Force10 Networks E1200i User Manual

Installing and Maintaining the E1200i System

May 2008 PN: 100-00056-00

Trademarks

Force10 Networks® and E-Series® are registered trademarks of Force10 Networks, Inc. Force10, the Force10 logo, E1200, E1200i, E600, E600i, E300, EtherScale, TeraScale, and FTOS are trademarks of Force10 Networks, Inc. All other brand and product names are registered trademarks or trademarks of their respective holders.

Statement of Conditions

In the interest of improving internal design, operational function, and/or reliability, Force10 Networks reserves the right to make changes to products described in this document without notice. Force10 Networks does not assume any liability that may occur due to the use or application of the product(s) described herein.

Note: The country-specific warnings and statements of compliance have been moved to “Agency Compliance” on page 94 in the appendix “System

Specifications” on page 91.

List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

List of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Chapter 1

About This Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Information Symbols and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Related Publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Chapter 2

The E1200i System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Operating Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Chapter 3

Site Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Site Selection Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Rack Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Cabinet Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Fans and Airflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Storing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Chapter 4

Installing the AC Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Unpacking the E1200i AC System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Installing the Equipment Rack Shelf Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Standard Front Chassis Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Installing the Chassis into an Equipment Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Chapter 5

Installing the DC Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Unpacking the E1200i DC System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Installing the Equipment Rack Shelf Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Standard Front Chassis Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Installing the Chassis into an Equipment Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Installing and Maintaining the E1200i System 3

Chapter 6

Installing Fan Trays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Chapter 7

Installing AC Power Supplies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Securing the Chassis Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Installing Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

AC Power Supply and Fan Operability Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Power Supply and Fan Tray LEDs 38

Chapter 8

Installing DC Power Supplies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Cable and Connector Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Installing DC PEMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

DC Power Supply and Fan Operability Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Chapter 9

Installing RPMs, Line Cards, and SFMs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Unpacking an RPM or Line Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Important Points to Remember . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Installing Line Cards and RPMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

RPMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Line Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Line Card Port Numbering 50

Blank Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Preparing and Installing RPMs and Line Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Installing a Second RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

RPM Label and LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Installing Switch Fabric Modules (SFMs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

SFM Front Panel and LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Line Card Cable Management Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Chapter 10

RPM Ports and Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

RPM Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Connecting the Console and Auxiliary Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Cable and Adapter Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Accessing the Console with a DB-9 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Accessing the Console with a DB-25 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Accessing the Auxiliary Port by Modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Accessing the 10/100 Ethernet Management Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Chapter 11

Powering Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Supplying Power - AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Supplying Power - DC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Booting to the CLI Prompt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Booting from the BOOT_USER Prompt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Chapter 12

Removing and Replacing Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Removing and Replacing Fan Trays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Removing and Replacing AC Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Remove an AC Power Supply in a non-redundant installation . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Remove an AC Power Supply in a redundant installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Removing and Replacing DC Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Remove a DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Removing and Replacing RPMs, Line Cards, or SFMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Removing and Replacing line cards or RPMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Removing and Replacing SFMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Removing and Replacing the Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Appendix A

Using a Flash Memory Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

External Flash Memory Card Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Inserting the External Flash Memory Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Removing the External Flash Memory Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Formatting an External Flash Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Copying Files to the External Flash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Displaying Files Stored on the External Flash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Appendix B

System Boot. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

The System Boot Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Booting from the BOOT_USER Prompt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Appendix C

Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Power Supplies and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

SFMs and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Appendix D

System Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

E1200i AC Chassis Physical Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

E1200i AC System Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

E1200i DC Chassis Physical Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Installing and Maintaining the E1200i System 5

E1200i DC System Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Agency Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Safety Standards and Compliance Agency Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Electromagnetic Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Immunity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Product Recycling and Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Appendix E

Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

The iSupport Website . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Accessing iSupport Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Contacting the Technical Assistance Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Requesting a Hardware Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

List of Figures

Figure 1 E1200i AC Chassis Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Figure 2 E1200i AC Chassis Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Figure 3 E1200i DC Chassis Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Figure 4 E1200i DC Chassis Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Figure 5 Rack Shelf Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Figure 6 Rack Mounting the Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Figure 7 Rack Shelf Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Figure 8 Rack-Mounting the Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Figure 9 Installing Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Figure 10 Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Figure 11 E1200i AC Power Supply Shelf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Figure 12 Cable Connector Required for E1200i AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Figure 13 Insert power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Figure 14 PEM 0 and PEM 1 Chassis Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Figure 15 E1200i DC PEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Figure 16 E1200i DC PEM Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Figure 17 Cable Connector Required for E1200i DC PEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Figure 18 Connecting the Ground Cable to the E1200i DC PEM . . . . . . . . . . . . . . . . . . . . . . . . . 46

Figure 19 DC PEM with Connections in Place . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Figure 20 Reinstalling the PEM Safety Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Figure 21 24 Port 1GE and 2-Port 10GE Line Card Port Numbering . . . . . . . . . . . . . . . . . . . . . . 51

Figure 22 Installing an RPM into the E1200i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Figure 23 RPM and Line Card Slot Numbering Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Figure 24 Installing SFMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Figure 25 Pinout for an RJ-45 Connector End Adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Figure 26 Securing the Fan Tray Screw Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Figure 27 Replacing the Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Figure 28 dir Command Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Figure 29 The European WEEE symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Figure 30 Support Policies section of iSupport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Installing and Maintaining the E1200i System 7

List of Tables

Table 1 Information Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Table 2 E1200i Hardware Component Operating Requirements Summary . . . . . . . . . . . . . . . . 17

Table 3 Fan Tray Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Table 4 Power Supply LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Table 5 Fan Tray LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Table 6 RPM LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Table 7 SFM Front Panel and LED Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Table 8 Console Port (RJ-45) Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Table 9 Auxiliary Port (RJ-45) Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Table 10 Pin Assignments Between the E1200i Console and a DTE Terminal Server . . . . . . . . . 59

Table 11 Pin Assignments Between E1200i Console and DB-25 Adapter . . . . . . . . . . . . . . . . . . 59

Table 12 RJ-45 to DB-25 Adapter Pin (Modem) Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Table 13 10/100 Ethernet Management Port LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Table 14 Alarm Events and Reporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Installing and Maintaining the E1200i System 9

Chapter 1 About This Guide

This guide provides site preparation recommendations, step-by-step procedures to rack mount the Force10 Networks E1200i chassis, as well as instructions to install fan trays, power supplies, route processor modules (RPMs), switch fabric modules (SFMs), and line cards.

This guide also includes instructions for removing and installing field-replaceable parts, including power supplies for both the AC and DC models. The E1200i system is packaged with components necessary for optimal performance, including blank panels for RPM, SFM, and line card slots. Blanks are required in empty slots to ensure adequate system cooling and for EMI containment during operation.

After you complete the hardware installation process and power up the system, refer to the Configuration Guide for preliminary software configuration information. E1200i systems run Force10 OS (FTOS™) software. The FTOS Command Reference for the E-Series provides detailed CLI information, and the FTOS Configuration Guide for the E-Series includes FTOS configuration information.

Information Symbols and W arnings

Table 1 defines the information symbols used throughout this guide.

Table 1 Information Symbols

Symbol Warning Description

This symbol warns that improper handling and installation could result in bodily

Danger:

Caution:

Warning:

injury. Before you begin work on this equipment, be aware of hazards involving electrical circuitry, networking environments, and instigate accident prevention procedures.

This symbol informs you that improper handling and installation could result in equipment damage or loss of data.

This symbol informs you that improper handling may reduce your component or system performance.

FTOS

Note:

Installing and Maintaining the E1200i System 11

This symbol informs you of important operational information.

Danger: The installation of this equipment shall be performed by trained and qualified personnel only. Read this guide before installing and powering up this equipment. This equipment contains two power cords. Disconnect both power cords before servicing.

Danger: This equipment contains optical transceivers, which comply with the limits of Class 1 laser radiation.

Visible and invisible laser radiation may be emitted from the aperture of the optical transceiver ports when no cable is connected. Avoid exposure to laser radiation and do not stare into open apertures.

Caution: Wear grounding wrist straps when handling this equipment to avoid ESD damage.

Danger: Leakage Current (High Touch Current) in AC-powered systems: AC power cords are

secured to the power inlet using the provided bra ckets. The power cord plugs must be secured to

the building outlets by the qualified chassis installer or a qualified electr ician.

See Chapter 3, Site Preparation for more cautions.

Related Publications

For more information about the E1200i system, refer to the following documents:

• FTOS Configuration Guide for the E-Series

• FTOS Command Reference for the E-Series

• E-Series Network Operations Guide

• Release Notes for the E-Series and FTOS

12 About This Guide

Chapter 2 The E1200i System

The Force10 Networks E1200i system is a carrier-class, high-capacity aggregation router. The 16-slot modular system provides two slots dedicated for Route Processor Modules (RPMs) and 14 slots for line cards with Layer 2 switching and Layer 3 and routing capabilities.

Operating Overview

The E1200i system requires a Route Processor Module (RPM), at least one line card, and at least eight Switch Fabric Modules (SFMs) for packet processing. The RPM is the core for routing and control operations; all traffic destined to the E1200i terminates on the RPM. Routing table entries are built on the RPM and directed to the forwarding information tables on the line cards.

Software processes, such as Telnet, SNMP, CLI, Layer 2, and Layer 3 functions, are divided among three CPUs for redundancy and speed. Independent software images run on each CPU. Each CPU has its own memory, which isolates processes from each other, increasing reliability. Operating the E1200i system with redundant RPMs enables automatic fail-over redundancy.

Line cards perform all data forwarding operations. Each line card has Force10 Networks proprietary ASICs — the flexible packet classification (FPC) ASIC and the Buffer and Traffic Manager (BTM) ASIC. The FPC accepts packets, feeds packets to input/output ports, handles packet classification (access lists, and Layer 2 and Layer 3 lookups), and packet-marking (Diffserv or 802.1p). The BTM is responsible for all queuing operations.

The internal flash memory device shipped with the RPM contains the boot ROM and runtime images. Each RPM accommodates an external flash memory card that can be used to copy and store system boot, software images, and configuration files. For information about using a flash card, refer to Appendix A,

on page 75.

Installing and Maintaining the E1200i System 13

Figure 1 E1200i AC Chassis Front View

RPM 1

Line Card Slots

Air Filter

Line Card Slots

AC Power Supply

AC Power Plug

Air Vents

Switch Fabric

Cable Management System

Module (SFM)

Blank (BLNK)

14 The E1200i System

Figure 2 E1200i AC Chassis Rear View

Self-closing Door

Installed Fan Tray

Empty Fan Tray with

locking screw

Ground Connection

Installing and Maintaining the E1200i System 15

Figure 3 E1200i DC Chassis Front View

RPM 1

Line Card Slots

Air Filter

Line Card Slots

DC Power Supply

Air Vents

Switch Fabric

Cable Management System

DC Power Supply

Module (SFM)

Blank (BLNK)

16 The E1200i System

Figure 4 E1200i DC Chassis Rear View

Self-closing Door

Installed Fan Tray

Empty Fan Tray with

Locking screw

Ground Connection

Table 2 E1200i Hardware Component Operating Requirements Summary

Component Minimum Maximum Field-Replaceable

Backplane (factory installed) 1 1 N Air filter (factory installed) 1 1 Y Fan trays 2 2 Y RPMs 1 2 Y Line cards 1 14 Y SFMs 8 9 Y AC Power Supply 2 6 Y DC Power Supply 1 2 Y Cable management system 0 1 Y Cable management system cover 0 1 Y

Installing and Maintaining the E1200i System 17

To install the E1200i system, Force10 Networks recommends that you perform the installation procedures in the following order:

Step Task Section

1. Prepare the site Site Preparation on page 19

2. Unpack the AC chassis and components

Unpacking the E1200i AC System on page 23

Unpack the DC chassis and components

3. Mount the AC chassis

Unpacking the E1200i DC System on page 27 Standard Front Chassis Mounting on page 24

Installing the Chassis into an Equipment Cabinet on page 25

Mount the DC chassis

4. Install the cable management system See the instructions that come with the cable management system.

5. Install components:

• Fan trays

• Power Supplies (including power and grounding cables)

6. Verify power supply and fan tray operability AC Power Supply and Fan Operability Test on page 37

7. Install card components:

• RPM(s) and line cards

•SFMs

Standard Front Chassis Mounting on page 28 Installing the Chassis into an Equipment Cabinet on page 29

Installing Fan Trays on page 31

Installing AC Power Supplies on page 35 Installing DC Power Supplies on page 41

DC Power Supply and Fan Operability Test on page 47

Installing Line Cards and RPMs on page 50 Installing Switch Fabric Modules (SFMs) on page 54

8. Connect network cable RPM Ports and Cables on page 57

9. Supply power to the chassis Supplying Power - AC on page 62

Supplying Power - DC on page 62

10. Initial boot The initial boot operation automatically brings up the system to the runtime CLI. To interrupt the automatic boot process, issue a break key sequence (Ctrl^) if you experience boot problems.

The console monitor will display the default BOOT_USER # prompt. Refer to Appendix B, on page 79 for instructions to continue the boot process.

18 The E1200i System

Chapter 3 Site Preparation

This chapter describes factors to consider before installing your E1200i system. The following topics are discussed:

• Site Selection Criteria on page 19

• Rack Mounting on page 20

• Cabinet Placement on page 20

• Power on page 20

• Fans and Airflow on page 21

• Storing Components on page 22

For complete E1200i System Specifications, refer to Appendix D, on page 91.

Site Selection Criteria

Before you begin the installation process, make sure that the area where you intend to install your E1200i meets the following safety requirements.

Select a site:

• In a restricted access area.

• In a dry, clean, well-ventilated and temperature-controlled room, away from nearby heat sources such as hot air vents or direct sunlight.

• Away from sources of severe electromagnetic noise.

• Near an adequate power source. Connect the E1200i to the appropriate branch circuit protection as defined by local electrical codes.

• Means of power disconnect must be located near the equipment

• Position in a rack with adequate space in the front and rear, and sides of the uni t for proper venti lation, access to cables, and maintenance access. Allow at least 18 inches in the front and 20 inches in the rear of the rack for ventilation. If placing the chassis in a cabinet, ensure that there is enough clearance between the closed cabinet door and the cables in the cable management system on the chassis.

Caution: Lift the E1200i chassis either from the bottom or by the handles provided with the front shipping cover. Lifting by the chassis shelves or fan tray openings will cause chassis damage. Do not remove the protective front shipping cover until the chassis is secured in the equipment rack.

Installing and Maintaining the E1200i System 19

Rack Mounting

When you prepare your equipment rack, make sure the rack is bolted to the floor and/or braced to a wall or ceiling.

When you install the chassis:

• Make sure that the rack is grounded to the grounding electrode. Each DC PEM must be grounded to the rack or building ground bus. The equipment rack must be grounded to the same grounding electrode used by the power service in your area. The ground path must be permanent.

• Install the E1200i chassis in the rack before you install internal components or make network and power connections.

• In an empty rack, place the chassis in the lower half of the rack to ensure rack stability.

Cabinet Placement

The cabinet must meet the following criteria:

• Minimum cabinet size is 30 inches deep and 24 inches wide.

• Minimum air flow is 750 cubic feet per minute (CFM).

• Minimum of 3 inches between the closed doors and the front of the cable management panel, and a minimum of 3 inches between the chassis rear and the rear of the cabinet with the cabinet do or clo sed . With the rear doors of the cabinet open, you will need a clearance of at least 20 inches from the rear to access the chassis fan trays.

• Minimum of 20 inches clearance at the chassis front to access the air filter, power supplies, and cards.

Power

At a minimum, the E1200i requires either 2 AC Power Supplies or 1 DC PEM to operate.

Caution: Yo u cannot power the system with both types of power supply module installed. The system must contain only one type of power module, either AC or DC.

Caution: The E1200i AC Chassis is shipped with blank inserts covering the DC PEM openings. DO NOT REMOVE THEM. The blank inserts must remain installed for proper system cooling and for EMI containments during system operation.

20 Site Preparation

Danger:

• Make your chassis ground connections first (see Figure 2). If the chassis is not correctly grounded, excessive electromagnet emission may result.

• Disconnect all power to the equipment rack or cabinet before chassis installation.

• Never operate the E1200i system with empty RPM, SFM, or line card slots. Always replace empty slots with blank panels.

Each E1200i system requires at least two AC Power Supplies or at least one DC Power Supply to operate.

Three AC units are required for power supply redundancy, four AC units are required for full facility redundancy, and six AC units provide 3+3 redundancy

Two DC units are required for power supply and full facility redundancy.

Danger: Leakage Current (High Touch Current): The AC power cords are secured to the power inlet using the provided bracket. The AC power cord plugs must be secured to the building outlets by the chassis installer or a qualified electrician.

Refer to Appendix D, on page 91 for specifications on thermal output and other power related numbers.

Fans and Airflow

Your E1200i chassis contains two field-replaceable fan trays. Air flows through the system from a filtered-intake vent located in the lower part of the chassis. Air circulates from the bottom front (and sides) to the back and exhausts through a top rear vent. The variable fan sp eed is reduced at normal operating temperatures and increases to full speed as operating temperatures increase, up to 104° F (40° C).

For fan tray access, maintenance and proper ventilation, position the chassis and equipment rack or cabinet so that:

• At least three inches clearance is around the front and side intake and exhaust vents for free air flow

• Provide 20 inches in the rear to access the fan tray.

• Operate the E1200i system with two fan trays.

For instructions on replacing a fan tray, refer to Removing and Replacing Fan Trays on page 65.

Installing and Maintaining the E1200i System 21

Storing Components

Caution: Do not transport a chassis with components (line cards, power supplies, RPMs, Fan

Trays, Power Supply, or SFMs) installed in the chassis. Place the modules in their original ESD-preventative packaging and attach the Front Shipping Cover on the front of the chassis prior to placing the chassis in its original shipping crate. Shipping the chassis with components installed may damage the components and the chassis ba ckplane.

If you do not install your E1200i system and components right away, Force10 Networks recommends that you properly store components and all extra field-replaceable components (spares) until you are ready to install them. Keep all components in the original packaging during storage.

Follow these indoor storage guidelines:

• Storage temperature should remain constant ranging from -40° to 158°F (-40° to 70°C).

• Non-condensing relative humidity should be maintained within 5 to 95 percent.

• Store on a dry floor, away from direct sunlight, heat, and air conditioning ducts.

• Store in a dust-free environment.

22 Site Preparation

Chapter 4 Installing the AC Chassis

This chapter provides instructions to rack mount your E1200i AC system into a standard 19-inch or 23-inch equipment rack. It contains the following sections:

• Unpacking the E1200i AC System

• Installing the Equipment Rack Shelf Bar

• Standard Front Chassis Mounting

• Installing the Chassis into an Equipment Cabinet

Unpacking the E1200i AC System

The E1200i AC system and components are shipped on a wooden pallet with Front Shipping cover. Remove the chassis from the shipping packaging and move the chassis with a hand cart, pallet jack, or fork lift to its rack. Do not unpack the power supplies, fan trays, air filter, or cards until the chassis is installed.

Warning: The E1200i AC shipping containers each weigh up to 400 pounds. The unpacked chassis and pallet weigh approximately 200 pounds. Do not attempt to lift or move the chassis without the use of a hand cart, pallet jack, or forklift.

Caution: Lift the E1200i AC chassis only with the handles provided or from the bottom. Lifting by the chassis shelves will cause chassis damage. Do not remove the shipping cover during the installation process. The cover prevents damage to the internal framework and EMI seals.

Warning: Electrostatic discharge (ESD) damage can occur when components are mishandled. Always wear an ESD-preventative wrist or foot- heal ground strap when handling RPMs, SFMs, or line cards. After you remove the original packaging, place RPMs, SFMs, and line cards directly into the chassis, or on an antistatic surface.

Warning: Complete the chassis installation into the rack before you install any other component (fan trays, power supplies, line cards, RPMs, SFMs, cab les ).

Installing and Maintaining the E1200i System 23

Installing the Equipment Rack Shelf Bar

FN00058A

The rack shelf bar (Figure 5) enables you to easily position the chassis into the rack and provides the unit additional stability. The E1200i AC system must be mounted in a rack that is permanently secured to the floor.

Figure 5 Rack Shelf Bar

To install a equipment rack shelf bar:

Step T ask

1. Determine the chassis mounting location in the equipment rack.

2. Orient the bar with the arrows pointing upward. The smooth side of the bar should face outward.

3. Attach the bar to the equipment rack brackets using the mounting screws provided by the manufacturer.

Standard Front Chassis Mounting

Note: Force10 Networks recommends that you install and operate the E1200i AC system in a

standard 19-inch or 23-inch equipment rack.

Install the E1200i AC system after you secure the equipment rack shelf bar. Load the chassis in the lower half of an empty rack to avoid a top-heavy rack (Figure 6).

Warning: Do not remove the Front shipping Cover during the initial installation process. The cover provides front handles to assist in lifting and prevents damage to the internal framework and EMI seals.

24 Installing the AC Chassis

Figure 6 Rack Mounting the Chassis

To install the chassis into a prepared rack:

Step Task

FN00046B

1. If you are center or rear-mounting the chassis in a 19-inch rack, adjust the chassis rack mounting brackets to the desired position.

2. If you are mounting the chassis in a 23-inch rack, install the 23-inch adapter brackets.

3. Using a hand cart, pallet jack, or forklift, align the rack-mount holes with the equipment rack holes, situating the chassis on top of the equipment rack shelf bar.

4. Insert rack mounting screws in the holes that are not obscured by the metal chassis shipping cover.

5. Loosen and remove the screws that secure the chassis Front Shipping Cover and remove the cover.

6. Insert the remaining rack mounting screws and tighten to secure the chassis in the rack.

Tighten the screws. See Figure 6.

Installing the Chassis into an Equipment Cabinet

Install the E1200i AC system after you secure the rack shelf bar. Load the chassis in the lower half of the cabinet to avoid it becoming top-heavy. Make sure the cabinet is positioned with adequate space in the front, rear, and sides of the unit for proper ventilation, access to cables, and access for maintenance.

Refer to Chapter 3, Site Preparation for complete requirements.

To install the chassis into an equipment cabinet:

Step Task

1. Install the equipment rack shelf bar.

Installing and Maintaining the E1200i System 25

Step Task

2. Adjust the chassis mounting brackets to the desired front-rear position and add a 23-inch adapter brackets as required.

3. Using a hand cart, pallet jack, or forklift, align the rack-mount holes with the cabinet holes.

4. Insert rack mounting screws in the holes that are not obscured by the metal chassis shipping cover. Tighten the screws.

5. Loosen and remove the screws attaching the chassis shipping cover. Remove the shipping cover.

6. Insert the remaining mounting screws and tighten to secure the chassis in the cabinet.

26 Installing the AC Chassis

Chapter 5 Installing the DC Chassis

This chapter provides instructions to rack mount your E1200i DC system into a standard 19-inch or 23-inch equipment rack. It contains the following sections:

• Unpacking the E1200i DC System

• Installing the Equipment Rack Shelf Bar

• Standard Front Chassis Mounting

• Installing the Chassis into an Equipment Cabinet

Unpacking the E1200i DC System

The E1200i DC system and components are shipped on a wooden pallet with Front Shipping cover. Remove the chassis from the shipping packaging and move the chassis with a hand cart, pallet jack, or fork lift to its rack. Do not unpack the power supplies, fan trays, air filter, or cards until the chassis is installed.

Warning: The E1200i DC shipping containers each weigh up to 400 pounds. The unpacked chassis and pallet weigh approximately 200 pounds. Do not attempt to lift or move the chassis without the use of a hand cart, pallet jack, or forklift.

Caution: Lift the E1200i DC chassis only with the handles provided or from the bottom. Lifting by the chassis shelves will cause chassis damage. Do not remove the shipping cover during the installation process. The cover prevents damage to the internal framework and EMI seals.

Warning: Complete the chassis installation into the rack before you install any other component (fan trays, power supplies, line cards, RPMs, SFMs, cab les ).

Installing and Maintaining the E1200i System 27

Installing the Equipment Rack Shelf Bar

FN00058A

The rack shelf bar (Figure 7) enables you to easily position the chassis into the rack and provides the unit additional stability. The E1200i DC system must be mounted in a rack that is permanently secured to the floor.

Figure 7 Rack Shelf Bar

To install a equipment rack shelf bar:

Step T ask

1. Determine the chassis mounting location in the equipment rack.

2. Orient the bar with the arrows pointing upward. The smooth side of the bar should face outward.

3. Attach the bar to the equipment rack brackets using the mounting screws provided by the manufacturer.

Standard Front Chassis Mounting

Note: Force10 Networks recommends that you install and operate the E1200i DC system in a

standard 19-inch or 23-inch equipment rack.

Install the E1200i DC system after you secure the equipment rack shelf bar. Load the chassis in the lower half of an empty rack to avoid a top-heavy rack (Figure 8).

28 Installing the DC Chassis

Figure 8 Rack-Mounting the Chassis

FN00046B

To install the chassis into a prepared rack:

Step Task

1. If you center- or rear-mount the chassis in a 19-inch rack, adjust the chassis rack-mounting brackets to the desired position.

2. If you mount the chassis in a 23-inch rack, install the 23-inch adapter brackets.

3. Use a hand cart, pallet jack, or forklift to align the rack-mount holes with the equipment rack holes, situating the chassis on top of the equipment rack shelf bar.

4. Insert rack-mounting screws in the holes that are not obscured by the metal chassis shipping cover.

5. Loosen and remove the screws that secure the chassis Front Shipping Cover and remove the cover.

6. Insert the remaining rack-mounting screws and tighten to secure the chassis in the rack.

Tighten the screws. See Figure 8.

Installing the Chassis into an Equipment Cabinet

Install the E1200i DC system after you secure the rack shelf bar. Load the chassis in the lower half of the cabinet to avoid it becoming top-heavy. Make sure the cabinet is positioned with adequate space in the front, rear, and sides of the unit for proper ventilation, access to cables, and access for maintenance.

Refer to Chapter 3, Site Preparation for complete requirements.

To install the chassis into an equipment cabinet:

Step Task

1. Install the equipment rack shelf bar.

Installing and Maintaining the E1200i System 29

Step Task

2. Adjust the chassis mounting brackets to the desired front-rear position and add a 23-inch adapter brackets as required.

3. Using a hand cart, pallet jack, or forklift, align the rack-mount holes with the cabinet holes.

4. Insert rack-mounting screws in the holes that are not obscured by the metal chassis shipping cover. Tighten the screws.

5. Loosen and remove the screws attaching the chassis shipping cover. Remove the shipping cover.

6. Insert the remaining mounting screws and tighten to secure the chassis in the cabinet.

30 Installing the DC Chassis

+ 75 hidden pages

Force10 Networks E1200i User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

List of Figures

List of Tables

Chapter 1 About This Guide

Information Symbols and W arnings

Related Publications

Chapter 2 The E1200i System

Operating Overview

Chapter 3 Site Preparation

Site Selection Criteria

Rack Mounting

Cabinet Placement

Power

Fans and Airflow

Storing Components

Chapter 4 Installing the AC Chassis

Unpacking the E1200i AC System

Installing the Equipment Rack Shelf Bar

Standard Front Chassis Mounting

Installing the Chassis into an Equipment Cabinet

Chapter 5 Installing the DC Chassis

Unpacking the E1200i DC System

Installing the Equipment Rack Shelf Bar

Standard Front Chassis Mounting

Installing the Chassis into an Equipment Cabinet