Force Flow WIZARD 4000 Installation & Operation Manual

WIZARD 4000

DRUMM-SCALE

SCALE:

INDICATOR:

DRUMM-SCALE

WIZARD 4000

INSTALLATION & OPERATION

electronic 30- to 55-gallon drums

1- to 4-Channel Wizard Indicator

TM

7

to 1,000 lb. with

factory calibrated

s/n __________________

FORCE FLOW

WIZARD 4000

SCALE 1 350 LBS

091234567

8

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Version: PR128G

1150-D Burnett Ave, Concord, CA 94520 USA

REF: T4\O&M\DRUMWIZ\CVRDRMWZ.tcw (G00.pdf)

1-800-893-6723 Fax: 925-686-6713

www.forceflow.com / [email protected]

INCLUDES MODELS:

ELECTRONIC

DRUMM-SCALE

with WIZARD 4000 DIGITAL INDICATOR

FOR CAPACITIES:

FOR PLATFORM SIZES:

COVERING MODELS:

Includes Stainless Steel Models

400 lbs. (181 kg) thru 1,000 lbs. (454 kg)

27-1/2" x 27-1/2" (699mm x 699mm)

400 lbs. 600 lbs. 800 lbs. 1000 lbs.

27-DR4DS 27-DR6DS 27-DR8DS 27-DR10DS

(Metric: DR2KDS 200 kg) (Metric: DR3KDS 300 kg) (Metric: DR4KDS 400 kg) (Metric: DR5KDS 500 kg)

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1150-D Burnett Ave, Concord, CA 94520 USA

1-800-893-6723 US & Canada, Fax: 925-686-6713

WWW.FORCEFLOW.COM / [email protected]

REF: T4\O&M\DRUMELEC\MODELNOS.tcw (G0A.pdf)

SECTION

INDEX

WIZARD Indicator with DRUMM-SCALE

W.1.000

YOU ARE HERE !

W.2.000

INSTALLATION OF SCALE PLATFORM: W.1.101 W.1.102

Installation Instructions Dimensional Drawing

INSTALLATION OF LOAD CELL W.1.141

Load Cell Installation Drawing

INDICATOR INSTALLATION W.1.201 W.1.202-203 W.1.204

Indicator Wiring & Plumbing Indicator Installation Instructions Wizard Component Layout

INSTALLATION CHECK OFF LISTS W.1.301 W.1.305

Installation Check-Off List Installation Start-Up Check-Off List

INDICATOR OPERATION W.2.101 W.2.102 W.2.103

Keyboard Display Selections Keyboard Menu - Quick Reference Tank Load Mode

MEMU OF DAY-TO-DAY OPERATIONS W.2.104 W.2.105 W.2.106 W.2.107 W.2.108

Low Level Alarm & Date Last Cleared Clear Amount Used & Set Scale Zero Set Scale Zero cont... & Allarm Reset Review Daily Usage & Printing Report Report (example) & Protocol

SET-UP CODES - CUSTOM FORMATTING W.2.201 W.2.202 W.2.203 W.2.204 W.2.205 W.2.206

W.3.000

MISCELLANEOUS W.3.101 W.3.201 W.3.301 W.3.401

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Code 9080 (Scale Set Up) Code 9082-9083 (Feed Rate Format/Display Units) Code 9084-9086 (Single or Dual Display/Tank Loading/Printer) Code 9086 (cont...)-9089 (Time/Date/Calibration/Channels) Code 4200 & 3256 (Set Point Configuration/4-20mA Output Configuration) Code 3256 (cont...)

Code 9081 (Field Calibration) Checking Calibration via Water Test Troubleshooting Tips Spare Parts List

1150-D Burnett Ave, Concord, CA 94520 USA

1-800-893-6723 US & Canada, Fax: 925-686-6713

www.forceflow.com / [email protected]

REF: T4\O&M\INDEX.\Y07.tcw etc (Y07.pdf etc) 1/24/02

INSTALLATION

DRUMM-SCALE with ELECTRONIC INDICATOR

(1,000 lb. or 500 kg. Capacity)

DRUMM-SCALE SCALES

for PORTABLE Drums

INSTALLATION:

(See Installation Drawings 29886 and 29895 for Drumm-Scale)

1 Position scale platform on level surface. The hinge and load cell must be adequately supported

by concrete slab or other suitable substrate.

2 Anchor hinge to ground or substrate using suitable anchors. DO NOT OPERATE SCALE

UNLESS IT IS ANCHORED TO GROUND !

3 Install shear-beam load cell using 2 flat head socket screws, shim plate and threaded nuts per

Drawing 29886 and Drawing 29895. Load cell “arrow” should point upward, load button with jam nut should face toward ground with shim plate between load cell and platform.

4 Level the platform by threading the load button in or out and locking the jam nut in place when

level. DO NOT extend the load button beyond the available threads in the load cell. This will cause the improper operation of your scale. The load button is all that contacts the ground.

5 Feed load cell cable through notch in side of platform and use tab to keep cable suspended and

clear of platform edge and obstructions.

6 The Load Cell is equipped with 20' of shielded cable which connects to the inside of the bottom of

the indicator (see page 6). If you are imbedding conduit in your concrete pad, between your scale and indicator, we recommend 1-1/2" ID conduit so you can fit all your load cell cables in one conduit. DO NOT run any other inductive load with your load cell cable. Wire load cell cable to indicator per indicator wiring instructions Page 9.

7 Measure the diameter of your drum and set the backstop on the platform to the drum diameter

using the calibration grid.

REF: WP File: O&M\DRUMWIZ\ELECDRUM.wpd (T01.pdf) QUESTIONS ? Call our HELP HOTLINE 1-800-893-6723

W.1.101 S.1.101

C

L

________ Model Number of Platform ________ Model Number of Indicator ________ Feet of Cable (20' Std) ________ Pound or Kilo Indicator ________ Number of Scales

27 1/2"

(699mm)

27 1/2"

(699mm)

27 3/4"

(705mm)

2"

(51mm)

31 1/2" (800mm)

Mounting Bolt Sleeves

Load Button & Jam Nut

Arrow Facing Up

Scale Platform

Spacer

Shear Beam Load Cell

Platform

Cross Brace

Calibration Grid

Backstop

Load Cell Anchor Bolt Holes in Platform

Tab Guide

for Cable

Load Cell Cable to Indicator

1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected]

Drawn by: SLP

Date: 09/01/95

Revised:

Scale: NONE

Drawing Number

File: T4\O&M\DRUMELEC\DRUMWIZ.tcw (G02.pdf) (WEB: DRUMWIZ.pdf) 01/24/02

30290

ELECTRONIC DRUMM-SCALE

with WIZARD INDICATOR

for 30- to 55-Gallon Drums

(Capacities to 1000 lbs or 500 kg)

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1/2"

9/16"

Hole

DR4DSS ( 400 lb) DR2KDSS (200 kg) DR5DSS ( 500 lb) DR2.5KDSS (250 kg) DR6DSS ( 600 lb) DR3KDSS (300 kg) DR8DSS ( 800 lb) DR4KDSS (400 kg) DR10DSS (1,000 lb) DR5KDSS (500 kg)

DR4DS ( 400 lb) DR2KDS (200 kg) DR5DS ( 500 lb) DR2.5KDS (250 kg) DR6DS ( 600 lb) DR3KDS (300 kg) DR8DS ( 800 lb) DR4KDS (400 kg) DR10DS (1,000 lb) DR5KDS (500 kg)

MODEL NUMBER (for WIZARD 4000 Indicator)

4000-1 1-Channel WIZARD 4000 Indicator 4000-2 2-Channel WIZARD 4000 Indicator 4000-3 3-Channel WIZARD 4000 Indicator 4000-4 4-Channel WIZARD 4000 Indicator

EPOXY MODEL (Platform with Load Cell)

316 SS MODEL (Platform with Load Cell)

W.1.102

SECTION

INDEX

WIZARD Indicator with DRUMM-SCALE

W.1.000

YOU ARE HERE !

W.2.000

INSTALLATION OF SCALE PLATFORM: W.1.101 W.1.102

Installation Instructions Dimensional Drawing

INSTALLATION OF LOAD CELL W.1.141

Load Cell Installation Drawing

INDICATOR INSTALLATION

W.1.201 W.1.202-203 W.1.204

Indicator Wiring & Plumbing Indicator Installation Instructions Wizard Component Layout

INSTALLATION CHECK OFF LISTS

W.1.301 W.1.305

Installation Check-Off List Installation Start-Up Check-Off List

INDICATOR OPERATION W.2.101 W.2.102 W.2.103

Keyboard Display Selections Keyboard Menu - Quick Reference Tank Load Mode

MEMU OF DAY-TO-DAY OPERATIONS W.2.104 W.2.105 W.2.106 W.2.107 W.2.108

Low Level Alarm & Date Last Cleared Clear Amount Used & Set Scale Zero Set Scale Zero cont... & Allarm Reset Review Daily Usage & Printing Report Report (example) & Protocol

SET-UP CODES - CUSTOM FORMATTING W.2.201 W.2.202 W.2.203 W.2.204 W.2.205 W.2.206

W.3.000

MISCELLANEOUS W.3.101 W.3.201 W.3.301 W.3.401

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Code 9080 (Scale Set Up) Code 9082-9083 (Feed Rate Format/Display Units) Code 9084-9086 (Single or Dual Display/Tank Loading/Printer) Code 9086 (cont...)-9089 (Time/Date/Calibration/Channels) Code 4200 & 3256 (Set Point Configuration/4-20mA Output Configuration) Code 3256 (cont...)

Code 9081 (Field Calibration) Checking Calibration via Water Test Troubleshooting Tips Spare Parts List

1150-D Burnett Ave, Concord, CA 94520 USA

1-800-893-6723 US & Canada, Fax: 925-686-6713

www.forceflow.com / [email protected]

REF: T4\O&M\INDEX.\Y07.tcw etc (Y07.pdf etc) 1/24/02

Mounting Bolts

Spacer

Arrow facing up

Load Button

Mounting Bolt Sleeves

Drumm-Scale

Platform Frame

Jam Nut

Strain Relief

Cable

1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected]

Drawn by: SLP Date: 09/01/95

Revised: 05/20/97 Scale: NONE

Drawing Number

File: T4\O&M\DRUMWIZ\DRDRUMLC.tcw (T03.pdf)

29886

DRUMM-SCALE

Load Cell Mounting Drawing

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S.1.141 W.1.141

SECTION

INDEX

WIZARD Indicator with DRUMM-SCALE

W.1.000

YOU

ARE HERE !

W.2.000

INSTALLATION OF SCALE PLATFORM: W.1.101 W.1.102

Installation Instructions Dimensional Drawing

INSTALLATION OF LOAD CELL W.1.141

Load Cell Installation Drawing

INDICATOR INSTALLATION

W.1.201 W.1.202-203 W.1.204

Indicator Wiring & Plumbing Indicator Installation Instructions Wizard Component Layout

INSTALLATION CHECK OFF LISTS

W.1.301 W.1.305

Installation Check-Off List Installation Start-Up Check-Off List

INDICATOR OPERATION W.2.101 W.2.102 W.2.103

Keyboard Display Selections Keyboard Menu - Quick Reference Tank Load Mode

MEMU OF DAY-TO-DAY OPERATIONS W.2.104 W.2.105 W.2.106 W.2.107 W.2.108

Low Level Alarm & Date Last Cleared Clear Amount Used & Set Scale Zero Set Scale Zero cont... & Allarm Reset Review Daily Usage & Printing Report Report (example) & Protocol

SET-UP CODES - CUSTOM FORMATTING W.2.201 W.2.202 W.2.203 W.2.204 W.2.205 W.2.206

W.3.000

MISCELLANEOUS W.3.101 W.3.201 W.3.301 W.3.401

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Code 9080 (Scale Set Up) Code 9082-9083 (Feed Rate Format/Display Units) Code 9084-9086 (Single or Dual Display/Tank Loading/Printer) Code 9086 (cont...)-9089 (Time/Date/Calibration/Channels) Code 4200 & 3256 (Set Point Configuration/4-20mA Output Configuration) Code 3256 (cont...)

Code 9081 (Field Calibration) Checking Calibration via Water Test Troubleshooting Tips Spare Parts List

1150-D Burnett Ave, Concord, CA 94520 USA

1-800-893-6723 US & Canada, Fax: 925-686-6713

www.forceflow.com / [email protected]

REF: T4\O&M\INDEX.\Y07.tcw etc (Y07.pdf etc) 1/24/02

4-20mA

CONNECTIONS

LOAD CELL/ULTRASONIC CONNECTIONS

RELAYS

#1

#2

#3

#4

RS485/RS232

#1 #2 #3 #4

DISPLAY ANGLE ADJUSTMENT (BLUE)

EPROM

RAM

CPU

POWER SUPPLY

POWER IN

CONNECTOR SLEEVE

PLASTIC WASHER

RUBBER GROMMET

CABLE

CONDUIT FITTING

BOX

#1 #2 #3 #4

BOX (FRONT VIEW)

1/4" CORD CONNECTOR, USED FOR:

3

2

4

1

6 SLOTTED PAN HEAD SCREWS. (TIGHTEN SCREWS EVENLY TO GET UNIFORM SEAL ON COVER GASKET)

3RD: ATTACH TO CONDUIT

OR CABLE CONNECTOR

FITTING ON BOX

2ND: SCREW CONDUIT

CONNECTOR ONTO

CONDUIT

1ST: SLIP CONDUIT

FITTING BASE

OVER CONDUIT

1/2" CONDUIT CONNECTOR, USED FOR:

5

LOAD CELL CABLE ULTRASONIC CABLE

POWER 4-20 MA SIGNAL RELAY WIRING COMMUNICATIONS)

6

NOTE: Mount Indicator at "EYE LEVEL" with the mounting fixtures provided.

FUSE

BOX (BOTTOM VIEW)

1

3 4

2

1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected]

Drawn by: SLP Date: 09/01/95 Revised: 01/17/01 Scale: NONE

Drawing Number

File: T4\O&M\AWIZMSTR\WIZINDI.tcw (B01.pdf)

29893

INDICATOR WIRING &

PLUMBING INSTRUCTIONS

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4-20mA WIRING, LOAD CELL CABLE, ULTRASONIC CABLE

WIRE/CABLE CLAMP

OPTIONAL AUDIBLE ALARM

CORD

CONNECTION

CONDUIT

CONNECTION

LOAD CELL/ULTRASONIC (1 & 3) (1/4" CORD CONNECTION)

4-20mA OUTPUT (1/2" CONDUIT CONNECTION)

RS485/RS232 (1/2" CONDUIT CONNECTION)

110V POWER CONNECTION

(1/2" CONDUIT CONNECTION)

RELAYS (1/2" CONDUIT CONNECTION)

OPTINOAL LOAD CELL or ULTRASONIC (2 & 4) (1/4" CORD CONNECTION)

BOX

CONDUIT

CONNECTION

CORD

CONNECTION

W.1.201

INDICATOR INSTALLATION & WIRING

ALWAYS SHUT OFF MAIN POWER, AS WELL AS POWER TO ANY AUXILIARY EQUIPMENT THAT WILL BE INSTALLED IN THIS UNIT, BEFORE OPENING FRONT OF CASE !!

All connectors have a "PLUG IN" feature to assist in connecting wires. Remove the connector from the board before attaching wires.

1 POWER HOOK-UP

TURN OFF MAIN POWER BEFORE CONNECTING !! Use a clean 110 Volt AC (or 220 Volt, if provided) power line, connected directly to the main power panel at the facility. DO NOT connect any other inductive loads, relays, etc. to this power line ! Resulting power surges can damage the electronics !!! Use far left bottom port and connect per following: (NOTE: Use 1/2" conduit connector)

110 VOLT AC

POWER IN

+ G C

PC BOARD

+ G C

110 Volt Hot

Ground Common

230 VOLT AC

POWER IN

+ G +

PC BOARD

+ G +

2 LOAD CELL CONNECTION

DO NOT CUT LOAD CELL CABLE !! This may void your warranty!! Your WIZARD 4000 Indicator is shipped with the load cells connected and ready to power up. Should you need to run the load cell cable through conduit, first unplug the connector from the board, then disconnect wires, and remove by unscrewing cord connectors.

When routing load cell cable into box, use a separate 1/2" cord connector per cable. DO NOT run load cell cable with any other inductive load or power cables !! Run load cell cable up right hand side of enclosure and use the cable clamps provided to keep cables from laying on the PC board. Connect load cell wires per following: (NOTE: Use 1/2" conduit connector)

PC BOARD + X

+ S

- S

- X SH

WIRE COLOR RED

GREEN WHITE BLACK BRAIDED WIRE

DESCRIPTION + EXCITATION

+ SIGNAL

- SIGNAL

- EXCITATION SHIELD

230 Volt Hot

Ground Hot

Scale #1

Scale #2

Scale #3

Scale #4

+X1 +S1

- S1

- X1 SH

+X2 +S2

- S2

- X2 SH

+X3 +S3

- S3

- X3 SH

+X4 +S4

- S4

- X4 SH

3 4-20 MA SIGNALS

Your 4-20 MA signals are internally powered for up to 900 OHMS each. DO NOT use external loop power. Run 4-20 MA wiring up the right hand side of enclosure using the cableclamps to keep wires off of PC Board. (NOTE: Use 1/2" conduit connector). If more than one (1) 4-20 MA signal is used, you may use the same conduit and connector, but DO NOT run 4-20 MA signals with any other power lines, which carry an inductive load..

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QUESTIONS ? Help Hotline: 1-800-893-6723

P

Scale #1

Scale #2

Scale #3

Scale #4

+

-

11

+

-

12

+

13

-

+

14

-

W.1.202

PC BOARD

+

-

DESCRIPTION

+ EXCITATION

- EXCITATION

1150-D Burnett Ave, Concord, CA 94520 USA

1-800-893-6723 US & Canada, Fax: 925-686-6713

www.forceflow.com / [email protected]

File: T4\O&M\AWIZMSTR\WZININST.tcw (B02.pdf)

4 PRINTER COMMUNICATIONS

Use a separate conduit connector for your serial port communication. DO NOT RUN ANY OTHER CONDUCTIVE LOAD or power lines with your communicationn wiring. Wire your communications per the following: (NOTE: Use 1/2" conduit connector).

+ -

RS485

RS232

T G R RS232

RS485

PC BOARD

T G R

PC BOARD

+

-

DESCRIPTION

Transmitted Data (printer data output line) Signal Ground (signal) Received Data (printer data input line)

DESCRIPTION

Positive Negative

5 RELAYS

External apparatus (pumps, valves, alarms, etc) may be ordered either normally open (N O) or normally closed (N C) These relays are rated at 5 AMPS maximum! To format your relays, see Set-Up Code #4200 in Chapter "SCALE SET-UP CODES". If more than one relay is being used, you may use the same conduit connector, but DO NOT run any other wiring with your relays. (NOTE: Use 1/2" conduit connector).

If ordered NORMALLY OPEN:

If ordered NORMALLY CLOSED:

Circuit is NOT complete until the relay is activated. (Example: Turning ON a warning light). We recommend normally open for all "low level" applications.

Circuit IS complete until relay is activated. (Example: Turning OFF a pump)

RELAYS

IN (1)

OUT (1)

IN (2)

OUT (2)

IN (3)

OUT (3)

IN (4)

OUT (4)

#1

#2

#3

#4

6 DISPLAY ANGLE ADJUSTMENTS

Before adjusting the Display Angle Adjustment, make sure of the following:

A Indicator is mounted at "Eye Level". (Display angle is factory set for "eye level")

B POWER IS OFF !

If it is not possible to mount the indicator at eye level, you may adjust the angle of display by turning the screw potentiometer clockwise (for down) or counterclockwise (for up). Rotate 1/2 turn at a time until display is clear.

LIGHTNING ~ SURGE PROTECTION:

Be sure that all power coming into the facility is sufficiently protected for transient lighting strikes and power surges. Improper protection may void your warranty.

STATIC ELECTRICITY PROTECTION

CAUTION should be observed whenever box is open to avoid damage or memory loss by static electricity. DO NOT touch any of the circuit board, other than the intended contact noted in these instructions. Carpets, especially can build up static electricity.

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QUESTIONS ? Help Hotline: 1-800-893-6723

P

W.1.203

1150-D Burnett Ave, Concord, CA 94520 USA

1-800-893-6723 US & Canada, Fax: 925-686-6713

www.forceflow.com / [email protected]

File: T4\O&M\AWIZMSTR\WZININ2A.tcw (5/27/99) (B03.pdf)

RS485

RS232

EPROM

RAM

CPU

POWER SUPPLY

POWER IN

Scale #1

+ -

T G R

HI

LO

+ C

Scale #1 #2 #3 #4

- + - + - + - +

11 12 13 14

SH

-X1

+X1

+S1

-S1

+X2

+S2

-S2

-X2

SH

+X3

+S3

-S3

-X3

SH

+X4

+S4

-S4

-X4

SH

3

6

5

4

1

NOTE: For best viewing, mount indicator at "eye level" with the mounting fixtures provided.

2

LOAD CELLS or ULTRASONIC SENSORS

FUSE

RELAYS

#1

#2

#3

#4

OUR (1)

IN (1)

OUR (2)

IN (2)

OUT (3)

IN (3)

OUT (4)

IN (4)

6"

13"

WIRE CABLE CLAMP

DISPLAY ANGLE

ADJUSTMENT (Blue)

OPTIONAL AUDIBLE ALARM

MOUNTING FIXTURE

4-20mA OUTPUT

1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected]

Drawn by: SLP

Date: 09/01/95

Revised: 05/27/99

Scale: NONE

Drawing Number

File: T4\O&M\AWZMSTR\WIZINDIA.tcw (B04.pdf) 05/27/99

29892

WIZARD INDICATOR

COMPONENT LAYOUT

FORCE FLOW

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Scale #2

Scale #3

Scale #4

W.1.204

SECTION

INDEX

WIZARD Indicator with DRUMM-SCALE

W.1.000

YOU

ARE HERE !

W.2.000

INSTALLATION OF SCALE PLATFORM: W.1.101 W.1.102

Installation Instructions Dimensional Drawing

INSTALLATION OF LOAD CELL W.1.141

Load Cell Installation Drawing

INDICATOR INSTALLATION

W.1.201 W.1.202-203 W.1.204

Indicator Wiring & Plumbing Indicator Installation Instructions Wizard Component Layout

INSTALLATION CHECK OFF LISTS

W.1.301 W.1.305

Installation Check-Off List Installation Start-Up Check-Off List

INDICATOR OPERATION W.2.101 W.2.102 W.2.103

Keyboard Display Selections Keyboard Menu - Quick Reference Tank Load Mode

MEMU OF DAY-TO-DAY OPERATIONS W.2.104 W.2.105 W.2.106 W.2.107 W.2.108

Low Level Alarm & Date Last Cleared Clear Amount Used & Set Scale Zero Set Scale Zero cont... & Allarm Reset Review Daily Usage & Printing Report Report (example) & Protocol

SET-UP CODES - CUSTOM FORMATTING W.2.201 W.2.202 W.2.203 W.2.204 W.2.205 W.2.206

W.3.000

MISCELLANEOUS W.3.101 W.3.201 W.3.301 W.3.401

FORCE FLOW

FFLLOOQQIIUUP

P

Code 9080 (Scale Set Up) Code 9082-9083 (Feed Rate Format/Display Units) Code 9084-9086 (Single or Dual Display/Tank Loading/Printer) Code 9086 (cont...)-9089 (Time/Date/Calibration/Channels) Code 4200 & 3256 (Set Point Configuration/4-20mA Output Configuration) Code 3256 (cont...)

Code 9081 (Field Calibration) Checking Calibration via Water Test Troubleshooting Tips Spare Parts List

1150-D Burnett Ave, Concord, CA 94520 USA

1-800-893-6723 US & Canada, Fax: 925-686-6713

www.forceflow.com / [email protected]

REF: T4\O&M\INDEX.\Y07.tcw etc (Y07.pdf etc) 1/24/02

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(

START-UP CHECK-OFF LIST

1

2

3

4

"PORTABLE" TANKS - Tank is REPLACED

POWER-UP: Scale display should read "NET WEIGHT REMAINING". The value will be the tare weight of your SCALE PLATFORM(s) in "PORTABLE" Tank applications, or your VESSEL & PLATFORM in "FIXED" tank applications.

Press and verify correct time and date. If incorrect, see SET-UP CODE 9087 (Section W.2.204).

Apply pressure to platform to see if indicator responds to changes in weight.

Review SET-UP CODES, especially 9082, 9084, 9085 and 9089 (Starting at Section W.2.201)

TIME DATE

5

MENU

Press until "SET SCALE ZERO" appears on display. Zero scale as per instructions in Section W.2.106 "Menu of Day-To-Day Operations". For

future reference, record ZERO FACTOR on a sticker inside Wizard cover. Refer to Section W.2.204 "Custom Formatting your Scale", CODE 9088, to obtain zero factor.

"FIXED" TANKS - Tank is REFILLED

5

MENU

With EMPTY tank on platform, press until scale indicator reads "ENTER TARE". Zero scale as per instructions in Section W.2.106 "Menu of Day-To-Day Operations". For future reference, record ZERO FACTOR on a sticker inside Wizard cover. Refer to Section W.2.204 "Custom Formatting your Scale", CODE 9088, to obtain zero factor.

MENU

6

"PORTABLE" TANK - Tank is REPLACED

Press until "CLEAR AMOUNT USED" appears on display. Clear the memory per instructions in Menu of Day-To-Day Operations (Section W.2.105).

7

TANK

Before LOADING Tank(s), press and wait until Step 4 "CHANGE TANKS NOW" appears. See instructions on Tank Load Mode Section W.2.103.

NOTE: If you load tank before reaching the "CHANGE TANK NOW" or the "FILL TANK NOW" step, your usage data will be inaccurate.

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LOAD

P

W.1.305

"FIXED" TANK - Tank is REFILLED

7

TANK

Before FILLING Tank(s), press and proceed as directed. Refer to "Operating Instructions", Section W.2.103 TANK LOAD MODE.

1150-D Burnett Ave, Concord, CA 94520 USA

1-800-893-6723 US & Canada, Fax: 925-686-6713

www.forceflow.com / [email protected]

File: T4\O&M\AWZMSTR\CHKOFF.tcw (J10.pdf) 01/24/02 BD

LOAD

SECTION

INDEX

WIZARD Indicator with DRUMM-SCALE

W.1.000

W.2.000

YOU

ARE HERE !

INSTALLATION OF SCALE PLATFORM: W.1.101 W.1.102

Installation Instructions Dimensional Drawing

INSTALLATION OF LOAD CELL W.1.141

Load Cell Installation Drawing

INDICATOR INSTALLATION

W.1.201 W.1.202-203 W.1.204

Indicator Wiring & Plumbing Indicator Installation Instructions Wizard Component Layout

INSTALLATION CHECK OFF LISTS

W.1.301 W.1.305

Installation Check-Off List Installation Start-Up Check-Off List

INDICATOR OPERATION W.2.101 W.2.102 W.2.103

Keyboard Display Selections Keyboard Menu - Quick Reference Tank Load Mode

MEMU OF DAY-TO-DAY OPERATIONS W.2.104 W.2.105 W.2.106 W.2.107 W.2.108

Low Level Alarm & Date Last Cleared Clear Amount Used & Set Scale Zero Set Scale Zero cont... & Allarm Reset Review Daily Usage & Printing Report Report (example) & Protocol

SET-UP CODES - CUSTOM FORMATTING W.2.201 W.2.202 W.2.203 W.2.204 W.2.205 W.2.206

W.3.000

MISCELLANEOUS W.3.101 W.3.201 W.3.301 W.3.401

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Code 9080 (Scale Set Up) Code 9082-9083 (Feed Rate Format/Display Units) Code 9084-9086 (Single or Dual Display/Tank Loading/Printer) Code 9086 (cont...)-9089 (Time/Date/Calibration/Channels) Code 4200 & 3256 (Set Point Configuration/4-20mA Output Configuration) Code 3256 (cont...)

Code 9081 (Field Calibration) Checking Calibration via Water Test Troubleshooting Tips Spare Parts List

1150-D Burnett Ave, Concord, CA 94520 USA

1-800-893-6723 US & Canada, Fax: 925-686-6713

www.forceflow.com / [email protected]

REF: T4\O&M\INDEX.\Y07.tcw etc (Y07.pdf etc) 1/24/02

WIZARD 4000

0

1

2

3

45678

9

SCALE SELECT

DISPLAY SELECT

TOTALS

TANK LOAD

MENU

ENTER

AMOUNT USED

SCALE 1 = 7687 LB SCALE 2 = 6521 LB

MENU

DEL

TANK LOAD

SCALE SELECT

ENTER

%

TOTALS

Toggles through a multi-function display for each scale.

Toggles through a multi-function display for the totals of all scales.

Toggles

Between

Individual

Scales

Scrolls Back Through the Menu

OPERATIONS MENU

LOW LEVEL ALARM........................

DATE LAST CLEARED....................

CLEAR AMOUNT USED..................

SET SCALE ZERO/ENTER TARE..

ALARM RESET................................

REVIEW DAILY USE.......................

FUNCTION DESCRIPTION

Entering of low level setpoint

Date the "amount used" was last reset Clears the "amount used" display Zero's the display Resets the low level alarm (if set in the latching mode) Reviews past 10 days usage

Backspace or Escape Menu Operations

Data Entry and Menu Function Access

"Time" and "Date"

Displays Percent of Full

Reset Button (Resets screen to opening menu in case of entry error)

Single or Dual Display (16 Characters per Line Screen)

Total Remaining Total Used Total Feed Rate

Net Remaining Amount Used Average Feed Rate Days Until Empty Daily Usage

If applicable: Tare Weight Gross Weight

Scrolls

Forward

Through

the Menu

Loading

New Tanks

or Chemicals

Numeric

Data Entry

Key Pad

DISPLAY SELECT

TIME DATE

%

1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected]

Drawn by: SLP Date: 09/01/95 Revised: 11/01/99 Scale: NONE

Drawing Number

File: T4\O&M\AWZMSTR\WZBUTTON.tcw (B05.pdf) 10/20/99

29887 WIZ

INDICATOR BUTTON

FUNCTIONS LIST FOR

WIZARD INDICATOR

FORCE FLOW

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P

W.2.101

KEYBOARD & MENU FUNCTIONS

QUICK REFERENCE GUIDE

These are the functions that are used on a day-to-day basis.

SCALE SELECT

DISPLAY SELECT

NET REMAINING............

AMOUNT USED..............

AVERAGE FEED RATE..

DAYS UNTIL EMPTY......

DAILY USAGE................

If applicable:

TARE WEIGHT...............

GROSS WEIGHT...........

TOTALS

TOTAL REMAINING.........

TOTAL USED...................

TOTAL FEED RATE.........

%

Scrolls forward through individual scales.

Toggles through a multi-function display for each scale in the following decending order:

Chemical remaining in tank or cylinder A running total of net chemical used since last reset Current chemical feed rate in lbs. or gallons per day Days until empty at the current feed rate Previous day's total chemical usage

Tank tare weight Tank tare plus chemical weight

Toggles through a multi-function display for the totals of all scales, in the following descending order:

Chemical remaining in all tanks Chemical used in all tanks Chemical feed rate of all tanks

Displays NET REMAINING as a PERCENTAGE of full.

TIME DATE

TANK LOAD

MENU DOWN

Time and Date

Loading new tanks or chemicals and entering tank tare weights.

Scroll through a list of day-to-day operations in DESCENDING order. See Section "OPERATING INSTRUCTIONS", under "MENU OF DAY-TO-DAY OPERATIONS":

LOW LEVEL ALARM...........

DATE LAST CLEARED.......

CLEAR AMOUNT USED.....

SET SCALE ZERO/TARE...

ALARM RESET...................

REVIEW DAILY USE..........

PRINT.................................

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QUESTIONS ? Help Hotline: 1-800-893-6723

P

Entering of low level set point values Date the "amount used" display was last cleared Clears the "amount used" display and "daily usage" display Zero's the display Resetsthe low level alarm (if set in the latching mode) Stores the last 10 days Daily Usage Outputs date via serial port to a printer

1150-D Burnett Ave, Concord, CA 94520 USA

1-800-893-6723 US & Canada, Fax: 925-686-6713

www.forceflow.com / [email protected]

W.2.102

File: T4\O&M\AWZMSTR\WZKEYBD2.tcw (B06.pdf) 10/20/99

TANK LOAD MODE

It also allows you to enter the tare weight(s) of your tanks if you choose "Manual" tank load mode, or load the net weight of a cylinder if you chose the "Auto" tank load mode. (See Code Set-up 9085)

WARNING !

DO NOT UNLOAD or LOAD tanks until "CHANGE TANKS NOW, THEN PRESS ENTER" appears on the display. If you load or unload tanks before reaching this step, the "amount used" and "daily usage" displays will be incorrect.

TANK LOAD

Allows you to load new tanks without adversly affecting the "AMOUNT USED" and "DAILY USAGE" displays.

Step 1

Step 2

Digital Display

NET REMAINING SCALE 1 = XXXX

ENTER SCALE # 1 THRU 2 X

Action Required - Press "ENTER" after completing each step.

Press to enter the tank load mode.

Press or then

Enter the scale NUMBER that you want to load/unload tanks. This "freezes" or "holds" the AMOUNT USED and DAILY USAGE displays until feeding resumes).

TANK LOAD

1

Skip to STEP 7 in "FIXED" Tank Applications.

"PORTABLE" Tank Applications (Follow Steps 1 thru 6 only) (such as Ton Containers, Drums and Cylinders)

Step 3

TARE MODE *AUTO MANUAL

Press to select which method, then press

Use "MANUAL" for PARTIALLY FULL containers.

Use "AUTO" for FULL containers.

MENU

....If you chose "MANUAL" you will manually enter tank

tare weight in Step 6.

....If you chose "AUTO" the WIZARD automatically loads the

net weight and goes into the weighing mode (skip Step 6).

2

ENTER

Step 4

CHANGE TANKS NOW THEN PRESS ENTER

Step 5

....If MANUAL chosen above in Step 3...

Step 6

WAIT

SCALE #2 TANK #1 TARE = XXXX

"FIXED" Tank Applications (Follow Steps 1, 2 and 7 only) (such as Chem-Scale, Hoppers, Powercells and Ultrasonic)

Step 7

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QUESTIONS ? Help Hotline: 1-800-893-6723

FILL TANK NOW THEN PRESS ENTER

P

Remove empty tanks and place new tank(s) onto the scale then press

Wait until this clears to continue.

MANUAL Mode: Requires that you enter tare weight of EACH tank on EACH scale. (Example: Scale #2, tare weight of TANK #1, then TANK #2, etc). After entering the tare weights of all your tanks, the WIZARD 4000 automatically adds them up and subtracts them from the gross weight.

Fill your tank with chemicals, then press

W.2.103

ENTER

1150-D Burnett Ave, Concord, CA 94520 USA

1-800-893-6723 US & Canada, Fax: 925-686-6713

www.forceflow.com / [email protected]

File: T4\O&M\AWZMSTR\WZDAY1B.tcw 11/99 (B07.pdf)

SECTION

INDEX

WIZARD Indicator with DRUMM-SCALE

W.1.000

W.2.000

YOU ARE HERE !

INSTALLATION OF SCALE PLATFORM: W.1.101 W.1.102

Installation Instructions Dimensional Drawing

INSTALLATION OF LOAD CELL W.1.141

Load Cell Installation Drawing

INDICATOR INSTALLATION

W.1.201 W.1.202-203 W.1.204

Indicator Wiring & Plumbing Indicator Installation Instructions Wizard Component Layout

INSTALLATION CHECK OFF LISTS

W.1.301 W.1.305

Installation Check-Off List Installation Start-Up Check-Off List

INDICATOR OPERATION W.2.101 W.2.102 W.2.103

Keyboard Display Selections Keyboard Menu - Quick Reference Tank Load Mode

MEMU OF DAY-TO-DAY OPERATIONS W.2.104 W.2.105 W.2.106 W.2.107 W.2.108

Low Level Alarm & Date Last Cleared Clear Amount Used & Set Scale Zero Set Scale Zero cont... & Allarm Reset Review Daily Usage & Printing Report Report (example) & Protocol

SET-UP CODES - CUSTOM FORMATTING W.2.201 W.2.202 W.2.203 W.2.204 W.2.205 W.2.206

W.3.000

MISCELLANEOUS W.3.101 W.3.201 W.3.301 W.3.401

FORCE FLOW

FFLLOOQQIIUUP

P

Code 9080 (Scale Set Up) Code 9082-9083 (Feed Rate Format/Display Units) Code 9084-9086 (Single or Dual Display/Tank Loading/Printer) Code 9086 (cont...)-9089 (Time/Date/Calibration/Channels) Code 4200 & 3256 (Set Point Configuration/4-20mA Output Configuration) Code 3256 (cont...)

Code 9081 (Field Calibration) Checking Calibration via Water Test Troubleshooting Tips Spare Parts List

1150-D Burnett Ave, Concord, CA 94520 USA

1-800-893-6723 US & Canada, Fax: 925-686-6713

www.forceflow.com / [email protected]

REF: T4\O&M\INDEX.\Y07.tcw etc (Y07.pdf etc) 1/24/02

MENU OF DAY-TO-DAY OPERATIONS

This menu contains a list of operations that are used on a frequent basis. Each menu item is followed by "THEN PRESS ENTER" and has step-by-step operating instructions.

LOW LEVEL ALARM

Allows you to enter your low level set point values for the optional low level alarm. For this function to work properly, the alarm must be "enabled" under the Set-up Code #4200. Be sure to read this set-up code thoroughly before using this function. When a low level condition exists, your display will continuously flash "Low Level Scale #_____" and the optional 5 AMP relay will be activated. (See Chapter "SET-UP CODES")

NOTE: You must have purchased the low level alarm option and your alarm must be enabled under Code Set-Up #4200 for this function to operate. (See Chapter "SET-UP CODES")

Digital Display

Step 1

LOW LEVEL ALARM THEN PRESS ENTER

Step 2

LOW LEVEL ALARM SCALE 1 = X LB.

Step 3

LOW LEVEL ALARM SCALE 2 = X LB.

DATE LAST CLEARED

Digital Display

Step 1

DATE LAST CLEARED THEN PRESS ENTER

Action Required - Press "ENTER" after completing each step.

Press to continue.

Enter low level VALUE via key pad for SCALE 1... then press (Example: Low level set point 100 lbs)

Enter low level VALUE via key pad for SCALE 2... then press (Example: Low level set point 150 lbs)

This function allows the user to find out the last time and date the "Amount Used" display was cleared or reset for each scale.

Action Required - Press "ENTER" after completing each step.

Press to continue.

ENTER

Step 2

ENTER SCALE # 1 THRU 2 X

(or 1 thru 4)

Step 3

SCALE 2 CLEARED 09/15/95 22:15

FORCE FLOW

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QUESTIONS ? Help Hotline: 1-800-893-6723

P

Enter which scale NUMBER... then press

Displays DATE and TIME "AMOUNT USED" function was last cleared is displayed for 8 seconds

1150-D Burnett Ave, Concord, CA 94520 USA

1-800-893-6723 US & Canada, Fax: 925-686-6713

www.forceflow.com / [email protected]

W.2.104

File: T4\O&M\AWZMSTR\WZDAY2.tcw (B08.pdf)

ENTER

CLEAR AMOUNT USED

Clears or resets the "AMOUNT USED" and "DAILY USAGE" display to zero.

Digital Display

Step 1

CLEAR AMOUNT USED THEN PRESS ENTER

Step 2

CLEAR ALL SCALES 1 = Y 0 = N X

Step 3

ENTER SCALE # 1 THRU 4 X

Step 4

ARE YOU SURE? 1 = Y 0 = N X

SET SCALE ZERO / TARE

Allows the user re-zero the display if it has drifted or changed, OR enter the TARE WEIGHT of the tank.

PORTABLE TANK APPLICATIONS . . . .

Digital Display

Action Required - Press "ENTER" after completing each step.

Press to continue.

Enter to clear all scales....or (if "1" entered, skip Step 3)

Enter to clear individual scales (go to Step 3)

If you chose INDIVIDUAL scales....

Enter the NUMBER of the scale you want to enter a Tare Weight. Choose scale 1, 2, 3 or 4

Enter for YES... Enter for NO

Action Required - Press "ENTER" after completing each step.

ENTER

1

0

1 0

Step 1

SET SCALE ZERO THEN PRESS ENTER

Step 2

ARE YOU SURE? 1 = Y 0 = N X

Step 3

ENTER SCALE # 1 THRU 4 X

FIXED TANK APPLICATIONS . . . . .

Digital Display

Step 1

ZERO / TARE THEN PRESS ENTER

Step 2

ARE YOU SURE? 1 = Y 0 = N X

Press to continue.

ENTER

Enter for YES....or

Enter for NO

1 0

Enter the NUMBER of the scale you want to enter a Tare Weight. Choose scale 1, 2, 3 or 4

Action Required - Press "ENTER" after completing each step.

Press to continue.

ENTER

Enter for YES....or

Enter for NO

1

0

Step 3

ENTER SCALE # 1 THRU 4 X

FORCE FLOW

FFLLOOQQIIUUP

QUESTIONS ? Help Hotline: 1-800-893-6723

P

Enter the NUMBER of the scale you want to enter a Tare Weight. Choose scale 1, 2, 3 or 4

1150-D Burnett Ave, Concord, CA 94520 USA

1-800-893-6723 US & Canada, Fax: 925-686-6713

www.forceflow.com / [email protected]

W.2.105

File: T4\O&M\AWZMSTR\WZDAY3A.tcw 06/01/99 (B09.pdf)

SET SCALE ZERO / TARE

FIXED TANK APPLICATIONS cont . . . .

Continued . . .

Digital Display

Step 4

IS TANK EMPTY ?

1 = Y O = N

Step 5

ENTER TANK

TARE = XXXX

ALARM RESET

Re-sets the optional low level alarm, if your alarm is set in the latching mode.

Digital Display

Action Required - Press "ENTER" after completing each step.

Enter for YES....or

Enter for NO

1 0

Using the Numeric Keys, input the TARE WEIGHT (the weight of the empty tank and any other accessories)

NOTE: You must correct the low level condition (choose the applicable remedy): Replace the CL2 or SO2 tank(s) Fill the tank before resetting the alarm. Silence the optional internal audible alarm by pressing

Portable Tank: Stationary Tank/Hopper:

DELETE

Action Required - Press "ENTER" after completing each step.

Step 1

ALARM RESET

THEN PRESS ENTER

FORCE FLOW

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QUESTIONS ? Help Hotline: 1-800-893-6723

P

Press to reset.

ENTER

W.2.106

1150-D Burnett Ave, Concord, CA 94520 USA

1-800-893-6723 US & Canada, Fax: 925-686-6713

www.forceflow.com / [email protected]

File: T4\O&M\AWZMSTR\WZDAY3B.tcw 11/99 (B10.pdf)

REVIEW DAILY USAGE

Allows the user to review past 10 days chemical usage.

Step 1

Step 2

Step 3

Digital Display

REVIEW DAILY USAGE THEN PRESS ENTER

ENTER SCALE # 1 THRU 2 XXXX

SCALE 1 USAGE; 12/25/96 164

Action Required - Press "ENTER" after completing each step.

Press to continue.

Enter the number of the scale you want to review.

Chemical usage on that particular date. Press for next date, or to escape.

ENTER

DELETE

PRINT

The print function allows you to down load display functions to a printer or other aparatus on a

manual or automatic basis. If you chose "Auto Print" under Code Set-Up 9086, the entire report will be printed.

Step 1

Digital Display

PRINT

Action Required - Press "ENTER" after completing each step.

Press to continue.

ENTER

PRESS ENTER

FORCE FLOW

FFLLOOQQIIUUP

QUESTIONS ? Help Hotline: 1-800-893-6723

P

W.2.107

1150-D Burnett Ave, Concord, CA 94520 USA

1-800-893-6723 US & Canada, Fax: 925-686-6713

www.forceflow.com / [email protected]

File: T4\O&M\AWZMSTR\WZDAY4A.tcw 11/99 (B11.pdf)

REPORT (example of "REPORT")

Ready . . .

8/ 15/ 0 14:21

Net Chemical Remaining......

in the Tank

NET REMAINING SCALE 1 1950 LB SCALE 1832 LB

--------------------TOTAL = 3782 LB

AVG FEED RATE SCALE 1 0 PD SCALE 2 288 PD

---------------------TOTAL = 288 PD

PROTOCOL

Protocol for other communication devices. Baud Rate: 600, 1200, 2400, 4800 or 9600 Bits: 8 Bit, 1 Start Bit, 1 Stop Bit, No Parity Hand Shake: None

.....................Time and Date of Report

................Average Chemical Feed

Rate in Lbs/Days or Lbs/Hr

FORCE FLOW

FFLLOOQQIIUUP

QUESTIONS ? Help Hotline: 1-800-893-6723

P

W.2.108

1150-D Burnett Ave, Concord, CA 94520 USA

1-800-893-6723 US & Canada, Fax: 925-686-6713

www.forceflow.com / [email protected]

File: T4\O&M\AWZMSTR\WZPRINTA.tcw 10/20/99 (B12.pdf)

SECTION

INDEX

WIZARD Indicator with DRUMM-SCALE

W.1.000

W.2.000

INSTALLATION OF SCALE PLATFORM: W.1.101 W.1.102

Installation Instructions Dimensional Drawing

INSTALLATION OF LOAD CELL W.1.141

Load Cell Installation Drawing

INDICATOR INSTALLATION

W.1.201 W.1.202-203 W.1.204

Indicator Wiring & Plumbing Indicator Installation Instructions Wizard Component Layout

INSTALLATION CHECK OFF LISTS

W.1.301 W.1.305

Installation Check-Off List Installation Start-Up Check-Off List

INDICATOR OPERATION W.2.101 W.2.102 W.2.103

Keyboard Display Selections Keyboard Menu - Quick Reference Tank Load Mode

MEMU OF DAY-TO-DAY OPERATIONS W.2.104 W.2.105 W.2.106 W.2.107 W.2.108

Low Level Alarm & Date Last Cleared Clear Amount Used & Set Scale Zero Set Scale Zero cont... & Allarm Reset Review Daily Usage & Printing Report Report (example) & Protocol

SET-UP CODES - CUSTOM FORMATTING

YOU

ARE HERE !

W.2.201 W.2.202 W.2.203 W.2.204 W.2.205 W.2.206

W.3.000

MISCELLANEOUS W.3.101 W.3.201 W.3.301 W.3.401

FORCE FLOW

FFLLOOQQIIUUP

P

Code 9080 (Scale Set Up) Code 9082-9083 (Feed Rate Format/Display Units) Code 9084-9086 (Single or Dual Display/Tank Loading/Printer) Code 9086 (cont...)-9089 (Time/Date/Calibration/Channels) Code 4200 & 3256 (Set Point Configuration/4-20mA Output Configuration) Code 3256 (cont...)

Code 9081 (Field Calibration) Checking Calibration via Water Test Troubleshooting Tips Spare Parts List

1150-D Burnett Ave, Concord, CA 94520 USA

1-800-893-6723 US & Canada, Fax: 925-686-6713

www.forceflow.com / [email protected]

REF: T4\O&M\INDEX.\Y07.tcw etc (Y07.pdf etc) 1/24/02

SET-UP CODES

Model Number of Scale/Sensor: ___________ Quantity of Scale Platforms: ________ (if applicable)

These Set-Up Codes allow you to custom format your scale for your specific application. They may be accessed when initially installing your scale, but otherwise, very infrequently. You may change your default setting by entering the 4-digit numeric password and then pressing "ENTER". You may NOT access Set-Up codes while in the "MENU". You must press delete to escape the Menu.

NOTE:

All Set-Up Codes have been factory set for your specific application and your scale(s) has been calibrated.

9080 SCALE SET-UP

This function allows you to format your display by choosing various parameters like "lbs" or "kilos"; how many fixed zeros; number of decimal places; your increments or "county by"; total number of digits or "resolution", and your capacity.

NOTE:

Digital Display / Default (in red)

WEIGHT UNITS *LBS or KGS _______

NUMBER OF DECIMALS _______

FIXED ZEROS ______

If any of the scale Set-Up functions are changed, your scale must be recalibrated.

Action Required - Press "ENTER" after completing each step

Choose to read either "metric" or "imperial" units. Use arrow keys to select.

How many numbers right of the decimal point. Enter "O" or "1" Example: 1 decimal place = 486.3 pounds.

NOTE: Most applications over 2,000 lbs. will use "O" decimal places.

This function is displayed only if "0" decimal places is selected. This represents how many "dead" zeros you want on your display. Enter "0" or "1". Example: 1 fixed zero = 26,340

1, 2, OR 5 COUNT BY _______

RESOLUTION DIGITS = ________

CAPACITY _________ BY _________

FORCE FLOW

FFLLOOQQIIUUP

QUESTIONS ? Help Hotline: 1-800-893-6723

P

NOTE: Most applications under 20,000 lbs. will have "0" fixed zeros.

Establishes the minimum increments of the display. Enter "1", "2" or "5". Example: "1" = 1 lb. increments. "5" = 5 lb. increments. Choose 1, 2 or 5.

Establishes the number of displayed increments or total "counts". Choices: 1,000, 2,000, 3,000, 4,000, 8,000 or 12,000. Scroll the Menu Keys until the desired resolution displays, then press ENTER.

NOTE: This number is not the total "capacity". Capacity will be the automatic result of the "count by" and "resolution" entry.

Displays the result of the above selections. Push ENTER to accept.

1150-D Burnett Ave, Concord, CA 94520 USA

1-800-893-6723 US & Canada, Fax: 925-686-6713

www.forceflow.com / [email protected]

W.2.201

File: T4\O&M\AWZMSTR\WZSETUP1.tcw (B13.pdf)

9081 FIELD CALIBRATION

(See Chapter "FIELD CALIBRATION, SET-UP CODE 9081")

9082 FEED RATE FORMAT

Allows you to choose between "lbs per day" ("gallons per day") and "lbs. per hour" ("gallons per hour") and allows you to set your sample time or "update period" for your feed rate function.

*IMPORTANT NOTE: Setting your "Update Period" In general, if your feed rates are fairly constant on a daily basis, the longer you set your update period for, the more

accurate your feed rate function will be. However, if your feed rate varies from hour to hour or minute to mintue, choose a shorter update period to give you a more accurate feed rate at a point in time. You may have to experiment with different update periods to get the desired result for your application.

HIGH FEED

FLUCTUATING

CONSTANT

Use a Short Update Period

Use a Short or Long Update Period

For certain applications with very low feed rates (less than 2% of full scale capacity per day), low sample times will not give you accurate readings.

LOW FEED (less than 2% capacity/day)

N/A (Not Accurate)

Use a Longer Update Period

Digital Display / Default (in red)

RATE TIME BASE ____PPH ____ PPD ____KPH ____ KPD

Action Required - Press "ENTER" after completing each step

Use ARROWS to select: (If Lbs chosen) (If Kgs chosen) If calibrated in LBS/KGS: PPH = Lbs. per HOUR KPH = Kgs. per HOUR PPD = Lbs. per DAY KPD = Kgs. per DAY

Or if calibrated in GALLONS: GPH = Gallons per HOUR GPD = Gallons per DAY

PERIOD BASE ____MIN ____ HOUR

Use ARROWS to select: Rate Update Period In: MIN = Minutes HOUR = Hours

UPDATE PERIOD HOURS = _________

Use ARROWS to select update period: Choice if HOURS: 2, 4, 6, 8, 12 Hours Choice if MINUTES: 2, 5, 10, 20, 30, 60 Minutes NOTE: See IMPORTANT NOTE above "Setting your Update Period".

9083 DISPLAY UNITS

This function allows you to choose your display to read in weight or gallons. If you choose gallons, you must enter the specific gravity of the chemical being fed.

Digital Display / Default (in red)

DISPLAY UNITS *LBS. GAL *KGS GAL

Action Required - Press "ENTER" after completing each step

Use ARROWS to select WEIGHT (Lbs/Kgs) or VOLUME (Gallons).

SPECIFIC GRAVITY SCALE 1 = X.XXX

NET REMAINING SCALE 1 = X.XXX

FORCE FLOW

FFLLOOQQIIUUP

QUESTIONS ? Help Hotline: 1-800-893-6723

P

If you choose VOLUME, enter the specific gravity of material being fed.

Displays the result of the above selections.

1150-D Burnett Ave, Concord, CA 94520 USA

W.2.202

1-800-893-6723 US & Canada, Fax: 925-686-6713

www.forceflow.com / [email protected]

File: T4\O&M\AWZMSTR\WZSETUP2.tcw (B14.pdf)

9084 SINGLE or DUAL DISPLAY

Allows display to alternate between scale displays automatically or manually as well as displaying 1 or 2 scales at a time.

Digital Display / Default (in red)

Action Required - Press "ENTER" after completing each step

AUTO SCAN ? 1=Y 0=N

Do you want the sceen to automatically alternate between diplays? Choices: "1" = YES "0" = NO

Use ARROW KEY to select:

DISPLAY FORMAT *SINGLE DUAL

SINGLE = 1 scale displayed DUAL = 2 scales displayed

NOTE: Single channel scale CANNOT Auto Scan and will only use single scale display.

9085 TANK LOADING MODE

Cl2 & SO2

For applications: This allows the user to either manually enter tank tare weights, or to automatically load full containers of 2,000 lbs.net weight. However, if container is partially empty, or if you are only loading one tank on a multiple tank scale, you must use "MANUAL" mode.

For applications: You must use "MANUAL" mode.

ALL OTHER CHEMICAL FEED, HOPPER & TANK

Digital Display / Default (in red)

TARE MODE ___AUTO ___MANUAL

AUTO NET WT / LB (/KG) WEIGHT = _______

100% / AUTO LOAD SCALE 1 XXX

Action Required - Press "ENTER" after completing each step

Use ARROW KEY to select: Automatically load the net contents of containers

AUTO =

Manually enter the tare weight of your tanks.

MANUAL =

NOTE: "AUTO" applies to CL2 & SO2 tanks only (and on some Drumm-Scale applications)

Will be displayed if AUTO was chosen above. Use key pad to enter the net contents of containers. NET WEIGHT EXAMPLES 2000 lb. = Ton Containers (USA) 150 lb. = 150 lb. Cylinders (USA) 907 kg. = Canadian Ton Containers 1000 kg. = Metric Ton Containers

Enter the value that represents a full tank.

9086 FORMAT PRINTER PORT (RS232 / RS485)

Allows you to format your communications baud rate; print format and whether you want to engage the datalogging (auto print) function.

Digital Display / Default (in red)

USE DEL , ENTER BAUD = ______

TOP LINE FEEDS NUMBER = ______

BTM LINE FEEDS NUMBER = ______

FORCE FLOW

FFLLOOQQIIUUP

QUESTIONS ? Help Hotline: 1-800-893-6723

P

Action Required - Press "ENTER" after completing each step

Use ARROW KEY to select your BAUD RATE: Choices: 300, 600, 1200, 2400, 4800, 9600.

Enter the number of SPACES at the TOP of your printout. Choices: 1 to 100

Enter the number of SPACES at the BOTTOM fo your printout. Choices: 1 to 100.

1150-D Burnett Ave, Concord, CA 94520 USA

1-800-893-6723 US & Canada, Fax: 925-686-6713

W.2.203

File: T4\O&M\AWZMSTR\WZSET3C.tcw 11/99 (B15.pdf)

www.forceflow.com / [email protected]

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4200 SET POINT CONFIGURATION

This option requires a special access code, which will be provided when this option is supplied.

Digital Display / Default (in red)

ENTER CODE NUMBER = ______

#1 SET POINT ENABLED 1 = Y 0 = N ______

#1 SET POINT LATCHED 1 = Y 0 = N ______

THIS UNIT CONTAINS:

INVERT RELAYS ? 1 = Y 0 = N ______

Action Required - Press "ENTER" after completing each step

Enter the PASSWORD to continue. Required to access this option. (Optional Accessory)

For Scale ONE. Do you want to turn the low level alarm ON or OFF. Choice: "1" = ON "0" = OFF

For Scale ONE. Do you want your alarm latching?

Choose: "1" =

Choose: "0" = NOTE: Questions repeat for each additional scale.

Dry Contact Relays Solid State Relay

For ALL Scales: Do you want to invert the operation of the relays?

Choose "1" =

EXAMPLE:

LATCHING (alarm condition exists until operator acknowledges the alarm by re-setting in the menu)

NON-LATCHING (alarm condition exists until tank is refilled)

N/O (Normally Open) N/C (Normally Closed)

The relay will be actuated in a NON-ALARM condition. If an ALARM condition occurs, relay is de-activated.

If "INVERTED RELAY" is selected, a Normally Closed relay will be actuated (OPENED contact) in NON-ALARM status. During an ALARM situation, relay is de-actuated (CLOSED contact).

FORCE FLOW

FFLLOOQQIIUUP

QUESTIONS ? Help Hotline: 1-800-893-6723

P

Choose "0" =

EXAMPLE:

This feature allows configuration of FAIL SAFE alarm relay contacts.

W.2.205

The relay will be actuated when an ALARM situation is encountered.

If "INVERTED RELAY" is NOT selected, a Normally Closed relay will NOT be actuated (CLOSED contact) in NON-ALARM status. During an ALARM situation, relay is actuated (OPEN contact).

1150-D Burnett Ave, Concord, CA 94520 USA

1-800-893-6723 US & Canada, Fax: 925-686-6713

www.forceflow.com / [email protected]

File: T4\O&M\AWZMSTR\WZSTUP4A.tcw (3/05/02) (B17.pdf)

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SECTION

INDEX

WIZARD Indicator with DRUMM-SCALE

W.1.000

W.2.000

INSTALLATION OF SCALE PLATFORM: W.1.101 W.1.102

Installation Instructions Dimensional Drawing

INSTALLATION OF LOAD CELL W.1.141

Load Cell Installation Drawing

INDICATOR INSTALLATION

W.1.201 W.1.202-203 W.1.204

Indicator Wiring & Plumbing Indicator Installation Instructions Wizard Component Layout

INSTALLATION CHECK OFF LISTS

W.1.301 W.1.305

Installation Check-Off List Installation Start-Up Check-Off List

INDICATOR OPERATION W.2.101 W.2.102 W.2.103

Keyboard Display Selections Keyboard Menu - Quick Reference Tank Load Mode

MEMU OF DAY-TO-DAY OPERATIONS W.2.104 W.2.105 W.2.106 W.2.107 W.2.108

Low Level Alarm & Date Last Cleared Clear Amount Used & Set Scale Zero Set Scale Zero cont... & Allarm Reset Review Daily Usage & Printing Report Report (example) & Protocol

SET-UP CODES - CUSTOM FORMATTING W.2.201 W.2.202 W.2.203 W.2.204 W.2.205 W.2.206

W.3.000

MISCELLANEOUS W.3.101

YOU ARE HERE !

FORCE FLOW

W.3.201 W.3.301 W.3.401

FFLLOOQQIIUUP

P

Code 9080 (Scale Set Up) Code 9082-9083 (Feed Rate Format/Display Units) Code 9084-9086 (Single or Dual Display/Tank Loading/Printer) Code 9086 (cont...)-9089 (Time/Date/Calibration/Channels) Code 4200 & 3256 (Set Point Configuration/4-20mA Output Configuration) Code 3256 (cont...)

Code 9081 (Field Calibration) Checking Calibration via Water Test Troubleshooting Tips Spare Parts List

1150-D Burnett Ave, Concord, CA 94520 USA

1-800-893-6723 US & Canada, Fax: 925-686-6713

www.forceflow.com / [email protected]

REF: T4\O&M\INDEX.\Y07.tcw etc (Y07.pdf etc) 1/24/02

9081 FIELD CALIBRATION

Your scale has been factory calibrated. This function allows you to field calibrate your scales by setting the zero and span for each scale with known weights.

NOTE:

Digital Display / Default (in red)

All Chlor-Scales, Chem-Scales and Drumm-Scales are factory calibrated for your specific

application. Should you notice any error, field calibration can be performed as follows:

DEL FACTORY CAL ? 1 = Y 0 = N X

ENTER SCALE NUMBER X

WAIT ....

REMOVE ALL WEIGHT THEN PRESS ENTER

Action Required - Press "ENTER" after completing each step

Do you want to DELETE THE FACTORY CALIBRATION ? Enter "1" for YES, or "0" for NO. If answered "Y", you will see next question.

Enter which scale you want to calibrate. Choice "1", "2", 3" or "4"

Wait for further instructions.

To set your "ZERO", remove all weight from the scale.

APPLY WEIGHT THEN PRESS ENTER

WAIT....

ENTER VALUE XXXX

GROSS WEIGHT SCALE X = XXXX

FORCE FLOW

FFLLOOQQIIUUP

QUESTIONS ? Help Hotline: 1-800-893-6723

P

For Applications: Place full container(s) on scale.

CL2 & SO2

For Applications. Consult Factory

CHEM and DRUM SCALES

For Applications: Place test weight(s) on scale.

ALL OTHER

Wait for further instructions.

For Applications: Key in the combined gross weights (net

CL2 & SO2

WEIGHT contents and tare weights) using the key pad then press enter. For Applications: Key in the test weight(s) using the key pad,

ALL OTHER

then press enter.

Your scale is now calibrated and goes into the gross weight display mode.

1150-D Burnett Ave, Concord, CA 94520 USA

1-800-893-6723 US & Canada, Fax: 925-686-6713

www.forceflow.com / [email protected]

W.3.101

File: T4\O&M\AWZMSTR\WZSETUP6.tcw (B19.pdf)

CHECKING SCALE CALIBRATION via the

"WATER TEST" on VERTICAL ROUND TANKS

TO DETERMINE TANK MEASUREMENTS:

To calculate volume, you need to make 2 basic measurements with a tape measure: TANK "RADIUS" and WATER "HEIGHT".

STEP 1: With NO WATER in the tank, measure the inside diameter (I.D.) of the tank to the nearest 1/16" of an inch. Take care when measuring so that your tape measure is "level" and you are measuring across the MIDDLE of the tank.

STEP 2: ZERO scale indicator, then fill the tank with water approximately 80% full.

STEP 3: Put tape measure down through the water and measure the water level to the nearest 1/16 of an inch. This value represents your "HEIGHT".

TO DETERMINE VOLUME:

The volume (in gallons) of your container can be determined by this simple formula:

FORMULA: (3.1416 x Drum Radius x Drum Radius x Water Height) divided by 231 = Gallons

Example: (3.1416 X 11.281" x 11.281" x 35.187") divided by 231 = 60.89 Gallons

3.1416 = PI (constant) 231 = Cubic inches in 1 gallon (constant) Drum radius is half of drum inner diameter. Example: 22-9/16" (22.562") divided by 2 = 11.281" Drum Radius Water Height = 35-3/16 (35.1870)

Step 2:

Zero scale indicator, then fill 80% full with water.

Step 3:

Measure water height.

Step 1:

Measure tank inside diameter.

3

1

TO DETERMINE WEIGHT:

Once the volume is determined, multiply the total gallons times the weight per gallon of water (which is 8.34 lbs. per gallon). The weight of water is the same universally.

FORMULA:

Example: 60.89 x 8.34 lbs/gallon = 507.9 lbs. Total

IMPORTANT NOTE:

Minimum test sample: 20 gallons All measurements should be made to + or - 1/16". All calculations should be made to 3 decimal places (i.e. 7.225)

FORCE FLOW

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Gallons x Lbs. per gallon = Total lbs.

60.89 = Gallons as determined above *8.34 = Weight of water (lbs. per gallon)

DO NOT GIVE CREDENCE TO "GALLON" MARKINGS ON TANK !! THEY PROBABLY ARE NOT ACCURATE !!

S.3.201 W.3.201

1-800-893-6723 - Fax: 925-686-6713

www.forceflow.com / [email protected]

REF: T4\O&M\DRMHYD\DRMCAPCT.tcw (N05.pdf) 01/24/02

TROUBLESHOOTING

PROBLEM

Cannot get INTO the MENU:

Cannot get OUT OF the MENU:

Cannot get OUT OF the CODE SET-UP:

AMOUNT USED and DAILY

USAGE values are incorrect.:

NET REMAINING is NOTcorrect:

FEED RATE and DAYS UNTIL

EMPTY is incorrect:

SOLUTION

- Exit CODE SET-UP function, then push "arrow" key.

- Push DELETE

- Keep pushing ENTER until you get to the display.

- When in the TANK LOAD mode, make sure you wait until the: "CHANGE TANKS NOW" (for PORTABLE tank applications) or "FILL TANKS NOW" (for PERMANENT tank applications) before loading/unloading of tanks/chemicals.

- If using AUTO TARE mode, make sure you are using full tank(s).

- If you are using MANUAL TARE mode, make sure you are entering the correct tare weight(s) for your tank(s).

- If you don't replace all tanks on a multiple tank scale, you must use MANUAL mode.

- If all else fails, recalibrate under CODE SET-UP 9081 under field calibration.

- Read CODE SET-UP 9082 under custom formatting thoroughly and adjust accordingly.

ALARM does NOT operate:

Alarm RESET does NOT operate:

PRINTER does NOT operate:

4-20mA SIGNAL does NOT operate:

READOUT does NOT operate:

Fluctuating readings or

inacurate readings.

- Make sure you purchased this option.

- Make sure alarm for that scale is ENABLED under CODE SET-UP 4200.

- Make sure relay is wired NORMALLY OPEN under indicator wiring instructions.

- You must first correct your alarm condition before attempting to reset (i.e. fill your tank, or load a full tank beforehand).

- Make sure printer protocol has been set properly (see #4 PRINTER COMMUNICATIONS in Indicator Installation & Wiring)

- Printer must have at least 24 character width capability and a 2K buffer.

- Make sure you purchased this option.

- Make sure there is no more than 975 Ohms load on 4-20mA loop.

- Make sure 4-20mA signal is formatted properly under CODE SET-UP 3256.

- Check for proper power connections.

- Check fues in Indicator.

- Make sure load cell cable is not in proximity to any other power wiring.

FORCE FLOW

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QUESTIONS ? Help Hotline: 1-800-893-6723

P

W.3.301

1150-D Burnett Ave, Concord, CA 94520 USA

1-800-893-6723 US & Canada, Fax: 925-686-6713

www.forceflow.com / [email protected]

File: T4\O&M\AWZMSTR\WZTRBSHT.tcw (B20.pdf)

1a or b: Chem-Scale or Tote Bin Scale Platform: 30" x 30" Chem-Scale Platform 40" x 40" Chem-Scale Platform 50" x 50" Chem-Scale Platform 60" x 60" Chem-Scale Platform 72" x 72" Chem-Scale Platform

Electronic WIZARD Indicator: Wizard 4000-1 (1-Channel) Wizard 4000-2 (2-Channel) Wizard 4000-3 (3-Channel) Wizard 4000-4 (4-Channel)

Accessories for WIZARD: W5ASP (level alarm) WMA420 (4-20mA Output) WRS232/WRS485 (Serial Port) WMB4000 (Motherboard Replacement)

Electronic CHEM-SCALE or DRUMM-SCALE -- PARTS & ACCESSORIES

a) Backstop (1 for Chem Tote Bins) b) Hold Down Clips (4 for Chem Tanks) c) Backstop (1 for Drums)

Cable

8

2

6

5

1

3

Load Cell with Cable: (Consult Factory on which load cell fits your application)

Drawn by: SLP Date: 01/01/89 Revised: 03/15/00 Scale: NONE

Drawing Number

File: T4\DRAWINGS\PARTCHDM.tcw (T07.pdf) 01/24/02

29502

ELECTRONIC CHEM-SCALE or DRUMM-SCALE

PARTS LIST for Tanks, Tote Bins or Drums

WIZARD 4000

091234567

8

SCALE 1 150 LBS SCALE 2 300 LBS

3

6

7

5

Electronic SOLO Indicator: Solo 1000 Single Channel Solo 1000-2 Dual Channel

7

4

J10 JUNCTION BOX (to extend cable beyoond the standard length) J40 SUMMING BOX (to sum multiple scales or for high accuracy applications)

1c: Drumm-Scale Frame: 27-1/2" x 27-1/2" Drumm-Scale Platform

MOTHERBOARD (includes 4-20mA Output)

WMA420

W5ASP

9

Accessories for SOLO: S5ASP (level alarm) SMB1000 (Motherboard Replacement (includes 4-20mA)

S5ASP

9

8

SERIAL PORT

8

1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected]

FORCE FLOW

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NET #1 150 LBS

FORCE FLOW

1b

1c

2

CHEM-SCALE

DRUMM-SCALE

S.3.401 W.3.401

2a

1a

TOTE BIN SCALE

2b

2c

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