Force10 Networks E1200i User Manual

Installing and Maintaining the E1200i System

May 2008 PN: 100-00056-00

Trademarks

Force10 Networks® and E-Series® are registered trademarks of Force10 Networks, Inc. Force10, the Force10 logo, E1200, E1200i, E600, E600i, E300, EtherScale, TeraScale, and FTOS are trademarks of Force10 Networks, Inc. All other brand and product names are registered trademarks or trademarks of their respective holders.

Statement of Conditions

In the interest of improving internal design, operational function, and/or reliability, Force10 Networks reserves the right to make changes to products described in this document without notice. Force10 Networks does not assume any liability that may occur due to the use or application of the product(s) described herein.

Note: The country-specific warnings and statements of compliance have been moved to “Agency Compliance” on page 94 in the appendix “System

Specifications” on page 91.

List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

List of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Chapter 1

About This Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Information Symbols and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Related Publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Chapter 2

The E1200i System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Operating Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Chapter 3

Site Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Site Selection Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Rack Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Cabinet Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Fans and Airflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Storing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Chapter 4

Installing the AC Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Unpacking the E1200i AC System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Installing the Equipment Rack Shelf Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Standard Front Chassis Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Installing the Chassis into an Equipment Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Chapter 5

Installing the DC Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Unpacking the E1200i DC System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Installing the Equipment Rack Shelf Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Standard Front Chassis Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Installing the Chassis into an Equipment Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Installing and Maintaining the E1200i System 3

Chapter 6

Installing Fan Trays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Chapter 7

Installing AC Power Supplies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Securing the Chassis Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Installing Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

AC Power Supply and Fan Operability Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Power Supply and Fan Tray LEDs 38

Chapter 8

Installing DC Power Supplies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Cable and Connector Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Installing DC PEMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

DC Power Supply and Fan Operability Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Chapter 9

Installing RPMs, Line Cards, and SFMs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Unpacking an RPM or Line Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Important Points to Remember . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Installing Line Cards and RPMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

RPMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Line Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Line Card Port Numbering 50

Blank Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Preparing and Installing RPMs and Line Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Installing a Second RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

RPM Label and LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Installing Switch Fabric Modules (SFMs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

SFM Front Panel and LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Line Card Cable Management Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Chapter 10

RPM Ports and Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

RPM Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Connecting the Console and Auxiliary Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Cable and Adapter Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Accessing the Console with a DB-9 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Accessing the Console with a DB-25 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Accessing the Auxiliary Port by Modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Accessing the 10/100 Ethernet Management Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Chapter 11

Powering Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Supplying Power - AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Supplying Power - DC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Booting to the CLI Prompt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Booting from the BOOT_USER Prompt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Chapter 12

Removing and Replacing Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Removing and Replacing Fan Trays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Removing and Replacing AC Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Remove an AC Power Supply in a non-redundant installation . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Remove an AC Power Supply in a redundant installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Removing and Replacing DC Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Remove a DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Removing and Replacing RPMs, Line Cards, or SFMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Removing and Replacing line cards or RPMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Removing and Replacing SFMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Removing and Replacing the Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Appendix A

Using a Flash Memory Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

External Flash Memory Card Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Inserting the External Flash Memory Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Removing the External Flash Memory Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Formatting an External Flash Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Copying Files to the External Flash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Displaying Files Stored on the External Flash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Appendix B

System Boot. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

The System Boot Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Booting from the BOOT_USER Prompt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Appendix C

Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Power Supplies and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

SFMs and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Appendix D

System Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

E1200i AC Chassis Physical Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

E1200i AC System Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

E1200i DC Chassis Physical Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Installing and Maintaining the E1200i System 5

E1200i DC System Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Agency Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Safety Standards and Compliance Agency Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Electromagnetic Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Immunity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Product Recycling and Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Appendix E

Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

The iSupport Website . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Accessing iSupport Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Contacting the Technical Assistance Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Requesting a Hardware Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

List of Figures

Figure 1 E1200i AC Chassis Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Figure 2 E1200i AC Chassis Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Figure 3 E1200i DC Chassis Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Figure 4 E1200i DC Chassis Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Figure 5 Rack Shelf Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Figure 6 Rack Mounting the Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Figure 7 Rack Shelf Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Figure 8 Rack-Mounting the Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Figure 9 Installing Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Figure 10 Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Figure 11 E1200i AC Power Supply Shelf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Figure 12 Cable Connector Required for E1200i AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Figure 13 Insert power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Figure 14 PEM 0 and PEM 1 Chassis Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Figure 15 E1200i DC PEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Figure 16 E1200i DC PEM Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Figure 17 Cable Connector Required for E1200i DC PEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Figure 18 Connecting the Ground Cable to the E1200i DC PEM . . . . . . . . . . . . . . . . . . . . . . . . . 46

Figure 19 DC PEM with Connections in Place . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Figure 20 Reinstalling the PEM Safety Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Figure 21 24 Port 1GE and 2-Port 10GE Line Card Port Numbering . . . . . . . . . . . . . . . . . . . . . . 51

Figure 22 Installing an RPM into the E1200i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Figure 23 RPM and Line Card Slot Numbering Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Figure 24 Installing SFMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Figure 25 Pinout for an RJ-45 Connector End Adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Figure 26 Securing the Fan Tray Screw Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Figure 27 Replacing the Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Figure 28 dir Command Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Figure 29 The European WEEE symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Figure 30 Support Policies section of iSupport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Installing and Maintaining the E1200i System 7

List of Tables

Table 1 Information Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Table 2 E1200i Hardware Component Operating Requirements Summary . . . . . . . . . . . . . . . . 17

Table 3 Fan Tray Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Table 4 Power Supply LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Table 5 Fan Tray LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Table 6 RPM LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Table 7 SFM Front Panel and LED Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Table 8 Console Port (RJ-45) Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Table 9 Auxiliary Port (RJ-45) Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Table 10 Pin Assignments Between the E1200i Console and a DTE Terminal Server . . . . . . . . . 59

Table 11 Pin Assignments Between E1200i Console and DB-25 Adapter . . . . . . . . . . . . . . . . . . 59

Table 12 RJ-45 to DB-25 Adapter Pin (Modem) Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Table 13 10/100 Ethernet Management Port LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Table 14 Alarm Events and Reporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Installing and Maintaining the E1200i System 9

Chapter 1 About This Guide

This guide provides site preparation recommendations, step-by-step procedures to rack mount the Force10 Networks E1200i chassis, as well as instructions to install fan trays, power supplies, route processor modules (RPMs), switch fabric modules (SFMs), and line cards.

This guide also includes instructions for removing and installing field-replaceable parts, including power supplies for both the AC and DC models. The E1200i system is packaged with components necessary for optimal performance, including blank panels for RPM, SFM, and line card slots. Blanks are required in empty slots to ensure adequate system cooling and for EMI containment during operation.

After you complete the hardware installation process and power up the system, refer to the Configuration Guide for preliminary software configuration information. E1200i systems run Force10 OS (FTOS™) software. The FTOS Command Reference for the E-Series provides detailed CLI information, and the FTOS Configuration Guide for the E-Series includes FTOS configuration information.

Information Symbols and W arnings

Table 1 defines the information symbols used throughout this guide.

Table 1 Information Symbols

Symbol Warning Description

This symbol warns that improper handling and installation could result in bodily

Danger:

Caution:

Warning:

injury. Before you begin work on this equipment, be aware of hazards involving electrical circuitry, networking environments, and instigate accident prevention procedures.

This symbol informs you that improper handling and installation could result in equipment damage or loss of data.

This symbol informs you that improper handling may reduce your component or system performance.

FTOS

Note:

Installing and Maintaining the E1200i System 11

This symbol informs you of important operational information.

Danger: The installation of this equipment shall be performed by trained and qualified personnel only. Read this guide before installing and powering up this equipment. This equipment contains two power cords. Disconnect both power cords before servicing.

Danger: This equipment contains optical transceivers, which comply with the limits of Class 1 laser radiation.

Visible and invisible laser radiation may be emitted from the aperture of the optical transceiver ports when no cable is connected. Avoid exposure to laser radiation and do not stare into open apertures.

Caution: Wear grounding wrist straps when handling this equipment to avoid ESD damage.

Danger: Leakage Current (High Touch Current) in AC-powered systems: AC power cords are

secured to the power inlet using the provided bra ckets. The power cord plugs must be secured to

the building outlets by the qualified chassis installer or a qualified electr ician.

See Chapter 3, Site Preparation for more cautions.

Related Publications

For more information about the E1200i system, refer to the following documents:

• FTOS Configuration Guide for the E-Series

• FTOS Command Reference for the E-Series

• E-Series Network Operations Guide

• Release Notes for the E-Series and FTOS

12 About This Guide

Chapter 2 The E1200i System

The Force10 Networks E1200i system is a carrier-class, high-capacity aggregation router. The 16-slot modular system provides two slots dedicated for Route Processor Modules (RPMs) and 14 slots for line cards with Layer 2 switching and Layer 3 and routing capabilities.

Operating Overview

The E1200i system requires a Route Processor Module (RPM), at least one line card, and at least eight Switch Fabric Modules (SFMs) for packet processing. The RPM is the core for routing and control operations; all traffic destined to the E1200i terminates on the RPM. Routing table entries are built on the RPM and directed to the forwarding information tables on the line cards.

Software processes, such as Telnet, SNMP, CLI, Layer 2, and Layer 3 functions, are divided among three CPUs for redundancy and speed. Independent software images run on each CPU. Each CPU has its own memory, which isolates processes from each other, increasing reliability. Operating the E1200i system with redundant RPMs enables automatic fail-over redundancy.

Line cards perform all data forwarding operations. Each line card has Force10 Networks proprietary ASICs — the flexible packet classification (FPC) ASIC and the Buffer and Traffic Manager (BTM) ASIC. The FPC accepts packets, feeds packets to input/output ports, handles packet classification (access lists, and Layer 2 and Layer 3 lookups), and packet-marking (Diffserv or 802.1p). The BTM is responsible for all queuing operations.

The internal flash memory device shipped with the RPM contains the boot ROM and runtime images. Each RPM accommodates an external flash memory card that can be used to copy and store system boot, software images, and configuration files. For information about using a flash card, refer to Appendix A,

on page 75.

Installing and Maintaining the E1200i System 13

Figure 1 E1200i AC Chassis Front View

RPM 1

Line Card Slots

Air Filter

Line Card Slots

AC Power Supply

AC Power Plug

Air Vents

Switch Fabric

Cable Management System

Module (SFM)

Blank (BLNK)

14 The E1200i System

Figure 2 E1200i AC Chassis Rear View

Self-closing Door

Installed Fan Tray

Empty Fan Tray with

locking screw

Ground Connection

Installing and Maintaining the E1200i System 15

Figure 3 E1200i DC Chassis Front View

RPM 1

Line Card Slots

Air Filter

Line Card Slots

DC Power Supply

Air Vents

Switch Fabric

Cable Management System

DC Power Supply

Module (SFM)

Blank (BLNK)

16 The E1200i System

Figure 4 E1200i DC Chassis Rear View

Self-closing Door

Installed Fan Tray

Empty Fan Tray with

Locking screw

Ground Connection

Table 2 E1200i Hardware Component Operating Requirements Summary

Component Minimum Maximum Field-Replaceable

Backplane (factory installed) 1 1 N Air filter (factory installed) 1 1 Y Fan trays 2 2 Y RPMs 1 2 Y Line cards 1 14 Y SFMs 8 9 Y AC Power Supply 2 6 Y DC Power Supply 1 2 Y Cable management system 0 1 Y Cable management system cover 0 1 Y

Installing and Maintaining the E1200i System 17

To install the E1200i system, Force10 Networks recommends that you perform the installation procedures in the following order:

Step Task Section

1. Prepare the site Site Preparation on page 19

2. Unpack the AC chassis and components

Unpacking the E1200i AC System on page 23

Unpack the DC chassis and components

3. Mount the AC chassis

Unpacking the E1200i DC System on page 27 Standard Front Chassis Mounting on page 24

Installing the Chassis into an Equipment Cabinet on page 25

Mount the DC chassis

4. Install the cable management system See the instructions that come with the cable management system.

5. Install components:

• Fan trays

• Power Supplies (including power and grounding cables)

6. Verify power supply and fan tray operability AC Power Supply and Fan Operability Test on page 37

7. Install card components:

• RPM(s) and line cards

•SFMs

Standard Front Chassis Mounting on page 28 Installing the Chassis into an Equipment Cabinet on page 29

Installing Fan Trays on page 31

Installing AC Power Supplies on page 35 Installing DC Power Supplies on page 41

DC Power Supply and Fan Operability Test on page 47

Installing Line Cards and RPMs on page 50 Installing Switch Fabric Modules (SFMs) on page 54

8. Connect network cable RPM Ports and Cables on page 57

9. Supply power to the chassis Supplying Power - AC on page 62

Supplying Power - DC on page 62

10. Initial boot The initial boot operation automatically brings up the system to the runtime CLI. To interrupt the automatic boot process, issue a break key sequence (Ctrl^) if you experience boot problems.

The console monitor will display the default BOOT_USER # prompt. Refer to Appendix B, on page 79 for instructions to continue the boot process.

18 The E1200i System

Chapter 3 Site Preparation

This chapter describes factors to consider before installing your E1200i system. The following topics are discussed:

• Site Selection Criteria on page 19

• Rack Mounting on page 20

• Cabinet Placement on page 20

• Power on page 20

• Fans and Airflow on page 21

• Storing Components on page 22

For complete E1200i System Specifications, refer to Appendix D, on page 91.

Site Selection Criteria

Before you begin the installation process, make sure that the area where you intend to install your E1200i meets the following safety requirements.

Select a site:

• In a restricted access area.

• In a dry, clean, well-ventilated and temperature-controlled room, away from nearby heat sources such as hot air vents or direct sunlight.

• Away from sources of severe electromagnetic noise.

• Near an adequate power source. Connect the E1200i to the appropriate branch circuit protection as defined by local electrical codes.

• Means of power disconnect must be located near the equipment

• Position in a rack with adequate space in the front and rear, and sides of the uni t for proper venti lation, access to cables, and maintenance access. Allow at least 18 inches in the front and 20 inches in the rear of the rack for ventilation. If placing the chassis in a cabinet, ensure that there is enough clearance between the closed cabinet door and the cables in the cable management system on the chassis.

Caution: Lift the E1200i chassis either from the bottom or by the handles provided with the front shipping cover. Lifting by the chassis shelves or fan tray openings will cause chassis damage. Do not remove the protective front shipping cover until the chassis is secured in the equipment rack.

Installing and Maintaining the E1200i System 19

Rack Mounting

When you prepare your equipment rack, make sure the rack is bolted to the floor and/or braced to a wall or ceiling.

When you install the chassis:

• Make sure that the rack is grounded to the grounding electrode. Each DC PEM must be grounded to the rack or building ground bus. The equipment rack must be grounded to the same grounding electrode used by the power service in your area. The ground path must be permanent.

• Install the E1200i chassis in the rack before you install internal components or make network and power connections.

• In an empty rack, place the chassis in the lower half of the rack to ensure rack stability.

Cabinet Placement

The cabinet must meet the following criteria:

• Minimum cabinet size is 30 inches deep and 24 inches wide.

• Minimum air flow is 750 cubic feet per minute (CFM).

• Minimum of 3 inches between the closed doors and the front of the cable management panel, and a minimum of 3 inches between the chassis rear and the rear of the cabinet with the cabinet do or clo sed . With the rear doors of the cabinet open, you will need a clearance of at least 20 inches from the rear to access the chassis fan trays.

• Minimum of 20 inches clearance at the chassis front to access the air filter, power supplies, and cards.

Power

At a minimum, the E1200i requires either 2 AC Power Supplies or 1 DC PEM to operate.

Caution: Yo u cannot power the system with both types of power supply module installed. The system must contain only one type of power module, either AC or DC.

Caution: The E1200i AC Chassis is shipped with blank inserts covering the DC PEM openings. DO NOT REMOVE THEM. The blank inserts must remain installed for proper system cooling and for EMI containments during system operation.

20 Site Preparation

Danger:

• Make your chassis ground connections first (see Figure 2). If the chassis is not correctly grounded, excessive electromagnet emission may result.

• Disconnect all power to the equipment rack or cabinet before chassis installation.

• Never operate the E1200i system with empty RPM, SFM, or line card slots. Always replace empty slots with blank panels.

Each E1200i system requires at least two AC Power Supplies or at least one DC Power Supply to operate.

Three AC units are required for power supply redundancy, four AC units are required for full facility redundancy, and six AC units provide 3+3 redundancy

Two DC units are required for power supply and full facility redundancy.

Danger: Leakage Current (High Touch Current): The AC power cords are secured to the power inlet using the provided bracket. The AC power cord plugs must be secured to the building outlets by the chassis installer or a qualified electrician.

Refer to Appendix D, on page 91 for specifications on thermal output and other power related numbers.

Fans and Airflow

Your E1200i chassis contains two field-replaceable fan trays. Air flows through the system from a filtered-intake vent located in the lower part of the chassis. Air circulates from the bottom front (and sides) to the back and exhausts through a top rear vent. The variable fan sp eed is reduced at normal operating temperatures and increases to full speed as operating temperatures increase, up to 104° F (40° C).

For fan tray access, maintenance and proper ventilation, position the chassis and equipment rack or cabinet so that:

• At least three inches clearance is around the front and side intake and exhaust vents for free air flow

• Provide 20 inches in the rear to access the fan tray.

• Operate the E1200i system with two fan trays.

For instructions on replacing a fan tray, refer to Removing and Replacing Fan Trays on page 65.

Installing and Maintaining the E1200i System 21

Storing Components

Caution: Do not transport a chassis with components (line cards, power supplies, RPMs, Fan

Trays, Power Supply, or SFMs) installed in the chassis. Place the modules in their original ESD-preventative packaging and attach the Front Shipping Cover on the front of the chassis prior to placing the chassis in its original shipping crate. Shipping the chassis with components installed may damage the components and the chassis ba ckplane.

If you do not install your E1200i system and components right away, Force10 Networks recommends that you properly store components and all extra field-replaceable components (spares) until you are ready to install them. Keep all components in the original packaging during storage.

Follow these indoor storage guidelines:

• Storage temperature should remain constant ranging from -40° to 158°F (-40° to 70°C).

• Non-condensing relative humidity should be maintained within 5 to 95 percent.

• Store on a dry floor, away from direct sunlight, heat, and air conditioning ducts.

• Store in a dust-free environment.

22 Site Preparation

Chapter 4 Installing the AC Chassis

This chapter provides instructions to rack mount your E1200i AC system into a standard 19-inch or 23-inch equipment rack. It contains the following sections:

• Unpacking the E1200i AC System

• Installing the Equipment Rack Shelf Bar

• Standard Front Chassis Mounting

• Installing the Chassis into an Equipment Cabinet

Unpacking the E1200i AC System

The E1200i AC system and components are shipped on a wooden pallet with Front Shipping cover. Remove the chassis from the shipping packaging and move the chassis with a hand cart, pallet jack, or fork lift to its rack. Do not unpack the power supplies, fan trays, air filter, or cards until the chassis is installed.

Warning: The E1200i AC shipping containers each weigh up to 400 pounds. The unpacked chassis and pallet weigh approximately 200 pounds. Do not attempt to lift or move the chassis without the use of a hand cart, pallet jack, or forklift.

Caution: Lift the E1200i AC chassis only with the handles provided or from the bottom. Lifting by the chassis shelves will cause chassis damage. Do not remove the shipping cover during the installation process. The cover prevents damage to the internal framework and EMI seals.

Warning: Electrostatic discharge (ESD) damage can occur when components are mishandled. Always wear an ESD-preventative wrist or foot- heal ground strap when handling RPMs, SFMs, or line cards. After you remove the original packaging, place RPMs, SFMs, and line cards directly into the chassis, or on an antistatic surface.

Warning: Complete the chassis installation into the rack before you install any other component (fan trays, power supplies, line cards, RPMs, SFMs, cab les ).

Installing and Maintaining the E1200i System 23

Installing the Equipment Rack Shelf Bar

FN00058A

The rack shelf bar (Figure 5) enables you to easily position the chassis into the rack and provides the unit additional stability. The E1200i AC system must be mounted in a rack that is permanently secured to the floor.

Figure 5 Rack Shelf Bar

To install a equipment rack shelf bar:

Step T ask

1. Determine the chassis mounting location in the equipment rack.

2. Orient the bar with the arrows pointing upward. The smooth side of the bar should face outward.

3. Attach the bar to the equipment rack brackets using the mounting screws provided by the manufacturer.

Standard Front Chassis Mounting

Note: Force10 Networks recommends that you install and operate the E1200i AC system in a

standard 19-inch or 23-inch equipment rack.

Install the E1200i AC system after you secure the equipment rack shelf bar. Load the chassis in the lower half of an empty rack to avoid a top-heavy rack (Figure 6).

Warning: Do not remove the Front shipping Cover during the initial installation process. The cover provides front handles to assist in lifting and prevents damage to the internal framework and EMI seals.

24 Installing the AC Chassis

Figure 6 Rack Mounting the Chassis

To install the chassis into a prepared rack:

Step Task

FN00046B

1. If you are center or rear-mounting the chassis in a 19-inch rack, adjust the chassis rack mounting brackets to the desired position.

2. If you are mounting the chassis in a 23-inch rack, install the 23-inch adapter brackets.

3. Using a hand cart, pallet jack, or forklift, align the rack-mount holes with the equipment rack holes, situating the chassis on top of the equipment rack shelf bar.

4. Insert rack mounting screws in the holes that are not obscured by the metal chassis shipping cover.

5. Loosen and remove the screws that secure the chassis Front Shipping Cover and remove the cover.

6. Insert the remaining rack mounting screws and tighten to secure the chassis in the rack.

Tighten the screws. See Figure 6.

Installing the Chassis into an Equipment Cabinet

Install the E1200i AC system after you secure the rack shelf bar. Load the chassis in the lower half of the cabinet to avoid it becoming top-heavy. Make sure the cabinet is positioned with adequate space in the front, rear, and sides of the unit for proper ventilation, access to cables, and access for maintenance.

Refer to Chapter 3, Site Preparation for complete requirements.

To install the chassis into an equipment cabinet:

Step Task

1. Install the equipment rack shelf bar.

Installing and Maintaining the E1200i System 25

Step Task

2. Adjust the chassis mounting brackets to the desired front-rear position and add a 23-inch adapter brackets as required.

3. Using a hand cart, pallet jack, or forklift, align the rack-mount holes with the cabinet holes.

4. Insert rack mounting screws in the holes that are not obscured by the metal chassis shipping cover. Tighten the screws.

5. Loosen and remove the screws attaching the chassis shipping cover. Remove the shipping cover.

6. Insert the remaining mounting screws and tighten to secure the chassis in the cabinet.

26 Installing the AC Chassis

Chapter 5 Installing the DC Chassis

This chapter provides instructions to rack mount your E1200i DC system into a standard 19-inch or 23-inch equipment rack. It contains the following sections:

• Unpacking the E1200i DC System

• Installing the Equipment Rack Shelf Bar

• Standard Front Chassis Mounting

• Installing the Chassis into an Equipment Cabinet

Unpacking the E1200i DC System

The E1200i DC system and components are shipped on a wooden pallet with Front Shipping cover. Remove the chassis from the shipping packaging and move the chassis with a hand cart, pallet jack, or fork lift to its rack. Do not unpack the power supplies, fan trays, air filter, or cards until the chassis is installed.

Warning: The E1200i DC shipping containers each weigh up to 400 pounds. The unpacked chassis and pallet weigh approximately 200 pounds. Do not attempt to lift or move the chassis without the use of a hand cart, pallet jack, or forklift.

Caution: Lift the E1200i DC chassis only with the handles provided or from the bottom. Lifting by the chassis shelves will cause chassis damage. Do not remove the shipping cover during the installation process. The cover prevents damage to the internal framework and EMI seals.

Warning: Complete the chassis installation into the rack before you install any other component (fan trays, power supplies, line cards, RPMs, SFMs, cab les ).

Installing and Maintaining the E1200i System 27

Installing the Equipment Rack Shelf Bar

FN00058A

The rack shelf bar (Figure 7) enables you to easily position the chassis into the rack and provides the unit additional stability. The E1200i DC system must be mounted in a rack that is permanently secured to the floor.

Figure 7 Rack Shelf Bar

To install a equipment rack shelf bar:

Step T ask

1. Determine the chassis mounting location in the equipment rack.

2. Orient the bar with the arrows pointing upward. The smooth side of the bar should face outward.

3. Attach the bar to the equipment rack brackets using the mounting screws provided by the manufacturer.

Standard Front Chassis Mounting

Note: Force10 Networks recommends that you install and operate the E1200i DC system in a

standard 19-inch or 23-inch equipment rack.

Install the E1200i DC system after you secure the equipment rack shelf bar. Load the chassis in the lower half of an empty rack to avoid a top-heavy rack (Figure 8).

28 Installing the DC Chassis

Figure 8 Rack-Mounting the Chassis

FN00046B

To install the chassis into a prepared rack:

Step Task

1. If you center- or rear-mount the chassis in a 19-inch rack, adjust the chassis rack-mounting brackets to the desired position.

2. If you mount the chassis in a 23-inch rack, install the 23-inch adapter brackets.

3. Use a hand cart, pallet jack, or forklift to align the rack-mount holes with the equipment rack holes, situating the chassis on top of the equipment rack shelf bar.

4. Insert rack-mounting screws in the holes that are not obscured by the metal chassis shipping cover.

5. Loosen and remove the screws that secure the chassis Front Shipping Cover and remove the cover.

6. Insert the remaining rack-mounting screws and tighten to secure the chassis in the rack.

Tighten the screws. See Figure 8.

Installing the Chassis into an Equipment Cabinet

Install the E1200i DC system after you secure the rack shelf bar. Load the chassis in the lower half of the cabinet to avoid it becoming top-heavy. Make sure the cabinet is positioned with adequate space in the front, rear, and sides of the unit for proper ventilation, access to cables, and access for maintenance.

Refer to Chapter 3, Site Preparation for complete requirements.

To install the chassis into an equipment cabinet:

Step Task

1. Install the equipment rack shelf bar.

Installing and Maintaining the E1200i System 29

Step Task

2. Adjust the chassis mounting brackets to the desired front-rear position and add a 23-inch adapter brackets as required.

3. Using a hand cart, pallet jack, or forklift, align the rack-mount holes with the cabinet holes.

4. Insert rack-mounting screws in the holes that are not obscured by the metal chassis shipping cover. Tighten the screws.

5. Loosen and remove the screws attaching the chassis shipping cover. Remove the shipping cover.

6. Insert the remaining mounting screws and tighten to secure the chassis in the cabinet.

30 Installing the DC Chassis

Chapter 6 Inst alling Fan Trays

Access the fan tray slots from the rear of the chassis (Figure 9). Two fan trays are required in the chassis. When a fan tray is not installed in the lower slot, a self-closing door will seal the slot. Panel blanks are not required. However, to ensure fail-safe chassis operation, do not operate the chassis with only one fan tray for more than 30 minutes.

Warning: Install the fan trays before you supply power to the system.

Warning: Electrostatic discharge (ESD) damage can occur when components are mishandled.

Always wear an ESD-preventative wrist or foot-heal ground strap when handling chassis components. After you remove the original packaging, place chassis components on an antistatic surface.

Installing and Maintaining the E1200i System 31

Figure 9 Installing Fan Tray

screw latch

Figure 10 Fan Tray

32 Installing Fan Trays

To install fan trays:

FN00051A

Step T ask

1. Unpack the fan tray.

2. Prior to inserting a fan tray, fully turn its screw latch counter-clockwise (with flathead screwdriver) until the fan tray latching mechanism fully retracts into the fan tray (see Figure 10).

3. Grip the fan tray handle. Slide the connector end of each fan tray into the slot until it stops and the handle end is flush with the chassis rear.

4. Secure the fan trays into place by turning the screw latch clockwise.

Table 3 is an illustration of the fan tray safety labels:

Table 3 Fan Tray Safety Labels

Label Location

Fan tray faceplate

Installing and Maintaining the E1200i System 33

34 Installing Fan Trays

Chapter 7 Installing AC Power Supplies

On/Standby Switch

AC-Cord Retainer Safety Cover

Power Supplies

AC Power Plugs

This retainer must be in place during normal operation. Do not remove except for servicing

WARN ING - HIGH LEAKAGE CURRENT. EARTH CONNECTION ESSENTIAL BEFORE CONNECTING SUPPLY. COURANT DE FUITE ELEVE. RACCORDEMENT A LA TERRE INDISPENSABLE AVANT LE RACCORDEMENT AU RESEAU.

The E1200i AC system requires a minimum of two AC power supplies to operate, three for power redundancy, four for facility redundancy (2+2), and 6 for 3+3 redundancy. To comply with safety agency and EMI regulations, you must install the AC-cord retainer over all power cords. The E1200i AC chassis contains six AC power supply slots, as shown in Figure 11.

Note: If you are installing only two power supplies, they must be installed in the same row. FTOS will generate an error message if the two power supplies are not in the same row.

Note: If you are installing power supplies for redundancy:

• For 2+2 redundancy, two power supplies must reside in each row. That is, two in the top row and two in the bottom row.

• For redundant operation with only three power supplies, install all three power supplies in the same row.

Note: The On/Standby switch disconnects power to the rest of the chassis from all 6 AC power supplies.

• When the AC cord is attached, power supply fans will spin and the LEDs will indicate status while the On/ Standby switch is in Standby.

Figure 11 E1200i AC Power Supply Shelf

Installing and Maintaining the E1200i System 35

Secure your chassis ground first and then install each power supply.

All measurements in inches.

Securing the Chassis Ground

Step Task

1. Locate the chassis ground connector nuts on the chassis rear (see Figure 2 on page 15).

2. Install the grounding cables to the ground nuts. The grounding cable must comply with your local electrical codes in size and color (typically the color is green or green with yellow stripe).

Note: Grounding cables must be terminated only with a UL-listed 2-hole lug with 1/4-inch holes on 3/4-inch spacing (see Figure 12).

a Use ANSI UNC 1/4-20 x 1/2 bolt. b Tighten the bolt (torque should not exceed 25inch/lbs). c Connect the opposite end of th e grounding cable to the nearest appropriate facility grounding post.

Figure 12 Cable Connector Required for E1200i AC

igh-strand-count

conductor

Installing Power Supplies

Caution: An E1200i AC power supply still has power after extraction, and has completely powered off when the fans have stopped rotating. When replacing a power supply, to avoid arcing and discoloration of the supply and the chassis pins, please wait for the fans to stop rotating before reinserting the supply

Step T ask

1. Make sure that the On/Standby switch, located on the left side of plug AC-0, is in the Standby (up) position (Figure 11).

2. Loosen the cord retainers locking screws (if needed) and tilt the AC-cord retainer up approximately 15 and gently slide the cover away from the chassis.

0.750"

0.267 diameter

2 Holes

FN00011A

36 Installing AC Power Supplies

Step Task (continued)

3. Slide the power supplies into their slots until the module front is flush with the shelf front.

Figure 13 Insert power supply

4. Connect the Power Supply cord to the designated socket (Figure 11).

5. Re-install the AC-cord Retainer by tilting approximately 15 the AC cords.

6. Secure the retainer by tighten the locking screws on either side of the retainer.

and gently sliding in the long edge just above

Danger: Leakage Current (High Touch Current) in AC-powered systems: AC power cords are secured to the power inlet using the provided bra ckets. The power cord plugs must be secured to the building outlets by the qualified chassis installer or a qualified electr ician.

AC Power Supply and Fan Operability Test

Once your power supplies and fan trays are installed, verify their operability by supplying power to the chassis and verifying the status LEDs.

Before you begin this power test, inspect your equipment rack and chassis. Verify that:

• Each Power Supply is properly installed and plugged into the assigned slot.

• The AC-cord Retainer is secured over the plugs.

Danger: Prevent exposure and contact with hazardous voltages. Do not attempt to operate this system without the AC-cord Retainer.

• Your power cables connect to an appropriate AC power supply in a manner that complies with your local electrical codes. For AC systems, a Main Disconnect must be provided for each AC cord.

Installing and Maintaining the E1200i System 37

• Two fan trays are installed.

To test the power supplies and fan trays:

Step Task

1. With the fan trays and power supplies installed, power on the system.

• Flip the On/Standby switch located next to plug AC-0 to the ON position (down).

2. Power Supply Status LEDs should be green. If an LED is not lit or is blinking amber:

• check that the units are properly installed and are plugged into the correct slot.

• Verify the power source

• If the LED remains unlit or blinking amber at power up, replace the power supply.

3. Both fan tray LEDs should be green (online). A blinking green fan tray LED indicates booting. Verify that air is flowing through the chassis. If a fan tray is not operating properly or air is not flowing through the chassis:

• power off the chassis at the remote power source.

• Ensure that all fan trays are properly installed.

• Verify the remote power source.

• If a fan tray LED remains unlit, replace the fan tray.

4. After you have verified the power and fan operability, power off the chassis to continue the installation process.

5. De-energize the Main Disconnect and flip the On-Off switch to the OFF position.

6. Verify that the LEDs are not lit.

Power Supply and Fan Tray LEDs

Table 4 Power Supply LEDs

Status LED is ...

No AC power Unlit: No connection Operational (On/Standby switch may be set to Standby) Lit: GREEN Power Supply Failure Lit: AMBER

Table 5 Fan Tray LEDs

Status LED is ...

Booting Blinking: GREEN Fault Detected Lit: YELLOW Communication Failure Blinking: YELLOW

38 Installing AC Power Supplies

Table 5 Fan Tray LEDs

Status LED is ...

Operational Lit: GREEN Loss of Power Unlit

Installing and Maintaining the E1200i System 39

40 Installing AC Power Supplies

Chapter 8 Installing DC Power Supplies

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The E1200i DC system requires a minimum of one DC Power Entry Module (PEM) to operate, but two are recommended for redundancy . To comply with safety agency and EMI regulations, you must install covers on all power supply slots not containing a PEM. Connect the PEMs to the appropriate branch circuit protection as defined by local electrical codes.

For full redundancy, each PEM must be attached to an independent power source with a dedicated circuit breaker. For example, the PEM in slot 0 connects to circuit breaker A and the PEM in slot 1 connects to circuit breaker B.

The E1200i DC chassis contains two DC PEM slots, as shown in Figure 14.

Figure 14 PEM 0 and PEM 1 Chassis Locations

The DC PEM shown in Figure 15 is used in both the E1200 and E1200i DC chassis.

Figure 15 E1200i DC PEM

Installing and Maintaining the E1200i System 41

Figure 16 E1200i DC PEM Front Panel

CC-E1200-PWR-DC

-48/-60Vdc 150A, 7200VA

Status

Latch Release

PEM interlock

lever

Over-current protector

Locking screws

Studs

FN00102lp

Cable and Connector Requirements

You must provide your own cables to connect to a remote power source (for example, a circuit breaker panel) in your equipment rack or office. Cables must be sized to meet the following criteria:

• rated for at least 150A service to allow for a fully loaded E1200i DC system at low input voltage per your local electrical codes

• limits voltage drop across the cable length to 0.5V or less

Before you make the cable connections, apply a coat of antioxidant paste to un-plated metal contact surfaces. File un-plated connectors, braided straps, and bus bars to a shiny finish. It is not necessary to file and coat tinned connectors or other plated connection surfaces, such as on the E1200i DC PEM studs.

Installing DC PEMs

Each E1200i DC system requires at least one load-sharing DC PEM to operate. Two units are recommended for full facility redundancy.

Parameter Specifications

Maximum DC PEM Input Current 150A Maximum Power Dissipation 6850W (21,598 BTU/hour)

42 Installing DC Power Supplies

Input Voltage - 48 to -60 Vdc

Use the following steps to install a DC PEM:

FN00103lp

Safety

cover

Retaining

screw

Step Task

Make sure that the remote power source (the circuit breaker panel) is in the OFF position.

Make sure that the over-current protector (located on the PEM front panel) is in the OFF position.

Loosen the retaining screw and remove the PEM safety cover .

Installing and Maintaining the E1200i System 43

PEM interlock lever

Locking screws

Over current protector

fn00104lp

Step Task (continued)

Slide the PEM into the 0 or 1 slot (Figure b): a Lift up and hold the PEM interlock leve r an d care fu lly push the unit inward to fully seat it to the

backplane. When the PEM is fully inserted, the interlock lever will drop to hold the PEM in position.

b Tighten the two locking screws with a #2 Phillips screw driver to secure the PEM. Do not exceed

5 inch/lbs torque.

44 Installing DC Power Supplies

Step Task (continued)

0.750"

High-strand-count

conductor

diameter 2 Holes

All measurements shown in inches.

fn00105lp

0.267

Secure the chassis ground connection first: a Remove one outer nut and one washer from each of the six studs. One nut should remain, tight on

the stud. If the inner nut is loose, re-tighten it to 25 inch/lbs. maximum.

b Locate the chassis ground connector studs on the PEM front panel (see Figure 16). The two

rightmost studs are the ground connection.

c Install the grounding cable onto the ground studs. The grounding cable must comply with your local

electrical codes in size and color (typically the color is green or green with yellow stripe).

NOTE: Grounding cables must be terminated only with a UL-listed 2-hole lug with 1/4-inch holes on 3/ 4-inch spacing (see Figure 17).

d Replace the two washers and nu ts on the studs. e With a 7/16-inch box or socket wrench, tighten the nuts (torque should not exceed 25inch/lbs).

f Connect the opposite end of the grounding cable to the nearest appropriate facility grounding post.

Figure 17 Cable Connector Required for E1200i DC PEM

Connect the -48 VDC and Return cables from each PEM to the remote power sources (circuit breakers A and B).

a Check tha t the remote power sources (for example, circuit breakers) are in the OFF position. b Locate the appropriate studs on the PEM front panel (Figure 16).

c The two leftmost studs on the PEM are the -48 VDC (-) connection. The cable attached to these

studs is typically black.

• The two middle studs are the return (+) connection. The cable attached to these studs is

typically red.

d Install the -48 VDC and Return cables on the studs. The cables should be of the size and color to

comply with local electrical codes.

Note: Power cables must be terminated only with a UL-listed 2-hole lug with 1/4-inch studs with 3/4-inch spacing (Figure 19).

e Replace the washers and nuts on the studs. f With a 7/16-inch box or socket wrench, tighten the nuts.

Installing and Maintaining the E1200i System 45

Step Task (continued)

Split-lock washer

Ground studs

Lug nuts

Lug

fn00106lp

-48 (-) cable

typically black

Return cable (+) typically red

Ground cable typically green

Route the terminated cables down and toward the rack rail, as shown below.

Figure 18 Connecting the Ground Cable to the E1200i DC PEM

Figure 19 DC PEM with Connections in Place

46 Installing DC Power Supplies

Step Task (continued)

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Replace the safety cover and tighten the captive screw with a #2 Phillips screwdriver (Figure 20).

Figure 20 Reinstalling the PEM Safety Cover

Check that the over-current protector (located on the PEM front panel) is in the OFF position. Energize the remote power source. The Voltage LED should be green. If it is amber, th e -48 VDC and

Return cables are connected incorrectly or are reversed.

10.

Go to DC Power Supply and Fan Operability Test, next, to complete the installation.

DC Power Supply and Fan Operability Test

After you have completed the fan tray and PEM installation, verify their operability by supplying power to the chassis and verifying the status LEDs.

Note: If there is a DC PEM failure, the entire PEM must be replaced. There are no field-serviceable parts inside the DC PEM unit.

Before you begin this power test, inspect your equipment rack and chassis. Verify that:

• Each PEM is properly installed and grounded.

• The safety covers are installed on each PEM.

Danger: Prevent exposure and contact with hazardous voltages. Do not attempt to operate this system without the safety cover provided with each DC PEM.

Installing and Maintaining the E1200i System 47

• Your power cables connect to an appropriate DC supply in a manner that complies with your local electrical codes. For DC systems, a Main Disconnect must be provided.

• On the DC PEM(s), use a voltage meter to verify power on the cables. Also verify that the Vo ltage LED is green.

• A power supply blank is installed in any empty slot.

• Six fan trays are installed.

To test the power supplies and fan trays:

Step Task

With the fan trays and DC PEMs installed, power on the system.

• Flip the over-current protector (located on the PEM front panel) to the ON position. PEM Status LEDs should be green.

If an LED is not lit or is amber, check that the unit is properly inst alled. Verify the power source. If the LED remains unlit, power off all modules and replace the unit.

All six fan tray LEDs should be green (online). Verify that air is flowing through the chassis. If a fan tray is not operating properly or air is not flowing through the chassis, power off the

chassis at the remote power source. Ensure that all fan trays are properly installed. Verify the remote power source. If a fan tray LED remains unlit, replace the fan tray.

After you have verified the power and fan operability, power off the chassis to continue the installation process.

De-energize the Main Disconnect and flip the over-current protector to the OFF position. Verify that the LEDs are not lit.

48 Installing DC Power Supplies

Chapter 9 Installing RPMs, Line Cards,

and SFMs

This chapter provides instructions for installing cards into the E1200i AC or DC chassis. It contains the following sections:

• Unpacking an RPM or Line Card

• Installing Line Cards and RPMs

• Preparing and Installing RPMs and Line Cards

• RPM Label and LEDs

• Installing Switch Fabric Modules (SFMs)

• Line Card Cable Management Systems

Unpacking an RPM or Line Card

Warning:

• Electrostatic discharge (ESD) damage can occur when components are mishandled. Always wear an ESD-preventive wrist or foot-heel ground strap when handling RPMs, SFMs, or line cards. Connect your ESD strap to the grounding plug located on the front of the chassis. See location. After you remove the original packaging, place RPMs, SFMs, and line cards on an antistatic surface.

• Do not supply power to your E1200i system until the power supplies and fan tray(s) are installed and verified, and RPMs, SFMs, line cards, and any blank panels are installed.

Figure 2 for ESD strap connector

Force10 Networks recommends that you keep all components in the original packaging until you are ready to install them.

Important Points to Remember

• Do NOT remove the cards from their protective bags until you are ready to install them in a chassis.

• When you are ready to install the cards, unwrap and install one card at a time, starting with the right-most slot (Slot 13 for line cards, Slot R1 for RPMs, and Slot 9 for SFMs) ending with the left-most slot (Slot 0 for line cards, Slot R0 for RPMs, and Slot 0 for SFMs).

Installing and Maintaining the E1200i System 49

Installing Line Cards and RPMs

At a minimum, the E1200i requires one RPM and one line card to operate.

Caution: Any slot not filled with a line card or RPM must be filled with a blank to ensure adequate cooling and EMI containment.

RPMs

The E1200i system requires the installation of at least one RPM, although two are recommended for redundancy. RPMs are designed to be installed in either the center R0 or R1 slots. Since FT OS searches for an RPM in slot 0 first, Force 10 recommends you install your RPM in slot 0 when only running with one RPM. Do not force RPMs into line card slots. RPMs are keyed differently than line cards to prevent improper installation.

You can hot-inse rt a second RPM into a running system without performance interruption or software intervention. A second RPM for redundant functionality provides uninterrupted operability if the system transitions from the active RPM to the standby RPM. The standby RPM constantly performs updates and receives the same configuration information received by the active RPM. The standby RPM also performs diagnostics on its subsystems. In the event of a failover, the standby RPM immediately takes over and resumes the control activities that the active RPM was performing. Installing a Second RPM on page 53 provides more information on the second RPM.

The RPM Major and Minor alarm LEDs are controlled by software which sets the threshold levels for triggering the different stages of alarms.

Line Cards

Your E1200i configuration requires a minimum of one line card. Line cards are hot-swappable. The line card ports provide external interface functions for connections to other systems (for example, a router or switch). Each line card has an onboard CPU for line card management which updates packet forwarding information, obtains statistical information, and performs synchronization tasks with the RPM, as well as Force10 Networks custom-built ASICs, which enable line-rate forwarding.

Line Card Port Numbering

There are 14 line card slots available in the E1200i chassis. A minimum of one line card is required for operation. Line cards are installed in slots 0 through 13. Ports on line cards are numbered from the top, starting from 0 (see Figure 21).

50 Installing RPMs, Line Cards, and SFMs

Figure 21 24 Port 1GE and 2-Port 10GE Line Card Port Numbering

24-port 1GE line card 2-port 10GE line card

Port 0 Port 1 Port 2 Port 3 Port 4

PORT 0

FN00020A

Blank Panels

Caution: To avoid a chassis over-temperature condition, install blanks for RPMs, SFMs, and line card slots

not in use. Always replace cards or blanks immediately.

Blank panels for RPMs, SFMs, and line cards must be installed in empty slots to control airflow. If a slot is not filled for more than five minutes, the following message appears on the console:

%CHMGR-2-MINORTEMP: Minor alarm: chassis temperature high (SFM temperature reaches or exceeds threshold of 65C)

Blank panels are shipped with the system to ensure that all chassis slots are installed with operational modules or blanks.

Preparing and Installing RPMs and Line Cards

To prolong the life of the EMI seals, begin installing cards in the right-most slot (slot 13), filling the slots leftward (slot 12, then slot 11, then slot 10, and so on).

Installing and Maintaining the E1200i System 51

Figure 22 Installing an RPM into the E1200i

FN00036CH

Caution: It is important that you retain the packaging and installation order of the cards. Load cards from right to left, beginning with Slot 13.

Figure 23 RPM and Line Card Slot Numbering Label

Slot

Load first

To install line cards and RPMs:

Step T ask

1. Remove the line card from its box and carefully remove the line card from the anti-static packaging.

2. Align the RPM with the guide and gently slide it into the slot until you feel the connectors engage with the chassis backplane.

Note: Hold the card by the edges. Avoid touching the printed circuit board and connector pins. Extend the top and bottom card levers before you insert the card into the slot.

3. Rotate the levers to seat the backplane connectors and line card in place.

4. Secure card and blanks in place by tightening the top and captive screws on each card.

5. Follow the same installation procedure for the remaining cards and slots, in the appropriate order.

FN00029B

Note: The blank panels do not have board components or connector pins. Align the blank with the guides and gently slide toward the backplane.

52 Installing RPMs, Line Cards, and SFMs

Installing a Second RPM

Note: If your system contains two RPMs, both RPMs must contain the same software image.

Install a second RPM either before the system is powered on or after the Primary RPM is up and stable. After the second RPM is installed, wait several seconds until the connection between the two RPMs is established before configuring any commands. Below is an example of the messages that should appear:

%POLLMGR-2-ALT_RPM_STATE: Alternate RPM is present

%IRC-6-IRC_COMMUP: Link to peer RPM is up

%RAM-6-RAM_TASK: RPM1 is in Standby State.

Once the link between the two RPMs is established, copy the running configuration to the startup configuration.

RPM Label and LEDs

Table 6 describes the RPM LED states and the RPM front panel.

Table 6 RPM LEDs

Section Label Description

Management 10/100

Ethernet

Alarms Major Red: a critical condition exists, such as a severe over temperature condition, a fan

Minor Amber: a serious condition exists, such as an over temperature condition, a single

ACO/LT Allows you to test the operability of LEDs to verify that they are able to light.

Flash In Use Green: flash memory card is in the process of a read or write process. Do not

L: Green: link is up A: Green: activity on port

tray failure, an overcurrent cond ition in a power supply, or an out-of-tolerance voltage. The RPM LEDs are controlled by software which sets the threshold levels for triggering the different stages of alarms.

Unlit: no major conditions

fan failure, or a line card failure. The RPM LEDs are controlled by software, which sets the threshold levels for triggering the different stages of alarms.

Unlit: no minor alarm conditions

Press the ACO/LT button to temporarily illuminate the LEDs on the RPM. If you press this button when t he alarm sta tus LED is lit, the alarm relay contact s are

reset until the next alarm event.

remove the flash card when the In Use LED is lit.

Unlit: not in use

Installing and Maintaining the E1200i System 53

Table 6 RPM LEDs

Primary Green: primary

Unlit: secondary (or standby)

Status This is a bi-color LED.

Green: operational Amber: fault detected Flashing green: booting Unlit: in secondary mode or power is off

Installing Switch Fabric Modules (SFMs)

A minimum of eight SFMs are required in order for the E1200i system to operate properly. Slot 9 allows for a redundant SFM, allowing up to ten SFMs in the E1200i system.

SFMs carry user traffic between line cards or between RPMs and a line card. SFMs plug directly into the backplane, which provides high-speed access to the line cards. The switch fabric receives user data packets and redirects them to the appropriate destinations according to the routing information.

Caution: If you are not operating your system with a redundant (tenth) SFM, you must install an SFM blank to avoid overheating and ensure EMI containment.

Install SFMs from the right-most slot (9)

Step Task

1. Remove an SFM from the anti-static packaging.

2. Align the SFM with the guide and gently slide it into the slot until you feel the connectors engage with the chassis backplane.

Note: Hold the SFM by the edges. Avoid touching the printed circuit board and connector pins. Extend the top and bottom card levers before you insert the card into the slot.

3. Rotate the lever to seat the backplane connectors and card in place.

4. Secure each SFM in place by tightening the captive screw.

5. Continue the process for the remaining SFMs.

6. Align any blank panels with the guides and gently slide toward the backplane. Secure each blank panel by tightening the single captive screw.

Note: If you are not operating your E1200i system with redundancy, your SFM package will include blank panels. Blanks are slot covers that have no board components or connector pins.

to the left-most slot (0).

54 Installing RPMs, Line Cards, and SFMs

Figure 24 Installing SFMs

Start with slot 8 or slot 9

Serial #

Assy

FN00035B

SFM Front Panel and LEDs

Table 7 illustrates the SFM front panel and LEDs.

Table 7 SFM Front Panel and LED Descriptions

LED Description

Active Green: active and passing traffic

Unlit: in standby mode

CC-E-SFM3

Active

Status

Status Flashing Green: booting

Green: operational Flashing Amber: communication failure Amber: fault detected Unlit: no power

Switch Fabric

Assy

Serial #

Installing and Maintaining the E1200i System 55

Line Card Cable Management Systems

Force10 provides a variety of E1200i chassis cable management systems to manage your fiber optic and auxiliary cables connecting to line cards. For details, see the Force10 price list. For installation instructions, see the instructions that come with the specific cable management system.

56 Installing RPMs, Line Cards, and SFMs

Chapter 10 RPM Ports and Cables

This chapter describes standard RPM cables and adapter pin assignments for the E1200i AC and DC systems. It contains the following sections:

• RPM Ports

• Cable and Adapter Pin Assignments

• Accessing the 10/100 Ethernet Management Port

RPM Ports

There are three ports on the RPM. They are labeled and described as:

• Console. A Universal Asynchronous Receiver/Transmitter (UAR T) port with an RJ-45 jack, is used for system configuration and monitoring. Modem connections are not supported on this port.

• Auxiliary . A UART port with an RJ-45 jack, allows modem access to the E1200i system from a remote location.

• 10/100 Ethernet. A 10/100 Ethernet port is the Management port, which is a channel to download images and manage the system, as well as FTP and Telnet operations. You must provide a RJ-45 Ethernet cable to connect to the Ethernet receptacle.

Connecting the Console and Auxiliary Ports

Note: Attach an ESD-preventive wrist strap and connect the leash to the ESD connection on the front of the

E1200i chassis. Always wear an ESD-preventive wrist or foot-heel ground strap when handling components.

The console and auxiliary ports are asynchronous serial ports. If you connect a device to these ports, it must be capable of asynchronous transmission. Your terminal or terminal emulation mode must be set to VT100 with the following settings:

• 9600 baud rate (to avoid autobaud input, the default is set to a 9600 bps baud rate)

• No parity

• 8 data bits

• 1 stop bit

• Window Terminal Emulator option set to NO

• 24 lines X 80 characters

Installing and Maintaining the E1200i System 57

• No flow control (console port only)

87654321

• Hardware flow control (RTS/CTS) (for auxiliary port only)

Cable and Adapter Pin Assignments

Use the E1200i Console port on the RPM to connect to a terminal port, PC serial port, or a terminal server to configure and monitor your system. Use the E1200i Auxiliary port on the RPM to connect to a modem.

Both the Console and Auxiliary port are RJ-45 ports. Figure 25 displays the pinouts in an RJ-45 port.

Figure 25 Pinout for an RJ-45 Connector End Adaptors

Table 8 displays the RJ-45 console port pin assignments. Table 9 displays the RJ-45 auxiliary port pin

assignments.

Table 8 Console Port (RJ-45) Pin Assignments

Pin Signal Input/Output

1 NC (unused) 2 DTR Output 3 TxD Output 4GND 5GND 6 RxD Input 7 DSR Input 8 NC (unused) -

Table 9 Auxiliary Port (RJ-45) Pin Assignments

Pin Signal Input/Output

1 RTS Output 2 DTR Output 3 TxD Output 4GND 5GND 6 RxD Input

58 RPM Ports and Cables

Table 9 Auxiliary Port (RJ-45) Pin Assignments

Pin Signal Input/Output

7 DSR Input 8 CTS Input

Accessing the Console with a DB-9 Adapter

You can connect to the console using a RJ-45 to RJ-45 rollover cable and a RJ-45 to DB-9 female DTE adapter (labeled “TERMINAL”) to a terminal server (for example, PC). Table 10 lists the pin assignments.

Table 10 Pin Assignments Between the E1200i Console and a DTE Terminal Server

E1200i

Console Port RJ-45 to RJ-45 Rollover Cable

Signal RJ-45 pinout RJ-45 Pinout DB-9 Pin Signal

RTS 1 8 8 CTS

DTR 2 7 6 DSR

TxD 3 6 2 RxD GND 4 5 5 GND GND 5 4 5 GND

RxD 6 3 3 TxD

DSR 7 2 4 DTR

CTS 8 1 7 RTS

RJ-45 to DB-9

Adapter

Terminal Server

Device

Accessing the Console with a DB-25 Adapter

You can connect to the console using an RJ-45 to RJ-45 rollover cable and RJ-45 to DB-25 female DTE adapter. Table 11 lists the pin assignments.

Tab le 11 Pin Assignments Between E1200i Console and DB-25 Adapter

E1200i

Console Port RJ-45 to RJ-45 Rollover Cable

RJ-45 to DB-25

Modem Adapter

Terminal Server

Device

Signal RJ-45 Pinout RJ-45 Pinout DB-25 Pinout Signal

RTS 1 8 5 CTS

DTR 2 7 6 DSR

TxD 3 6 3 RxD GND 4 5 7 GND GND 5 4 7 GND

RxD 6 3 2 TxD

DSR 7 2 20 DTR

CTS 8 1 RTS

Installing and Maintaining the E1200i System 59

Accessing the Auxiliary Port by Modem

You can access the auxiliary port using a dial-up modem using an RJ-45 to RJ-45 rollover cable and RJ-45 to DB-25 male DCE adapter (labeled “MODEM”). Table 12 lists the pin assignments.

Table 12 RJ-45 to DB-25 Adapter Pin (Modem) Assignments

E1200i

Auxiliary Port

Signal RJ-45 Pinout RJ-45 Pinout DB-45 Pinout Signal

RTS 1 8 4 RTS DTR 2 7 20 DTR

TxD 3 6 3 TxD GND 4 5 7 GND GND 5 4 7 GND

RxD 6 3 2 RxD

DSR 7 2 8 DCD

CTS 8 1 5 CTS

RJ-45 to RJ-45 Rollover Cable RJ-45 to DB-25

Modem Adapter Modem

Accessing the 10/100 Ethernet Management Port

Configure the 10/100 Ethernet management port, labeled 10/100 Ethernet on the primary RPM card in order to obtain network access capability , such as downloading a runtime image onto your system. You can connect this port to an Ethernet hub or FastEthernet port on a router.

Table 13 10/100 Ethernet Management Port LEDs

Label Description

L (Link) Lit: Link is up

Unlit: No connection

A (Activity) Lit: Activity on port

Unlit: No activity

60 RPM Ports and Cables

Chapter 11 Powering Up

This chapter provides instructions for powering up your E1200i AC or DC system after you have installed all the chassis components and made your power and network connections. It covers the following topics:

• Preparation

• Supplying Power - AC

• Supplying Power - DC

• Booting to the CLI Prompt

Preparation

Note: Make sure that the switch on the remote power source is in the OFF position until you are ready to

supply power to the chassis.

Before you supply power to your chassis, Force10 Networks recommends that you re-inspect your equipment rack and chassis.

Verify that:

• The equipment rack is properly secured and grounded.

• The chassis is bolted and secured into your equipment rack.

• The chassis is grounded.

• Each power supply module is properly installed and secured.

• The AC-Cord Retainer is installed, if applicable (AC systems).

• The power switch is in the OFF position, if applicable (DC systems).

• Power cables connect to a compliant remote power source.

• Both fan trays are installed and secured.

• All line cards, RPMs, and SFMs are properly installed and secured.

• All chassis slots are filled. Blank panels and covers are installed in all empty slots.

Danger: Leakage Current (High Touch Current): The AC power cords are secured to the power inlet using the provided bracket. The power cord plugs must be secured to the building outlets by the chassis installer or a qualified electrician.

Installing and Maintaining the E1200i System 61

Supplying Power - AC

Step Task

1. Flip the REMOTE power switch to the ON position.

2. Flip the On/Standby switch to the ON position.

3. The Status LED for each power supply should be green (online). If a power supply’s LED is not lit or is amber:

• ensure that the unit is properly installed.

• Verify the power source.

• If the power supply’s LED remains unlit, power off the remote power source and replace the unit.

4. Both fan tray LEDs should be green (online). Verify that air is flowing through the chassis. If a fan tray is not operating properly or air is not flowing through the chassis:

• power off the chassis at the remote power source.

• Ensure that the fan tray is properly installed.

• Verify the power source.

• If the fan tray LED remains unlit on power-up, replace the fan tray.

To turn the chassis power off, flip the On/Standby switch to the Standby position.

Note: The AC power supplies status LEDs will remain lit and the power supply fans will continue to operate, even though DC power to the backplane has been turned off.

Supplying Power - DC

Step Task

1. Flip the REMOTE power switch to the ON position.

2. The Status LED for each power supply should be green (online). If a power supply’s LED is not lit or is amber:

• ensure that the unit is properly installed.

• Verify the power source.

• If the power supply’s LED remains unlit, power off the remote power source and replace the unit.

3. Both fan tray LEDs should be green (online). Verify that air is flowing through the chassis. If a fan tray is not operating properly or air is not flowing through the chassis:

• power off the chassis at the remote power source.

• Ensure that the fan tray is properly installed.

• Verify the power source.

• If the fan tray LED remains unlit on power-up, replace the fan tray.

62 Powering Up

Booting to the CLI Prompt

After you supply power to the system, the following should occur:

• During bootup, power is removed temporarily from all line cards and SFMs. This is expected behavior.

• Both fan trays should be operating.

• The green (online) LEDs for the fan trays, Power Supplies, RPMs, SFMs, and line cards should be lit and remain lit as long as the system is receiving power and is operational.

When you supply power to the E1200i system, the system performs a series of power-on self tests. RPM, line card, and SFM LEDs blink as the diagnostic programs run. No user interaction is required at this point. Observe the process on your console monitor. When the boot process is complete, the card LEDs remain online (green) and the console monitor displays the Command Line Interface (CLI) prompt.

Note: Do not press any keys or control sequences at any time during the boot process. Doing so may cause the boot process to terminate.

Refer to the

FTOS Configuration Guide, on the technical publications CD-ROM, for initial configuration

procedures and configuration instructions.

Booting from the BOOT_USER Prompt

The initial boot operation automatically brings up the system to the runtime CLI. To interrupt the automatic boot process, issue a break key sequence (CNTL^). The console monitor will display the default

BOOT_USER #

prompt. Refer to Appendix B, on page 79 for instructions to continue the boot process.

Installing and Maintaining the E1200i System 63

64 Powering Up

Chapter 12 Removing and Replacing

Components

This chapter provides instructions for removing and replacing E1200i AC and DC components. It covers the following topics:

• Removing and Replacing Fan Trays

• Removing and Replacing AC Power Supplies

• Removing and Replacing DC Power Supplies

• Removing and Replacing RPMs, Line Cards, or SFMs

• Removing and Replacing the Air Filter

When a component fails, the E1200i system triggers major or minor alarm LEDs (located on the RPM), sends events to the SNMP trap and show alarms table, disables or changes component Status LEDs or triggers an audible alarm. Refer to Appendix C, on page 87 for more information on alarms.

Removing and Replacing Fan Trays

In the event of a fan tray failure, signified by an amber LED, an SNMP trap, or major alarm event, the entire fan tray must be replaced. If one or more fans within a fan tray fail, the system generates a minor alarm and an SNMP trap.

The fan trays are hot-swappable.

To remove and replace the fan tray, you must have access to the rear of the chassis and be able to pull the fan tray completely out of the slot (at least 20 inches).

To remove and replace a fan tray:

Step T ask

1. Prior to removing a fan tray, turn the screw latch counter-clockwise (with a flathead screwdriver) one quarter of a turn to unlock the fan tray. (Figure 26).

Installing and Maintaining the E1200i System 65

Step T ask

screw latch

2. Grip the handle and pull the fan tray out approximately one inch from the chassis. Wait 30 seconds until the fan blades stop rotating, then remove.

Danger: Keep fingers clear of rotating fan blades.

3. Prior to inserting a new fan tray, fully turn (with a flathead screwdriver) the screw latch counter-clockwise until the fan tray latching mechanism retracts into the fan tray.

4. Insert the fan tray into the chassis. Guide the tray firmly into the slot until it stops and the handle end is

5. To secure the fan trays into place, turn the screw latch clockwise to tighten the latching mechanism.

Figure 26 Securing the Fan Tray Screw Latch

flush with the chassis rear.

(see Figure 26)

Removing and Replacing AC Power Supplies

If you are operating your E1200i AC chassis with redundant Power Supplies, you can install, remove, or replace a Power Supply without affecting system operation. If you are operating your E1200i AC system with only two Power Supplies (the minimum), you must completely power off the system.

Note: If there is a Power Supply failure (Power Supply LED is not lit or major alarm LED is lit), the entire Power Supply Module must be replaced. There are no field serviceable parts inside the Power Supply unit.

Danger: Do not remove the AC-Cord Retainer until the power supplied by the remote power source is OFF.

66 Removing and Replacing Components

Note: The On/Standby switch disconnects power to the rest of the chassis from all 6 AC power supplies.

• When the AC cord is attached, power supply fans will spin and the LEDs will indicate status while the On/ Standby switch is in Standby.

Note: AC Power Supplies may be replaced without removing the AC-cor d retainer or the AC cords.

Installing and Maintaining the E1200i System 67

Remove an AC Power Supply in a non-redundant installation

On/Standby Switch

AC-Cord Retainer Safety Cover

Power Supplies

AC Power Plugs

This retainer must be in place during normal operation. Do not remove except for servicing

WARNI NG - HIGH LEAKAGE CURRENT. EARTH CONNECTION ESSENTIAL BEFORE CONNECTING SUPPLY. COURANT DE FUITE ELEVE. RACCORDEMENT A LA TERRE INDISPENSABLE AVANT LE RACCORDEMENT AU RESEAU.

Step Task

1. Unplug the network interface cables connected to the line card or RPM.

2. Activate the disconnect switch at the Main power source or disconnect the AC cord at the remote power source.

3. Grip the handle and squeeze the thumb latch.

4. Slide the Power Supply out of the slot.

5. If you are replacing the Power Supply, go to Installing AC Power Supplies on page 35.

Remove an AC Power Supply in a redundant installation

Step Task

1. Tilt the AC-cord Retainer Safety cover approximately 15o and gently slide the cover away from the chassis.

2. Grip the handle and squeeze the thumb latch.

3. Slide the Power Supply out of the slot.

4. If you are replacing the Power Supply, go to Installing AC Power Supplies on page 35.

Removing and Replacing DC Power Supplies

68 Removing and Replacing Components

If you are operating your E1200i DC chassis with redundant Power Supplies, you can install, remove, or replace a Power Supply without affecting system operation. If you are operating your E1200i DC system with only one Power Supply (the minimum), you must completely power off the system.

Installing and Maintaining the E1200i System 69

Remove a DC Power Supply

FN00103lp

Safety

cover

Retaining

screw

CC-E1200-PWR-DC

-48/-60Vdc 150A, 7200VA

Status

Latch Release

PEM interlock

lever

Over-current protector

Locking screws

Studs

FN00102lp

Step Task

Ensure that the remote power source is in the OFF position and that the PEM status light is of f.

• PEM 0 connects to remote power source 0.

• PEM 1 connects to remote power source 1.

2. Loosen the retaining screw and remove the PEM safety cover.

3. Switch the Over Current Protector (located on the PEM front panel) to the OFF position.

4. Loosen the Locking screws.

70 Removing and Replacing Components

Step Task (continued)

5. Lift and hold the PEM interlock lever to release the PEM

6. While holding the interlock lever up, using the bottom handle, pull the PEM straight out of the slot.

Removing and Replacing RPMs, Line Cards, or SFMs

Warning:

• Do not remove a panel blank unless you are ready to install a line card, RPM, or SFM into that slot. If you remove a card, immediately replace the empty slot with a panel blank. Blanks are required to control airflow and electromagnetic interference.

• Electrostatic discharge (ESD) damage can occur when components are mishandled. Always wear an ESD-preventive wrist or foot-heel ground strap when handling RPMs, SFMs, or line cards. (Connect the ESD strap to the grounding plug located on the front of the chassis.)

• After you remove the original packaging, place RPMs, SFMs, and line cards on an antistatic surface.

Note:

• If you operate your E1200i without redundant RPMs, the system enters a software-defined power-down state when you remove the only RPM for replacement.

• Your E1200i system will not function properly with fewer than eight SFMs.

You can add, replace, or remove modules without interrupting the system power or system operations. RPMs, line cards, and SFMs are hot-swappable. The E1200i system generates major alarm events for high temperatures (over 75°C) and module failures depending on the module and whether or not it is redundant. Minor alarms are generated for component temperatures over 65°C and 75°C for line cards. SNMP traps are sent for both alarm types. Refer to Appendix C, on page 87 for more details.

Removing and Replacing line cards or RPMs

To remove and replace E1200i line card or RPM modules:

Step Task

1. Unplug the network interface cables connected to the line card or RPM.

2. Loosen the captive screws and pull the ejector levers simultaneously toward you to disengage the backplane connections.

3. Slide the card out of the slot and store the cards in the original antistatic packaging.

4. If you are immediately installing a replacement card, align the new card with the guide, and gently slide the card into the slot until you feel the connectors engage with the chassis backplane.

If you are not planning to install a new card immediately, install a blank panel.

Installing and Maintaining the E1200i System 71

Step Task (continued)

5. If you are installing a line card, follow these procedures:

• If you are hot-swapping (replacing the line card with the same card type), no additional configuration

is required.

• If you are installing a different line card type, enter, in Configuration mode, the following command:

linecard number card-type,

where number is a slot number from 0 to 13, and card-type is the five-character code for the card type.

• If you are replacing the line card with a blank panel, delete the line card information from the

configuration by entering: no linecard

6. If you are not operating your system with redundant cards (with only one line card, one RPM, and eight SFMs) you must power off your system until the cards are replaced.

Removing and Replacing SFMs

To remove and replace an SFM:

Step T ask

1. Loosen the captive screw and pull the ejector lever towards you to disengage the backplane connections.

2. Slide the card out of the slot and store in the original anti-static packaging. System messages appear on the console, including the following:

%TSM-6-SFM_REMOVE: Removed SFM

Wait 5 to 10 seconds to install a new SFM or reinsert an SFM. *

3. Remove the new SFM from the antistatic packaging.

4. Align the new SFM with the guide and gently slide the card into the slot until you feel the connectors engage with the chassis backplane.

Note: Hold the SFM by the edges. Avoid touching the printed circuit board and connector pins. Extend the card lever before you insert the card into the slot.

5. Rotate the lever to seat the backplane connectors and SFM in place.

6. Secure the SFM in place using the provided screw.

7. If you are not operating your E1200i system with redundancy, replace the empty slot with a filler panel blank. Blanks do not have board components or connector pins. Align the blank with the guides and gently slide toward the backplane. Rotate the lever to secure the blank in place.

Note: If you mistakenly insert an SFM too quickly after removing it, traf fic flow is interrupted. To correct the situation, remove an active SFM or the standby SFM, wait several seconds, and reinsert. System messages stating that the active interfaces’ status changed and the switch fabric is up appear when an SFM is inserted correctly and traffic is flowing.

72 Removing and Replacing Components

Removing and Replacing the Air Filter

FN00055A

A factory-installed air filter (Figure 27) is shipped with the E1200i system. The hot-swappable air filter prevents large particles, debris, and dust from entering and circulating through the system, and ensures proper air flow through the system. Filters should be inspected monthly and replaced every twelve months or as required.

Warning: An improperly in stalled air filter will restrict air flow and will generate thermal problems throughout the chassis. Ensure the air filter is oriented correctly and seated securely in the slot.

Do not operate without a filter for any longer than 30 minutes to avoid card over-temperature conditions.

To remove and replace the air filter:

Step T ask

1. Pull the air filter straight out of the chassis.

2. Rotate the replacement filter so that the front handle label is right reading.

3. Guide the filter firmly into the slot until it stops.

Figure 27 Replacing the Air Filter

Installing and Maintaining the E1200i System 73

74 Removing and Replacing Components

Appendix A Using a Flash Memory Card

This appendix provides information about using an external flash memory card and contains the following sections:

• External Flash Memory Card Overview

• Inserting the External Flash Memory Card

• Removing the External Flash Memory Card

• Formatting an External Flash Card

• Copying Files to the External Flash

• Displaying Files Stored on the External Flash

External Flash Memory Card Overview

Each RPM card is designed with a slot to accommodate an external flash memory card (slot0:). You can use a flash card to copy the image and configuration files for storage and backup purposes. For complex configurations, use the copies for other E1200i systems in your network. Configure your boot execution process to use the images stored on a flash card as the primary (active), secondary (standby), or default boot order preference. Optional external flash memory cards are shipped blank.

Inserting the External Flash Memory Card

Note: Only insert the external flash before system boot or after the system has completed its boot

and is run-time mode.

Installing and Maintaining the E1200i System 75

To install the flash memory card:

FN00054A

Step Task

1. Press the ejector button to ensure it is in the extended position. Hold the flash card vertically (with the manufacturer’s label on the left and the barcode on the right).

Gently insert the flash card into the primary RPM flash slot until the card is flush with the front panel. Do not force the flash card into the slot.

The In Use LED illuminates only during read or write operations.

Removing the External Flash Memory Card

To remove the flash memory card:

Step T ask

2. Remove the card and place it in an antistatic bag.

Gently depress the flash card in the slot. The card should partially pop out of the slot.

Formatting an External Flash Card

New external flash cards must be formatted in the E1200i before use.

Flash cards used on systems other than the E1200i as well as cards formatted on PCs must be reformatted in the E1200i flash slot before they can be used. Similar to formatting a new diskette, formatting erases all information stored on the flash card.

To format the flash card:

Step T ask

2. In the EXEC CLI mode, enter

3. The formatted flash card is ready to use.

Insert the flash card into the flash slot on the primary RPM.

format slot0:

Copying Files to the External Flash

Force10#dir slot0: Directory of slot0:

1 -rwx 6478482 Sep 7 101 16:54:34 E1200i.BIN

flash: 64077824 bytes total (57454592 bytes free) Force10#

Copy files to the flash when you want keep a backup image. The In Use LED illuminates during a read or write operation. Do not eject the flash card from the slot while this LED is lit.

To copy files to the external flash card use the following command:

Command Syntax Command Mode Purpose

copy file-url1 file-url2

EXEC Privilege Configure the following parameters:

• file-url1: the file source

file-url2: enter slot0://

•

Displaying Files Stored on the External Flash

Flash cards can be used to copy and store system images, boot images, and configuration files. Optional flash memory cards are shipped blank.

To display files stored on a flash, use the following command:.

Command Syntax Command Mode Purpose

dir [filesystem] EXEC Privilege Configure the following optional parameters to view

files on the flash card:

• filesystem: enter either flash: for the internal flash or slot0: for the external flash.

The default is flash: (the internal flash). T o view the external flash, enter

dir slot0:

Figure 28 dir Command Example

FTOS supports up to a 40-character file name length, up to a 180-character local file path length, and up to a 256-character remote file path length.

Installing and Maintaining the E1200i System 77

Appendix B System Boot

This appendix provides instructions to boot the E1200i AC and DC system from the BOOT_USER prompt.

The System Boot Process

When you supply power to the E1200i system, the system performs a series of power-on self-tests. RPM, and line card Status LEDs blink during initialization. No user interaction is required as long as the boot process proceeds without interruption. Observe the process on your console monitor and note the message output on the display. When the boot process is complete, the RPM and line card Status LEDs remain online (green) and the console monitor displays the command line interface (CLI) prompt,

The RPM cards in the E1200i system contain an internal flash memory card (flash:). This is the default storage area for the boot files and the startup configuration file. Upon system power up or a system reset, the boot process uses parameters stored in non-volatile random access memory (NVRAM) to boot the system.

Each RPM card is equipped with a slot for an external flash memory card (slot0:). You can copy the image files and configuration files to the external flash device on the primary RPM. You can also begin your boot process by accessing a remote server containing the boot image and system image files. When you configure your system to boot, you can specify the boot preference order: primary, secondary, or default in the

BOOT_USER mode and the CLI mode.

Force10>.

Note: The E1200i system supports up to a 40-character file name length, up to a 180-character local file path length, and up to a 256-character remote file path length.

For information about the flash memory card, refer to Appendix A, on page 75.

Booting from the BOOT_USER Prompt

To get into the BOOT_USER mode, you can issue a break control sequence (CNTL^ ) to interrupt the automatic boot process or if you experience boot problems. This mode allows you to modify the parameters necessary to manage the boot process. Only console port access is enabled for the BOOT_USER mode.

Installing and Maintaining the E1200i System 79

To configure the chassis from the BOOT_USER prompt:

Step Command Task

help

•The BOOT_USER # prompt appears after an autoboot interruption. This is the default boot prompt, not the CLI prompt.

• Enter help or ? to display a list of available commands and syntax.

• Enter syntax help to display syntax information and variable descriptions.

• On some display output, you are given the option to continue the help screen display <cr> or to stop <q>.

• You can abbreviate the boot commands by entering only the first letter of a command word. A matching algorithm displays the commands starting with the letter or letters you entered. For example, b displays the commands starting with the letter b, boot change and boot selector. Entering s h displays the syntax help information.

• All commands are case insensitive.

80 System Boot

Step Command Task (continued)

BOOT_USER # show boot selector

ROM BOOTSTRAP SELECTOR PARMETERS: ================================ Current ROM bootstrap selector set to Bootflash partition A.

Last ROM bootstrap occurred from Bootflash partition A.

BOOT_USER #

BOOT_USER # show bootflash

GENERAL BOOTFLASH INFO ====================== Bootflash Partition A: Force10 Networks System Boot Copyright 1999-2007 Force10 Networks, Inc. ROM Header Version 1.0 Official CP_IMG_BOOT, BSP Release 2.0.0.14 Created Fri Nov 2 18:22:47 US/Pacific 2007

Bootflash Partition B: Force10 Networks System Boot Copyright 1999-2007 Force10 Networks, Inc. ROM Header Version 1.0 Official CP_IMG_BOOT, BSP Release 2.0.0.14 Created Fri Nov 2 18:22:47 US/Pacific 2007

Boot Selector Partition: Force10 Networks System Boot Copyright 1999-2007 Force10 Networks, Inc. ROM Header Version 1.0 Official CP_IMG_BOOT_SELECTOR, BSP Release 2.0.0.14 Created Fri Nov 2 18:26:56 US/Pacific 2007 BOOT_USER #

2. Execute the following show commands to display important boot information:

show boot selector

This command displays the boot ROM image currently selected and the most recently booted ROM image.

show bootflash

This command displays information about the current boot ROM.

Installing and Maintaining the E1200i System 81

Step Command Task (continued)

BOOT_USER # show bootvar

PRIMARY OPERATING SYSTEM BOOT PARAMETERS: ======================================== boot device : flash file name : /E1200i-x.bin

SECONDARY OPERATING SYSTEM BOOT PARAMETERS: ========================================== No Operating System boot parameters specified!

DEFAULT OPERATING SYSTEM BOOT PARAMETERS: ======================================== boot device : flash file name : /E1200-x.bin

BOOT_USER #

show bootvar

This command displays the current operating system boot configuration parameters.

boot change {primary | secondary | default}

If your configuration displays no preconfigured operating system boot parameters, use the

primary operating system boot parameters are used in the first

•The

attempt to boot the system.

•The

secondary operating system boot parameters are used if the

primary operating system boot selection is not available.

default operating system boot parameters are used if the secondary

operating system boot parameter selection is not available. The default parameters always reside on the internal flash device (flash:).

boot change command to edit appropriate fields.

Note: These parameters, as well as other boot parameters, can be modified in the CLI mode.

When you enter the boot change command, you are prompted for a response.

• Enter a new parameter or press the ENTER key (carriage return) to accept

the default parameter.

•Enter

Note: When you enter a new parameter that extends beyond 80 characters, you cannot use the BACKSPACE key to correct any mistakes. If you make a mistake, you must re-enter the parameter.

. (period) to clear a field.

- (dash) to edit a field above the current cursor position.

82 System Boot

Step Command Task (continued)

BOOT_USER # boot change primary

'.' = clear field; '-' = go to previous field

boot device : flash file name : /E1200-3.x.bin

BOOT_USER # boot change default

'.' = clear field; '-' = go to previous field

boot device : flash file name : /E1200-3.x.bin

BOOT_USER #

interface management port config 100m

interface management port config 10m

interface management port config auto-negotiate

interface management port config no auto-negotiate

interface management port config full-duplex

interface management port config half-duplex

interface management port config show

show interface management ethernet

interface management ethernet ip address ip-address

ip-address-mask

• (OPTIONAL) Use these commands to set the speed and duplex settings

for the Management interface.The default setting is full-duplex and auto-negotiation.

•Use the

view the Management interface’s physical settings.

• Use the show interface management ethernet command to

display the IP address and network mask of the management Ethernet port.

•If the

information, use the

address ip-address ip-address-mask

address of the Management Ethernet port for network (ftp/tftp) operating system boot.

interface management port config show command to

show command output does not display configured IP address

interface management ethernet ip

command to set the IP

Installing and Maintaining the E1200i System 83

Step Command Task (continued)

BOOT_USER # show interface management ethernet No IP address set for interface management ethernet 0/0!

BOOT_USER # interface management ethernet ip address 1.2.3.4 255.255.0.0 Management ethernet 0/0 IP address: 1.2.3.4 255.255.0.0

BOOT_USER # show interface management ethernet

Management ethernet IP address: 1.2.3.4:ffffff00

BOOT_USER #

BOOT_USER # show default-gateway

No gateway IP address specified!

BOOT_USER # default-gateway ip 1.2.3.5 Gateway IP address 1.2.3.5 BOOT_USER # show default-gateway

Gateway IP address: 1.2.3.5

BOOT_USER #

BOOT_USER # dir flash:

Displaying files in flash: size date time name

-------- ------ ------ -------11187685 FEB-15-2002 05:37:58 e1200-.bin 11031398 FEB-23-2002 22:42:46 E1200-3.bin 9280984 FEB-17-2002 21:02:36 E1200-2.bin 10778521 FEB-18-2002 22:53:26 E1200-3.1.bin 1787 FEB-23-2002 22:42:46 startup-config

BOOT_USER #

show default-gateway

default-gateway

ip-address

dir flash: dir slot0:

(Optional) Use the show default-gateway command to view gateway information.

If your server is on the same subnet, you do not need to configure a gateway parameter.

If your server is not on the same subnet, use the

default-gateway

ip-address command to set the gateway IP address.

Use the dir flash: command to list files stored on the internal flash device. Use the

dir slot0: command to list files stored on the external flash device.

84 System Boot

Step Command Task (continued)

10.

11.

reload

Force10> When the reboot completes, the CLI defaults to the EXEC mode.

Reload software. The autoboot program initializes and displays self-test results on the console

screen. NOTE: Do not press break control sequence at any time during the boot/reboot

process. Doing so causes the boot process to terminate.

Refer to the FTOS Command Line Interface Reference for CLI configuration procedures and configuration instructions.

Installing and Maintaining the E1200i System 85

86 System Boot

Appendix C Alarms

The E1200i generates major and minor alarms for the following conditions:

• fan trays status

• Power Supply status

• RPMs status

• high temperature on RPMs

• line cards status

• high temperature on line cards

• SFMs status

• high temperature on SFMs.

A major alarm is any fault that would render the E1200i non-functional.

A minor alarm is any fault that threatens the operation of the E1200i.

You can monitor alarm conditions on the E1200i system through the console, LEDs, and audible alarms. If you configure the SNMP command ( SNMP trap.

snmp-server enable traps envmon), the FTOS also sends an

In the E1200i system, alarms are logged for each occurrence, but the system may not send an event log for multiple occurrences. For example, whenever a module exceeds the shutdown threshold, the module shuts down. If more than one module exceeds the warning or high temperature thresholds within a five minute period, the system generates one event for all effected modules, but alarms are logged for each oc currence. If the modules temperature falls to 5° lower than the warning threshold temperature, the system clears the alarm and an SNMP trap.

Table 14 Alarm Events and Reporting

Reported in

Module Alarm Event Alarm LED

Fans Entire Fan Tray fails major (red) major unlit yes

1 or 2 individual fans fail minor (amber) minor unlit no

Power Supply

Installing and Maintaining the E1200i System 87

Power Supply input power fail major (red) major unlit yes

Power Supply power fails at boot

unlit not reported unlit no

event log

Status LED on Module

Audible Alarm?

Table 14 Alarm Events and Reporting

Reported in

Module Alarm Event Alarm LED

Line Card Hardware failure major (red) major amber no

Exceeds high temperature limit major (red) majo r unlit yes Exceeds warning temperature

limit Individual interface fails minor (amber) reported amber

RPM (Non-redundant Configuration with 1 RPM)

Exceeds high temperature limit major (red) majo r unlit yes Exceeds warning temperature

limit RPM fails but CP is ok major (red) major amber yes

SFMs (Redundant Configuration with 10 SFMs)

Exceeds high temperature limit major (red) majo r unlit yes Exceeds warning temperature

limit Any card fails minor (amber) m inor amber no Any card removed minor (amber) minor unlit no

8 SFMs (Non-Redundant Configuration)

Exceeds high temperature limit major (red) majo r unlit yes Exceeds warning temperature

limit Any card fails major (red) major amber yes Any card removed major (red) major unlit yes

1 Event appears only in the show alarms command output. 2 The interface’s Link LED is unlit.

minor (amber) minor green yes

minor (amber) minor green no

event log

Status LED on Module

Audible Alarm?

Power Supplies and Alarms

If a Power Supply fails while the E1200i is operating, the software generates a major alarm and an SNMP trap, lights the major LED, and activates the audible alarm.

When a Power Supply fails, the software also records one alarm event for line cards, RPM, and SFM, though each contains its own power source. The system generates one alarm event and SNMP trap summarizing the Power Supply failure and the components affected.

88 Alarms

SFMs and Alarms

The number of SFMs present in the system when it boots determines the level of alarms sent when a tenth (redundant) SFM is removed or fails. At boot time, if ten SFMs are present and functioning, the E1200i system issues no alarms. However, if one SFM fails or is removed, the system sends a minor alarm stating that nine SFMs are present. The system requires eight functioning SFMs to pass traffic.

At boot time, if eight SFMs are present and functioning, the E1200i system issues no alarms. The system issues no alarms if an SFM is added to the system; however, if the number of functioning SFMs changes from nine to eight, the system sends a minor alarm event. The system always triggers a major alarm when the number of working SFMs reaches seven.

Installing and Maintaining the E1200i System 89

90 Alarms

Appendix D System Specifications

This appendix contains two major sections:

• E1200i AC Chassis Physical Design

• E1200i DC Chassis Physical Design

• Environmental Specifications

• Agency Compliance

E1200i AC Chassis Physical Design

Parameter Specifications

Height 42 inches (106.68 cm) Width 17.40 inches (44.20 cm) Depth (without cable management system) 22.25 inches (56.51 cm) Chassis weight with factory-installed components

(backplane and air filter) Weight fully loaded (backplane, air filter, 2 fan trays, 10

SFMs, RPMs, and 14 line cards) Mounting Attached rack mount brackets are factory set for front

Rack clearance required Front: 18 inches

139 pounds (approx.) (63.05kg)

394 pounds (approx.) (178.7 kg)

mounting in a standard 19-inch rack. Mounting brackets are adjustable for center and rear

mounting. Optional brackets are available for front or center

mounting in a 23-inch rack or cabinet.

Rear: 20 inches

Thermal Output

Maximum for fully loaded chassis 7,784W (26,578BTU/HR) Minimum for chassis with one 48-port 1GE line card 1,450W (4,951 BTU/HR)

E1200i AC System Power Requirements

Parameter Specifications

Maximum Power Consumption 7,784W Input Voltage Range 200-240 VAC 50/60 Hz

Installing and Maintaining the E1200i System 91

Maximum Heat Dissipation 7,188W (24,541 BTU/HR) Maximum Power Supply Input Current 16A per module

92 System Specifications

E1200i DC Chassis Physical Design

Parameter Specifications

Height 36.75 inches (93.35 cm) Width 17.40 inches (44.20 cm) Depth (without cable management system) 21.25 inches (53.98 cm) Chassis weight with factory-installed components

(backplane and air filter) Weight fully loaded (backplane, air filter, 2 fan trays, 10

SFMs, RPMs, and 14 line cards) Mounting Attached rack mount brackets are factory set for front

Rack clearance required Front: 18 inches

Thermal Output

Maximum for fully loaded chassis 6850W (23,389 BTU/HR) Minimum for chassis with one 48-port 1GE line card 1,450W (4,951 BTU/HR)

97 pounds (approx.) (44.00 kg)

319 pounds (approx.) (144.70 kg)

mounting in a standard 19-inch rack. Mounting brackets are adjustable for center and rear

mounting. Optional brackets are available for front or center

mounting in a 23-inch rack or cabinet.

Rear: 20 inches

E1200i DC System Power Requirements

Parameter Specifications

Maximum Power Consumption 6,850W Input Voltage Range 200-240 VAC 50/60 Hz Maximum Heat Dissipation 6,325W (21,598 BTU/HR) Maximum Power Supply Input Current 16A per module

Installing and Maintaining the E1200i System 93

Environmental Specifications

Operating Specifications

Temperature 32° to 104°F (0° to 40°C) Maximum altitude No performance degradation to 10,000 feet (3,048 meters) Relative humidity 5 to 85 percent, noncondensing Shock Designed to meet Telcordia GR-63 CORE Vibration Designed to meet Telcordia GR-63 CORE

Non-operating

Temperature -40° to 158°F (-40° to 70°C) Maximum altitude 15,000 feet (4,572 meters) Relative humidity 5 to 95 percent, noncondensing Vibration Bellcore GR-63

Agency Compliance

The E1200i is designed to comply with the following safety and agency requirements.

USA Federal Communications Commission (FCC) Statement

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. These limits are designated to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy. If it is not installed and used in accordance to the instructions, it may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case users will be required to take whatever measures necessary to correct the interference at their own expense.

Properly shielded and grounded cables and connectors must be used in order to meet FCC emission limits. Force10 Networks is not responsible for any radio or television interference caused by using other than recommended cables and connectors or by unauthorized changes or modifications in the equipment. Unauthorized changes or modification could void the user’s authority to operate the equipment.

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

Canadian Department of Communication S tatement

European Union EMC Directive Conformance Statement

This product is in conformity with the protection requirements of EU Council Directive 2004/108/EC on the approximation of the laws of the Member States relating to electromagnetic compatibility . Force 10 Networks can not accept responsibility for any failure to satisfy the protection requirements resulting from a non-recommended modification of this product, including the fitting of non-Force10 option cards.

This product has been tested and found to comply with the limits for Class A Information T echnology Equipment according to CISPR 22/European Standard EN 55022. The limits for Class A equipment were derived for

94 System Specifications

commercial and industrial environments to provide reasonable protection against interference with licensed communication equipment. .

Attention: This is a Class A product. In a domestic environment, this device may cause radio interference, in which case, the user may be required to take adequate measures.

European Community Contact

Force10 Networks, EMEA - Central Dahlienweg 19 66265 Heusweiler Germany http://www.force10networks.com/german/ Tel: +49 172 6802630 Email: EMEA Central Sales

Japan: VCCI Compliance for Class A Equipment

This is Class A product based on the standard of the Voluntary Control Council For Interference by Information T echnology Equipment (VCCI). If this equipment is used in a domestic environment, radio disturbance may arise. When such trouble occurs, the user may be required to take corrective actions.

Danger: AC Power cords are for use with Force10 Networks equipment only. Do not use Force10 Networks AC power cords with any unauthorized hardware.

Korea (MIC certification)

Safety Standards and Compliance Agency Certifications

• CUS UL 60950-1, 1st Edition

• CSA 60950-1-03, 1st Edition

• EN 60950-1, 1st Edition

Installing and Maintaining the E1200i System 95

• EN 60825-1 Safety of Laser Products—Part 1: Equipment Classification Requirements and User’s Guide

• EN 60825-2 Safety of Laser Products—Part 2: Safety of Optical Fibre Communication Systems

• FDA Regulation 21CFR 1040.10 and 1040.11

• IEC 60950-1, 1st Ed., including all National Deviations and Group Differences

Electromagnetic Emissions

• USA: FCC CFR47 Part 15, Subpart B, Class A

• Canada: ICES-003, Issue-4, Class A

• Europe: EN 55022 2006 (CISPR 22: 2007), Class A

• Japan: VCCI V3/2007.04 Class A

• Australia/ New Zealand: AS/NZS CISPR 22: 2006, Class A

Immunity

• EN61000-3-2 Harmonic Current Emissions

• EN6100-3-3 Fluctuation and Flicker

• EN 61000-4-2 ESD

• EN 61000-4-3 Radiated Immunity

• EN 61000-4-4 EFT

• EN 61000-4-5 Surge

• EN 61000-4-6 Low Frequency Conducted Immunity

• EN 300 386 V1.3.3 (2005) EMC for Network Equipment

• EN 55024 1998 +A1:2001 +A2:2003

Product Recycling and Disposal

This switch must be recycled or discarded according to applicable local and national regulations. Force10 Networks encourages owners of information technology (IT) equipment to responsibly recycle their equipment when it is no longer needed. Force10 offers a variety of product return programs and services in several countries to assist equipment owners in recycling their IT products.

Waste Electrical and Electronic Equipment (WEEE) Directive for Recovery, Recycle and Reuse of IT and Telecommunications Products

Force10 switches are labeled in accordance with European Directive 2002/96/EC concerning waste electrical and electronic equipment (WEEE). The Directive determines the framework for the return and recycling of used appliances as applicable throughout the European Union. This label, as shown in

Figure 29, is applied to various products to indicate that the product is not to be thrown away, but rather

reclaimed upon end of life per this Directive.

96 System Specifications

Figure 29 The European WEEE symbol

In accordance with the European WEEE Directive, electrical and electronic equipment (EEE) is to be collected separately and to be reused, recycled, or recovered at end of life. Users of EEE with the WEEE marking per Annex IV of the WEEE Directive, as shown above, must not dispose of end of life EEE as unsorted municipal waste, but use the collection framework available to customers for the return, recycling and recovery of WEEE. Customer participation is important to minimize any potential effects of EEE on the environment and human health due to the potential presence of hazardous substances in EEE.

Force10 Networks products, which fall within the scope of the WEEE, are labeled with the crossed-out wheelie-bin symbol, as shown above, as required by WEEE.

For information on Force10 product recycling offerings, see the WEEE Recycling instructions on iSupport at: https://www.force10networks.com/CSPortal20/Support/WEEEandRecycling.pdf. For more information, contact the Force10 T echnical Assistance Center (TAC) (see Appendix E, Technical

Support).

For California:

Perchlorate Material — Special handling may apply. See: http://www.dtsc.ca.gov/hazardouswaste/perchlorate

The foregoing notice is provided in accordance with California Code of Regulations Title 22, Division 4.5 Chapter 33. Best Management Practices for Perchlorate Materials.

Installing and Maintaining the E1200i System 97

98 System Specifications

Appendix E Technical Support

This appendix contains these major sections:

• The iSupport Website

• Contacting the Technical Assistance Center on page 101

• Requesting a Hardware Replacement on page 102

The iSupport Website

iSupport provides a range of documents and tools to assist you with effectively using Force10 equipment and mitigating the impact of network outages. Through iSupport you can obtain technical information regarding Force10 products, access to software upgrades and patches, and open and manage your Technical Assistance Center (TAC) cases. Force10 iSupport provides integrated, secure access to these services.

The i-Support website (see Figure 30, below) (http://www.force10networks.com/support/) contains a publicly available interface that includes access to techtips, white papers, and user manuals. After you get an account and log in, the available documentation expands to other types, including bug lists, error message decoder, release notes. You can even track your own Force10 inventory.

Once you are logged in, the following five tabs become available:

• Home: Summary of open cases, RMA management, and field notices (as shown below)

• Service Request: Case management

• Software Center: Software downloads, bug fixes, and bug tracking tool

• Documents: User documentation, FAQs, field notices, technical tips, and white papers

• Support Programs: Information on the suite of Force10 support and professional support services.

Installing and Maintaining the E1200i System 99

Figure 30 Support Policies section of iSupport

The screenshot above shows the Support Policies section of iSupport. The Support Guide, available on that page, details the types of information and services that you can access through iSupport and through various types of support contracts.

Accessing iSupport Services

The URL for iSupport is http://www.force10networks.com/support/. To access iSupport services you must have a userid and password. If you do not have one, you can request one at the website:

1. On the Force10 Networks iSupport page, click the Account Request link.

2. Fill out the User Account Request form, and click Send. You will receive your userid and password by E-mail.

3. To access iSupport services, click the LOGIN link, and enter your userid and password. See

Contacting the Technical Assistance Center, below, for more.

100 Technical Support

Force10 Networks E1200i User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

List of Figures

List of Tables

Chapter 1 About This Guide

Information Symbols and W arnings

Related Publications

Chapter 2 The E1200i System

Operating Overview

Chapter 3 Site Preparation

Site Selection Criteria

Rack Mounting

Cabinet Placement

Power

Fans and Airflow

Storing Components

Chapter 4 Installing the AC Chassis

Unpacking the E1200i AC System

Installing the Equipment Rack Shelf Bar

Standard Front Chassis Mounting

Installing the Chassis into an Equipment Cabinet

Chapter 5 Installing the DC Chassis

Unpacking the E1200i DC System

Installing the Equipment Rack Shelf Bar

Standard Front Chassis Mounting

Installing the Chassis into an Equipment Cabinet

Chapter 6 Inst alling Fan Trays

Chapter 7 Installing AC Power Supplies

Securing the Chassis Ground

Installing Power Supplies

AC Power Supply and Fan Operability Test

Power Supply and Fan Tray LEDs

Chapter 8 Installing DC Power Supplies

Cable and Connector Requirements

Installing DC PEMs

DC Power Supply and Fan Operability Test

Unpacking an RPM or Line Card

Important Points to Remember

Installing Line Cards and RPMs

RPMs

Line Cards

Line Card Port Numbering

Blank Panels

Preparing and Installing RPMs and Line Cards

Installing a Second RPM

RPM Label and LEDs

Installing Switch Fabric Modules (SFMs)

SFM Front Panel and LEDs

Line Card Cable Management Systems

Chapter 10 RPM Ports and Cables

RPM Ports

Connecting the Console and Auxiliary Ports

Cable and Adapter Pin Assignments

Accessing the Console with a DB-9 Adapter

Accessing the Console with a DB-25 Adapter

Accessing the Auxiliary Port by Modem

Accessing the 10/100 Ethernet Management Port

Chapter 11 Powering Up

Preparation

Supplying Power - AC

Supplying Power - DC

Booting to the CLI Prompt

Booting from the BOOT_USER Prompt

Removing and Replacing Fan Trays

Removing and Replacing AC Power Supplies

Remove an AC Power Supply in a non-redundant installation

Remove an AC Power Supply in a redundant installation

Removing and Replacing DC Power Supplies

Remove a DC Power Supply

Removing and Replacing RPMs, Line Cards, or SFMs

Removing and Replacing line cards or RPMs

Removing and Replacing SFMs

Removing and Replacing the Air Filter

Appendix A Using a Flash Memory Card

External Flash Memory Card Overview

Inserting the External Flash Memory Card

Removing the External Flash Memory Card