Ford 2002 Excursion Owner's Manual
Table of contents
Introduction 4
Congratulations 4
Safety and environment protection 5
Symbol glossary 8
Instrument cluster 10
Warning and control lights 10
Gauges 15
Entertainment systems 20
AM/FM stereo cassette with CD 20
AM/FM stereo with CD 30
Rear seat entertainment system 45
Climate controls 64
Manual heating and air conditioning 64
Electronic automatic temperature control 67
Lights 78
Headlamps 78
Bulb replacement 82
Driver controls 88
Steering wheel adjustment 90
Power windows 94
Mirrors 96
Message center 103
Locks and security 116
Keys 116
Locks 116
Anti-theft system 117
1
Table of contents
Seating and safety restraints 128
Seating 128
Safety restraints 138
Air bags 151
Child restraints 156
Driving 165
Starting 165
Brakes 169
Transmission operation 173
Vehicle loading 191
Trailer towing 193
Recreational towing 198
Roadside emergencies 199
Hazard flasher switch 200
Fuses and relays 202
Changing tires 207
Jump starting 212
Wrecker towing 218
Customer assistance 219
The dispute settlement board 222
Utilizing the mediation/arbitration 225
Getting assistance outside the U.S. and Canada 225
Ordering additional owner’s literature 226
Reporting safety defects (U.S. only) 228
Cleaning 229
Cleaning your vehicle 229
Underbody preservation 234
2
Table of contents
Maintenance and specifications 236
Hood 237
Engine compartment 238
Engine oil 239
Battery 242
Fuel information 251
Air filter(s) 266
Part numbers 272
Refill capacities 273
Lubricant specifications 275
Engine data 278
Vehicle dimensions 278
Accessories 282
Index 286
All rights reserved. Reproduction by any means, electronic or mechanical
including photocopying, recording or by any information storage and retrieval
system or translation in whole or part is not permitted without written
authorization from Ford Motor Company. Ford may change the contents without
notice and without incurring obligation.
Copyright © 2001 Ford Motor Company
3
Introduction
The following warning may be required by California law:
CALIFORNIA Proposition 65 Warning
WARNING: Engine exhaust, some of its constituents, and
certain vehicle components contain or emit chemicals known to
the State of California to cause cancer and birth defects or other
reproductive harm. In addition, certain fluids contained in vehicles and
certain products of component wear contain or emit chemicals known
to the State of California to cause cancer and birth defects or other
reproductive harm.
CONGRATULATIONS
Congratulations on acquiring your new Ford. Please take the time to get
well acquainted with your vehicle by reading this handbook. The more
you know and understand about your vehicle the greater the safety and
pleasure you will derive from driving it.
For more information on Ford Motor Company and its products visit the
following website:
In the United States: www.ford.com
In Canada: www.ford.ca
In Australia: www.ford.com.au
In Mexico: www.ford.com.mx
Additional owner information is given in separate publications.
This Owner’s Guide describes every option and model variant
available and therefore some of the items covered may not apply
to your particular vehicle. Furthermore, due to printing cycles it may
describe options before they are generally available.
Remember to pass on the Owner’s Guide when reselling the
vehicle. It is an integral part of the vehicle.
4
Introduction
Fuel pump shut-off switch In the event of an accident the
safety switch will automatically cut off the fuel supply to the
engine. The switch can also be activated through sudden vibration (e.g.
collision when parking). To reset the switch, refer to the Fuel pump
shut-off switch in the Roadside emergencies chapter.
SAFETY AND ENVIRONMENT PROTECTION
Warning symbols in this guide
How can you reduce the risk of personal injury and prevent possible
damage to others, your vehicle and its equipment? In this guide, answers
to such questions are contained in comments highlighted by the warning
triangle symbol. These comments should be read and observed.
Warning symbols on your vehicle
When you see this symbol, it is
imperative that you consult the
relevant section of this guide before
touching or attempting adjustment
of any kind.
Protecting the environment
We must all play our part in
protecting the environment. Correct
vehicle usage and the authorized
disposal of waste cleaning and
lubrication materials are significant
steps towards this aim. Information in this respect is highlighted in this
guide with the tree symbol.
5
Introduction
BREAKING-IN YOUR VEHICLE
There are no particular guidelines for breaking-in your vehicle. During
the first 1 600 km (1 000 miles) of driving, vary speeds frequently. This is
recommended to give the moving parts a chance to break in.
SPECIAL NOTICES
Emission warranty
The New Vehicle Limited Warranty includes Bumper-to-Bumper
Coverage, Safety Restraint Coverage, Corrosion Coverage, and 7.3L
Power Stroke Diesel Engine Coverage. In addition, your vehicle is eligible
for Emissions Defect and Emissions Performance Warranties. For a
detailed description of what is covered and what is not covered, refer to
the Warranty Guide that is provided to you along with your Owner’s
Guide.
Special instructions
For your safety, your vehicle is fitted with sophisticated electronic
controls.
By operating other electronic equipment (e.g. mobile telephone
without exterior aerial) electromagnetic fields can occur which
can cause malfunctions of the vehicle electronics. Therefore you should
observe the instructions of the equipment manufacturers
Please read the section Air bag in the Seating and safety
restraints chapter. Failure to follow the specific warnings and
instructions could result in personal injury.
Rear facing child or baby seats should NEVER be used in front
of a passenger side air bag.
6
Introduction
Notice to owners of diesel-powered vehicles
Read the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner’s
Guide Supplement for information regarding correct operation and
maintenance of your diesel-powered light truck.
Notice to owners of pickup trucks and utility type vehicles
Utility vehicles have a significantly higher rollover rate than
other types of vehicles.
Before you drive your vehicle, please read this Owner’s Guide carefully.
Your vehicle is not a passenger car. As with other vehicles of this type,
failure to operate this vehicle correctly may result in loss of control or an
accident.
Snowplowing
The Excursion is not recommended for snowplow installation. Ford
makes no representation as to the suitability of the Excursion for
snowplowing, in particular regarding the potential for exceeding vehicle
weight limits, airbag (SRS) deployment sensitivity, vehicle crash integrity,
or powertrain durability. The Snowplow Package Option is not available.
Middle East/North Africa vehicle specific information
For your particular global region, your vehicle may be equipped with
features and options that are different from the ones that are described
in this Owner Guide; therefore, a supplement has been supplied that
complements this book. By referring to the pages in the provided
supplement, you can properly identify those features, recommendations
and specifications that are unique to your vehicle. Refer to this Owner
Guide for all other required information and warnings.
7
Introduction
These are some of the symbols you may see on your vehicle.
Vehicle Symbol Glossary
Safety Alert
Fasten Safety Belt Air Bag-Front
Air Bag-Side Child Seat
Child Seat Installation
Warning
Brake System Anti-Lock Brake System
Brake Fluid Non-Petroleum Based
Master Lighting Switch Hazard Warning Flasher
Fog Lamps-Front Fuse Compartment
Fuel Pump Reset Windshield Wash/Wipe
See Owner’s Guide
Child Seat Tether
Anchorage
Traction Control
Windshield
Defrost/Demist
Power Windows
Front/Rear
8
Rear Window
Defrost/Demist
Power Window Lockout
Vehicle Symbol Glossary
MAX
MIN
Introduction
Child Safety Door
Lock/Unlock
Interior Luggage
Compartment Release
Symbol
Panic Alarm Engine Oil
Engine Coolant
Engine Coolant
Temperature
Do Not Open When Hot Battery
Avoid Smoking, Flames,
or Sparks
Battery Acid
Explosive Gas Fan Warning
Power Steering Fluid
Maintain Correct Fluid
Level
Emission System Engine Air Filter
Passenger Compartment
Air Filter
Jack
Check fuel cap Low tire warning
9
Instrument cluster
WARNING LIGHTS AND CHIMES
Warning lights and gauges can alert you to a vehicle condition that may
become serious enough to cause expensive repairs. A warning light may
illuminate when a problem exists with one of your vehicle’s functions.
Many lights will illuminate when you start your vehicle to make sure the
bulb works. If any light remains on after starting the vehicle, have
the respective system inspected immediately.
Service engine soon
Illuminates briefly to ensure the
system is functional. If it comes on
after the engine is started, one of
the engine’s emission control
systems may be malfunctioning. The light may illuminate without a
driveability concern being noted. The vehicle will usually be drivable and
will not require towing.
Light turns on solid:
Temporary malfunctions may cause the light to illuminate. Examples are:
1. The vehicle has run out of fuel.
2. Poor fuel quality or water in the fuel.
3. The fuel cap may not have been properly installed and securely
tightened.
These temporary malfunctions can be corrected by filling the fuel tank
with high quality fuel of the recommended octane and/or properly
installing and securely tightening the fuel cap. After three driving cycles
without these or any other temporary malfunctions present, the light
should turn off. (A driving cycle consists of a cold engine startup followed
by mixed city/highway driving.) No additional vehicle service is required.
10
Instrument cluster
If the light remains on, have your vehicle serviced at the first available
opportunity.
Light is blinking:
Engine misfire is occurring which could damage your catalytic converter.
You should drive in a moderate fashion (avoid heavy acceleration and
deceleration) and have your vehicle serviced at the first available
opportunity.
Under engine misfire conditions, excessive exhaust temperatures
could damage the catalytic converter, the fuel system, interior
floor coverings or other vehicle components, possibly causing a fire.
Check fuel cap
Illuminates when the fuel cap is not
installed correctly. Check the fuel
cap for proper installation. When
the fuel filler cap is properly
re-installed, the light(s) will turn off
after a period of normal driving.
Continuing to operate the vehicle with the check fuel cap light on, can
activate the Service Engine Soon/Check Engine warning light.
It may take a long period of time for the system to detect an
improperly installed fuel filler cap.
For more information, refer to Fuel filler cap in the Maintenance and
specifications chapter.
Check gage
Illuminates when the engine coolant
temperature is high, the engine oil
pressure is low or the fuel gauge is
at or near empty. Refer to Engine
coolant temperature gauge, Engine oil pressure gauge or Fuel gauge
in this chapter for more information.
CHECK
GAGE
11
Instrument cluster
Brake system warning
Illuminates if the parking brake is
engaged. Also momentarily
illuminates at start up to ensure the
circuit is functional. If the brake
warning lamp does not illuminate at
these times, or illuminates after releasing the parking brake, seek service
immediately. Refer to Brakes in the Driving chapter for more
information.
Anti-lock brake system (ABS)
Momentarily illuminates at start up
to ensure the circuit is functional. If
the light does not illuminate,
remains on or continues to flash, the
ABS needs to be serviced (refer to
Brakes in the Driving chapter for more information). With the ABS light
on, the ABS is disabled and normal braking is still functional.
Safety belt
Illuminates to remind you to fasten
your safety belts. For more
information, refer to the Seating
and safety restraints chapter.
BRAKE
!
ABS
Air bag readiness
Illuminates to confirm that the air
bags (front or side) are operational.
If the light fails to illuminate,
continues to flash or remains on,
have the system serviced immediately.
Charging system
Illuminates when the battery is not
charging properly.
12
Instrument cluster
Low fuel
Illuminates when the fuel level in
the fuel tank is at, or near, empty
(refer to Fuel gauge in this chapter
for more information).
Speed control
Illuminates when the speed control
is activated.
Transmission control indicator light (TCIL)
Illuminates when the overdrive
function of the transmission has
been turned OFF using the
Transmission Control Switch (TCS).
Refer to the Driving chapter for
transmission function and operation.
If the light does not come on or if the light flashes steadily, have your
vehicle serviced as soon as possible, damage to the transmission could
occur.
OVERDRIVE
Turn signals
Illuminates when the turn signals or
the hazard lights are turned on. If
the lights stay on continuously or
flash faster, check for a burned-out
bulb.
High beams
Illuminates when the high beam
headlamps are turned on.
13
Instrument cluster
Door ajar
Illuminates when any door is open
(or not fully closed).
SecuriLockY anti-theft system
Illuminates when the anti-theft
alarm system is armed. If the light
fails to illuminate, continues to flash
or remains on, have the system
serviced.
Refer to SecuriLocky passive anti-theft system in the Locks and
Security chapter.
Four wheel drive indicator
Illuminates when the four-wheel
drive is engaged. If the light
continues to flash have the system
serviced.
Four wheel drive low
Illuminates when four-wheel drive
low is engaged. If the light continues
to flash have the system serviced.
THEFT
4x4
4x4
LOW
Safety belt warning chime
Sounds to remind you to fasten your safety belts.
BeltMinder chime
Sounds intermittently to remind you to fasten your safety belts.
Supplemental restraint system (SRS) warning chime
Sounds when a malfunction in the supplemental restraint system (front
or side airbags) has been detected. Have the supplemental restraint
system inspected immediately.
14
Instrument cluster
Headlamps on warning chime
Sounds when the headlamps or parking lamps are on, the key is removed
from the ignition and the driver’s door is opened.
Key-in-ignition warning chime
Sounds when the key is left in the ignition and the driver’s door is
opened.
Parking brake ON warning chime
Sounds when the parking brake is set, the engine is running and the
vehicle is driven more than 5 Km (3 mph).
GAUGES
15
Instrument cluster
Engine coolant temperature gauge
Indicates the temperature of the
engine coolant. At normal operating
temperature, the needle remains
within the normal area (the area
between the “H” and “C”). If it
enters the red section, the engine is
overheating. Stop the vehicle as
soon as safely possible, switch off
the engine immediately and let the
engine cool. Refer to Engine
coolant in the Maintenance and
specifications chapter.
Never remove the coolant reservoir cap while the engine is
running or hot. Steam and scalding liquid from a hot cooling
system can burn you badly.
This gauge indicates the temperature of the engine coolant, not the
coolant level. If the coolant is not at its proper level the gauge indication
will not be accurate.
Engine oil pressure gauge
Indicates engine oil pressure. At
normal operating temperature, the
needle will be in the normal range
(the area between the “L” and “H”);
if the needle goes below the normal
range, stop the vehicle as soon as
safely possible and switch off the
engine immediately. Check the oil
level. Add oil if needed (refer to
Engine oil in the Maintenance
and specifications chapter). If the
oil level is correct, have your vehicle
checked at your dealership or by a qualified technician.
16
Instrument cluster
Transmission fluid temperature gauge
If the gauge is in the:
White area (normal) - the
transmission fluid is within the
normal operating temperature
(between “H” and “C”).
Yellow area (warning) — the
transmission fluid is higher than
normal operating temperature. This
can be caused by special operation
conditions (i.e. towing or off road
use). Refer to Special Operating
Conditions in the scheduled
maintenance guide for instructions.
Operating the transmission for
extended periods of time with the
gauge in the yellow area may cause
internal transmission damage.
Altering the severity of the driving conditions is recommended to lower
the transmission temperature into the normal range.
Red area (over temperature) —
the transmission fluid is overheating.
Stop the vehicle to allow the
temperature to return to normal
range.
17
Instrument cluster
If the gauge is operating in the Yellow or Red area, stop the vehicle and
verify the airflow is not restricted such as snow or debris blocking airflow
through the grill. If the gauge continues to show high temperatures, see
your Ford or Lincoln Mercury dealer.
Fuel gauge
Displays approximately how much
fuel is in the fuel tank. The fuel
gauge may vary slightly when the
vehicle is in motion or on a grade.
When refueling the vehicle from
empty indication, the amount of fuel
that can be added will be less than
the advertised capacity due to the
reserve fuel.
Speedometer
Indicates the current vehicle speed.
Odometer
Registers the total kilometers
(miles) of the vehicle.
18
Trip odometer
Registers the kilometers (miles) of
individual journeys. Press and
release the reset button (this
represents the trip mode). Press
and hold the button for three
seconds to reset.
Tachometer
Indicates the engine speed in
revolutions per minute.
Driving with your tachometer
pointer continuously at the top of
the scale may damage the engine.
Instrument cluster
D
PRND2
19
Entertainment systems
PREMIUM AM/FM STEREO/CASSETTE/SINGLE CD
VOL PUSH ON
AM FM
SEEK
TUNE
REW FF
FM 1
AMC
BL RF
DOLBY B NR
SCAN
BASS TREB SEL BAL
SIDE 1-2 COMP SHUFFLE
DISC
ST
TAPE
EJ CD
FADE
EJ
MUTE
AUTO
CLK
123456
Your vehicle is equipped with a delayed accessory feature. This feature
enables the audio playing media to continue playing up to 10 minutes
after the ignition has been turned off, or until a door is opened.
Volume/power control
Press the control to turn the audio
VOL - PUSH ON
system on or off.
Audio power can also be turned on
by pressing the AM/FM select
control or the tape/CD select
control. Audio power is turned off
by using the volume/power control.
Turn control to raise or lower
volume.
20
VOL - PUSH ON
Entertainment systems
If the volume is set above a certain level and the ignition is turned off,
the volume will come back on at a “nominal” listening level when the
ignition switch is turned back on.
Bass adjust
The bass adjust control allows you
to increase or decrease the audio
system’s bass output.
Press the BASS control then press:
• to decrease the bass output
and
• to increase the bass output.
Treble adjust
The treble adjust control allows you
to increase or decrease the audio
system’s treble output.
Press the TREB control then press:
•
to decrease the treble output
and
• to increase the treble output.
BASS TREB
SEL
BASS TREB
SEL
21
Entertainment systems
Speaker balance adjust
Speaker sound distribution can be
adjusted between the right and left
speakers.
Press the BAL control then press:
•
•
Speaker fade adjust
Speaker sound can be adjusted
between the front and rear
speakers.
Press the FADE control then press:
•
• to shift the sound to the rear.
to shift sound to the left and
to shift sound to the right.
to shift the sound to the
front and
BAL FADE
SEL
BAL FADE
SEL
Seek function
The seek function control works in radio, tape or CD mode.
Seek function in radio mode
• Press to find the next
listenable station down the
frequency band.
• Press
to find the next
listenable station up the
frequency band.
22
Entertainment systems
Seek function in tape mode
• Press to listen to the previous selection on the tape.
• Press
Seek function in CD mode
• Press to seek to the previous
track of the disc. If a selection
has been playing for three
seconds or more and you
press
selection from the beginning.
• Press to seek forward to the next track of the disc. After the last
track has been completed, the first track of the current disc will
automatically replay.
Scan function
The scan function works in radio,
tape or CD mode.
Scan function in radio mode
Press the SCAN control to hear a brief sampling of all listenable stations
on the frequency band. Press the control again to stop the scan mode.
Scan function in tape mode
Press the SCAN control to hear a short sampling of all selections on the
tape. (The tape scans in a forward direction. At the end of the tape’s
first side, direction automatically reverses to the opposite side of the
tape.) To stop on a particular selection, press the control again.
Scan function in CD mode
Press the SCAN control to hear a short sampling of all selections on the
CD. (The CD scans in a forward direction, wrapping back to the first
track at the end of the CD.) To stop on a particular selection, press the
control again.
to listen to the next selection on the tape.
, the CD will replay that
SCAN
AM/FM select
The AM/FM select control works in
radio, tape and CD modes.
AM FM
23
Entertainment systems
AM/FM select in radio mode
This control allows you to select AM or FM frequency bands. Press the
control to switch between AM, FM1 or FM2 memory preset stations.
AM/FM select in tape mode
Press this control to stop tape play and begin radio play.
AM/FM select in CD mode
Press this control to stop CD play and begin radio play.
Radio station memory preset
The radio is equipped with six station memory preset controls. These
controls can be used to select up to six preset AM stations and twelve
FM stations (six in FM1 and six in FM2).
Setting memory preset stations
1. Select the frequency band with
the AM/FM select control.
2. Select a station. Refer to Tune
adjust or Seek function for more information on selecting a station.
REW FF SIDE 1-2 COMP SHUFFLE
123456
AM FM
3. Press and hold a memory preset control until the sound returns,
indicating the station is held in memory on the control you selected.
Autoset memory preset
Autoset allows you to set strong radio stations without losing your
original manually set preset stations. This feature is helpful on trips
when you travel between cities with different radio stations.
24
Entertainment systems
Starting autoset memory preset
1. Select a frequency using the AM/FM select controls.
2. Press the AUTO control.
3. When the first six strong stations
are filled, the station stored in
memory preset control 1 will start
playing.
If there are less than six strong
stations available on the frequency
band, the remaining memory preset
controls will all store the last strong station available.
These stations are temporarily stored in the memory preset controls
(until deactivated) and are accessed in the same manner as your original
presets.
To deactivate autoset and return to your audio system’s manually set
memory stations, press the AUTO control again.
Setting the clock
To set the hour, press and hold the
CLK control and press SEEK:
AUTO
CLK
AUTO
CLK
•
•
to decrease hours and
to increase hours.
25
Entertainment systems
To set the minute, press and hold
the CLK control and press TUNE:
AUTO
CLK
•
•
If your vehicle has a separate clock,
(other than the digital radio
display), the CLK control will not
function in the above manner.
The CLK control will allow you to
switch between media display mode
(radio station, stereo information,
etc.) and clock display mode (time).
When in clock mode, the media
information will display for 10
seconds, when the radio is turned
on, and then revert to clock
information. Any time that the
media is changed, (new radio station, etc.), the media information will
again display for 10 seconds before reverting back to the clock. In media
mode, the media information will always be displayed.
to decrease minutes and
to increase minutes.
AUTO
CLK
26
Entertainment systems
Tune adjust
The tune control works in radio mode.
Tune adjust in radio mode
• Press to move to the next
frequency down the band
(whether or not a listenable
station is located there). Hold the
control to move through the
frequencies quickly.
• Press
frequency up the band (whether or not a listenable station is located
there). Hold for quick movement.
Tape/CD select
• To begin tape play (with a tape
loaded into the audio system)
while in the radio or CD mode,
press the TAPE control. Press the
button during rewind or fast forward to stop the rewind or fast
forward function.
• To begin CD play (if CD is
loaded), press the CD control.
The first track of the disc will
begin playing. If returning from
radio or tape mode, CD play will begin where it stopped last.
Do not insert any promotional (odd shaped or sized) discs, or
discs with removable labels into the CD player as jamming may
occur.
to move to the next
TAPE CD
TAPE CD
Rewind
The rewind control works in tape
and CD modes.
• In tape mode, radio play will
continue until rewind is stopped
(with the TAPE control) or the beginning of the tape is reached.
• In CD mode, pressing the REW control rewinds the CD within the
current track.
REW
1
27
Entertainment systems
Fast forward
The fast forward control works in
tape and CD modes.
• In the tape mode, tape direction
will automatically reverse when
the end of the tape is reached.
• In CD mode, pressing the control fast forwards the CD within the
current track.
Tape direction select
Press SIDE 1–2 to play the alternate
side of a tape.
FF
2
SIDE 1-2
3
Eject function
Press the EJ control to stop and
eject a tape.
Press the EJ control to stop and
eject a CD.
EJ
EJ
DolbyT noise reduction
Dolbyt noise reduction operates in
tape mode. Dolbyt noise reduction
reduces the amount of hiss and
static during tape playback.
Press the
reduction.
Dolbyt noise reduction is manufactured under license from Dolbyt
Laboratories Licensing Corporation. “Dolbyt” and the double-D
symbol
Corporation.
28
control to activate (and deactivate) the Dolbyt noise
are registered trademarks of Dolbyt Laboratories Licensing
4
Entertainment systems
Compression adjust
Compression adjust brings soft and
loud CD passages together for a
more consistent listening level.
Press the COMP control to activate
and deactivate compression adjust.
Shuffle feature
The shuffle feature operates in CD
mode and plays all tracks in random
order.
Press the SHUFFLE control to start
this feature. Random order play will continue until the SHUFFLE control
is pressed again.
Mute mode
Press the MUTE control to mute the
playing media. Press the MUTE
control again to return to the
playing media.
COMP
5
SHUFFLE
6
EJ
MUTE
29
Entertainment systems
PREMIUM AM/FM STEREO IN DASH SIX CD RADIO
SHUF COMP
SCAN
LOAD
PUSH ON
AM
CD
FM
DISC
TUNE
SEEK REW FF
1 2 3 4 5 6
MUTE
EJ
BALBASS
SEL
FADETREB
MENU
Your vehicle is equipped with a delayed accessory feature. This feature
enables the audio playing media to continue playing up to 10 minutes
after the ignition has been turned off, or until a door is opened.
Volume/power control
Press the control to turn the audio
system on or off.
PUSH ON
Turn the control to raise or lower
volume.
30
Loading...