WIZARD 4000
CARBOY-SCALE
TM
SCALE:
SCALE:
INDICATOR:
INDICATOR:
INSTALLATION & OPERATION
ELECTRONIC 5-GALLON TO 30-GALLON CARBOYS OR DRUMS
WITH WIZARD 4000 (1 TO 4 CHANNEL INDICATOR)
CARBOY-SCALE
CARBOY-SCALE
7
7
WIZARD 4000
WIZARD 4000
factory calibrated
factory calibrated
s/n __________________
s/n __________________
UP TO 4 SCALES PER INDICATOR
UP TO 4 SCALES PER INDICATOR
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
P
WIZARD 4000
WIZARD 4000
SCALE 1 350 LBS
1150-D Burnett Ave, Concord, CA 94520 USA
www.forceflow.com / Info@forceflow.com
REF: T4\O&M\CARBWIZ\CVRCARWZ.tcw (L00.pdf)
REF: T4\O&M\CARBWIZ\CVRCARWZ.tcw (L00.pdf)
1-800-893-6723 Fax: 925-686-6713
Version: PR128G
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SECTION
INDEX
WIZARD Indicator with CARBOY-SCALE
W.1.000
YOU
ARE
HERE !
W.2.000
INSTALLATION INSTRUCTIONS
W.1.101
W.1.101-4
W.1.102
W.1.103
W.1.104
W.1.105
W.1.106
W.1.108
Scale Drawing
1 to 4 Channel Configuration Drawing
Installation Drawing
Installation Introduction
Installation Instructions Steps 1 thru 4a
Installation Instructions Steps 4b thru 4f
Installation Instructions Steps 4g thru 5
Scale Operation
INDICATOR INSTALLATION
W.1.201
W.1.202-203
W.1.204
Indicator Wiring & Plumbing
Indicator Installation Instructions
Wizard Component Layout
INSTALLATION CHECK OFF LISTS
W.1.301
W.1.305
Installation Check-Off List
Installation Start-Up Check-Off List
INDICATOR OPERATION
W.2.101
W.2.102
W.2.103
Keyboard Display Selections
Keyboard Menu - Quick Reference
Tank Load Mode
MEMU OF DAY-TO-DAY OPERATIONS
W.2.104
W.2.105
W.2.106
W.2.107
W.2.108
SET-UP CODES - CUSTOM FORMATTING
W.2.201
W.2.202
W.2.203
W.2.204
W.2.205
W.2.206
W.3.000
MISCELLANEOUS
W.3.101
W.3.102
W.3.301
W.3.401
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
P
Low Level Alarm & Date Last Cleared
Clear Amount Used & Set Scale Zero
Set Scale Zero cont... & Allarm Reset
Review Daily Usage & Printing Report
Report (example) & Protocol
Code 9080 (Scale Set Up)
Code 9082-9083 (Feed Rate Format/Display Units)
Code 9084-9086 (Single or Dual Display/Tank Loading/Printer)
Code 9086 (cont...)-9089 (Time/Date/Calibration/Channels)
Code 4200 & 3256 (Set Point Configuration/4-20mA Output Configuration)
Code 3256 (cont...)
Code 9081 (Field Calibration)
Calibration of Slotted Platforms
Troubleshooting Tips
Parts List
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
www.forceflow.com / info@forceflow.com
REF: T4\O&M\INDEX.\Y06.tcw etc (Y06.pdf etc)
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Three 4-20 mA Output
One 120 Volt AC Power
Four 4-20 mA Output
One 120 Volt AC Power
Two 4-20 mA Output
One 120 Volt AC Power
One 4-20 mA Output
One 120 Volt AC Power
Models:
DR200-3 (Metric: DR100K-3)
DR400-3 (Metric: DR200K-3)
DR600-3 (Metric: DR300K-3)
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
www.forceflow.com / info@forceflow.com
Drawn by: SLP
Date: 04/21/97
Revised: 08/16/00
Scale: NONE
Drawing Number
File: T4\O&M\CARBWIZ\CARBWIZ1.tcw (L01.pdf)
30011
CARBOY-SCALE with WIZARD INDICATOR
Model DR200 thru DR600 Series
(Metric Models also available)
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
P
W.1.101-4
Models:
DR200 (Metric: DR100K)
DR400 (Metric: DR200K)
DR600 (Metric: DR300K)
Models:
DR200-2 (Metric: DR100K-2)
DR400-2 (Metric: DR200K-2)
DR600-2 (Metric: DR300K-2)
Models:
DR200-4 (Metric: DR100K-4)
DR400-4 (Metric: DR200K-4)
DR600-4 (Metric: DR300K-4)
1 Single Carboy Electronic Scale with
1 Wizard 4000-1 (1 each Channel /4-20mA Output)
Optinoal Accessory: Low Level Alarm (1 required per channel)
3 Single Carboy Electronic Scales with
1 Wizard 4000-3 (3 each Channel /4-20mA Output)
Optinoal Accessory: Low Level Alarm (1 required per channel)
4 Single Carboy Electronic Scales with
1 Wizard 4000-4 (4 each Channel /4-20mA Output)
Optinoal Accessory: Low Level Alarm (1 required per channel)
2 Single Carboy Electronic Scales with
1 Wizard 4000-2 (2 each Channel /4-20mA Output)
Optinoal Accessory: Low Level Alarm (1 required per channel)
INSTALLATION PROCEDURE
Read Installation Instructions thoroughly
before installing.
4
1
2
3
5
Step
Step
Step
Step
Step
1. Place Platform on Floor
2. Level Platform
3. Anchor the Platform
4. Anchor the Load Cell
5. Mounting Additional Scales
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
www.forceflow.com / info@forceflow.com
Drawn by: SLJ
Date: 02/15/93
Revised: 07/29/98
Scale: NONE
Drawing Number
File: T4\O&M\CARBWIZ\CARBO&M5.tcw (LS03.pdf)
30012
CARBOY-SCALE
Electronic Scale for Weighing
5- to 30-Gallon Carboys & Drums
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
P
S.1.102
W.1.102
Electronic CARBOY-SCALE
INSTALLATION INSTRUCTIONS
If you have any questions regarding the installation, operation or maintenance on your
CARBOY-SCALE, please do not hesitate to call our.... HELP HOTLINE 1-800-893-6723.
To prevent possible personal injury or damage to the equipment
WARNING:
through misuse, this equipment should be installed, operated and
serviced only by trained, qualified personnel who are thoroughly familiar with the
entire contents of this Instruction Manual, which should be thoroughly reviewed and
understood prior to installing and operating the equipment.
ITEMS REQUIRED FOR INSTALLATION:
Power Drill and Drill Bits
Hammer Drill and Masonry Bit (5/16")
Two (2) 1/4" Diameter Anchors (for platform)
Four (4) properly chosen Anchors (for Indicator)
Two (2) Adjustable Wrenches
Screw Driver and Tape Measure
Hammer (for pounding in anchor bolts)
Carboy/Drum (for aligning platform)
COMMENTS:
Your Electronic CARBOY-SCALE consists of two basic assemblies:
1. Load Cell System (Load Cell, Cable and Indicator)
2. PVC Platform (Backstop, Platform with Hinge and leveling shims)
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
P
S.1.103
W.1.103
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
WWW.FORCEFLOW.COM / INFO@FORCEFLOW.COM
REF: T4\O&M\CARBWIZ\CARBO&M1.tcw (L02.pdf)
INSTALLATION NOTES:
CAUTION: For proper operation and to avoid possible damage to the scale or injury to yourself, you MUST install
these items in the following Step-by-Step manner. The Electronic CARBOY-SCALE should be used with carboys
which have outside diameters of 8" to 19", and gross weights from 200 to 400 lbs. Remove all items from box.
The load cell system is wired and calibrated at the factory.
STEP 1: PLACE PLATFORM ON FLOOR
A
Clearance between
1"
platform and wall
(A) Place the platform on the floor with the backstop
side of the platform at the wall. (NOTE: Allow at
least 1" clearance between wall and platform)
(B) Remove stud from Load Cell and place Load Cell
underneath Platform so that the "BLACK DOT" on
Load Button is centered in the hole in the back
of the Platform.
STEP 2: LEVEL PLATFORM
Check the platform-mounted level to assure
that the scale is level from front to rear.
If the platform is not level, either:
(A) Raise rear of platform by placing shims
underneath the load cell, or
LINE OF SIGHT
CENTER THE BLACK DOT
B
PLATFORM
LOAD CELL
ALLIGNMENT
DO NOT anchor platform to floor until Step 3 !
REAR
PLATFORM
CLOSE-UP DETAIL
INCORRECT
FRONT
MOUNTING FOOT
CORRECT
(B) Raise front by placing shims
underneath the hinge on the
anchor bolts (shims provided
with scale).
STEP 3: ANCHORING THE PLATFORM
Platform must not touch wall or scale will not function
properly. Mark mounting holes on the floor. Drill holes
with 5/16" bit and bolt scale to the floor using two (2) 1/4"
diameter anchor bolts. Make sure your anchor bolts
are properly sized and compatible with your floor material !!
STEP 4: ANCHORING THE LOAD CELL
Using this hole,
mark on the floor
for load cell anchoring.
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
P
S.1.104
W.1.104
LOAD CELL
WASHERS
A
WASHERS
B
CAUTION:
To avoid injury caused by a tipping
carboy, DO NOT use until platform
is bolted to floor.
(A) Using Platform as a template, mark floor
to drill Load Cell anchoring hole.
. . .Step 4 continued on page 6
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
WWW.FORCEFLOW.COM / INFO@FORCEFLOW.COM
REF: T4\O&M\CARBWIZ\CARBO&M2.tcw (L04.pdf)
STEP 4: ANCHORING THE LOAD CELL cont....
(B) After mark is established on the floor, pivot
Platform out of the way. Centerpunch the mark to
ensure accurate hole location. Drill a 5/16" hole
using an appropriate bit. Drill the hole approximately
1 inch deep.
Drill 5/16" diameter
hole, 1 inch deep.
B
(C) Install stud into threaded hole on
Load Cell. FINGER TIGHTEN ONLY !
(D) Slide leveling washer(s) if needed onto stud.
(E) 1. Insert Load Cell Stud into hole
in the floor.
2. Be certain that the Load
Cell is seated "flush" on the floor.
Position Load Cell so that the cable
runs straight out to either side of the
Platform.
E1
C
D
Cable to exit straight
out on either side of
E2
Platform.
(F) Pivot Platform back into place. Site through the
mounting hole on the platform to ensure that the
"BLACK DOT" on the Load Cell button is
centered in the hole on the platform.
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
P
Incorrect
W.1.105
S.1.105
F
F
Correct
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
WWW.FORCEFLOW.COM / INFO@FORCEFLOW.COM
REF: T4\O&M\CARBWIZ\CARBO&M3.tcw (L05.pdf)
STEP 4: ANCHORING THE LOAD CELL cont....
(G) If the "BLACK DOT" on the Load Cell Button is not centered
in the hole on the platform loosen the floor anchor bolts slightly and
adjust platform as needed. Once proper alignment is achieved,
tighten the anchor bolts.
Adjust platform for
proper alignment.
"BLACK DOT" on
Load Cell should
be centered in hole
on platform.
STEP 5: MOUNTING ADDITIONAL SCALES
To mount additional scales side-by-side, be sure to allow for the frame hinge when determining the
distance between platforms (if minimizing floor area) and repeat Step 1 - 5.
Loosen
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
P
S.1.106
W.1.106
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
WWW.FORCEFLOW.COM / INFO@FORCEFLOW.COM
REF: T4\O&M\CARBWIZ\CARBO&M4.tcw (L06.pdf)
OPERATION
With carboy opening caps in place, roll a carboy onto the platform until the base
1)
of the carboy touches the platform backstop.
FOR ACCURATE MEASUREMENT, THE CARBOY MUST BE
AGAINST THE BACKSTOP.
2)
Follow "TANK LOAD" Instructions in the Section W.2.103.
NOTE:
The scale accuracy is plus or minus 1% (2 lbs on 200 lb. Dial,
4 lbs. on 400 lb. Dial) of the actual gross weight. If scale weighs light,
loosen nuts on backstop and move backstop back (away from hinge).
If scale weighs heavy, move backstop forward (toward hinge).
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
P
W.1.108
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
WWW.FORCEFLOW.COM / INFO@FORCEFLOW.COM
REF: T4\O&M\CARBWIZ\CARBPG7.tcw (L07.pdf)
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SECTION
INDEX
WIZARD Indicator with CARBOY-SCALE
W.1.000
YOU
ARE
HERE !
W.2.000
INSTALLATION INSTRUCTIONS
W.1.101
W.1.101-4
W.1.102
W.1.103
W.1.104
W.1.105
W.1.106
W.1.108
INDICATOR INSTALLATION
W.1.201
W.1.202-203
W.1.204
INSTALLATION CHECK OFF LISTS
W.1.301
W.1.305
INDICATOR OPERATION
W.2.101
W.2.102
W.2.103
Scale Drawing
1 to 4 Channel Configuration Drawing
Installation Drawing
Installation Introduction
Installation Instructions Steps 1 thru 4a
Installation Instructions Steps 4b thru 4f
Installation Instructions Steps 4g thru 5
Scale Operation
Indicator Wiring & Plumbing
Indicator Installation Instructions
Wizard Component Layout
Installation Check-Off List
Installation Start-Up Check-Off List
Keyboard Display Selections
Keyboard Menu - Quick Reference
Tank Load Mode
MEMU OF DAY-TO-DAY OPERATIONS
W.2.104
W.2.105
W.2.106
W.2.107
W.2.108
SET-UP CODES - CUSTOM FORMATTING
W.2.201
W.2.202
W.2.203
W.2.204
W.2.205
W.2.206
W.3.000
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
MISCELLANEOUS
W.3.101
W.3.102
W.3.301
W.3.401
P
Low Level Alarm & Date Last Cleared
Clear Amount Used & Set Scale Zero
Set Scale Zero cont... & Allarm Reset
Review Daily Usage & Printing Report
Report (example) & Protocol
Code 9080 (Scale Set Up)
Code 9082-9083 (Feed Rate Format/Display Units)
Code 9084-9086 (Single or Dual Display/Tank Loading/Printer)
Code 9086 (cont...)-9089 (Time/Date/Calibration/Channels)
Code 4200 & 3256 (Set Point Configuration/4-20mA Output Configuration)
Code 3256 (cont...)
Code 9081 (Field Calibration)
Calibration of Slotted Platforms
Troubleshooting Tips
Parts List
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
www.forceflow.com / info@forceflow.com
REF: T4\O&M\INDEX.\Y06.tcw etc (Y06.pdf etc)
4-20mA
CONNECTIONS
LOAD CELL/ULTRASONIC CONNECTIONS
RELAYS
#1
#2
#3
#4
RS485/RS232
#1 #2 #3 #4
DISPLAY ANGLE
ADJUSTMENT (BLUE)
EPROM
RAM
CPU
POWER SUPPLY
POWER IN
CONNECTOR SLEEVE
PLASTIC WASHER
RUBBER GROMMET
CABLE
CONDUIT FITTING
BOX
#1 #2 #3 #4
BOX (FRONT VIEW)
1/4" CORD CONNECTOR, USED FOR:
3
2
4
1
6 SLOTTED PAN HEAD SCREWS.
(TIGHTEN SCREWS EVENLY TO
GET UNIFORM SEAL ON COVER GASKET)
3RD: ATTACH TO CONDUIT
OR CABLE CONNECTOR
FITTING ON BOX
2ND: SCREW CONDUIT
CONNECTOR ONTO
CONDUIT
1ST: SLIP CONDUIT
FITTING BASE
OVER CONDUIT
1/2" CONDUIT CONNECTOR, USED FOR:
5
LOAD CELL CABLE
ULTRASONIC CABLE
POWER
4-20 MA SIGNAL
RELAY WIRING
COMMUNICATIONS)
6
NOTE:
Mount Indicator at "EYE LEVEL"
with the mounting fixtures provided.
FUSE
BOX (BOTTOM VIEW)
1
3
4
2
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
www.forceflow.com / info@forceflow.com
Drawn by: SLP
Date: 09/01/95
Revised: 01/17/01
Scale: NONE
Drawing Number
File: T4\O&M\AWIZMSTR\WIZINDI.tcw (B01.pdf)
29893
INDICATOR WIRING &
PLUMBING INSTRUCTIONS
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
P
4-20mA WIRING,
LOAD CELL CABLE,
ULTRASONIC CABLE
WIRE/CABLE
CLAMP
WIRE/CABLE
CLAMP
OPTIONAL
AUDIBLE
ALARM
CORD
CONNECTION
CONDUIT
CONNECTION
LOAD CELL/ULTRASONIC (1 & 3)
(1/4" CORD CONNECTION)
4-20mA OUTPUT
(1/2" CONDUIT
CONNECTION)
RS485/RS232
(1/2" CONDUIT
CONNECTION)
110V POWER CONNECTION
(1/2" CONDUIT CONNECTION)
RELAYS (1/2" CONDUIT CONNECTION)
OPTINOAL LOAD CELL
or ULTRASONIC (2 & 4)
(1/4" CORD CONNECTION)
BOX
CONDUIT
CONNECTION
CORD
CONNECTION
W.1.201
W.1.201
INDICATOR INSTALLATION & WIRING
ALWAYS SHUT OFF MAIN POWER, AS WELL AS POWER TO ANY AUXILIARY EQUIPMENT
THAT WILL BE INSTALLED IN THIS UNIT, BEFORE OPENING FRONT OF CASE !!
All connectors have a "PLUG IN" feature to assist in connecting wires. Remove the connector
from the board before attaching wires.
1 POWER HOOK-UP
TURN OFF MAIN POWER BEFORE CONNECTING !! Use a clean 110 Volt AC (or 220 Volt, if provided)
power line, connected directly to the main power panel at the facility. DO NOT connect any other inductive
loads, relays, etc. to this power line ! Resulting power surges can damage the electronics !!! Use far left
bottom port and connect per following: (NOTE: Use 1/2" conduit connector)
110 VOLT AC
POWER IN
+ G C
PC BOARD
+
G
C
110 Volt
Hot
Ground
Common
230 VOLT AC
POWER IN
+ G +
PC BOARD
+
G
+
2 LOAD CELL CONNECTION
DO NOT CUT LOAD CELL CABLE !! This may void your warranty!! Your WIZARD 4000
Indicator is shipped with the load cells connected and ready to power up. Should you
need to run the load cell cable through conduit, first unplug the connector from the board,
then disconnect wires, and remove by unscrewing cord connectors.
When routing load cell cable into box, use a separate 1/2" cord connector per cable. DO NOT
run load cell cable with any other inductive load or power cables !! Run load cell cable up right
hand side of enclosure and use the cable clamps provided to keep cables from laying on the
PC board. Connect load cell wires per following: (NOTE: Use 1/2" conduit connector)
PC BOARD
+ X
+ S
- S
- X
SH
WIRE COLOR
RED
GREEN
WHITE
BLACK
BRAIDED WIRE
DESCRIPTION
+ EXCITATION
+ SIGNAL
- SIGNAL
- EXCITATION
SHIELD
230 Volt
Hot
Ground
Hot
Scale #1
Scale #2
Scale #3
Scale #4
+X1
+S1
- S1
- X1
SH
+X2
+S2
- S2
- X2
SH
+X3
+S3
- S3
- X3
SH
+X4
+S4
- S4
- X4
SH
3 4-20 MA SIGNALS
Your 4-20 MA signals are internally powered for up to 900 OHMS each. DO NOT use external loop power.
Run 4-20 MA wiring up the right hand side of enclosure using the cableclamps to keep wires off of PC Board.
(NOTE: Use 1/2" conduit connector). If more than one (1) 4-20 MA signal is used, you may use the same conduit
and connector, but DO NOT run 4-20 MA signals with any other power lines, which carry an inductive load..
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
QUESTIONS ? Help Hotline: 1-800-893-6723
P
Scale #1
Scale #2
Scale #3
Scale #4
+
11
Â+
12
Â+
13
Â+
14
-
W.1.202
PC BOARD
+
-
DESCRIPTION
+ EXCITATION
- EXCITATION
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
www.forceflow.com / info@forceflow.com
File: T4\O&M\AWIZMSTR\WZININST.tcw (B02.pdf)
4 PRINTER COMMUNICATIONS
Use a separate conduit connector for your serial port communication. DO NOT RUN ANY OTHER
CONDUCTIVE LOAD or power lines with your communicationn wiring. Wire your communications
per the following: (NOTE: Use 1/2" conduit connector).
+ -
RS485
RS232
T G R
RS232
RS485
PC BOARD
T
G
R
PC BOARD
+
-
DESCRIPTION
Transmitted Data (printer data output line)
Signal Ground (signal)
Received Data (printer data input line)
DESCRIPTION
Positive
Negative
5 RELAYS
External apparatus (pumps, valves, alarms, etc) may be ordered either normally open
(N O) or normally closed (N C) These relays are rated at 5 AMPS maximum! To
format your relays, see Set-Up Code #4200 in Chapter "SCALE SET-UP CODES".
If more than one relay is being used, you may use the same conduit connector, but
DO NOT run any other wiring with your relays. (NOTE: Use 1/2" conduit connector).
If ordered NORMALLY OPEN:
If ordered NORMALLY CLOSED:
Circuit is NOT complete until the relay is activated.
(Example: Turning ON a warning light). We
recommend normally open for all "low level"
applications.
Circuit IS complete until relay is activated.
(Example: Turning OFF a pump)
RELAYS
IN (1)
OUT (1)
IN (2)
OUT (2)
IN (3)
OUT (3)
IN (4)
OUT (4)
#1
#2
#3
#4
6 DISPLAY ANGLE ADJUSTMENTS
Before adjusting the Display Angle Adjustment, make sure of the following:
A Indicator is mounted at "Eye Level". (Display angle is factory set for "eye level")
B POWER IS OFF !
If it is not possible to mount the indicator at eye level, you may adjust the angle of display by
turning the screw potentiometer clockwise (for down) or counterclockwise (for up). Rotate
1/2 turn at a time until display is clear.
LIGHTNING ~ SURGE PROTECTION:
Be sure that all power coming into the facility is sufficiently protected for transient lighting strikes and power
surges. Improper protection may void your warranty.
STATIC ELECTRICITY PROTECTION
CAUTION should be observed whenever box is open to avoid damage or memory loss by static
electricity. DO NOT touch any of the circuit board, other than the intended contact noted in these
instructions. Carpets, especially can build up static electricity.
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
QUESTIONS ? Help Hotline: 1-800-893-6723
P
W.1.203
File: T4\O&M\AWIZMSTR\WZININ2A.tcw (5/27/99) (B03.pdf)
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
www.forceflow.com / info@forceflow.com
RS485
RS232
EPROM
RAM
CPU
POWER
SUPPLY
POWER IN
Scale #1
+ -
T
G
R
HI
LO
+
C
Scale #1 #2 #3 #4
- + - + - + - +
11 12 13 14
SH
-X1
+X1
+S1
-S1
+X2
+S2
-S2
-X2
SH
+X3
+S3
-S3
-X3
SH
+X4
+S4
-S4
-X4
SH
3
6
5
4
1
NOTE: For best viewing, mount indicator at "eye level"
with the mounting fixtures provided.
2
LOAD CELLS
or
ULTRASONIC
SENSORS
FUSE
RELAYS
#1
#2
#3
#4
OUR (1)
IN (1)
OUR (2)
IN (2)
OUT (3)
IN (3)
OUT (4)
IN (4)
6"
13"
WIRE CABLE CLAMP
DISPLAY ANGLE
ADJUSTMENT (Blue)
OPTIONAL
AUDIBLE
ALARM
MOUNTING
FIXTURE
4-20mA OUTPUT
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
www.forceflow.com / info@forceflow.com
Drawn by: SLP
Date: 09/01/95
Revised: 05/27/99
Scale: NONE
Drawing Number
File: T4\O&M\AWZMSTR\WIZINDIA.tcw (B04.pdf) 05/27/99
29892
WIZARD INDICATOR
COMPONENT LAYOUT
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
P
Scale #2
Scale #3
Scale #4
W.1.204
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SECTION
INDEX
WIZARD Indicator with CARBOY-SCALE
W.1.000
YOU
ARE
HERE !
W.2.000
INSTALLATION INSTRUCTIONS
W.1.101
W.1.101-4
W.1.102
W.1.103
W.1.104
W.1.105
W.1.106
W.1.108
INDICATOR INSTALLATION
W.1.201
W.1.202-203
W.1.204
INSTALLATION CHECK OFF LISTS
W.1.301
W.1.305
INDICATOR OPERATION
W.2.101
W.2.102
W.2.103
Scale Drawing
1 to 4 Channel Configuration Drawing
Installation Drawing
Installation Introduction
Installation Instructions Steps 1 thru 4a
Installation Instructions Steps 4b thru 4f
Installation Instructions Steps 4g thru 5
Scale Operation
Indicator Wiring & Plumbing
Indicator Installation Instructions
Wizard Component Layout
Installation Check-Off List
Installation Start-Up Check-Off List
Keyboard Display Selections
Keyboard Menu - Quick Reference
Tank Load Mode
MEMU OF DAY-TO-DAY OPERATIONS
W.2.104
W.2.105
W.2.106
W.2.107
W.2.108
SET-UP CODES - CUSTOM FORMATTING
W.2.201
W.2.202
W.2.203
W.2.204
W.2.205
W.2.206
W.3.000
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
MISCELLANEOUS
W.3.101
W.3.102
W.3.301
W.3.401
P
Low Level Alarm & Date Last Cleared
Clear Amount Used & Set Scale Zero
Set Scale Zero cont... & Allarm Reset
Review Daily Usage & Printing Report
Report (example) & Protocol
Code 9080 (Scale Set Up)
Code 9082-9083 (Feed Rate Format/Display Units)
Code 9084-9086 (Single or Dual Display/Tank Loading/Printer)
Code 9086 (cont...)-9089 (Time/Date/Calibration/Channels)
Code 4200 & 3256 (Set Point Configuration/4-20mA Output Configuration)
Code 3256 (cont...)
Code 9081 (Field Calibration)
Calibration of Slotted Platforms
Troubleshooting Tips
Parts List
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
www.forceflow.com / info@forceflow.com
REF: T4\O&M\INDEX.\Y06.tcw etc (Y06.pdf etc)
INSTALLATION CHECK-OFF LIST
INSTALL SCALE PLATFORM & LOAD CELL
(Section W.1.101: "Instllation of Scale Platform & Load Cell)
- Route load cell cable to indicator mounting location, per instructions.
MOUNT INDICATOR
(Section W.1.201 thru W.1.204: Installation and Wiring of Indicator)
- Mount at proper location, at "eye level".
WIRE INDICATOR - TURN OFF ALL POWER BEFORE WIRING !
(Section W.1.201: Installation and Wiring of Indicator)
- Connect dedicated clean 110 volt AC power line through 1/2" conduit connector.
- Connect load cell cables through 1/4" cord connector.
- Connect 4-20mA signals through 1/2" conduit connector.
- Connect communications through 1/2" conduit connector.
- Connect relays through 1/2" conduit connector.
- Adjust "Display Adjust" if necessary
CUSTOM FORMATTING
(Section W.2.201 thru W.3.301: Custom Formatting Your Scale
- Check all default settings in "Set-Up Codes" and if necessary,
make changes to better fit your application.
NOTE: Any changes to Set-Up Code "9080 SCALE SET-UP"
will require recalibration of your scale.
SEAL INDICATOR ENVLOSURE TO MAINTAIN 4X RATING !!!
(Section W.1.201: Installation and Wiring of Indicator)
- Tighten all six (6) door screws to maintain NEMA 4X seal in box.
- Double check all cord connectors for tight seal.
- Double check all 1/2" conduit connectors for tight seal.
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
QUESTIONS ? Help Hotline: 1-800-893-6723
P
W.1.301
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
www.forceflow.com / info@forceflow.com
File: T4\O&M\CYLWIZ\WZINS150.tcw (K10.pdf)
START-UP CHECK-OFF LIST
1
2
3
4
"PORTABLE" TANKS - Tank is REPLACED
POWER-UP: Scale display should read "NET WEIGHT REMAINING". The value will be the tare weight
of your SCALE PLATFORM(s) in "PORTABLE" Tank applications, or your VESSEL & PLATFORM in "FIXED" tank
applications.
Press and verify correct time and date. If incorrect, see SET-UP CODE 9087 (Section W.2.204).
Apply pressure to platform to see if indicator responds to changes in weight.
Review SET-UP CODES, especially 9082, 9084, 9085 and 9089 (Starting at Section W.2.201)
TIME
DATE
5
MENU
Press until "SET SCALE ZERO" appears
on display. Zero scale as per instructions in Section
W.2.106 "Menu of Day-To-Day Operations". For
future reference, record ZERO FACTOR on a
sticker inside Wizard cover. Refer to Section
W.2.204 "Custom Formatting your Scale",
CODE 9088, to obtain zero factor.
"FIXED" TANKS - Tank is REFILLED
5
MENU
With EMPTY tank on platform, press
until scale indicator reads "ENTER TARE". Zero scale as
per instructions in Section W.2.106 "Menu of Day-To-Day
Operations". For future reference, record ZERO FACTOR
on a sticker inside Wizard cover. Refer to Section W.2.204
"Custom Formatting your Scale", CODE 9088, to obtain
zero factor.
MENU
6
"PORTABLE" TANK - Tank is REPLACED
Press until "CLEAR AMOUNT USED" appears on display. Clear the memory per
instructions in Menu of Day-To-Day Operations (Section W.2.105).
7
TANK
Before LOADING Tank(s), press and wait
until Step 4 "CHANGE TANKS NOW" appears.
See instructions on Tank Load Mode Section W.2.103.
NOTE: If you load tank before reaching the "CHANGE TANK NOW" or the "FILL TANK NOW" step, your
usage data will be inaccurate.
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
QUESTIONS ? Help Hotline: 1-800-893-6723
LOAD
P
W.1.305
"FIXED" TANK - Tank is REFILLED
7
TANK
Before FILLING Tank(s), press and proceed
as directed. Refer to "Operating Instructions",
Section W.2.103 TANK LOAD MODE.
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
www.forceflow.com / info@forceflow.com
File: T4\O&M\AWZMSTR\CHKOFF.tcw (J10.pdf) 01/24/02 BD
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SECTION
INDEX
WIZARD Indicator with CARBOY-SCALE
W.1.000
W.2.000
YOU
ARE
HERE !
INSTALLATION INSTRUCTIONS
W.1.101
W.1.101-4
W.1.102
W.1.103
W.1.104
W.1.105
W.1.106
W.1.108
INDICATOR INSTALLATION
W.1.201
W.1.202-203
W.1.204
INSTALLATION CHECK OFF LISTS
W.1.301
W.1.305
INDICATOR OPERATION
W.2.101
W.2.102
W.2.103
Scale Drawing
1 to 4 Channel Configuration Drawing
Installation Drawing
Installation Introduction
Installation Instructions Steps 1 thru 4a
Installation Instructions Steps 4b thru 4f
Installation Instructions Steps 4g thru 5
Scale Operation
Indicator Wiring & Plumbing
Indicator Installation Instructions
Wizard Component Layout
Installation Check-Off List
Installation Start-Up Check-Off List
Keyboard Display Selections
Keyboard Menu - Quick Reference
Tank Load Mode
MEMU OF DAY-TO-DAY OPERATIONS
W.2.104
W.2.105
W.2.106
W.2.107
W.2.108
SET-UP CODES - CUSTOM FORMATTING
W.2.201
W.2.202
W.2.203
W.2.204
W.2.205
W.2.206
W.3.000
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
MISCELLANEOUS
W.3.101
W.3.102
W.3.301
W.3.401
P
Low Level Alarm & Date Last Cleared
Clear Amount Used & Set Scale Zero
Set Scale Zero cont... & Allarm Reset
Review Daily Usage & Printing Report
Report (example) & Protocol
Code 9080 (Scale Set Up)
Code 9082-9083 (Feed Rate Format/Display Units)
Code 9084-9086 (Single or Dual Display/Tank Loading/Printer)
Code 9086 (cont...)-9089 (Time/Date/Calibration/Channels)
Code 4200 & 3256 (Set Point Configuration/4-20mA Output Configuration)
Code 3256 (cont...)
Code 9081 (Field Calibration)
Calibration of Slotted Platforms
Troubleshooting Tips
Parts List
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
www.forceflow.com / info@forceflow.com
REF: T4\O&M\INDEX.\Y06.tcw etc (Y06.pdf etc)
WIZARD 4000
0
1
2
3
45678
9
SCALE
SELECT
DISPLAY
SELECT
TOTALS
TANK
LOAD
MENU
MENU
ENTER
AMOUNT USED
SCALE 1 = 7687 LB
SCALE 2 = 6521 LB
MENU
MENU
DEL
DEL
TANK
LOAD
SCALE
SELECT
ENTER
%
TOTALS
Toggles through a
multi-function display
for each scale.
Toggles through a
multi-function display
for the totals of all scales.
Toggles
Between
Individual
Scales
Scrolls
Back
Through
the Menu
OPERATIONS MENU
LOW LEVEL ALARM........................
DATE LAST CLEARED....................
CLEAR AMOUNT USED..................
SET SCALE ZERO/ENTER TARE..
ALARM RESET................................
REVIEW DAILY USE.......................
FUNCTION DESCRIPTION
Entering of low level setpoint
Date the "amount used" was last reset
Clears the "amount used" display
Zero's the display
Resets the low level alarm (if set in
the latching mode)
Reviews past 10 days usage
Backspace
or Escape
Menu Operations
Data Entry
and Menu
Function
Access
"Time" and
"Date"
Displays
Percent
of Full
Reset Button (Resets
screen to opening menu
in case of entry error)
Single or Dual
Display (16
Characters
per Line Screen)
Total Remaining
Total Used
Total Feed Rate
Net Remaining
Amount Used
Average Feed Rate
Days Until Empty
Daily Usage
If applicable:
Tare Weight
Gross Weight
Scrolls
Forward
Through
the Menu
Loading
New Tanks
or Chemicals
Numeric
Data Entry
Key Pad
DISPLAY
SELECT
TIME
DATE
TIME
DATE
%
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
www.forceflow.com / info@forceflow.com
Drawn by: SLP
Date: 09/01/95
Revised: 11/01/99
Scale: NONE
Drawing Number
File: T4\O&M\AWZMSTR\WZBUTTON.tcw (B05.pdf) 10/20/99
29887
WIZ
INDICATOR BUTTON
FUNCTIONS LIST FOR
WIZARD INDICATOR
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
P
W.2.101
KEYBOARD & MENU FUNCTIONS
QUICK REFERENCE GUIDE
These are the functions that are used on a day-to-day basis.
SCALE SELECT
DISPLAY SELECT
NET REMAINING............
AMOUNT USED..............
AVERAGE FEED RATE..
DAYS UNTIL EMPTY......
DAILY USAGE................
If applicable:
TARE WEIGHT...............
GROSS WEIGHT...........
TOTALS
TOTAL REMAINING.........
TOTAL USED...................
TOTAL FEED RATE.........
%
Scrolls forward through individual scales.
Toggles through a multi-function display for each scale in the
following decending order:
Chemical remaining in tank or cylinder
A running total of net chemical used since last reset
Current chemical feed rate in lbs. or gallons per day
Days until empty at the current feed rate
Previous day's total chemical usage
Tank tare weight
Tank tare plus chemical weight
Toggles through a multi-function display for the totals of all scales,
in the following descending order:
Chemical remaining in all tanks
Chemical used in all tanks
Chemical feed rate of all tanks
Displays NET REMAINING as a PERCENTAGE of full.
TIME DATE
TANK LOAD
MENU DOWN
Time and Date
Loading new tanks or chemicals and entering tank tare weights.
Scroll through a list of day-to-day operations in DESCENDING order.
See Section "OPERATING INSTRUCTIONS", under
"MENU OF DAY-TO-DAY OPERATIONS":
LOW LEVEL ALARM...........
DATE LAST CLEARED.......
CLEAR AMOUNT USED.....
SET SCALE ZERO/TARE...
ALARM RESET...................
REVIEW DAILY USE..........
PRINT.................................
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
QUESTIONS ? Help Hotline: 1-800-893-6723
P
Entering of low level set point values
Date the "amount used" display was last cleared
Clears the "amount used" display and "daily usage" display
Zero's the display
Resetsthe low level alarm (if set in the latching mode)
Stores the last 10 days Daily Usage
Outputs date via serial port to a printer
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
www.forceflow.com / info@forceflow.com
W.2.102
File: T4\O&M\AWZMSTR\WZKEYBD2.tcw (B06.pdf) 10/20/99
TANK LOAD MODE
It also allows you to enter the tare weight(s) of your tanks if you choose "Manual" tank load mode, or load the
net weight of a cylinder if you chose the "Auto" tank load mode. (See Code Set-up 9085)
WARNING !
DO NOT UNLOAD or LOAD tanks until "CHANGE TANKS NOW, THEN
PRESS ENTER" appears on the display. If you load or unload tanks
before reaching this step, the "amount used" and "daily usage" displays
will be incorrect.
TANK
LOAD
Allows you to load new tanks without adversly affecting
the "AMOUNT USED" and "DAILY USAGE" displays.
Step 1
Digital Display
NET REMAINING
Action Required - Press "ENTER" after completing each step.
Press to enter the tank load mode.
TANK
LOAD
SCALE 1 = XXXX
Press or then
Step 2
ENTER SCALE #
1 THRU 2 X
Enter the scale NUMBER that you want to load/unload tanks.
This "freezes" or "holds" the AMOUNT USED and DAILY
USAGE displays until feeding resumes).
Skip to STEP 7 in "FIXED" Tank Applications.
"PORTABLE" Tank Applications (Follow Steps 1 thru 6 only)
(such as Ton Containers, Drums and Cylinders)
Step 3
TARE MODE
*AUTO MANUAL
1
Press to select which method, then press
Use "MANUAL" for PARTIALLY FULL containers.
Use "AUTO" for FULL containers.
MENU
....If you chose "MANUAL" you will manually enter tank
tare weight in Step 6.
....If you chose "AUTO" the WIZARD automatically loads the
net weight and goes into the weighing mode (skip Step 6).
2
ENTER
ENTER
Step 4
CHANGE TANKS NOW
THEN PRESS ENTER
Step 5
WAIT
....If MANUAL chosen above in Step 3...
Step 6
SCALE #2 TANK #1
TARE = XXXX
"FIXED" Tank Applications (Follow Steps 1, 2 and 7 only)
(such as Chem-Scale, Hoppers, Powercells and Ultrasonic)
Step 7
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
QUESTIONS ? Help Hotline: 1-800-893-6723
FILL TANK NOW
THEN PRESS ENTER
P
Remove empty tanks and place new tank(s) onto the scale
then press
Wait until this clears to continue.
MANUAL Mode: Requires that you enter tare weight of EACH tank on
EACH scale. (Example: Scale #2, tare weight of TANK #1, then
TANK #2, etc). After entering the tare weights of all your tanks, the
WIZARD 4000 automatically adds them up and subtracts them from
the gross weight.
Fill your tank with chemicals, then press
W.2.103
ENTER
ENTER
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
www.forceflow.com / info@forceflow.com
File: T4\O&M\AWZMSTR\WZDAY1B.tcw 11/99 (B07.pdf)
SECTION
INDEX
WIZARD Indicator with CARBOY-SCALE
W.1.000
W.2.000
INSTALLATION INSTRUCTIONS
W.1.101
W.1.101-4
W.1.102
W.1.103
W.1.104
W.1.105
W.1.106
W.1.108
INDICATOR INSTALLATION
W.1.201
W.1.202-203
W.1.204
INSTALLATION CHECK OFF LISTS
W.1.301
W.1.305
INDICATOR OPERATION
W.2.101
W.2.102
W.2.103
Scale Drawing
1 to 4 Channel Configuration Drawing
Installation Drawing
Installation Introduction
Installation Instructions Steps 1 thru 4a
Installation Instructions Steps 4b thru 4f
Installation Instructions Steps 4g thru 5
Scale Operation
Indicator Wiring & Plumbing
Indicator Installation Instructions
Wizard Component Layout
Installation Check-Off List
Installation Start-Up Check-Off List
Keyboard Display Selections
Keyboard Menu - Quick Reference
Tank Load Mode
MEMU OF DAY-TO-DAY OPERATIONS
YOU
ARE
HERE !
W.3.000
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
W.2.104
W.2.105
W.2.106
W.2.107
W.2.108
SET-UP CODES - CUSTOM FORMATTING
W.2.201
W.2.202
W.2.203
W.2.204
W.2.205
W.2.206
MISCELLANEOUS
W.3.101
W.3.102
W.3.301
W.3.401
P
Low Level Alarm & Date Last Cleared
Clear Amount Used & Set Scale Zero
Set Scale Zero cont... & Allarm Reset
Review Daily Usage & Printing Report
Report (example) & Protocol
Code 9080 (Scale Set Up)
Code 9082-9083 (Feed Rate Format/Display Units)
Code 9084-9086 (Single or Dual Display/Tank Loading/Printer)
Code 9086 (cont...)-9089 (Time/Date/Calibration/Channels)
Code 4200 & 3256 (Set Point Configuration/4-20mA Output Configuration)
Code 3256 (cont...)
Code 9081 (Field Calibration)
Calibration of Slotted Platforms
Troubleshooting Tips
Parts List
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
www.forceflow.com / info@forceflow.com
REF: T4\O&M\INDEX.\Y06.tcw etc (Y06.pdf etc)
MENU OF DAY-TO-DAY OPERATIONS
This menu contains a list of operations that are used on a frequent basis. Each menu item is followed by
"THEN PRESS ENTER" and has step-by-step operating instructions.
LOW LEVEL ALARM
Allows you to enter your low level set point values for the optional low level alarm. For this function to work properly,
the alarm must be "enabled" under the Set-up Code #4200. Be sure to read this set-up code thoroughly before
using this function. When a low level condition exists, your display will continuously flash "Low Level Scale #_____"
and the optional 5 AMP relay will be activated. (See Chapter "SET-UP CODES")
NOTE: You must have purchased the low level alarm option and your alarm must be
enabled under Code Set-Up #4200 for this function to operate. (See Chapter "SET-UP CODES")
Digital Display
Step 1
LOW LEVEL ALARM
THEN PRESS ENTER
Step 2
LOW LEVEL ALARM
SCALE 1 = X LB.
Step 3
LOW LEVEL ALARM
SCALE 2 = X LB.
DATE LAST CLEARED
Digital Display
Step 1
DATE LAST CLEARED
THEN PRESS ENTER
Action Required - Press "ENTER" after completing each step.
Press to continue.
Enter low level VALUE via key pad for SCALE 1...
then press (Example: Low level set point 100 lbs)
Enter low level VALUE via key pad for SCALE 2...
then press (Example: Low level set point 150 lbs)
This function allows the user to find out the last time and date the
"Amount Used" display was cleared or reset for each scale.
Action Required - Press "ENTER" after completing each step.
Press to continue.
ENTER
ENTER
ENTER
ENTER
Step 2
ENTER SCALE #
1 THRU 2 X
(or 1 thru 4)
Step 3
SCALE 2 CLEARED
09/15/95 22:15
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
QUESTIONS ? Help Hotline: 1-800-893-6723
P
Enter which scale NUMBER... then press
Displays DATE and TIME "AMOUNT USED" function was last
cleared is displayed for 8 seconds
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
www.forceflow.com / info@forceflow.com
W.2.104
File: T4\O&M\AWZMSTR\WZDAY2.tcw (B08.pdf)
ENTER
CLEAR AMOUNT USED
Digital Display
Clears or resets the "AMOUNT USED" and
"DAILY USAGE" display to zero.
Action Required - Press "ENTER" after completing each step.
Step 1
CLEAR AMOUNT USED
THEN PRESS ENTER
Step 2
CLEAR ALL SCALES
1 = Y 0 = N X
Step 3
ENTER SCALE #
1 THRU 4 X
Step 4
ARE YOU SURE?
1 = Y 0 = N X
SET SCALE ZERO / TARE
Allows the user re-zero the display if it has drifted or changed, OR enter
the TARE WEIGHT of the tank.
PORTABLE TANK APPLICATIONS . . . .
Action Required - Press "ENTER" after completing each step.
Press to continue.
Step 1
Digital Display
SET SCALE ZERO
THEN PRESS ENTER
Press to continue.
Enter to clear all scales....or (if "1" entered, skip Step 3)
Enter to clear individual scales (go to Step 3)
If you chose INDIVIDUAL scales....
Enter the NUMBER of the scale you want to enter a Tare Weight.
Choose scale 1, 2, 3 or 4
Enter for YES...
Enter for NO
ENTER
1
0
1
0
ENTER
Step 2
ARE YOU SURE?
1 = Y 0 = N X
Step 3
ENTER SCALE #
1 THRU 4 X
FIXED TANK APPLICATIONS . . . . .
Action Required - Press "ENTER" after completing each step.
Step 1
Digital Display
ZERO / TARE
THEN PRESS ENTER
Step 2
ARE YOU SURE?
1 = Y 0 = N X
Step 3
ENTER SCALE #
1 THRU 4 X
Enter for YES....or
Enter for NO
1
0
Enter the NUMBER of the scale you want to enter a Tare Weight.
Choose scale 1, 2, 3 or 4
Press to continue.
ENTER
Enter for YES....or
Enter for NO
1
0
Enter the NUMBER of the scale you want to enter a Tare Weight.
Choose scale 1, 2, 3 or 4
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
QUESTIONS ? Help Hotline: 1-800-893-6723
P
W.2.105
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
www.forceflow.com / info@forceflow.com
File: T4\O&M\AWZMSTR\WZDAY3A.tcw 06/01/99 (B09.pdf)
SET SCALE ZERO / TARE
Continued . . .
FIXED TANK APPLICATIONS cont . . . .
Digital Display
Step 4
IS TANK EMPTY ?
1 = Y O = N
Step 5
ENTER TANK
TARE = XXXX
ALARM RESET
Re-sets the optional low level alarm, if your alarm is set in the latching mode.
Action Required - Press "ENTER" after completing each step.
Enter for YES....or
Enter for NO
1
0
Using the Numeric Keys, input the TARE WEIGHT
(the weight of the empty tank and any other accessories)
NOTE: You must correct the low level condition (choose the applicable remedy):
Replace the CL2 or SO2 tank(s)
Fill the tank
before resetting the alarm. Silence the optional internal audible alarm by
pressing
Portable Tank:
Stationary Tank/Hopper:
DELETE
Step 1
Digital Display
ALARM RESET
THEN PRESS ENTER
Action Required - Press "ENTER" after completing each step.
Press to reset.
ENTER
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
QUESTIONS ? Help Hotline: 1-800-893-6723
P
W.2.106
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
www.forceflow.com / info@forceflow.com
File: T4\O&M\AWZMSTR\WZDAY3B.tcw 11/99 (B10.pdf)
REVIEW DAILY USAGE
Allows the user to review past 10 days chemical usage.
Step 1
Step 2
Step 3
Digital Display
REVIEW DAILY USAGE
THEN PRESS ENTER
ENTER SCALE #
1 THRU 2 XXXX
SCALE 1 USAGE;
12/25/96 164
Action Required - Press "ENTER" after completing each step.
Press to continue.
Enter the number of the scale you want to review.
Chemical usage on that particular date. Press
for next date, or to escape.
ENTER
ENTER
DELETE
PRINT
The print function allows you to down load display functions to a printer or other aparatus on a
manual or automatic basis. If you chose "Auto Print" under Code Set-Up 9086, the entire report will be printed.
Step 1
Digital Display
PRINT
Action Required - Press "ENTER" after completing each step.
Press to continue.
ENTER
PRESS ENTER
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
QUESTIONS ? Help Hotline: 1-800-893-6723
P
W.2.107
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
www.forceflow.com / info@forceflow.com
File: T4\O&M\AWZMSTR\WZDAY4A.tcw 11/99 (B11.pdf)
REPORT (example of "REPORT")
Ready . . .
8/ 15/ 0 14:21
Net Chemical Remaining......
in the Tank
NET REMAINING
SCALE 1 1950 LB
SCALE 1832 LB
--------------------ÂTOTAL = 3782 LB
AVG FEED RATE
SCALE 1 0 PD
SCALE 2 288 PD
---------------------ÂTOTAL = 288 PD
PROTOCOL
Protocol for other communication devices.
Baud Rate: 600, 1200, 2400, 4800 or 9600
Bits: 8 Bit, 1 Start Bit, 1 Stop Bit, No Parity
Hand Shake: None
.....................Time and Date of Report
................Average Chemical Feed
Rate in Lbs/Days or Lbs/Hr
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
QUESTIONS ? Help Hotline: 1-800-893-6723
P
W.2.108
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
www.forceflow.com / info@forceflow.com
File: T4\O&M\AWZMSTR\WZPRINTA.tcw 10/20/99 (B12.pdf)
SECTION
INDEX
WIZARD Indicator with CARBOY-SCALE
W.1.000
W.2.000
INSTALLATION INSTRUCTIONS
W.1.101
W.1.101-4
W.1.102
W.1.103
W.1.104
W.1.105
W.1.106
W.1.108
INDICATOR INSTALLATION
W.1.201
W.1.202-203
W.1.204
INSTALLATION CHECK OFF LISTS
W.1.301
W.1.305
INDICATOR OPERATION
W.2.101
W.2.102
W.2.103
Scale Drawing
1 to 4 Channel Configuration Drawing
Installation Drawing
Installation Introduction
Installation Instructions Steps 1 thru 4a
Installation Instructions Steps 4b thru 4f
Installation Instructions Steps 4g thru 5
Scale Operation
Indicator Wiring & Plumbing
Indicator Installation Instructions
Wizard Component Layout
Installation Check-Off List
Installation Start-Up Check-Off List
Keyboard Display Selections
Keyboard Menu - Quick Reference
Tank Load Mode
MEMU OF DAY-TO-DAY OPERATIONS
W.2.104
W.2.105
W.2.106
W.2.107
W.2.108
SET-UP CODES - CUSTOM FORMATTING
W.2.201
YOU
ARE
HERE !
W.3.000
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
W.2.202
W.2.203
W.2.204
W.2.205
W.2.206
MISCELLANEOUS
W.3.101
W.3.102
W.3.301
W.3.401
P
Low Level Alarm & Date Last Cleared
Clear Amount Used & Set Scale Zero
Set Scale Zero cont... & Allarm Reset
Review Daily Usage & Printing Report
Report (example) & Protocol
Code 9080 (Scale Set Up)
Code 9082-9083 (Feed Rate Format/Display Units)
Code 9084-9086 (Single or Dual Display/Tank Loading/Printer)
Code 9086 (cont...)-9089 (Time/Date/Calibration/Channels)
Code 4200 & 3256 (Set Point Configuration/4-20mA Output Configuration)
Code 3256 (cont...)
Code 9081 (Field Calibration)
Calibration of Slotted Platforms
Troubleshooting Tips
Parts List
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
www.forceflow.com / info@forceflow.com
REF: T4\O&M\INDEX.\Y06.tcw etc (Y06.pdf etc)
SET-UP CODES
Model Number of Scale/Sensor: ___________
Quantity of Scale Platforms: ________ (if applicable)
These Set-Up Codes allow you to custom format your scale for your specific application. They may be accessed when
initially installing your scale, but otherwise, very infrequently. You may change your default setting by entering the
4-digit numeric password and then pressing "ENTER". You may NOT access Set-Up codes while in the "MENU". You
must press delete to escape the Menu.
NOTE:
All Set-Up Codes have been factory set for your specific application and your
scale(s) has been calibrated.
9080 SCALE SET-UP
This function allows you to format your display by choosing various parameters like "lbs" or "kilos"; how many fixed zeros;
number of decimal places; your increments or "county by"; total number of digits or "resolution", and your capacity.
NOTE:
Digital Display / Default (in red)
WEIGHT UNITS
*LBS or KGS _______
NUMBER OF
DECIMALS _______
FIXED ZEROS ______
If any of the scale Set-Up functions are changed, your scale must be recalibrated.
Action Required - Press "ENTER" after completing each step
Choose to read either "metric" or "imperial" units. Use arrow keys to select.
How many numbers right of the decimal point. Enter "O" or "1"
Example: 1 decimal place = 486.3 pounds.
NOTE: Most applications over 2,000 lbs. will use "O" decimal places.
This function is displayed only if "0" decimal places is selected. This
represents how many "dead" zeros you want on your display. Enter "0" or "1".
Example: 1 fixed zero = 26,340
1, 2, OR 5
COUNT BY _______
RESOLUTION
DIGITS = ________
CAPACITY _________
BY _________
FORCE FLOW
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NOTE: Most applications under 20,000 lbs. will have "0" fixed zeros.
Establishes the minimum increments of the display. Enter "1", "2" or "5".
Example: "1" = 1 lb. increments. "5" = 5 lb. increments. Choose 1, 2 or 5.
Establishes the number of displayed increments or total "counts".
Choices: 1,000, 2,000, 3,000, 4,000, 8,000 or 12,000. Scroll the Menu Keys
until the desired resolution displays, then press ENTER.
NOTE: This number is not the total "capacity". Capacity will be the
automatic result of the "count by" and "resolution" entry.
Displays the result of the above selections. Push ENTER to accept.
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
www.forceflow.com / info@forceflow.com
W.2.201
File: T4\O&M\AWZMSTR\WZSETUP1.tcw (B13.pdf)
9081 FIELD CALIBRATION
(See Chapter "FIELD CALIBRATION, SET-UP CODE 9081")
9082 FEED RATE FORMAT
Allows you to choose between "lbs per day" ("gallons per day") and "lbs. per hour" ("gallons per hour") and allows you
to set your sample time or "update period" for your feed rate function.
*IMPORTANT NOTE: Setting your "Update Period"
In general, if your feed rates are fairly constant on a daily basis, the longer you set your update period for, the more
accurate your feed rate function will be. However, if your feed rate varies from hour to hour or minute to mintue, choose
a shorter update period to give you a more accurate feed rate at a point in time. You may have to experiment with
different update periods to get the desired result for your application.
HIGH FEED
FLUCTUATING
CONSTANT
Use a Short
Update Period
Use a Short or
Long Update Period
For certain applications with very low feed rates (less than 2% of full scale capacity per day), low sample times will not
give you accurate readings.
LOW FEED (less than 2% capacity/day)
N/A (Not Accurate)
Use a Longer
Update Period
Digital Display / Default (in red)
RATE TIME BASE
____PPH ____ PPD
____KPH ____ KPD
Action Required - Press "ENTER" after completing each step
Use ARROWS to select: (If Lbs chosen) (If Kgs chosen)
If calibrated in LBS/KGS: PPH = Lbs. per HOUR KPH = Kgs. per HOUR
PPD = Lbs. per DAY KPD = Kgs. per DAY
Or if calibrated in GALLONS: GPH = Gallons per HOUR
GPD = Gallons per DAY
PERIOD BASE
____MIN ____ HOUR
Use ARROWS to select:
Rate Update Period In: MIN = Minutes
HOUR = Hours
UPDATE PERIOD
HOURS = _________
Use ARROWS to select update period:
Choice if HOURS: 2, 4, 6, 8, 12 Hours
Choice if MINUTES: 2, 5, 10, 20, 30, 60 Minutes
NOTE: See IMPORTANT NOTE above "Setting your Update Period".
9083 DISPLAY UNITS
This function allows you to choose your display to read in weight or gallons. If you choose gallons, you must enter
the specific gravity of the chemical being fed.
Digital Display / Default (in red)
DISPLAY UNITS
*LBS. GAL
*KGS GAL
Action Required - Press "ENTER" after completing each step
Use ARROWS to select WEIGHT (Lbs/Kgs) or VOLUME (Gallons).
SPECIFIC GRAVITY
SCALE 1 = X.XXX
NET REMAINING
SCALE 1 = X.XXX
FORCE FLOW
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If you choose VOLUME, enter the specific gravity of material being fed.
Displays the result of the above selections.
1150-D Burnett Ave, Concord, CA 94520 USA
W.2.202
1-800-893-6723 US & Canada, Fax: 925-686-6713
www.forceflow.com / info@forceflow.com
File: T4\O&M\AWZMSTR\WZSETUP2.tcw (B14.pdf)
9084 SINGLE or DUAL DISPLAY
Allows display to alternate between scale displays automatically or manually as well as displaying 1 or 2 scales at a time.
Digital Display / Default (in red)
Action Required - Press "ENTER" after completing each step
AUTO SCAN ?
1=Y 0=N
Do you want the sceen to automatically alternate between diplays?
Choices: "1" = YES "0" = NO
Use ARROW KEY to select:
DISPLAY FORMAT
*SINGLE DUAL
SINGLE = 1 scale displayed
DUAL = 2 scales displayed
NOTE: Single channel scale CANNOT Auto Scan and will only use
single scale display.
9085 TANK LOADING MODE
Cl2 & SO2
For applications: This allows the user to either manually enter tank tare weights, or to automatically
load full containers of 2,000 lbs.net weight. However, if container is partially empty, or if you are only loading one
tank on a multiple tank scale, you must use "MANUAL" mode.
ALL OTHER CHEMICAL FEED, HOPPER & TANK
For applications: You must use "MANUAL" mode.
Digital Display / Default (in red)
TARE MODE
___AUTO ___MANUAL
AUTO NET WT / LB (/KG)
WEIGHT = _______
100% / AUTO LOAD
SCALE 1 XXX
Action Required - Press "ENTER" after completing each step
Use ARROW KEY to select:
Automatically load the net contents of containers
AUTO =
Manually enter the tare weight of your tanks.
MANUAL =
NOTE: "AUTO" applies to CL2 & SO2 tanks only
(and on some Drumm-Scale applications)
Will be displayed if AUTO was chosen above.
Use key pad to enter the net contents of containers.
NET WEIGHT EXAMPLES
2000 lb. = Ton Containers (USA)
150 lb. = 150 lb. Cylinders (USA)
907 kg. = Canadian Ton Containers
1000 kg. = Metric Ton Containers
Enter the value that represents a full tank.
9086 FORMAT PRINTER PORT (RS232 / RS485)
Allows you to format your communications baud rate; print format and whether you want to engage the
datalogging (auto print) function.
Digital Display / Default (in red)
USE DEL , ENTER
BAUD = ______
TOP LINE FEEDS
NUMBER = ______
BTM LINE FEEDS
NUMBER = ______
FORCE FLOW
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Action Required - Press "ENTER" after completing each step
Use ARROW KEY to select your BAUD RATE:
Choices: 300, 600, 1200, 2400, 4800, 9600.
Enter the number of SPACES at the TOP of your printout.
Choices: 1 to 100
Enter the number of SPACES at the BOTTOM fo your printout.
Choices: 1 to 100.
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
W.2.203
www.forceflow.com / info@forceflow.com
File: T4\O&M\AWZMSTR\WZSET3C.tcw 11/99 (B15.pdf)
9086 FORMAT PRINTER PORT (RS232 / RS485) continued .....
Digital Display / Default (in red)
AUTO PRINT ?
1 = Y 0 = N _____
If 'YES", you will see the following:
Action Required - Press "ENTER" after completing each step
Do you want to engage the AUTO PRINT (Datalogging) function?
Choices: "1" = YES "0" = NO (by engaging this function, the
WIZARD 4000 will automatically download all display functions
and totals on an hourly or daily basis).
AUTO PRINT TIME
___HOUR ___DAY
Use ARROW KEY to select AUTO PRINTING once per HOUR or
once per DAY.
9087 TIME AND DATE
Sets time and date
Digital Display / Default (in red)
YEAR
MONTH
DAY
HOUR
MINUTE
XX
XX
XX
XX
XX
Action Required - Press "ENTER" after completing each step
Enter the YEAR (last 2 digits only. Example: 96 = 1996)
Enter the MONTH (2 digits. Example: 09 = Sept)
Enter the DAY (2 digits. Example: 02 = 2nd)
Enter the HOUR (military time. Example: 14 = 2pm)
Enter the MINUTE (2 digits. Example: 05 = 5 minutes)
9088 CALIBRATION FACTOR
Allows you to verify Calibration Factor against original factory Calibration Factor.
Digital Display / Default (in red)
SCALE 1 FACTOR
NUMBER = XXXXXX
SCALE 1 ZERO
NUMBER = XXXX
Action Required - Press "ENTER" after completing each step
The number displayed should correspond to the calibration factor
recorded on the calibration data inside the front cover. To restore
original factory value, use numeric keypad to enter correct value.
The number displayed should correspond to the zero factor recorded on the
calibration data inside the front cover. To restore orginal factory value, use
numeric keypad to enter correct value.
SCALE 1 MOT CTS
NUMBER = 15
SCALE 1 FILTER
NUMBER = 47
NOTE: Repeat for each additional scale.
9089 CHANNEL IDENTIFICATION NUMBERS
Allows you to assign an Identification Number (from 1 to 99) to each scale.
Digital Display / Default (in red)
CHANNEL 1 SCALE
NUMBER = XX
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
QUESTIONS ? Help Hotline: 1-800-893-6723
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Factory setting is 15. DO NOT CHANGE.
Factory setting is 47. DO NOT CHANGE.
Action Required - Press "ENTER" after completing each step
Use the numberic keypad to enter any number from 1 to 99 to
identify each scale.
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
www.forceflow.com / info@forceflow.com
W.2.204
File: T4\O&M\AWZMSTR\WZSET3D.tcw 05/27/99 (B16.pdf)
4200 SET POINT CONFIGURATION
This option requires a special access code, which will be provided when this option is supplied.
Digital Display / Default (in red)
ENTER CODE
NUMBER = ______
#1 SET POINT ENABLED
1 = Y 0 = N ______
#1 SET POINT LATCHED
1 = Y 0 = N ______
THIS UNIT CONTAINS:
INVERT RELAYS ?
1 = Y 0 = N ______
Action Required - Press "ENTER" after completing each step
Enter the PASSWORD to continue. Required to access this option.
(Optional Accessory)
For Scale ONE. Do you want to turn the low level alarm ON or OFF.
Choice: "1" = ON "0" = OFF
For Scale ONE. Do you want your alarm latching?
Choose: "1" =
Choose: "0" =
NOTE: Questions repeat for each additional scale.
Dry Contact Relays
Solid State Relay
For ALL Scales: Do you want to invert the operation of the relays?
Choose "1" =
EXAMPLE:
LATCHING (alarm condition exists until
operator acknowledges the alarm by re-setting in the menu)
NON-LATCHING (alarm condition exists until tank is refilled)
N/O (Normally Open)
N/C (Normally Closed)
The relay will be actuated in a NON-ALARM condition.
If an ALARM condition occurs, relay is de-activated.
If "INVERTED RELAY" is selected, a Normally
Closed relay will be actuated (OPENED contact)
in NON-ALARM status. During an ALARM
situation, relay is de-actuated (CLOSED contact).
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
QUESTIONS ? Help Hotline: 1-800-893-6723
P
Choose "0" =
EXAMPLE:
This feature allows configuration of FAIL SAFE alarm
relay contacts.
W.2.205
The relay will be actuated when an ALARM situation
is encountered.
If "INVERTED RELAY" is NOT selected, a Normally
Closed relay will NOT be actuated (CLOSED contact)
in NON-ALARM status. During an ALARM
situation, relay is actuated (OPEN contact).
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
www.forceflow.com / info@forceflow.com
File: T4\O&M\AWZMSTR\WZSTUP4A.tcw (3/05/02) (B17.pdf)
3256 4-20 MA ANALOG OUTPUT CONFIGURATION
If you have chosen the analog output option, this allows you to select either net weight or feed rate as
your output. This option requires a special access code.
Digital Display / Default (in red)
ENTER CODE
NUMBER = ______
4-20 MA OUTPUT?
1 = Y 0 = N ______
TRANSMIT SCALE
*SINGLE TOTAL
HOW MANY PORTS ?
1 thru 4 _______
PORT 1 SCALE
NUMBER = ______
Action Required - Press "ENTER" after completing each step
Enter the PASSWORD to continue. Required to access this option.
(Optional Accessory)
To activate the 4-20 MA option.
Choices: "1" = YES "0" = NO
This allows you to choose between transmitting the TOTAL of ALL
SCALES, or transmitting INDIVIDUAL SCALES (when "total" is
chosen, transmitting is ALWAYS done on PORT 1). Use
ARROW KEY to select, then ENTER.
How many scales will have transmitters?
Choices: "1", "2", "3" or "4"
Which scale will have PORT 1?
NOTE: We recommend using Port 1 for Scale 1,
Port 2 for Scale 2, etc.
___RATE ___NT WT
PORT 1 RANGE FS
NET WT = ________
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
QUESTIONS ? Help Hotline: 1-800-893-6723
P
Use ARROW KEY to choose (for the scale on PORT 1), either:
RATE (Rate of Feed) or
NET WT (Net Weight)
Enter FULL SCALE range for the scale on PORT 1
NOTE: If you choose "NET WEIGHT": We recommend that you set
your full scale range equal to your scale capacity.
If you choose "RATE": Set your full scale equal to the maximum
feed rate which you expect to see on that scale.
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
W.2.206
File: T4\O&M\AWZMSTR\WZSETUP5.tcw 11/99 (B18.pdf)
www.forceflow.com / info@forceflow.com
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SECTION
INDEX
WIZARD Indicator with CARBOY-SCALE
W.1.000
W.2.000
INSTALLATION INSTRUCTIONS
W.1.101
W.1.101-4
W.1.102
W.1.103
W.1.104
W.1.105
W.1.106
W.1.108
INDICATOR INSTALLATION
W.1.201
W.1.202-203
W.1.204
INSTALLATION CHECK OFF LISTS
W.1.301
W.1.305
INDICATOR OPERATION
W.2.101
W.2.102
W.2.103
Scale Drawing
1 to 4 Channel Configuration Drawing
Installation Drawing
Installation Introduction
Installation Instructions Steps 1 thru 4a
Installation Instructions Steps 4b thru 4f
Installation Instructions Steps 4g thru 5
Scale Operation
Indicator Wiring & Plumbing
Indicator Installation Instructions
Wizard Component Layout
Installation Check-Off List
Installation Start-Up Check-Off List
Keyboard Display Selections
Keyboard Menu - Quick Reference
Tank Load Mode
MEMU OF DAY-TO-DAY OPERATIONS
W.2.104
W.2.105
W.2.106
W.2.107
W.2.108
SET-UP CODES - CUSTOM FORMATTING
W.2.201
W.2.202
W.2.203
W.2.204
W.2.205
W.2.206
W.3.000
YOU
ARE
HERE !
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
MISCELLANEOUS
W.3.101
W.3.102
W.3.301
W.3.401
P
Low Level Alarm & Date Last Cleared
Clear Amount Used & Set Scale Zero
Set Scale Zero cont... & Allarm Reset
Review Daily Usage & Printing Report
Report (example) & Protocol
Code 9080 (Scale Set Up)
Code 9082-9083 (Feed Rate Format/Display Units)
Code 9084-9086 (Single or Dual Display/Tank Loading/Printer)
Code 9086 (cont...)-9089 (Time/Date/Calibration/Channels)
Code 4200 & 3256 (Set Point Configuration/4-20mA Output Configuration)
Code 3256 (cont...)
Code 9081 (Field Calibration)
Calibration of Slotted Platforms
Troubleshooting Tips
Parts List
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
www.forceflow.com / info@forceflow.com
REF: T4\O&M\INDEX.\Y06.tcw etc (Y06.pdf etc)
9081 FIELD CALIBRATION
Your scale has been factory calibrated. This function allows you to field calibrate your scales by setting
the zero and span for each scale with known weights.
NOTE:
Digital Display / Default (in red)
DEL FACTORY CAL ?
1 = Y 0 = N X
ENTER SCALE
NUMBER X
WAIT ....
REMOVE ALL WEIGHT
THEN PRESS ENTER
All Chlor-Scales, Chem-Scales and Drumm-Scales are factory calibrated for your specific
application. Should you notice any error, field calibration can be performed as follows:
Action Required - Press "ENTER" after completing each step
Do you want to DELETE THE FACTORY CALIBRATION ?
Enter "1" for YES, or "0" for NO. If answered "Y", you will see next question.
Enter which scale you want to calibrate. Choice "1", "2", 3" or "4"
Wait for further instructions.
To set your "ZERO", remove all weight from the scale.
APPLY WEIGHT
THEN PRESS ENTER
WAIT....
ENTER VALUE
XXXX
GROSS WEIGHT
SCALE X = XXXX
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
QUESTIONS ? Help Hotline: 1-800-893-6723
P
For Applications: Place full container(s) on scale.
CL2 & SO2
For Applications. Consult Factory
CHEM and DRUM SCALES
For Applications: Place test weight(s) on scale.
ALL OTHER
Wait for further instructions.
For Applications: Key in the combined gross weights (net
CL2 & SO2
WEIGHT contents and tare weights) using the key pad then press enter.
For Applications: Key in the test weight(s) using the key pad,
ALL OTHER
then press enter.
Your scale is now calibrated and goes into the gross weight display mode.
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
www.forceflow.com / info@forceflow.com
W.3.101
File: T4\O&M\AWZMSTR\WZSETUP6.tcw (B19.pdf)
FOR SCALES WITH SLOTTED PLATFORM(S) ONLY !
CALIBRATING THE SCALE
IMPORTANT !
To insure accurate weight readings, it is critical
that the load is properly centered
within the "CALIBRATION RING".
SCALE CALIBRATION
1) Loosen the backstop hold-down
nuts and slide the backstop toward
the edge of the platform.
2) Place the container that is to be
weighed (or an empty container that
is the same diameter of the container
to be weighed) on the platform.
Using the CALIBRATION RINGS
on the platform as the "target",
center the container within the
calibration rings.
3) Slide the backstop against the
container and tighten the backstop
hold-down bolts.
CORRECT
STEP 1:
Loosen backstop bolts
and slide backstop
toward edge of platform.
STEP 3:
Slide backstop
against container
and tighten bolts.
Backstop
Bolts (2)
Calibration Rings
INCORRECT
STEP 2:
Place container on Platform
and CENTER it on the
Calibration Rings.
Container CENTERED in Calibrating Rings
DAILY OPERATION
When using containers with the same diameter there is no need to readjust the backstop. Simply slide the
new container against the backstop making sure the container is centered in the Calibration Rings.
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
P
C.3.105
X.3.105
S.3.105
W.3.105
Container OFF CENTER of Calibrating Rings
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
WWW.FORCEFLOW.COM / INFO@FORCEFLOW.COM
REF: T4\O&M\CYLHYD\200SLOT4.tcw (L09.pdf)
TROUBLESHOOTING
PROBLEM
Cannot get INTO the MENU:
Cannot get OUT OF the MENU:
Cannot get OUT OF the CODE SET-UP:
AMOUNT USED and DAILY
USAGE values are incorrect.:
NET REMAINING is NOTcorrect:
FEED RATE and DAYS UNTIL
EMPTY is incorrect:
SOLUTION
- Exit CODE SET-UP function, then push "arrow" key.
- Push DELETE
- Keep pushing ENTER until you get to the display.
- When in the TANK LOAD mode, make sure you wait until the:
"CHANGE TANKS NOW" (for PORTABLE tank applications)
or "FILL TANKS NOW" (for PERMANENT tank applications)
before loading/unloading of tanks/chemicals.
- If using AUTO TARE mode, make sure you are using full tank(s).
- If you are using MANUAL TARE mode, make sure you are entering
the correct tare weight(s) for your tank(s).
- If you don't replace all tanks on a multiple tank scale, you must
use MANUAL mode.
- If all else fails, recalibrate under CODE SET-UP 9081 under field calibration.
- Read CODE SET-UP 9082 under custom formatting thoroughly and adjust accordingly.
ALARM does NOT operate:
Alarm RESET does NOT operate:
PRINTER does NOT operate:
4-20mA SIGNAL does NOT operate:
READOUT does NOT operate:
Fluctuating readings or
inacurate readings.
- Make sure you purchased this option.
- Make sure alarm for that scale is ENABLED under CODE SET-UP 4200.
- Make sure relay is wired NORMALLY OPEN under indicator wiring instructions.
- You must first correct your alarm condition before attempting to reset
(i.e. fill your tank, or load a full tank beforehand).
- Make sure printer protocol has been set properly (see #4 PRINTER COMMUNICATIONS
in Indicator Installation & Wiring)
- Printer must have at least 24 character width capability and a 2K buffer.
- Make sure you purchased this option.
- Make sure there is no more than 975 Ohms load on 4-20mA loop.
- Make sure 4-20mA signal is formatted properly under CODE SET-UP 3256.
- Check for proper power connections.
- Check fues in Indicator.
- Make sure load cell cable is not in proximity to any other power wiring.
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
QUESTIONS ? Help Hotline: 1-800-893-6723
P
W.3.301
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
www.forceflow.com / info@forceflow.com
File: T4\O&M\AWZMSTR\WZTRBSHT.tcw (B20.pdf)
REF: T4\O&M\CARBHYD\PARTCARB.tcw (L10.pdf)
Carboy Platform:
200# Capacity
400# Capacity
600# Capacity
HYDRAULIC: MA-150 Transmitter (24 Volt)
Power Supply
XT: Loop Powered 4-20mA Output (Optional)
ELECTRONIC: Consult Factory
CENTURY: 4-1/2" dia.meter Dial
SOLO 1000
WIZARD 4000-1 or -2
WIZARD 4000-3 or -4
SOLO XT (Battery or Loop Powered)
HYDRAULIC only: RS-150 Reed Switch with
Reset Relay Box
ELECTRONIC WIZARD: W5ASP Alarm Switch
ELECTRONIC SOLO: S5ASP Alarm Switch
HYDRAULIC or XT:
PS-10 Fixed Pressure Switch
REED
SWITCH
RELAY
BOX
PRESSURE SWITCH
5a: ELECTRONIC: Electronic Cable only
5b HYDRAULIC or XT: PVC Copper Tubing only
4b
4
5b
6
7
8
9
7
6
9
8
2
5
1
3
4a: Internal 1.25 Load Cell Diaphragm
4b: Pint of RO-5 Oil
OIL
1
Load Cell (#3b) with PVC Copper
Tubing (#5b)
3b
30174
PARTS LIST
for CARBOY SCALE
200# to 600# Capacities
TRANSMITTER
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 US & Canada, Fax: 925-686-6713
www.forceflow.com / info@forceflow.com
Drawn by: SLP
Date: 01/05/89
Revised: 08/15/00
Scale: NONE
Drawing Number
FORCE FLOW
FORCE FLOW
FFLLOOQQIIUUP
P
723.4
SOLO 1000
Indicator
WIZARD 4000
091234567
8
SCALE 1 150 LBS
SCALE 2 300 LBS
WIZARD 4000
Indicator
CENTURY
Hydraulic Dial Indicator
Electronic
COMPRESSION
LOAD CELL
Hydraulic
LOAD CELL
5a
3a
HYDRAULIC:
or XT
ELECTRONIC:
Load Cell (#3a) with
Cable (#5a) (consult factory)
HYDRAULIC or XT SCALES ONLY:
6
6
9
9
7
7
ACCESSORIES
CONSULT FACTORY FOR CURRENT PRICING
1-800-893-6723 Fax: 925-686-6713
PARTS LIST
SCALE PLATFORM
Platform Backstop
2
C.3.401
C.3.401
X.3.401
X.3.401
W.3.401
W.3.401
S.3.401
S.3.401
SOLO XT
CROSS TECHNOLOGY
150
150
6
SOLO XT
Cross Technology
Indicator
9
PRESSURE SWITCH
8
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