Food Warming Equipment Company PTS-40-8HA Service Manual

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pdf file: Specification Page: S9–2

PROJECT: MODEL: QUANTITY: ITEM NO:

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❏ Heated

Section:
Built-in
Heat System

❏ Ambient

Section:
Eutectic
Cold Plates

PRISONER TRAY SERVERSi

Serve Hot & Cold Trays Out of One Cabinet

CORRECTIONAL “PTS-HA SERIES”

HOLD,

TRANSPORT,

AND

SERVE

PTS-40-8HA

(Trays and beverage dispenser not included.)

“Correctional Quality” –
Designed to hold,
transport, and serve
both hot and cold trays
efficiently while
providing beverage urn
work surface!

TM

FWE Heated/ Ambient Prisoner Tray Servers allow
you to serve hot and cold foods from the same
two-section cabinet, separated by a thermal
insulated wall assuring even temperatures in both
sections. The heat system is built into the cabinet to
prevent tampering and reduce maintenance and
cleaning costs. Clean up is effortless. The controls
are tamper resistant and feature a full range
thermostat adjustable to actual temperature
(90°F -190°F) so they are easy to see and operate.
Cold plates keep trays of cold foods chilled and
ready to serve in the ambient section. The addition
of guard rails and beverage urn angles to the top of
unit make beverage service fast and easy. Inmate
populations are served quickly, efficiently, and at
less cost.

We don’t just add a “security package” to a catalog
item

- the PTS-HA Series is specifically designed
to withstand the correctional environment. Our
cabinets are built tough with an 18-gauge stainless
steel exterior, welded construction and our exclusive
tubular stainless steel base frame. The PTS-HA
Series includes abuse resistant features such as
tamper resistant screws, locking security latches
and protected controls. From minimum to maximum
security, a wide range of other prison accessory
packages are available to tailor each unit to your
institutions’ special needs.

◊

18-gauge stainless steel exterior

◊

Top mount beverage container angles

◊

Two (2) eutectic cold plates for ambient section

◊

“Maxi-Guard” locking security latch for each door

◊

Tamper resistant fasteners throughout

◊

Super-duty extra-wide 6”polyurethane casters

◊

Heavy-duty 12-gauge stainless steel hinges

◊

Flush-in door, positive close paddle latch

◊

Tubular stainless steel push bars welded to the body

◊

One piece stainless steel rack assembly

◊

Recessed thermometer with security cover

◊

Thermostat knob retention strap

◊

Built-in heat system with protected controls

◊

Full range thermostat adjustable to

actual

temperature (90°F -190°F)

◊

All stainless steel

◊

All welded construction - no rivets
(extra welds at critical points)

◊

Tubular stainless steel welded base frame

◊

Full extension bumper

◊

Hi-temp door gasket

◊

Fully insulated throughout

◊

One year parts, six months labor limited warranty

Correctional Security Units
Section 9

Of course, as with all FWE cabinets, standard
models can be modified to accommodate other
tray sizes and spacings.

PROJECT: MODEL: QUANTITY: ITEM NO:

SPECIFICATIONS:

6'

▲

5'

4'

3'

"H"

2'

1'

▼

PTS-40-8HA PTS-60-8HA

HEATED SECTION

15.5"x 11.5

"

10"x 14

"

MODEL
NUMBER

PTS-40-8HA

PTS-60-8HA

[A]

Standard tray spacing 3". Each pair of tray slides accommodates two (2) trays.

[B]

Standard tray spacing 4". Each pair of tray slides accommodates two (2) trays.

Compartmented

Trays

40 [A]

60 [A]

Compartmented

[A]

Tray s

40 [A]

60 [A]

15.5"x 11.5
Compartmented

[A]

AMBIENT SECTION

10"x 14

"

"

Compartmented

Tray s

Tray s

16 [B]

16 [B]

[B]

[B]

16 [B]

16 [B]

PRISONER TRAY SERVERS

OVERALL EXTERIOR DIMENSIONS IN. (mm)

15"x 20

"

Tray s

4"Spacings

HIGH

@

"H"

49

8

(1168)

61

8

(1549)

"

"

▲

"D"

▼

DEEP

"D"

29.25
(743)

29.25
(743)

▲

"

"

"W"

TOP

DOOR SWING: 21.25"

NO.

WIDE

OF

"W"

DOORS

69

"

69

3

"

3

(1753)

(1753)

▲

CLASS 100

SHIP WT .

CASTER

LBS.

SIZE

(KG)

430

6

"

(195)

650

6

"

(295)

Compartment
Tray s

* PERFORMANCE VALUES

RECOVERY

190°

T

170°

•

150°

E

130°
110°

M

70°

P

PREHEAT

RECOVERY

*Values are for smaller model listed.

ELECTRICAL DATA

PTS-40-8HA PTS-60-8HA

VOLTS 120 120

WATTS 1412 1794

AMPS 11.7 14.95

HERTZ 50/60 50/60

PHASE Single Single

NEMA
PLUG

Dedicated circuit.

•

PREHEAT

TIME

5 10 15 20 25 30 35

75°F to 170°F
APPROX. 18.8 MIN.

120°F to 170°F
APPROX. 7.2 MIN.

G

5-15P 5-20P

G

CONSTRUCTION. Heliarc welded, single

unit construction of type 304 stainless
steel; 18-gauge polished exterior,
20-gauge stainless steel interior with
easy-to-clean coved corners. Welded
tubular base frame shall be 1" square,
heavy gauge stainless steel tubing,
with 10-gauge stainless steel reinforcing
stress plates at corners.
INSULATION. “Ultra-Guard” UG-26 high
density fiberglass insulation throughout;
top, back, bottom, sides, doors.
PUSH BARS. Heavy-duty, 1" diameter
tubular stainless steel push handles.
Mountings welded in place and reinforced
with stainless steel channel to prevent
removal.
BUMPER. Solid 1-1/2" wide continuous
wraparound aluminum channel, bolted to
frame, with snap-in, non-marking replace­able vinyl cushion. Full perimeter bumper
extends beyond doors, handles, etc., for
added protection. Shall be continuous,
with corner cut-outs to facilitate cleaning.
DOORS AND LATCHES. Flush mounted,
stainless steel, insulated doors. When
opened, doors lie flush against side of
unit or another door to keep work aisles
unobstructed. Each door shall have
three (3) heavy-duty, 12-gauge stainless
steel hinges. Each door shall be equipped
with a positive closing, flush-in-door,
stainless steel paddle latch. The hinge

and latch mountings are reinforced with stainless
steel backing plates. Each door shall be provided
with padlock compatible (padlock not included)
transport/security latch.
CASTERS. 6" heavy-duty, extra-wide
polyurethane tire casters with Zerk grease
(lubrication) fittings in a configuration of
two (2) rigid, and two (2) swivel with brake.
Casters shall have a reinforced yoke welded
to 10-gauge caster mounting plate. The caster
mounting plate shall be secured to a 10-gauge
stainless steel reinforcing stress plate via welded
in place stainless steel studs. The reinforcing
stress plates shall be welded to the heavy
gauge tubular frame of the unit.
TRAY SLIDES. Fully welded, unitized tray slide
assemblies shall be heavy gauge stainless steel,
channels fixed-in-place at 3" spacings and shall
be capable of field adjustability to accommodate
two (2) 15.5" x 11.5" or two (2) 10" x 14" trays
per pair of tray slides. Unless specified
otherwise, assembly shall be factory adjusted to
accommodate 15.5" x 11.5" trays. Contact facto­ry for special spacing and custom assembly is
available to accommodate other tray sizes.
AMBIENT SECTION. Compartment shall be
provided with two (2) eutectic cold plates. Top
section shall be reinforced with interior stainless
steel channels to support the weight of beverage
containers (containers not included). Two (2)
sets of 12-gauge beverage container angles
shall be fixed to the top of the section (specify
brand and model number of containers).

HEATING SYSTEM/CONTROLS. Heat system shall
be built-in to prevent tampering, loss, or damage.
System shall include an Incoloy nickel-chromium
alloy heating element, and Hi-Temp, self-lubricated,
impedance protected, fan-cooled blower motors.
Controls shall be end mounted, fully recessed and
shall include a full range thermostat adjustable to
actual temperature. Thermostat shall include
temperature scale marked in ten degree
increments (F/C) from 90° to 190°F (30° to 90°C).
An operational range thermometer, 20 amp ON/OFF
switch, power supply light and thermostat cycling
light are also included.
ABUSE RESISTANT FEATURES. Cabinet shall
have 12-gauge stainless steel thermostat knob
retention strap, and 1/4" thick Lexan cover over

Optional Accessories:

220 volt, 50/60 Hz, single phase

■

CE compliant

■

Heat retention battery

■

Cord winding brackets

■

Removable twist-lock cord and plug

■

High impact plexi-glass,

■

hinged control panel cover
Locking paddle latch

■

Rack hold down device

■

All swivel or larger casters

■

Top corner bumpers

■

Stainless steel bumper

■

Top perimeter guard rail

■

Tow bar

■

the thermometer. Both shall be attached with
tamper-proof fasteners to prevent unauthorized
removal. Cabinet shall have tamper-resistant
fasteners in all critical areas, and extra welds
throughout for added durability. Heavy-duty
1" diameter tubular stainless steel push handles
shall be welded in place and reinforced with
stainless steel channel to prevent removal.
Each door shall be provided with padlock compatible
(padlock not included) transport/security latch.
ELECTRICAL CHARACTERISTICS. 3 wire
grounded 10 foot extension power cord and plug,
side mounted for safety. Dedicated circuit.

FWE Products are used by major
companies world-wide. We can
modify, design, or custom build
equipment to fit your special
requirements.

Food Warming Equipment Company, Inc.

P.O. Box 1001
Crystal Lake, IL 60039 USA
800-222-4393; 815-459-7500
Fax: [phone]

Manufacturing Facilities:
7900 S. Route 31
Crystal Lake, IL 60014 USA
www.FWE.com [e-mail]

FWE products may be covered under
one or more of the following U.S. patents:
288,299;238,300;3,952,609;4,192,991.

All specifications subject to change without notice.
©10C Food Warming Equipment Company. Inc.