Formax V-STACK36 User Manual

V-STACK36 Vertical Stacker
11/2013
OPERATOR MANUAL FIRST EDITION
TABLE OF CONTENTS
TOPIC PAGE
Description 1
Specications 1
Unpacking 1
Congurations 2
Setup and Operation 3
Description
The V-Stack36 vertical stacker is designed to work with a variety of Formax pressure sealers and tabletop folders. Unlike a traditional outfeed conveyor, it stacks forms vertically, providing a neat stack which is easier to unload for further processing. A height-adjustable stand with locking casters is available to align with a variety of inputs. The stand is optional for use with tabletop folders and pressure sealers, and required for use with production pressure sealers.
LED lamp
Run-out switch
Power switch
Vertical paper stop
Vertical paper stop adjustment knobs
Infeed deck
Power cord inlet (not shown)
Interlock cable inlet (not shown)
Specications
Speed: Variable, depending on source machine Capacity: Up to 22” of folded documents, approx 1,500 sheets Dimensions: 16” H x 37.25” W x 14.5” D Height w/Optional Stand: 41.5 to 45.5” (oor to top of stacker)
30” to 34” (oor to infeed deck) Weight: 73 lbs (122 lbs with stand) Power: 110V, 50/60Hz Made in USA
Horizontal paper stop
Horizontal paper stop sensor lever
Unpacking
1. Check the outside of the carton for visible damage. Make note of any damage on the carrier’s receiving report.
2. Open the carton.
3. Carefully remove the carton contents and inspect the unit for paint and structural damage.
4. Carefully check for missing parts. If damage or missing parts are noted, contact your Sales Representative imme­diately. Save cartons and packing materials. They may be required to substantiate a damage claim or to return a damaged unit.
Congurations
The V-Stack36 is designed for a variety of congurations, including those shown below:
In-line with an FD 382 or FD 38X Document Folder
When placed on a level surface with the folder, the V-Stack36 infeed deck aligns easily with the folder’s outfeed and can be used without a stand.
It can also be used with the optional V-Stack36-10 stand, which adjusts for various heights.
FD 38X and V-Stack36, with optional cabinet and stand
In-line with an FD 2054 Tabletop Pressure Sealer
When placed on a level surface with the pressure sealer, the V-Stack36 infeed deck aligns easily with the outfeed and can be used without a stand.
It can also be used with the optional V-Stack36-10 stand, which adjusts for various heights.
In-line with an FD 2094/2084 or 2200 Series Production Pressure Sealer
To properly align the V-Stack36 infeed with the outfeed of these production models, the height-adjustable V-Stack36-10 stand is required, and can easily be moved into place thanks to its locking casters.
FD 2054 and V-Stack36, with optional cabinet and stand
FD 2094 and V-Stack36, with required V-Stack36-10 height-adjustable stand
Set-up and operation
Without V-Stack36-10 Stand
1. Determine location of folder or pressure sealer and where the stacker will sit.
2. Remove the extended outfeed tray from the folder or pressure sealer.
3. Align the outfeed of the folder or pressure sealer with the infeed of the stacker.
4. Place the 6-roller-ball deck onto the pins (A) on either side of the stacker infeed and slide into place.
5. Place the crossbar (B) of the guide wheels into the grooves of the stacker infeed.
6. Plug power cord into stacker and appropriate elec­trical outlet. Swtich on power. (C)
7. Adjust the vertical paper stop (see pg. 4).
8. Load documents or forms into the input machine and operate as usual. The forms will feed from the folder/pressure sealer into the stacker.
9. When the stacker is nearing full capacity, the red LED (E) will light. At this time, stop the folder/pres­sure sealer, press the run-out button (F) to clear the infeed, and remove the nished documents. NOTE: the horizontal paper stop is spring-loaded.
Guide Wheels
C
Crossbar
B A
E
F
6-ball-roller deck
Vertical paper stop
With V-Stack36-10 Stand
1. Attach stacker to mounting plate on stand see as­sembly instructions on pg. 5.
2. Adjust the height of the stand/stacker using the lock handle.
3. Continue setup following the procedure above.
D
Mounting plate
Lock handle
SETTING THE VERTICAL PAPER STOP
1. Place a folded piece against the backstop so that the fom sits between the backstop and the feed belts. (Fig 1)
2. Holding the folded piece in positon, loosen the black knobs on either side of the paper stop. (Fig
2)
Fig1
Fig 2
Feed belts
3. Lower the paper stop down so that it is resting on the top edge of the folded piece, then tighten the blck knobs to hold the paper stop in position. For quicker setup in the future note the position of the backstop on the ruler guides. (Fig 3)
Fig 3
Assembling V-STACK36-10
#2
REMOVE 10 EACH ALLEN SCREWS FROM
BOTTOM OF STACKER
POSITION RAILS ONTO
BOTTOM OF STACKER
AND REINSTALL SCREWS
(SECURELY TIGHTEN SCREWS)
#3
PLACE STACKER WITH RAILS
ATTACHED ONTO STAND AND
SECURE WITH 4 EACH HEX NUTS
AND FLAT WASHERS
(SECURELY TIGHTEN HEX NUTS)
#1
INSTALL 4 EACH HEX BOLTS
THRU LOCK WASHERS THEN THRU BASE ASSEMBLY (SECURELY TIGHTEN HEX BOLTS)
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