FOXESS F6000, F3000, F5000, F4600, F3600 User Manual

...
User Manual
before use, please carefully read this manual.
F SERIES
Table of Contents
1. Important Notes ........................................................................................................................ 1
1.1 Scope ................................................................................................................................ 1
1.2 Target Group ..................................................................................................................... 1
1.3 Symbols Used ................................................................................................................... 1
1.4 Symbols Explanation ........................................................................................................ 1
2. Safety ........................................................................................................................................ 2
2.1 Appropriate Usage ............................................................................................................ 2
2.2 PE Connection and Leakage Current ............................................................................... 3
2.3 Surge Protection Devices (SPDs) for PV Installation ....................................................... 3
3. About Product ........................................................................................................................... 4
3.1 About Inverter ................................................................................................................... 4
3.2 Basic Features .................................................................................................................. 4
3.3 Terminals Introduction ....................................................................................................... 5
3.4 Dimensions ....................................................................................................................... 5
4. Technical Data .......................................................................................................................... 6
4.1 DC Input ............................................................................................................................ 6
4.2 AC Output ......................................................................................................................... 6
4.3 Efficiency, Safety and Protection ...................................................................................... 7
4.4 General Data ..................................................................................................................... 7
5. Installation ................................................................................................................................ 8
5.1 Packing List ....................................................................................................................... 8
5.2 Preparation ....................................................................................................................... 8
5.3 Installation Space Required .............................................................................................. 9
5.4 Tools Required .................................................................................................................. 9
5.5 Installation Steps .............................................................................................................. 9
5.6 Wiring Steps .................................................................................................................... 10
5.7 Earth Connection ............................................................................................................ 13
5.8 Communication Device Installation (Optional) ............................................................... 13
5.9 Inverter Start-Up ............................................................................................................. 17
5.10 Inverter Switch Off .......................................................................................................... 18
6. Operation ................................................................................................................................ 19
6.1 Control Panel .................................................................................................................. 19
6.2 Function Tree .................................................................................................................. 19
7. Maintenance ........................................................................................................................... 20
7.1 Alarm List ........................................................................................................................ 20
7.2 Troubleshooting .............................................................................................................. 22
7.3 Routine Maintenance ...................................................................................................... 22
8. Decommissioning ................................................................................................................... 23
8.1 Dismantling the Inverter .................................................................................................. 23
8.2 Packaging ....................................................................................................................... 23
8.3 Storage and Transportation ............................................................................................ 23
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1. Important Notes
1.1 Scope
This manual describes the assembly, installation, commissioning, maintenance and troubleshooting of the
following model(s) of Fox products:
F3000 F3600 F4600 F5000 F5300* F6000 Note: Please keep this manual where it will be accessible at all times. *India only
1.2 Target Group
This manual is for qualified personnel only. The tasks described in this manual will need to be performed by
professional, suitably qualified technicians only.
1.3 Symbols Used
The following types of safety instructions and general information appear in this document as described below:
Danger!
“Danger” indicates a hazardous situation which, if not avoided, will result in death or serious
injury.
Warning!
“Warning” indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
Caution!
“Caution” indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
Note!
“Note” provides important tips and guidance.
1.4 Symbols Explanation
This section explains the symbols shown on the inverter and on the type label:
Symbols
Explanation
Symbol Explanation CE mark. The inverter complies with the requirements of the applicable
CE guidelines.
Beware of hot surface. The inverter can become hot during operation. Avoid contact during
operation.
Danger of high voltages. Danger to life due to high voltages in the inverter!
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Danger. Risk of electric shock!
Danger to life due to high voltage. There is residual voltage in the inverter which needs 5 min to discharge. Wait 5 min before you open the upper lid or the DC lid.
TUV certification.
Read the manual.
Product should not be disposed as household waste.
2. Safety
2.1 Appropriate Usage
This series inverter is designed and tested in accordance with international safety requirements. However,
certain safety precautions must be taken when installing and operating this inverter. The installer must read
and follow all instructions, cautions and warnings in this installation manual.
- All operations including transport, installation, start-up and maintenance, must be carried out by qualified, trained personnel.
- The electrical installation & maintenance of the inverter shall be conducted by a licensed electrician and shall comply with local wiring rules and regulations.
- Before installation, check the unit to ensure it is free of any transport or handling damage, which could
affect insulation integrity or safety clearances. Choose the installation location carefully and adhere to
specified cooling requirements. Unauthorized removal of necessary protections, improper use, incorrect
installation and operation may lead to serious safety and shock hazards or equipment damage.
- Before connecting the inverter to the power distribution grid, contact the local power distribution grid
company to get appropriate approvals. This connection must be made only by qualified technical
personnel.
- Do not install the equipment in adverse environmental conditions such as in close proximity to flammable
or explosive substances; in a corrosive environment; where there is exposure to extreme high or low
temperatures; or where humidity is high.
- Do not use the equipment when the safety devices do not work or are disabled.
- Use personal protective equipment, including gloves and eye protection during the installation.
- Inform the manufacturer about non-standard installation conditions.
- Do not use the equipment if any operating anomalies are found. Avoid temporary repairs.
- All repairs should be carried out using only approved spare parts, which must be installed in accordance with their intended use and by a licensed contractor or authorized service representative.
- Liabilities arising from commercial components are delegated to their respective manufacturers.
- Any time the inverter has been disconnected from the public network, please be extremely cautious as
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some components can retain charge sufficient to create a shock hazard. Prior to touching any part of the
inverter please ensure surfaces and equipment are under touch safe temperatures and voltage potentials
before proceeding.
2.2 PE Connection and Leakage Current
- The end-use application shall monitor the protective conductor by residual current operated protective
device (RCD) with rated fault current Ifn≤280mA which automatically disconnects the device in case of a
fault.
- DC differential currents are created (caused by insulation resistance and through capacities of the PV
generator). In order to prevent unwanted triggering during operation, the rated residual current of the RCD
has to be min 240mA. The device is intended to connect to a PV generator with a capacitance limit of
approx. 700nf.
WARNING!
High leakage current! Earth connection essential before connecting supply.
- Incorrect grounding can cause physical injury, death or equipment malfunction and increase electromagnetic interference.
- Make sure that grounding conductor is adequately sized as required by safety regulations.
- Do not connect the ground terminals of the unit in series in case of a multiple installation. This product
can cause current with a DC component, where a residual current operated protective device (RCD) or
monitoring device (RCM) is used for protection in case of direct or indirect contact, only an RCD or RCM
of type B is allowed on the supply side of this product.
For UK
- The installation that connects the equipment to the supply terminals shall comply with the requirements of BS 7671.
- Electrical installation of PV system shall comply with requirements of BS 7671 and IEC 60634-7-712.
- No protection settings can be altered.
- User shall ensure that the equipment is so installed, designed and operated to maintain at all times
compliance with requirements of ESQCR22(1)(a).
For AU
- Electrical installation and maintenance shall be conducted by licensed electrician and shall comply with Australia National Wiring Rules.
2.3 Surge Protection Devices (SPDs) for PV Installation
WARNING!
Over-voltage protection with surge arresters should be provided when the PV power system is installed. The
grid connected inverter is not fitted with SPDs in both PV input side and mains side.
Lightning will cause damage either from a direct strike or from surges due to a nearby strike.
Induced surges are the most likely cause of lightning damage in majority or installations, especially in rural
areas where electricity is usually provided by long overhead lines. Surges may impact on both the PV array
conduction and the AC cables leading to the building. Specialists in lightning protection should be consulted
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during the end use application. Using appropriate external lightning protection, the effect of a direct lightning
strike into a building can be mitigated in a controlled way, and the lightning current can be discharged into the
ground.
Installation of SPDs to protect the inverter against mechanical damage and excessive stress include a surge
arrester in case of a building with external lightning protection system (LPS) when separation distance is kept.
To protect the DC system, surge suppression device (SPD type2) should be fitted at the inverter end of the
DC cabling and at the array located between the inverter and the PV generator, if the voltage protection level
(VP) of the surge arresters is greater than 1100V, an additional SPD type 3 is required for surge protection for
electrical devices.
To protect the AC system, surge suppression devices (SPD type2) should be fitted at the main incoming point
of AC supply (at the consumer’s cutout), located between the inverter and the meter/distribution system; SPD
(test impulse D1) for signal line according to EN 61632-1. All DC cables should be installed to provide as short
a run as possible, and positive and negative cables of the string or main DC supply should be bundled together.
Avoiding the creation of loops in the system. This requirement for short runs and bundling includes any
associated earth bundling conductors. Spark gap devices are not suitable to be used in DC circuits once
conducting; they won’t stop conducting until the voltage across their terminals is typically below 30 volts.
3. About Product
3.1 About Inverter
This series inverters cover 3kW systems up to 6kW and are integrated with 2 MPP trackers with high efficiency
and reliability.
3.2 Basic Features
- Advanced DSP control technology.
- Utilizes the latest high-efficiency power component.
- Optimal MPPT technology.
- Two independent MPP trackers.
- Wide MPPT input range.
- Advanced anti-islanding solutions.
- IP65 protection level.
- Max. Efficiency up to 97.4%. EU efficiency up to 96.8%. THD<3%.
- Safety & Reliability: Transformerless design with software and hardware protection.
- Export limitation (CT/Meter/DRM0/ESTOP).
- Power factor regulation. Friendly HMI.
- LED status indications.
- LCD display technical data, human-machine interaction through touch key.
- PC remote control.
- Upgrade through USB interface.
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3.3 Terminals Introduction
Item
Description
A
DC Connector
B
DC Connector
C
DC Switch (Optional)
D
Waterproof Lock Valve
E
Communication Port
F
USB Port (For Upgrade)
G
WiFi/GPRS/LAN (Optional)
H
AC Connector
I
Grounding Screw
Note: Only authorized personnel are permitted to set the connection.
3.4 Dimensions
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4. Technical Data
4.1 DC Input
Model
F3000
F3600
F4600
F5000
F5300*
F6000
Max. recommended DC power [W]
4500
5400
6900
7500
7950
9000
Max. DC voltage [V]
600
600
600
600
600
600
Nominal DC operating voltage[V]
360
360
360
360
360
360
MPPT voltage range [V]
80-550
80-550
80-550
80-550
80-550
80-550
MPPT voltage range @ full load [V]
130-550
150-550
200-550
210-550
250-550
250-550
Max. input current [A]
12.5/12.5
12.5/12.5
12.5/12.5
12.5/12.5
12.5/12.5
12.5/12.5
Max. short circuit current [A]
15/15
15/15
15/15
15/15
15/15
15/15
Start output voltage [V]
120
120
120
120
120
120
No. of MPP trackers
2 2 2
2 2 2
Strings per MPP tracker
1 1 1
1 1 1
DC switch
Optional
4.2 AC Output
Model
F3000
F3600
F4600
F5000
F5300*
F6000
Rated output power [W]
3000
3600
4600
5000
5300
6000
Max. apparent AC power [VA]
3300
3960
5060
5500
5830
6000
Rated grid voltage and range [V]
220/230/240
Rated AC frequency and range [Hz]
50/60
AC nominal current [A]
13
15.7
20
21.7
23.0
26.1
Max. output fault current [A]
14.3
17.2
22
23.9
25.3
26.1
THD
<3%
Displacement power factor
1 (Adjustable from 0.8 leading to 0.8 lagging)
Feed in phase
Single-phase
Over voltage category
PV: OVC II Mains: OVC III
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4.3 Efficiency, Safety and Protection
4.4 General Data
Model
F3000
F3600
F4600
F5000
F5300*
F6000
Dimension [W/H/D] (mm)
476.5*402*148
Net weight [kg]
15.5
Installation
Wall-mounted
Operating temperature range [°C ]
-20...+60 (derating at 45)
Storage temperature [°C ]
-40...+70
Storage/operation relative humidity
0%~100%, no condensation
Max. operating altitude
3000m (derating when >2000m)
Ingress protection
IP65 (for outdoor use)
Isolation type
Transformerless
Protective class
I
Night-time consumption
<1W
Pollution degree
II
Cooling
Natural
Noise level
<30dB
Monitoring module(optional)
External WiFi/GPRS
Communication
Meter/CT/DRM/USB update/RS485
*India market only.
Model
F3000
F3600
F4600
F5000
F5300*
F6000
Max. MPPT efficiency
99.00%
99.00%
99.00%
99.00%
99.00%
99.00%
Euro efficiency
96.80%
96.80%
96.80%
96.80%
96.80%
96.80%
Max. efficiency
97.40%
97.40%
97.40%
97.40%
97.40%
97.40%
Safety & Protection
DC reverse-polarity protection
Yes
Insulation monitoring
Yes
DC injection monitoring
Yes
AC short-circuit protection
Yes
Residual current detection
Yes
Anti-islanding protection
Yes
AC output overcurrent protection
Yes
AC output overvoltage protection
Yes
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5. Installation
5.1 Packing List
Please un-pack the box, check and make sure you received all items as listed below before installation (excluding
optional items):
5.2 Preparation
- Please refer to the Technical Data to make sure the environmental conditions fit the inverter’s requirements (degree of protection, temperature, humidity, altitude, etc.)
- Please avoid direct sunlight, rain exposure and snow build-up during installation and operation.
- To avoid overheating, always make sure the air flow around the inverter is not blocked.
- Do not install in places where gas or flammable substances may be present.
- Avoid electromagnetic interference that can compromise the correct operation of electronic equipment.
- The slope of the wall should be within ±5°.
Object
Quantity
Description
Object
Quantity
Description
A 1 Inverter I 1
Communication connector
B 1 Bracket J 1
Product manual
C 4 DC connector (F/M)
K
1
Quick installation guide
D 1 AC connector
L
1
CT (optional)
E 3 Expansion tube
M
1
WiFi/LAN/GPRS (optional)
F 3 Expansion screw
N
1
Meter (optional)
G
4
DC pin contact (2*positive, 2*negative)
O
2
Unlock tool
H 1 Earth terminal
A B C D E
F G H I J
K L M N O
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5.3 Installation Space Required
5.4 Tools Required
Manual wrench;
Electric drill (drill bit set 8mm);
Crimping pliers;
Stripping pliers;
Screwdriver.
5.5 Installation Steps
Step 1: Fix the bracket on the wall
- Choose the place you want to install the inverter. Place the bracket on the wall and mark the position of the 3
holes from bracket.
- Drill holes with electric drill, make sure the holes are at least 50mm deep, and then tighten the expansion
tubes.
Position
Min Size
Left
30cm
Right
30cm
Top
30cm
Bottom
30cm
Front
30cm
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-
Insert the expansion tubes into the holes and tighten them. Install the bracket with the expansion screws.
Step 2: Match the inverter with wall bracket
- Hang the inverter over the bracket, slightly lower the inverter, and make sure the 2 mounting bars on the back
are fixed with the 2 grooves from bracket properly.
5.6 Wiring Steps
Step 1: PV String Connection
This series inverters can be connected with 2-strings of PV modules. Please select suitable PV modules with high
reliability and quality. Open circuit voltage of module array connected should be less than 600V, and operating
voltage should be within the MPPT voltage range.
Note!
Please choose a suitable external DC switch if the inverter does not have a built-in DC switch.
Warning!
PV module voltage is very high and within a dangerous voltage range, please comply with the electric safety rules when connecting.
Warning!
Please do not make PV positive or negative to ground!
Note!
PV modules – please ensure they are the same type, have the same output and
specifications, are aligned identically, and are tilted to the same angle. In order to save
cable and reduce DC loss, we recommend installing the inverter as near to the PV
modules as possible.
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Note: PV connection mode below is not allowed.
Step 2: DC Wiring
Turn off the DC switch.
Choose 12 AWG wire to connect the PV module.
Trim 6mm of insulation from the wire end.
Separate the DC connector as below.
Insert striped cable into pin contact and ensure all conductor strands are captured in the pin contact.
Crimp pin contact by using a crimping plier. Put the pin contact with striped cable into the corresponding crimping pliers and crimp the contact.
Insert pin contact through the cable nut to assemble into back of the male or female plug. When you feel or hear a “click” the pin contact assembly is seated correctly.
Unlock the DC connector
· Use the specified wrench tool.
· When separating the DC + connector, push the tool down from the top.
· When separating the DC - connector, push the tool down from the bottom.
· Separate the connectors by hand.
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Grid Connection
This series inverters are designed for single-phase grid. Voltage range is 220/230/240V; frequency is 50/60Hz. Other technical requests should comply with the requirement of the local public grid.
Model (kW)
3.0
3.6
4.6
5.0
5.3*
6.0
Cable
4mm²
4mm²
6mm²
6mm²
6mm²
6mm²
Micro-Breaker
25A
25A
40A
40A
40A
40A
WARNING!
A micro-breaker for max output overcurrent protection device shall be installed between inverter
and grid, and the current of the protection device is referred to the table above, any load SHOULD
NOT be connected with the inverter directly.
Step 3: AC Wiring
Check the grid voltage and compare with the permitted voltage range (refer to technical data).
Disconnect the circuit-breaker from all the phases and secure against reconnection.
Trim the wires:
-
Trim all the wires to 52.5mm and the PE wire to 55mm.
-
Use the crimping pliers to trim 12mm of insulation from all wire ends as belo w.
Separate the AC plug into three parts as below.
-
Hold middle part of the female insert, rotate the back shell to loosen it, and detach it from female inset.
-
Remove the cable nut (with rubber insert) from the back shell.
Slide the cable nut and then the back shell onto the cable.
L: Brown/Red Wire N: Blue/Black Wire PE: Yellow & Green Wire Note: Please refer to local cable type and color for actual installation.
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Push the threaded sleeve into the socket, tighten up the cap on the terminal.
Push the threaded sleeve to connection terminal until both are locked tightly on the inverter.
Remove the AC connector, press the bayonet out of the slot with a small screwdriver or the unlock tool and pull it out, or unscrew the threaded sleeve, then pull it out.
5.7 Earth Connection
Screw the ground screw with screwdriver as shown below:
5.8 Communication Device Installation (Optional)
This series inverter is available with multiple communication options such as WiFi, LAN, GPRS, RS485, Meter and
USB with an external device.
Operating information like output voltage, current, frequency, fault information, etc., can be monitored locally or
remotely via these interfaces.
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WiFi/LAN/GPRS (optional)
The inverter has an interface for WiFi/LAN/GPRS devices that allow this device to collect information from inverter;
including inverter working status, performance etc., and update that information to monitoring platform (the
WiFi/LAN/GPRS device is available to purchase from your local supplier). Connection steps:
1. For GPRS device: Please insert the SIM Card (please refer to the GPRS product manual for more details).
2. For LAN device: Please complete the wiring between router and LAN device (please refer to the LAN product manual for more details).
3. Plug the WiFi/LAN/GPRS device into “WiFi/GPRS” port at the bottom of the inverter.
4. For WiFi device: Connect the WiFi with the local router, and complete the WiFi configuration (please refer to the WiFi product manual for more details).
5. Set-up the site account on the monitoring platform (please refer to the monitoring user manual for more details).
CT (optional)
This inverter has an integrated export management function. To enable this function, a power meter or CT must be
installed. The CT should be clamped on the main live line of the grid side. The arrow on the CT should be pointing
towards the grid. The white cable connects to CT+, and the black cable connects to CT-.
Export limitation setting: Short press the touch key to switch display or make the number+1. Long press the touch key to confirm your setting.
Note!
For a precise reading and control of power, a meter can be used instead of a CT. If the
CT is fitted in the wrong orientation, anti-backflow function will fail.
15
RS485/Meter
-
RS485
RS485 is a standard communication interface which can transmit the real time data from inverter to PC or other monitoring devices.
-
Meter (opt ional)
The inverter has integrated export limitation functionality. To use this function, a power meter or a CT must
be installed. For Meter installation, please install it on the grid side.
Export limitation setting:
Short press the touch key to switch display or make the Value+1. Long press the touch key to confirm your
setting.
DRM0/ESTOP
Model
Socket asserted by shorting pins
Function
DRM0 5 6
Operate the disconnection device.
ESTOP 5 8
Emergency stop the inverter.
RS485
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DRM0 setting Short press the touch key to switch display or make the value+1. Long press the touch key to confirm your setting.
The PIN definitions of CT/RS485/DRM0/ESTOP interface are as below.
PIN 1 2 3 4
5 6 7 8 Definition
CT+
CT-
METER 485-
METER 485+
GND
DRM0
NC
ESTOP
Upgrade
The inverter firmware can be updated locally through a U-disk. Please refer to following steps.
a.
Please contact our service support team to get the latest firmware, and copy the files to U-disk using the
following file path: Master: “Update\master\xxxxx_Master_Vx.xx.hex” Slave: “Update\slave\xxxxx_Slave_Vx.xx.hex” Manager: “Update\manager\xxxxx_manager_Vx.xx.hex”
Note: Vx.xx is version number.
b.
Make sure the DC switch (if no DC switch, please disconnect the PV connector) is off and the AC is
disconnected from the grid. Unscrew the waterproof lid of the USB port using a flat-headed screwdriver as
below.
Warning!
Make sure the directory structure is strictly in accordance with the above. Do not
modify the program file name! It may cause the inverter to cease functioning.
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c.
Wait until the LCD is off, then insert the U-disk and turn on the DC switch or re-connect the PV connector, the
LCD will show picture as below.
d.
Short press on the button to select the type of firmware you want to upgrade, then long press on the button, the inverter will start the upgrade process automatically.
Note: Make sure you have put the correct file on the U-disk, if you only want to upgrade one chip, simply add the one relevant file onto the U-disk, if you want to upgrade all chips, you need add all files.
e.
After the upgrade is complete, please turn off the DC switch or disconnect the PV connector again, then remove the U-disk and insert the waterproof cover.
f.
Turn on the DC switch or connect the PV connector to power on the inverter to finish the upgrade process.
Isolation Fault (Australia Market Only)
This inverter complies with IEC 62109-2 clause 13.9 for earth fault alarm monitoring. If an Earth Fault Alarm occurs,
the fault code Isolation fault will be displayed on the inverter screen and the RED LED indicator will light up.
Reactive Power Regulation for Voltage Variation (Volt-VAr Mode)
Details of how to enable this mode are contained in the "Advanced Configuration Guide', which can be accessed
at our website at https://www.foxess.com.
Power Derating for Voltage Variation (Volt- Watt Mode)
Details of how to enable this mode are contained in the "Advanced Configuration Guide", which can be accessed
at our website at https://www.foxess.com.
5.9 Inverter Start-Up
Please refer to the following steps to start-up the inverter: a) Check if device is fixed well on the wall; b) Make sure all DC breakers and AC breakers are disconnected; c) Ensure AC cable is connected to the grid correctly; d) All PV panels are connected to inverter correctly; DC connectors that are not used should be sealed by cover;
Warning!
Make sure the input voltage is more than 120V (preferably in good illumination conditions),
and do not remove the U-disk during update, otherwise the update may fail. If there is any
problem or error during the upgrade, please contact our service team for help.
Update
Master/Slave/Manager/All
Copying File
Master/Slave/Manager xx%
Update
Master/Slave/Manager xx%
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e) Turn on the external AC and DC connectors; f) Turn the DC switch to the “ON” position (if equipped with DC switch on the inverter).
If the LED is not green, please check the below:
- All the connections are correct.
- All the external disconnect switches are closed.
- The DC switch of the inverter is in the “ON” position.
Note:
- When starting the inverter for the first time, the country code will be set by default to the local settings. Please
check if the country code is correct.
-
Set the time on the inverter using the button or by using the APP.
Below are the three possible inverter states indicating that the inverter has started up successfully.
Waiting: Inverter is waiting to check the DC input voltage from panels is greater than 80V (lowest start-up voltage)
but less than 120V (lowest operating voltage), display will indicate the Waiting status and green LED will flash.
Checking: Inverter will check DC input environment automatically when DC input voltage from the PV panels
exceeds 120V and PV panels have enough energy to start inverter, display will indicate the Checking status and
green LED will flash.
Normal: Inverter begins to operate normally with green light on. Meanwhile feedback energy to grid, LCD displays
present output power. Note: You can go to the setting interface on the display to follow the instructions if it is the first time to start up.
Complete inverter Start-up guide
After the initial start-up the inverter, display will go to the language settings page, short press to switch language
and long press to confirm selection. Once language set, display will guide to set the safety regulation. Short press
to switch safety regulation, and long press to confirm selection.
Note!
Please set-up the inverter if it is the first time to start-up. The above steps are for the regular
start-up of the inverter. If it is the first time to start up the inverter, you need to carry-out the initial
set-up of the inverter.
Warning!
Power to the unit must be turned on only after installation work has been completed. All electrical connections must be carried out by qualified personnel in accordance with legislation in force in the country of installation.
5.10 Inverter Switch Off
Please follow the below steps to switch off the inverter: a) Switch off the inverter AC isolation switch. b) Switch off the DC isolation switch and allow 5 minutes for the inverter to power down completely.
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6. Operation
6.1 Control Panel
Object
Name
Function
A
LCD Screen
Display the information of the inverter.
B
Indicator LED
Green: The inverter is in normal state.
C
Red: The inverter is in fault mode.
D
Touch Key
The touch key is used to set the LCD to display different parameters. Press time <1s (short press): Next; Press time >2s (long press): Enter. Wait time 15s: Return to start.
6.2 Function Tree
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7. Maintenance
This section contains information and procedures for solving possible problems with the inverters and provides you
with troubleshooting tips to identify and solve most problems that can occur.
7.1 Alarm List
Fault Code
Solution
SPS Fault
- Turn off the PV and grid, reconnect them.
- Please seek for help from us if it does not go back to normal state.
Bus OVP
- Disconnect PV (+), PV (-) with DC.
- After the LCD switches off, reconnect and check again.
- Please seek for help from us if it does not go back to normal state.
DCI Fault
- Wait for one minute after the inverter reconnects to grid.
- Disconnect PV (+), PV (-) with DC.
- After the LCD switches off, reconnect and check again.
- Please seek for help from us if it does not go back to normal state.
EEPROM Fault
- Disconnect PV (+), PV (-) with DC.
- After the LCD switches off, reconnect and check again.
- Please seek for help from us if it does not go back to normal state.
GFC Fault
- Disconnect DC and AC connector, check the surrounding equipment on the AC side.
- Reconnect the input connector and check the state of inverter after troubleshooting.
- Please seek for help from us if it does not go back to normal state.
GFCD Fault
- Disconnect PV (+), PV (-) with DC.
- After the LCD switches off, reconnect and check again.
- Please seek for help from us if it does not go back to normal state.
Grid 10Min OVP
- System will reconnect if the grid is back to normal.
- Or seek for help from us if it does not go back to normal state.
Grid Freq Fault
- Wait for one minute, grid may go back to normal working state.
- Make sure that grid voltage and frequency complies with standards.
- Or please seek for help from us.
Grid Lost Fault
- Please check grid-connection, e.g., wires, interface etc.
- Checking grid usability.
- Or seek for help from us.
VGridTransient Fault
- Disconnect PV (+), PV (-) with DC.
- After the LCD switches off, reconnect and check again.
- Please seek for help from us if it does not go back to normal state.
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Fault Code
Solution
Grid Voltage Fault
- Wait for one minute, grid may go back to normal working state.
- Make sure that grid voltage and frequency complies with standards.
- Or, please seek for help from us.
Consistent Fault
- Disconnect PV (+), PV (-) with DC.
- After the LCD switches off, reconnect and check again.
- Please seek for help from us if it cannot go back to normal state.
Isolation Fault
- Check the impedance among PV (+), PV (-) and ground. Impedance should be >1Mohm.
- Please seek for help from us if it cannot be detected or the impedance is <1Mohm.
Ground Fault
- Check the voltage of neutral and PE.
- Check AC wiring.
- Restart inverter, if error message persists, seek for help from us.
OCP
- Turn off the PV and grid, reconnect them.
- Or seek for help from us if it does not go back to normal.
PLL Fault
- System will reconnect if the utility is back to normal.
- Or seek for help from us if it does not go back to normal state.
PV OVP
- Check the panel’s open-circuit voltage whether the value is similar or already >550Vdc.
- Please seek help from us when voltage ≤550Vdc.
Relay Fail
- Disconnect PV (+), PV (-) with DC.
- After the LCD switches off, reconnect and check again.
- Please seek for help from us if it does not go back to normal state.
Sample Fault
- Disconnect PV (+), PV (-) with DC.
- After the LCD switches off, reconnect and check again.
- Please seek for help from us if it cannot go back to normal state.
Comm Lost
- Disconnect PV+, PV-, reconnect them.
- Or seek for help from us if it does not go back to normal state.
MS Comm Lost
- Disconnect PV (+), PV (-) with DC.
- After the LCD switches off, reconnect and check again.
- Please seek for help from us if it cannot go back to normal state.
Over Temp
- Check if the environment temperature is over the limit.
- Or seek for help from us.
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7.2 Troubleshooting
a.
Please check the fault message on the System Control Panel or the fault code on the inverter information
panel. If a message is displayed, record it before doing anything further.
b.
Attempt the solution indicated in table above.
c.
If your inverter information panel is not displaying a fault light, check the following to make sure that the current
state of the installation allows for proper operation of the unit:
(1) Is the inverter located in a clean, dry, adequately ventilated place? (2) Have the DC input breakers opened? (3) Are the cables adequately sized? (4) Are the input and output connections and wiring in good condition? (5) Are the configurations settings correct for your particular installation? (6) Are the display panel and the communications cable properly connected and undamaged?
Contact Customer Service for further assistance. Please be prepared to describe details of your system installation
and provide the model and serial number of the unit.
7.3 Routine Maintenance
Safety check
A safety check should be performed at least every 12 months by a qualified technician who has adequate training,
knowledge and practical experience to perform these tests. The data should be recorded in an equipment log. If
the device is not functioning properly or fails any of the tests, the device has to be repaired. For safety check details,
refer to section 2 of this manual.
Maintenance checking list
During the process of using the inverter, the responsible person shall examine and maintain the machine regularly.
The required actions are as follows.
-
Check that if the cooling fins at the rear of the inverters are collecting dust/dirt, and the machine should be cleaned when necessary. This work should be conducted periodically.
-
Check that if the indicators of the inverter are in normal state, check if the display of the inverter is normal. These checks should be performed at least every 6 months.
-
Check if the input and output wires are damaged or aged. This check should be performed at least every 6 months.
-
Get the inverter panels cleaned and their security checked at least every 6 months.
Note: Only qualified individuals may perform the following works.
23
8. Decommissioning
8.1 Dismantling the Inverter
-
Disconnect the inverter from DC Input and AC output. Wait for 5 minutes for the inverter to fully de-energize.
-
Disconnect communication and optional connection wirings. Remove the inverter from the bracket.
-
Remove the bracket if necessary.
8.2 Packaging
If possible, please pack the inverter with the original packaging. If it is no longer available, you can also use an
equivalent box that meets the following requirements.
-
Suitable for loads more than 30 kg.
-
Contains a handle.
-
Can be fully closed.
8.3 Storage and Transportation
Store the inverter in dry place where ambient temperatures are always between -40°C - +70°C; Take care of the inverter during the storage and transportation; keep less than 4 cartons in one stack.
When the inverter or other related components need to be disposed of, please ensure it is carried out according to
local waste handling regulations. Please be sure to deliver any inverter that needs to be disposed from sites that
are appropriate for the disposal in accordance with local regulations.
V2.0
10-203-00001-08
The copyright of this manual belongs to FOXESS CO., LTD WUXI BRANCH. Any corporation
or individual should not plagiarize, partially or fully copy (including software, etc.), and no
reproduction or distribution of it in any form or by any means is permitted. All rights reserved.
FOXESS CO., LTD WUXI BRANCH
Add: No.11, Lijiang Road, Xinwu District, Wuxi City,
Jiangsu Province, China
Tel: 0510- 68092998
WWW.FOX-ESS.COM
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