No part of this publication may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic,
mechanical, photocopying, recording or otherwise, without the prior
written permission of Future Products Group Ltd.
Part No.16894 Rev. G March 2014 - 2 - 3000 Series Cabinets
Future Products Group (FPG) .................................................................................................................... 6
Guidance and Help ..................................................................................................................................... 6
Warranty Period .......................................................................................................................................... 6
Specific Exclusions ..................................................................................................................................... 7
Time Limit ................................................................................................................................................... 7
3000 Series Cabinets ................................................................................................................................. 8
Power Supply ............................................................................................................................................. 9
Set the Temperature................................................................................................................................... 9
Fumes and Odours ..................................................................................................................................... 9
Close all Doors ........................................................................................................................................... 9
Turn on Lights ............................................................................................................................................. 9
Door Opening ............................................................................................................................................. 9
Power ....................................................................................................................................................... 11
Water ........................................................................................................................................................ 11
Metal Surfaces .......................................................................................................................................... 11
Cabinet Well ............................................................................................................................................. 12
Dishes & Air Grills ..................................................................................................................................... 12
Compliance with Local Requirements ...................................................................................................... 13
Setting Up ....................................................................................................................................................... 13
Site Preparation ........................................................................................................................................ 13
Power Supply ........................................................................................................................................... 13
Fumes and Odours ................................................................................................................................... 14
Control Gear ................................................................................................................................................... 16
Test ........................................................................................................................................................... 16
Element Replacement .............................................................................................................................. 17
Temperature Probes................................................................................................................................. 17
Test ........................................................................................................................................................... 17
Door Seals ...................................................................................................................................................... 18
Seal Replacement .................................................................................................................................... 18
Mains Lead ..................................................................................................................................................... 18
Lead Replacement ................................................................................................................................... 18
Part No.16894 Rev. G March 2014 - 4 - 3000 Series Cabinets
Model: IN 3B08 ......................................................................................................................................... 21
Model: IN 3B12 ......................................................................................................................................... 21
Model: IN 3B15 ......................................................................................................................................... 22
SPARE PARTS ................................................................................................................. 23
Cabinet Serial Number ............................................................................................................................. 23
In Bench Mounting.................................................................................................................................... 27
On Bench Mounting .................................................................................................................................. 27
Welcome to the world of FPG! Our products are designed and engineered to
give you the optimal performance that you deserve with innovative visual
merchandising appeal.
We are confident that you will be delighted with your state of the art inline food
service cabinet, and that it will become a valued appliance in your store.
Guidance and
Help
Any new appliance can seem very complex and confusing at first glance. To
ensure you receive the utmost benefit from your new inline cabinet, there are
two things you can do.
Before operating the cabinet, please read the instruction book carefully and
follow its recommendations. The time taken will be well spent. These
instructions both general and technical tell you how to install, operate and
look after your inline food service cabinet so that you can receive the full
benefits that this cabinet has to offer.
These instructions cannot, however, cover all eventualities. If you are
unsure of any aspect of the installation, instructions or performance of your
cabinet, contact your dealer promptly or contact us via email to
support@fpgworld.com.
Warranty
Period
Future Products Group Limited warrants, to the original purchaser of an FPG
manufactured food service cabinet that for ONE YEAR (12 months), from the
date of purchase, any defect in workmanship or material resulting in the product
malfunctioning while under correct use will be rectified.
Liability under this warranty is limited to replacing or repairing a part, without
charge.
Welcome
BAIN-MARIE CABINETS
-
INTRODUCTION
INTRODUCTION
Warranty
BAIN-MARIE CABINETS
Part No.16894 Rev. G March 2014 - 6 - 3000 Series Cabinets
-
INTRODUCTION
Continued on next page
Liability
Exceptions
Liability under this warranty does not include:
Any loss, or damage or expenses directly or indirectly arising from use or
inability to use the product or from any other cause.
Any part of the cabinet which has been subject to misuse, neglect,
alteration, incorrect installation, accident, or damage caused by
transportation, use of abrasive or caustic chemicals, flooding, fire or acts of
God.
Any damage or malfunction resulting from the use of non-FPG supplied
spare parts.
Specific
Exclusions
The following are specifically excluded from warranty:
Breakage of glass or plastic components or the replacement of fluorescent
tubes or gaskets.
Failure to re-assemble the cabinet correctly after cleaning.
Fair wear and tear.
Assessment
The liability under this warranty is dependent on an assessment by FPG, to
determine the defect in workmanship or materials.
Time Limit
FPG does not guarantee that any service to be performed under this warranty
will be carried out within any particular time limit.
Caution
No warranty claim will be accepted unless authorised by FPG prior to
commencement of service.
The 3000 Series Dry Well
Bain-marie cabinet has a
fixed glass front and sliding
glass rear doors.
There are no internal
shelves, but food dishes are
provided in the base.
The cabinet lighting and
temperature controls are on
the back of the cabinet.
The 3000 Series also
includes Ambient, Heated
and Refrigerated models.
Lighting
Internal lighting is provided by halogen heat lamps, mounted on the ceiling of
the cabinet.
Light Switch
The control panel is located at
the top of the cabinet back.
Rotate the light switch to turn on
the heat lamps.
Heating
Set the desired temperature
with the thermostat control
knob. Turn it to the off mark
when heating is not required.
Thermometer
A thermometer indicates the
internal temperature of the
cabinet.
Cabinet Layout
BAIN-MARIE CABINETS
-
OPERATION
OPERATION
Controls
BAIN-MARIE CABINETS
-
OPERATION
Part No.16894 Rev. G March 2014 - 8 - 3000 Series Cabinets
Power Supply
Ensure that power is connected to the cabinet.
Set the
Temperature
Set the thermostat to the desired temperature, 75 degrees Celsius is the
recommended setting to maintain food temperature within food safety
guidelines.
NOTESetting the dial to a higher temperature than required will not speed up
the heating process. Set it to the desired temperature.
Fumes and
Odours
Before use, operate the cabinet for 4 hours to remove any fumes or odours,
which may be present. This will avoid possible tainting of food.
Load Cabinet
Load the cabinet with pre-heated product.
The cabinet is designed to maintain the temperature of pre-heated product
above 65C.
It is not an oven, so do NOT place cold products in the cabinet.
WARNING:
Aluminium Foil
Do NOT place aluminium foil over the slots between
the base dishes. This will disrupt the convection
circulation of air, and cause uneven heating.
Blockage of air vents may cause severe
overheating of the cabinet base.
Close all Doors
It is important to keep all cabinet doors closed. If doors are not fully closed, an
even temperature will not be maintained within the cabinet.
Turn on Lights
When ready for service, turn on the cabinet lights.
Door Opening
The cabinet is designed to maintain food at a temperature above 65C. The
heating system is designed to maintain this temperature with the doors being
opened and closed up to sixty times per hour.
If the doors are left open for an extended period the temperature will fall. Once
the doors are closed the temperature will take some time to rise to the normal
operating level. The longer the doors are open the longer the time to restore
normal operating temperature.
Cabinet does not operate/start
The mains isolating switch on
the wall, circuit breaker or
fuses are off at the power
board
Turn isolating switch circuit
breaker or fuses on
The thermostat is in the OFF
position
Turn control knob to desired
temperature
Internal fuse blown
Have wiring checked and
replace fuse (5A Slow Blow)
Cabinet does not reach
temperature
One or more doors is open
Close doors and re-test
temperature after thirty
minutes
Thermostat setting disturbed
Re-set thermostat and re-test
after thirty minutes
Thermostat is faulty
Have thermostat replaced
An element is blown
Have the element replaced
Cabinet lights not working
The light switch is OFF
Turn light switch ON
Halogen lamp has failed
Replace lamp
Internal fuse blown
Have wiring checked and
replace fuse (5A Slow Blow)
Aluminium parts corroded
Caustic detergent damage
Order replacement parts
Service
Personnel Only
The table entries in italics indicate actions to be taken only by qualified Service
Personnel.
TROUBLE SHOOTING
Part No.16894 Rev. G March 2014 - 10 - 3000 Series Cabinets
Power
ALWAYS TURN THE POWER SUPPLY OFF BEFORE CLEANING.
Water
THIS UNIT IS NOT WATERPROOF. DO NOT USE A WATER JET SPRAY TO
CLEAN THE INTERIOR OR EXTERIOR OF THIS CABINET.
Metal Surfaces
Stainless steel or aluminium surfaces should be cleaned with hot soapy water or
a good quality metal cleaning compound. DO NOT clean surfaces with abrasive
pads or cleaners (e.g. Scotchbrite pads or Jif), as paint, stainless steel and
aluminium surfaces will be damaged.
Glass
All glass should be cleaned using a good quality glass cleaner and a clean
cloth.
DO NOT use abrasive pads or cleaners, because they will damage the surface
of the glass.
Sliding Doors
Sliding glass doors are located by plastic guides at the
top and bottom.
The doors can be removed for cleaning by sliding the
door to central position, placing hands either side of the
door, lifting it up and then swinging it out at the bottom.
When replacing doors, make sure that they are located
in the correct slots, top and bottom. The left door should
be in the inner slots, and the right door in the outer slots.
Sliding door tracks should be vacuumed out regularly to
keep doors sliding freely.
To clean the hot cabinet well,
first lift out the dishes and
dividers and then sweep out or
vacuum away loose debris.
This cabinet is a dry well unit, so
the well is not waterproof. Do
NOT pour water into the well as it
will leak out and damage
insulation and electrical wiring.
Dishes & Air
Grills
Stainless steel dishes and grills should be cleaned with hot soapy water. Do not use
abrasive pads or cleaners (e.g. Scotchbrite pads or Jif), as these may damage surfaces.
Schedules
To maintain optimum performance, cleaning schedules must be regular and
thorough.
Inspection
As part of the cleaning routine, the controls, mechanical parts and electrical
wiring should be inspected for damage, deterioration or need of adjustment.
Correction
If any small faults are found, have them attended to promptly by a competent
serviceman. Don’t wait until they cause a complete breakdown.
Interior
BAIN-MARIE CABINETS
-
CLEANING
Routines
BAIN-MARIE CABINETS
-
CLEANING
Part No.16894 Rev. G March 2014 - 12 - 3000 Series Cabinets
Compliance
with Local
Requirements
It is very important that your inline food cabinet is installed correctly and that the
operation is correct before use. Installation must comply with local electrical,
health & safety and hygiene requirements.
Unpacking
Unpack and check unit for damage and report any damage to the carrier and
supplier. Report any deficiencies to your supplier.
The cabinet is supplied fully assembled, but the food dishes and supports may
be packed separately.
Site
Preparation
Ensure the cabinet location and any bench cut outs are made to the precise
measurements shown in the Mechanical Drawings. Position the cabinet in its
allocated working position. Use a spirit level to ensure the cabinet is level from
side to side and front to back. (If this is not carried out, uneven temperature
distribution could occur).
Cabinet
Preparation
Remove all tapes, ties and packers, used to prevent movement during transit.
Lift out the food dishes, grills and divider bars, to gain access to the cabinet
well.
Check that all plastic film protection has been removed from surfaces; otherwise
it will melt when the cabinet heats up.
Grounding
WARNING: THIS APPLIANCE MUST BE GROUNDED TO EARTH
The grounding lead, in the mains cable, must always be connected to ground.
A binding post is also provided adjacent to the control gear chassis, to allow the
cabinet to be bonded to a surge grounding conductor or to adjacent equipment,
should this be required.
Power Supply
Before connecting to the power supply, check that the local supply is correct to
that shown on the rating plate, located on the rear of the cabinet.
If the cabinet is not connected by a plug and socket, but is hard wired to the
mains supply, a means of isolation must be provided.
If a plug and socket are used, they should still be accessible after the cabinet is
installed.
Ventilation
The heated cabinet is designed to meet the
HACCP specification with free room air
circulation.
Do not obstruct the vents in the rear top panel.
Access
Access to the back of the cabinet is required for loading, cleaning and operation
of the control panel.
Fumes and
Odours
Before use, operate the cabinet for 4 hours at 90°C, to remove any fumes or
odours, which may be present. Open the doors periodically during this period,
to allow a change of air. This will avoid possible tainting of food.
Setting Up cont.
BAIN-MARIE CABINETS - INSTALLATION
Location
BAIN-MARIE CABINETS
-
INSTALLATION
Part No.16894 Rev. G March 2014 - 14 - 3000 Series Cabinets
Custom Inserts
The captive strips, above and below the front doors, can be removed and
replaced with coloured or printed strips of decorative laminate, if desired.
The cabinet top must be unscrewed, to allow the upper strip to be changed.
The lower
strip is held
captive by the
cabinet ends,
and has to be
bowed for
removal and
insertion.
Insert the upper edge into the narrow groove, closest to the curved surface, bow
the strip to insert the end into the lower groove, then, use your thumbs to work
the rest of the strip into place.
If the strip is hard to bend, a length of wooden dowel can be placed underneath
to aid bowing. The dowel should be progressively withdrawn as the strip is
inserted.
Note: Most metals are too rigid for insertion in this position.
Maximum strip thickness is 0.75mm. See Mechanical Drawings for dimensions.
The electrical control gear is located in
the top of the cabinet. Remove six
screws to remove the top plate.
The chassis has a light switch, a
thermostat, a thermometer and a
protective fuse.
The incoming mains cable is
terminated on a connecting block.
Caution
Do not service lights without isolating the cabinet from the mains supply.
Illumination
Illumination is provided by halogen lamp fittings,
mounted in the top of the cabinet.
These lamps provide both light and a degree of
heating.
Blown lamps can be replaced after opening the fitting.
Be sure to use the same wattage rating lamp.
The ceramic end connectors are also available as
spares, should they become faulty.
Test
Turn the power on and test lighting operation. If normal operation cannot be
restored, by replacing the lamp, call an electrician.
Control Gear
BAIN-MARIE CABINETS
Lighting
BAIN-MARIE CABINETS
-
SERVICING
-
SERVICING
SERVICING
Part No.16894 Rev. G March 2014 - 16 - 3000 Series Cabinets
Caution
DO NOT attempt to replace heating elements without isolating the cabinet
at the supply switch or by unplugging it from the mains supply.
Element
Replacement
CAUTION:
This must only
be carried out by
a qualified
service person.
Remove all food dishes and dividers
from inside the cabinet, to reveal the
heating elements.
To access the element terminals,
remove the screws securing the element
to the rear bulkhead. Unclip the element
from its support brackets and withdraw it
to reveal the connections.
Disconnect the old element, connect the replacement, taking care to replace
and refit any insulation material. Position the new element against the
bulkhead, clip it into the support brackets and replace the two fixing screws.
Temperature
Probes
The temperature probes for the thermostat and the
thermometer are located at the top of the cabinet.
Test
Turn the power on and test the heater operation. If normal operation cannot be
restored, by replacing the element, other circuit components will have to be
checked, see Fault Finding.
Re-assemble
If the heater is now working, re-assemble the food dishes and dividers inside
the cabinet.
Inline 3000 Series, 1500mm Dry Well Bain-Marie Cabinet
Part No.16894 Rev. G March 2014 - 22 - 3000 Series Cabinets
Cabinet Serial
Number
When ordering spare parts, it is important to quote the Serial Number printed on
the label fixed to the control panel.
This serial number will enable FPG to trace details of the build specification of
your particular cabinet, and hence ensure that spare parts are fully compatible.
To satisfy warranty conditions, and ensure optimum performance, use
only FPG supplied spare parts.
Part Description
FPG Part No.
Light Switch EGO
14372
Knob (light switch)
14374
Knob (thermostat, 30-110°C)
15854
Thermostat
11929
Thermometer
11925
Fuse Link (5A, 250V, Slow Blow)
13330
100W 230V R7S Infra-Red Halogen Lamp
24860
Heating Element 850W 230V (800/1500 Cabinets only)
22557
Heating Element 1600W 230V with mounting plate (1200 Cabinets)
20779
Qlon centre door seal
13677
Slide-in rubber door seal
11424
Part Description
FPG Part No.
LH End Glass Kit (viewed from back of cabinet)
62709
RH End Glass Kit (viewed from back of cabinet)
62710
Back Inner Sliding Door(800 cabinets only)
62662
Back Outer Sliding Door(800 cabinets only)
62663
Back Inner Sliding Door(1200 cabinets only)
62664
Back Outer Sliding Door(1200 cabinets only)
62665
Back Inner Sliding Door(1500 cabinets only)
62666
Back Outer Sliding Door(1500 cabinets only)
62667
Front Inner Curved Sliding Door (800 cabinets)
63342
Front Outer Curved Sliding Door (800 cabinets)
63343
Front Inner Curved Sliding Door (1200 cabinets)
63344
Front Outer Curved Sliding Door (1200 cabinets)
63345
Front Inner Curved Sliding Door (1500 cabinets)
63346
Front Outer Curved Sliding Door (1500 cabinets)
63347
Front Fixed Glass Kit (800 cabinets)
62643
Front Fixed Glass Kit (1200 cabinets)
62649
Front Fixed Glass Kit (1500 cabinets)
62653
Product Manual for Inline 3000 Series Dry Well Bain-Marie Cabinets
Bottom Insert 754 / 1154 / 1454 mm long x 134 mm wide
Colour / Text
Inserts
Max. thickness
0.75 mm
IN-3B15
Cabinet
Variants
The following drawings show the common overall dimensions for 800mm,
1200mm and 1500mm cabinets.
Livery
If custom livery is applied to the cabinet, the insert material must be flexible,
such as Formica decorative laminate or plastic sheet.
Most metals cannot be flexed sufficiently for insertion in the lower position.
Part No.16894 Rev. G March 2014 - 26 - 3000 Series Cabinets
In Bench
Mounting
The following diagram shows the aperture dimensions, which will allow the
cabinet well to enter the bench. The cabinet food dishes will then be just above
bench height.
On Bench
Mounting
The following diagram shows the size and location of the holes, required for the
cabinets to sit on the bench.
The holes are always in the same location, with reference to the back, right
hand corner of all cabinets.