Formax FD 8902 User Manual

Formax FD 8904CC

Cross-Cut Industrial

Paper Shredder

Instruction Manual

FD 8902CC Cross-Cut

MANUAL

This symbol marks all work safety notes in this manual which can endanger the health

or life of operators. Please pay attention to this symbol and exercise particular care in

such cases. Please also forward all work safety notes to other users.

Apart from the instructions in this manual, you should also follow generally

applicable safety and accident prevention guidelines.

the health or life of the operator

the machine and other valuable equipment

the effi cient operation of the shredder.

Material with a tendency to curl, e.g. tapes, cords, etc. should not be processed.

Keep long hair, loose clothes, ties, scarves, etc. away from paper feed opening.

Only one person should operate the shredder at a time.

Always follow local safety and accident prevention regulations when operating the shredder.

No pedestals or other raised surfaces may be placed in the vicinity of the machine if they alter the

safety clearances.

All connecting cables must be laid in such a way that they cannot be tripped over.

Mechanical wearing parts must be inspected once a year.

This icon marks information in this manual which requires particular attention including

guidelines, regulations, instructions and correct working procedures intended to prevent

damage to the machine and/or other equipment.

Any other use beyond the scope described here is regarded

not being in

Each person responsible for assembling, dismantling and reassembling and maintenance (inspection,

servicing, repair) of the shredder must have read and fully understood the entire operating manual, in

particular the "Safety" section.

The shredder may only be operated, serviced and repaired by authorized, trained personnel.

The shut-down procedures specifi ed in this manual must be followed during all assembly, dismantling

and re-assembling, cleaning, and maintenance work. This type of work must be performed only when

the machine is idle.

The drive of the FD 8902CC must be secured against unintentional switching-on before performing

work on the machine. Set the main switch to "Off" and unplug machine from wall outlet.

After repair, check all protective devices to be sure they have been re-installed before operation.

Do not perform any work which may impair your safety while operating the machine.

Immediately report any changes which impair your safety to the person responsible. Shut the machine

down until such damage has been resolved.

Before operating the shredder, ensure that it is in perfect working condition.

Ensure that the workplace around the FD 8902CC is always clean and safe.

The user must not make any conversions or changes on his own initiative which impair the safety of

the FD 8902CC. Protective devices must not be removed or rendered inoperative.

All work which is not directly connected to the normal operation of the machine must always be

performed when the machine is idle.

Doors and fl aps must not be opened until the machine is motionless. Observe safety labels!

Test the safety features after installing or repairing electrical components.

at the start of each work shift (when operation is sporadic)

at least once a week in continuous operation

after each maintenance or repair

specifi ed condition

specifi ed location

safe attachment

specifi ed function

corrected.

modifi cations of the machine are not allowed.

Defective safety devices can cause serious accidents. If safety devices are not

working properly, the shredder should immediately be put out of operation.

Only when all safety devices are operating correctly can the shredder be used again.

The shredder must switch off immediately when you press the

Light (B) must go on.

(B) on

The shredder must switch off immediately

when the button is pushed, and the

Emergency Stop Light must go on.

inside the Cutting

The shredder must switch off immediately

when the door is opened, and the

Emergency Stop Light must go on.

delivered in parts, if necessary.) During transport, be aware of the

shredder’s high center of gravity.

the machine, be sure to use the designated pick-up points.

cable to appropriate power source.

smaller stacks.

switch to the OFF position and fl ip the main power switch to the OFF position.

two latches on front left of waste bin (see page 4), swing open door and slide bag out. Close and latch door.

Empty and replace bag.

When loaded with material, the conveyor belt must not slip, i.e. stand still when material is loaded. If the

belt slips, it must be tightened. Contact the Formax Service Department for assistance.

The upper surface of the conveyor belt can become worn over time. The belt must be replaced when

the woven fabric inlay becomes visible. Contact the Formax Service Department for assistance.

The conveyor belt area must be cleaned once a month, or as needed to maintain optimal performance.

1. Switch off the shredder and unplug from wall outlet.

2. Remove the covers on both sides, revealing the cleaning openings in the conveyor belt area.

3. Use compressed air to blow out particles, or a vacuum to remove dirt and dust.

4. Re-install side covers.

holes (Fig. 1), and remove screws. Lift covers off

frame hooks.

The tensioning station must be cleaned once a month, or

1. Switch off the shredder and unplug from wall outlet.

2. Remove the feed table and front panel of tensioning

station (Fig. 2).

3. Remove particles and dirt.

4. Re-install the feed table and front panel of tensioning

station.

Check the chain tension once every week in the fi rst month, then once a month thereafter.

1. Switch off the shredder and unplug from wall outlet.

2. Remove the top right side cover.

3. The sagging of the chain (see Fig. 3) should be 9 - 14 mm, measured from the top inside of

the frame to the cutting head chain.

If it is not within this range, loosen the tension screws until the sagging reaches the

correct level. Retighten the tension nuts.

4. Replace the side cover, plug in the shredder.

Turn shredder off and unplug from wall outlet.

Wipe the exterior surfaces with a soft cloth. If the surfaces are very dirty, use a neutral detergent, then wipe

Never put water directly on the surface of the shredder.

Never clean the case with benzene or thinner, since it will cause discoloration.

The cutting system should be oiled once a month or as needed for optimal performance.

1. Open the Cutting Block Access Door on the top of the shredder. Press latch and the handle

will spin around. Pull up on the handle.

2. Spray special cutting block oil through the paper inlet, onto the cutter rolls.

3. Close the Access Door and press the START button on the control panel.

4. Run the cutting system forward and backward several times,

help to remove paper shreds and particles.

The drive chains should be checked during PMs,

and greased as needed.

1. Switch off the shredder and unplug from wall

outlet.

2. Remove both top side covers.

3. Grease the cutting system conveyor belt

drive chain (A) and the motor cutting system

drive chain (B).

4. Replace side covers and plug in shredder.

1. Switch off the shredder and unplug from wall

outlet.

2. Remove left top side cover.

3. Grease the synchronizing toothed wheel (C).

4. Replace side cover and plug in shredder.

PART #

WASTE BIN BAG

OILING SYSTEM

Access Door open