automatically stop as soon as the temperature returns to normal values.

Alarms EA and CA (with i1 F=bAL) recover as soon as the digital input is disabled. Alarm CA (with i1 F=PAL) recovers only by switching off and on the instrument.

XR40CX Other Messages

Message

Cause

Pon

Keyboard unlocked.

PoF

Keyboard locked

noP

In programming mode: none parameter is present in Pr1 On the display or in dP2, dP3, dP4: the selected probe is not enabled

noA

No alarm is recorded.

XR40CX Connections

IN 3C06,09,12,15-SQ - 33 - © Future Products Group

Door Seals

REFRIGERATED CABINETS

SERVICING

Seal Replacement

The doors should be removed to allow the old seals to be removed and the new ones fitted. See the Cleaning section for details.

Sliding Doors

Each sliding door has a rubber seal between the door and the cabinet end panel. The seal slides into a groove in the door extrusion, and can be withdrawn and replaced, if damaged. A centre seal is fitted between the inner and outer doors. The Qlon seal is located in a slot in the aluminium extrusion, and can be replaced if damaged.

Mains Lead

REFRIGERATED CABINETS

SERVICING

Lead Replacement

If damaged, the mains lead must ONLY be replaced by a qualified service person.

Part No.26112 Rev. H August 2018 - 34 - Inline 3000 Square Series Cabinets

SPECIFICATIONS

Mechanical

REFRIGERATED CABINETS

SPECIFICATIONS

CABINET MODEL

IN 3C06S

IN 3C09S

IN 3C12S

IN 3C15S

Height (Counter Top)

781 (+321) mm

781 (+393) mm

Height (In Counter)

621 (+481) mm

621 (+553) mm

Height (Free Standing)

1272 (-0+30) mm

Width

600 mm

900 mm

1200 mm

1500 mm

Depth

662 mm

Dry Weight (Integral)

100 kg

130 kg

Dry Weight (Remote)

77 kg

107 kg

Cabinet Well Material

Stainless steel

Cabinet Colour

Grey and natural anodised aluminium.

Top Lighting

Standard

Shelf Lighting

Standard

Glass Type

Double glazed

Front Doors

Fixed glass

Number of Shelves

Two plus base

Display Area

0.51 m2

0.85 m2

1.3 m2

1.8 m2

Refrigerant

R-134a

Refrigerant charge

see Rating Label

Condensate capacity

2.5 litres

Climatic Class & IP

Cabinets are tested under Climate Class 3 conditions and have IP 20 ratings

Electrical

REFRIGERATED CABINETS

SPECIFICATIONS

CABINET MODEL

IN 3C06S

IN 3C09S

IN 3C12S

IN 3C15S

Voltage

220 - 240 V 50 Hz 1

Power (integral condenser)

322 W

644 W

690 W

851 W

Current (integral cond.)

1.4 A

2.8 A

3.0 A

3.7 A

Energy Consumption

0.18 kWh/h

0.22 kWh/h

0.26 kWh/h

0.31 kWh/h

Connection

3 pin plug, 10 A lead

Temperature Range

Refrigerated 2 - 4 C Controlled Ambient 16 - 18 C

Top Lights

1 x LED strip

Optional Shelf Lights

2 x LED strips

Controller Settings

REFRIGERATED CABINETS

SPECIFICATIONS

Dixell XR40CX Settings

Cold Models

Controlled Ambient Models

Parameter

Integral

Condenser

Remote

Condenser

Integral

Condenser

Remote

Condenser

Set Point

Set

2 2 16

Differential

2 2 2

Third Probe Used

P3P

Y n Y

Anti Short Cycle Delay

0 0 0

Comp On Time - Faulty Probe

C0n

4 4 4

Comp Off Time - Faulty Probe

C0F

6 6 6

Defrost Terminate Temp

dtE

3 3 3

Interval Between Defrosts

IdF

4 4 4

Display During Defrost

dFd

DEF

Maximum Temperature Alarm

ALU

110

Differential For Temp Alarm

AFH

8 8 1

Temperature Alarm Delay

Ald

Probe For High Temp Alarm

AP2

High Temp Alarm Set Point

AU2

100

110

100

110

High Discharge Temp Alarm Diff

AH2

25 5 25

High Discharge Temp Alarm delay

Ad2

15 0 15

High Alarm Delay At Start

dA2

1.3 0 1.3

Comp Off For High Temp Alarm

AC2

Y n Y

Dixell XR35CX Settings

Cold Models

Controlled Ambient Models

Parameter

Integral

Condenser

Remote

Condenser

Integral

Condenser

Remote

Condenser

Set Point

Set 2 2

Differential

Hy 2 2 2 2

Fourth Probe Used

P4P Y n Y n

Anti Short Cycle delay

AC 0 0 0 0

Comp On Time - Faulty Probe

COn 4 4 4 4

Comp Off Time - Faulty Probe

COF 6 6 6 6

Kind Of Interval For Defrost

EdF*

Defrost Terminate Temp

dtE 3 3 3 3

Interval Between Defrost

IdF 4 4 4 4

Display During Defrost

dFd

DEF

Probe For High Temp Alarm

AP2

High Temp Alarm Set Point

AU2

100

110

100

110

Differential For High Temp Alarm

AH2

25 5 25

High Discharge Temp Alarm delay

Ad2 0 15 0 15

High Alarm Delay At Start

dA2 0 1.3 0 1.3

Comp Off For High Temp Alarm

AC2 Y n Y n

Current Hour

Hur ? ? ? ?

Current Minute

Min ? ? ? ?

Current Day

dAY ? ? ? ?

Modbus Address

Adr ? ? ? ?

Parameters shown thus are Dixell default settings

Part No.26112 Rev. H August 2018 - 36 - Inline 3000 Square Series Cabinets

Compliance

REFRIGERATED CABINETS

SPECIFICATIONS

Safety Aspects

This cabinet has been designed to comply with the relevant requirements of the following specifications:

• AS/NZS 3100 : General Requirements for Electrical Equipment

• AS/NZS 3182 : Refrigerated Food Commercial Cabinets

• AS/NZS 60335: Household and Similar Electrical Appliances

• AS/NZS 3820 : Essential Safety Requirements

• AS/NZS 4417 : Marking of Electrical Products

Operational Safety

This appliance is not intended for use by young children or infirm persons, unless they have been adequately supervised by a responsible person, to ensure that they can use the appliance safely.

Young children should be supervised, to ensure that they do not play with the appliance.

Performance Aspects of Refrigerated Cabinets

The cabinet is HACCP compliant, with the following performance:

Cabinet Operating Temperature

Average Internal Humidity

Test Conditions

+2° to +4°C

70% RH

25°C Ambient with 60% RH

Equipment Disposal

REFRIGERATED CABINETS

SPECIFICATIONS

Specialist Disposal

Specialist disposal procedures are required for the safe removal of refrigerant gasses and potentially flammable foam materials.

Pentane, Dimethyl Ether, Isobutene, Butane and Propane may be present.

Hazardous Substances

The cabinet does not contain any of the following, in its construction:

Asbestos PCBs (Oils containing polychlorinated biphenyl) Mercury

Improvements

REFRIGERATED CABINETS

SPECIFICATIONS

Ongoing Development

FPG reserves the right to change specifications and construction, as part of ongoing product improvement.

ELECTRICAL CIRCUIT DIAGRAMS

Model: IN 3C06-SQ

Inline 3000 Square Series, 600mm Refrigerated Cabinet

Model: IN 3C09-SQ

Inline 3000 Square Series, 900mm Refrigerated Cabinet

Part No.26112 Rev. H August 2018 - 38 - Inline 3000 Square Series Cabinets

Model: IN 3C12-SQ

Inline 3000 Square Series, 1200mm Refrigerated Cabinet

Model: IN 3C15-SQ

Inline 3000 Square Series, 1500mm Refrigerated Cabinet

SPARE PARTS

Cabinet Serial Number

When ordering spare parts, it is important to quote the Serial Number printed on the label fixed to the control panel. This will enable FPG to trace details of the build specification of your particular cabinet, and hence ensure that spare parts are fully compatible.

To satisfy warranty conditions, and ensure optimum performance, use only FPG supplied spare parts.

Part Description

FPG Part No.

Main & Light Switch, EGO

14372

Fuse Link (5A, 250V, Slow Blow)

13330

Knob (light switch)

14374

Ant-surge Thermistor 10 Ohm 3A

22354

24V 60W LED power supply

21613

36V 100W LED power supply

25922

LED Driver 700mA

25762

Polycarbonate Light Cover 1120mm

18113

Polycarbonate Light Cover 720mm

18114

Top Light Replacement Kit for 3C06 (Sliding Door / Fixed Front)

69964 / 69862

Shelf Light Replacement Kit for 3C06

70321

Top Light Replacement Kit for 3C09 (Sliding Door / Fixed Front)

70357 / 69861

Shelf Light Replacement Kit for 3C09

69402

Top Light Replacement Kit for 3C12

70378

Shelf Light Replacement Kit for 3C12

70380

Top Light Replacement Kit for 3C15 (Sliding Door / Fixed Front)

70382 / 70381

Shelf Light Replacement Kit for 3C15

70383

Dixell XR40CX digital refrigeration controller

21219

Dixell XR35CX digital refrigeration controller

24933

NTC temperature probe (3 metre)

25621

Evaporator fan R3G190 1800 rpm (600 cabinet)

68494

Evaporator fan R3G190 2000 rpm (900 cabinet)

68241

Evaporator fan R3G190 2200 rpm (1200 cabinet)

68862

Evaporator fan R3G190 2400 rpm (1500 cabinet)

69256

Condenser Unit TL5GXN0 (600 cabinet)

24842

Condenser Unit NL10GXN0 (900 cabinet)

21734

Condenser Unit SC12GXN0 (1200 cabinet)

12612

Condenser Unit SC15GXN0 (1500 cabinet)

12613

Solenoid Valve Body

23412

Solenoid Valve Coil 230V 9W

23413

ACR Element 400W, with thermostat

18274

Part No.26112 Rev. H August 2018 - 40 - Inline 3000 Square Series Cabinets

Spare Parts Continued

Part Description

FPG Part No.

All glass parts are double glazed

LH & RH End Glass Kit

25139

Front fixed glass (600)

25140

Top glass (600)

25149

Rear Inner Sliding Door (600)

69165

Rear Outer Sliding Door (600)

69166

Front Inner Sliding Door (600)

69167

Front Outer Sliding Door (600)

69168

Front fixed glass (900)

25141

Top glass (900)

25150

Rear Inner Sliding Door (900)

69407

Rear Outer Sliding Door (900)

69408

Front Inner Sliding Door (900)

69844

Front Outer Sliding Door (900)

69032

Front fixed glass (1200)

25142

Top glass (1200)

25151

Rear Inner Sliding Door (1200)

69018

Rear Outer Sliding Door (1200)

69019

Front Inner Sliding Door (1200)

73488

Front Outer Sliding Door (1200)

73489

Front fixed glass (1500)

25593

Top glass (1500)

25594

Rear Inner Sliding Door (1500)

73494

Rear Outer Sliding Door (1500)

73495

Front Inner Sliding Door (1500)

73492

Front Outer Sliding Door (1500)

73493

Slide-in rubber door seal

11424

Qlon door seal

12922

Plastic Air Grille

12480

Gastro Dish 2/3 65mm deep (condensate removal)

11025

Joinery ventilation grille 340mm x 340mm

56090

Product Manual for Inline 3000 Square Series Refrigerated Cabinets

26112

MECHANICAL DRAWINGS

Dimensions

REFRIGERATED CABINETS

MECHANICAL DRAWINGS

Cabinet Variants

Sliding doors can be fitted to the front and back of the cabinets. Fixed glass can be fitted in place of doors at the front.

IN-3C06S In counter mounting

Part No.26112 Rev. H August 2018 - 42 - Inline 3000 Square Series Cabinets

IN-3C09S In counter mounting

IN-3C12S In counter mounting

Part No.26112 Rev. H August 2018 - 44 - Inline 3000 Square Series Cabinets

IN-3C15S In counter mounting

IN-3C06S Counter top mounting

Part No.26112 Rev. H August 2018 - 46 - Inline 3000 Square Series Cabinets

IN-3C09S Counter top mounting

IN-3C12S Counter top mounting

Part No.26112 Rev. H August 2018 - 48 - Inline 3000 Square Series Cabinets

IN-3C15S Counter top mounting

IN-3C06S Free Standing

Part No.26112 Rev. H August 2018 - 50 - Inline 3000 Square Series Cabinets

IN-3C09S Free Standing

IN-3C12S Free Standing

Part No.26112 Rev. H August 2018 - 52 - Inline 3000 Square Series Cabinets

Ventilation

REFRIGERATED CABINETS

MECHANICAL DRAWINGS

Under-bench Enclosure

As detailed under Location in the Installation section, adequate ventilation must be provided for the refrigeration condenser unit.

If the back of the bench is to be enclosed, suitable ventilation grilles and baffles must be fitted into the joinery panels.

Air Flow Baffles

To prevent warm air re-circulating inside the enclosure, baffles must be constructed to separate the inlet and exit air.

Grille Dimensions

Each grille, in and out, should have a minimum open area of 730 cm2.

A suitable sheet metal grille may be made by punching a pattern of 49 rectangular holes, each 40mm x 40mm. The holes may be spaced by 5mm.

Suitable grilles can be supplied by FPG, as an optional extra.

It is not recommended to use louver panels, as they would have to be very large to achieve the required open area, and be more prone to becoming blocked with fluff and dust.

Condenser Assy

Part No.26112 Rev. H August 2018 - 54 - Inline 3000 Square Series Cabinets

Part No.26112 Rev. H August 2018

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FPG INLINE 3000S Series, IN 3C12S, IN 3C15S, IN 3C09S, IN 3C06S Product Manual

Specifications and Main Features

Frequently Asked Questions

User Manual