Foxfury Lighting Solutions Performance Series, 400-FF417-2, 400-FF417-5 Instruction Manual

417

Grps A B C D T6,

Performance Series Instruction Manual for

FoxFury Model 400-FF417-2 & 400-FF417-5 Intrinsic Safety Headlamp

Manufactured by FoxFury, LLC

UL Class 1, Div 1, Grps A, B, C, & D; T6
UL Class 1, Div 2, Grps A, B, C, & D; T6

TURNING YOUR PERFORMANCE INTRINSIC LIGHT ON/OFF:

Tap Switch: Once batteries are installed and the battery cap is securely tightened, the tap switch will then control the ON-OFF function of the
headlamp. In case of suspected damage to the headlamp, turn unit off at both the tap switch and the battery pack cap.
The battery cap can also act as an ON-OFF switch:

• To turn ON: rotate CLOCKWISE, ½ to ¾ of a turn past the ON point.

• To turn OFF: rotate COUNTER CLOCKWISE, ½ to ¾ of a turn past the initial OFF point to ensure the light remains OFF.

• Light can be turned ON and OFF more conveniently via the Power Switch on top of the light bar (on left side).

NOTE: Make sure to turn light OFF when not in use.

ACCEPTABLE BATTERY TYPES:

The Performance Intrinsic Lights require four (4) AA batteries each. Alkaline or Lithium Iron are acceptable (1.2 to 1.6V each).

• Alkaline battery types (actual run time will depend upon battery quality and charge):

o Duracell Ultra (M3) Copper-Top Alkaline AA batteries, P/N MX1500 (best)
o Duracell Copper-Top Alkaline AA, P/N MN1500 or PC1500 (good)
o Eveready Alkaline AA batteries, P/N E91 (acceptable)

• Approved Lithium Iron (1.5Vdc) battery: (ideal for cold weather operation)

o Eveready Energizer L91 AA size, Lithium Iron, Li-Iron Disulfide (Li-FeS
o Caution: 3Vdc, 3.3Vdc or 3.6Vdc Lithium batteries are not approved

BATTERY INFORMATION & WARNINGS:

• The warmer the batteries remain while in use, the longer their life (room temperature to body temperature is ideal).

• Depending on temperature and battery brand used, an average of eight (8) hours performance is expected with each set of fresh

batteries.

• Do not mix different brands of batteries, or new batteries with used batteries.

• Do not mix battery types (lithium with alkaline).

• Respect the polarity of the batteries when installing them in the battery pack. Failing to do so may result in gaseous emissions, and/or

caustic chemicals from leaking batteries. With just one battery installed backwards, the unit will function for a much shorter time than
normal, the reversed battery may become hot and may emit a gas or leak caustic chemicals. If this occurs; using plastic gloves, remove
all batteries, and wash/clean the inside of the battery pack with mild soap and lots of water. Afterwards, dry the inside of the battery
pack well, first with a dry cloth or paper towel, and finally, a hair dryer placed on Low or Medium heat settings and held at least 6” away
– will help finish up with the removal of any remaining moisture.

BATTERY INSTALLATION/REPLACEMENT:

), 1.5Vdc

2

For both Performance Intrinsic models:

1. Unscrew the cap of the battery compartment.

2. Install Four (4) each 1.5V AA batteries.
a. Respect appropriate polarity when installing (the inside of the battery pack indicates proper battery placement; see diagram

at right).

3. Twist cap back on.

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a. To get cap started, press against the battery pack in order to overcome the Dual-Gasket seal compression. You will notice

STAGES OF BATTERY LIFE

NORMAL

Fresh batteries provide 6 to 8 hours (constant ON) of Normal mode operation.

This stage begins when 50% or slightly less of the initial starting brightness is present. 22 to 24 LEDs will

A few additional LEDs may dim or go out completely during this stage. Most LEDs will remain ON and

STAGE

# of LEDs ON

# OF Hours of Use

Total Hrs

NORMAL

24

6 – 8

6 – 8

RESERVE

22 - 24

1 – 2

7 – 10

EMERGENCY

slightly increased friction as you tighten the cap.

b. NOTE: The Dual-Gasket design is necessary to create a gas-tight and waterproof seal, with the required reliability.

4. Adjust head band to properly fit the individual user.

BATTERY LIFE:
STAGES OF BATTERY LIFE:

The FoxFury Performance Intrinsic Lights will transition through three (3) different stages of battery life as the batteries run down to their
end-of-life condition:

RESERVE

EMERGENCY

*The above chart indicates information tested with Alkaline Batteries.

remain “ON”, at reduced brightness, for an additional 1 to 2 hours, when using a set of alkaline batteries.
This reduction in brightness is intended to alert you that it is time to change the batteries. A shorter Reserve
stage time is to be expected in Cold temperatures.

continue to output a useful light level for an additional 30 hours (or longer in warm temperatures). This
minimum level of lighting is enough to read a map, act as a beacon or marker, or walk at a moderate pace
(4 to 12 Foot-candles).

When in the Emergency Stage, (while the batteries seem to be almost expended), the brightness can be temporarily increased:

Turn the Foxfury light “OFF” for 3-5 minutes.
When turned back “ON”, the unit will come on at about twice the brightness for a short period of time (2 to 4 minutes), and then
return to the normal low level output for the remaining time or until cycled again.

Expected Hours of Use according to Stage

Each successive time will require a longer wait of “OFF” time, resulting in a shorter Higher Brightness period.

20 - 24 30 - 45 37 - 55

FoxFury Lights are tested for battery-life using fresh Duracell alkaline batteries and continuous run-times. Battery life can be extended by
keeping them warm in cold weather or turning the unit off when it is not needed. Your own body heat can keep a spare set of batteries
ready for use, or slightly extend the life of an almost exhausted set when they are cold.

PRODUCT DURABILITY, ENVIRONMENTAL CONSTRAINTS & CERTIFICATIONS:

-EMC

IPX-7

- Meets NFPA 1971-2007 Fire Resistant Requirements: 500°F /260°C for 30 minutes

STRAPS:

Both Intrinsic Models include a Silicone Strap.

CABLE GUIDE:

A black cable guide with Velcro is included with your headlamp. It is best used when wrapped around both the strap and cable, which makes
the cable less likely to be caught or snagged on any surrounding objects.

CARE/CLEANING:

Your FoxFury is a professional tool, but regular maintenance and care of your headlamp will maximize its performance. As needed, wash
your FoxFury using a soft washcloth, clean water and a mild soap. Be sure that the battery pack is sealed before washing. When done, pat
dry with a damp cloth. Keep the dual gasket ring seal area lubricated with silicone based grease.

DUAL GASKET CARE

• Use silicone based lubricant grease around the dual gasket seal on the battery pack, and the matching area of the cap’s inside.

• Every 3-5 battery changes, re-apply silicone grease to the gaskets and mating surface inside the battery case cap.

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