Ford F-250 Super Duty 2005, F-550 Super Duty 2005, 2005 F-250 Super Duty, 2005 F-550 Super Duty Workshop Manual
Vehicles with automatic transmission
SECTION 303-01C: Engine — 6.0L Diesel 2005 F-Super Duty 250-550 Workshop Manual
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INSTALLATION
Procedure revision date: 04/07/2005
Engine
Printable View (831 KB)
Special Tool(s)
Diesel Engine Lifting Bracket
(D83T-6000-B) 303-D043
Adapter for 303-D043
303-D043-02
Adapter for 303-D043
303-D043-01
Heavy Duty Floor Crane
014-00071
Wrench, Fan Clutch Nut
303-591
Material
SAE 15W-40 Super Duty Motor Oil
XO-15W40-QSD or equivalent
Motorcraft Premium Gold Engine Coolant
VC-7-A (in California, Oregon and New Mexico VC-7-B, in Canada CVC7-A)
R-134a Refrigerant
YN-19
High Temperature Nickel Anti-Seize Lubricant
XL-2
Installation
All vehicles
1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Section 100-02.
2. Raise the engine high enough to clear the No. 1 crossmember, then position the engine into the vehicle.
Vehicles with automatic transmission
3. Align the torque converter studs with the holes in the engine flywheel, then lower the engine onto the engine mount towers.
Vehicles with manual transmission
4. Lower the engine onto the engine mount towers.
All vehicles
5. Remove the Heavy Duty Floor Crane and the Diesel Engine Lifting Bracket.
Item Specification
WSS-M2C171-D
WSS-M97B51-
A1
WSH-M17B19-A
ESE-M12A4-A
6. Remove the transmission jack.
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7. Install the transmission-to-engine mounting bolts.
8. Install the new torque converter-to-flywheel retaining nuts.
9. Install the flywheel housing cover.
All vehicles
10. NOTE: RH shown, LH similar.
Install the LH and RH side engine mount retaining nuts.
11. Remove the engine lifting eye from the right side cylinder head.
12. Install the manufacturer's lifting bracket.
13. Remove the two engine lift adapters.
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14. Position the turbocharger outlet pipe.
15. Install the transmission cooler tube bracket and nut.
16. Install the left rear valve cover stud.
17. Install the fuel injector control module bracket and nuts.
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Late build vehicles
18. Connect the exhaust pressure sensor tube fitting to the exhaust manifold and install the exhaust pressure sensor retaining nut.
19. Install the heat shield and bolts.
20. Position the turbocharger adapter pipes. Install the gasket and bolts.
All vehicles
21. NOTE: To aid in installation, make sure the turbocharger Marmon clamp stud is positioned toward the drivers side.
Position the turbocharger adapter pipe.
22. NOTE: Left side shown, right side similar.
NOTE: Use a half-moon wrench to aid in accessing the fasteners.
NOTE: Apply anti-seize lubricant to the threads prior to installing the bolts.
Loosely install the bolts for the turbocharger adapter pipe.
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