Follett VU300M24DL, VU300B10LL User Manual

Page 1
VU300 Series
Ice and Beverage Dispensers
Order parts online www.follettice.com
Installation, Operation and Service Manual
Service numbers above B50000
Following installation, please forward this manual
801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301
www.follettice.com
00119644R10
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Table of contents
Welcome to Follett Corporation Important cautions Specications Installation
Installing dispenser in counter Field wiring diagrams Connecting beverage lines Installing optional ice machine
Operation
How the dispenser works Cleaning
Service
Dispense chute cover removal
Auger motor assembly removal Gate assembly removal Auger and auger tube removal
Dispenser wheel removal Wiring diagrams
Troubleshooting Replacement parts
4 4 5 8
8 10 10 11 12 12
13
15 15 15 15 15 15 16 18 20
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Welcome to Follett
!
VU300B8LP
Model series
Beverage cooling
B – Integral beverage cooling M – No beverage cooling
Tower side (facing unit)
L – Left hand side R – Right hand side D – Dual-sided
Ice and valve actuation
P – Pushbutton L – Lever
Number of valves
8, 10,12 or 20 or 24
Follett equipment enjoys a well-deserved reputation for excellent performance, long-term reliability and
outstanding after-the-sale support. To ensure that this dispenser delivers that same degree of service, we ask that
you take a moment to review this manual before beginning the installation of the dispenser. Should you have any questions or require technical help at any point, please call our technical service group, (877) 612-5806 or +1 (610) 252-7301.
Before you begin
After uncrating and removing all packing material, inspect the equipment for concealed shipping damage. If damage is found, notify the shipper immediately and contact Follett Corporation so that we can help in the ling of a claim, if necessary.
Check your paperwork to determine which model you have. Follett model numbers are designed to provide information about the type and capacity of Follett ice dispensing equipment. Following is an explanation of the different model numbers in the VU300 series.
Important cautions
For indoor use only.
Storage area of dispenser contains mechanical, moving parts. Keep hands and arms clear of this area at all times. If access to this area is required, power to unit must be disconnected rst.
Ice is slippery. Maintain counters and oors around dispenser in a clean and ice-free condition.
Ice is food. Follow recommended cleaning instructions to maintain cleanliness of delivered ice.
Always disconnect power before cleaning or servicing the dispenser.
Failure to remove all sanitizer may result in health hazard.
Follett manual load dispensers can accommodate most cube/cubelet ices up to 1" square, or Follett compressed nugget ice. Crushed, ake, bagged, nugget or congealed ice cannot be used. Use of these ices can jam dispenser and void warranty. Separate any “waffle-like” sections of cubes before adding to dispenser. For ice compatibility questions, please call Follett customer service at (877) 612-5806 or +1 (610) 252-7301.
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Specications
Electrical
Each dispenser requires a separate circuit with electrical disconnect within 10 ft (6m). Equipment ground required. Standard electrical – 115V, 60Hz, 1 phase. Maximum dispenser fuse – 15 amps. For ice machine circuit requirements, refer to the ice machine specication sheet. Cord and plug provided with each dispenser.
Model Dispenser number amperage
Single-sided models
VU300M series 6.0 amps VU300B series 7.0 amps
Dual-sided models
VU300M20D series 8.0 amps VU300M24D series 8.0 amps
Plumbing
Dispenser 3/4" PVC pipe nipple for bin drain
3/4" PVC pipe nipple for drain pan drain
1/2" ID hose for beverage bath drain
Beverage connections
VU300 single sided units (10 and 12 beverage valves)
Syrup lines - 1/4"
Carbonated and non-carbonated water lines - 3/8"
VU300 dual sided units (12, 20 and 24 beverage valves)
Syrup lines - 3/8"
Carbonated water lines - 1/2"
Non-carbonated water lines - 3/8"
Note: Drains must be hard-piped separately and insulated. Maintain at least 1/4" per foot (6mm per 304mm run) slope on drain line run.
Water disconnect within 10 feet (3m) of dispenser is suggested for automatic load units.
Follett recommends use of a Follett water lter (part# 00130229) on ice machines connected to automatic ll dispensers.
Ice machine Refer to detailed specications in ice machine installation manual packed with ice machine
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Dimensions and clearances
Single-sided dispensers
Required clearances
60" (1524mm) minimum above counter for installation if dispenser will be dropped into counter
49" (1245mm) minimum above counter for auger removal
12" (305mm) minimum on ice chute side for service
12" (305mm) minimum on side opposite ice chute if ice transport tube enters this side
12" (305mm) minimum between dispenser side(s) and optional ice machine(s)
46.875" (1191mm)
12 beverage valves
40.875" (1039mm)
10 beverage valves
Front view
25.25"
counter top
(642mm)
(1394mm)
54.875"
ice transport tube
electrical conn.
disp.
drains
Side view
ice waterbath (VU300B only)
beverage lines
1/2" ID beverage bath drain tube
bin signal
power
24.62"
(626mm)
29.625"
(753mm)
Manual load unit
32.375" (823mm)
ice transport tube entry
2.69"
(68mm)
8.5"
(216mm)
10" (254mm)
3/4" FPT
drain
30" (762mm)
15" (381mm)
2"
(51mm)
3/4" drain nipple
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Dual-sided dispensers
49.875 (1267mm)
Required clearances
60" (1524mm) above counter for installation if dispenser will be dropped into counter
49" (1245mm) above counter for all units after installation for auger cleaning and servicing
12" (305mm) on dispense chute side of all models for connections
12" (305mm) on side opposite dispense chute if ice transport tube enters side opposite chute
12" (305mm) on side opposite dispense chute on all dual-sided dispensers for connections
12 or 24 beverage valves
Front view
counter top
ice transport tube
43.875 (1267mm)
20 beverage valves
beverage lines
exit through
bottom of chase
12" min.
(305mm)
electrical
connections
(642mm)
29.625"
(753mm)
25.25"
54.875"
(1394mm)
Manual load unit
Ice dispense chute – Side view Ice dispense chute opposite – Side view
32.375"
(823mm)
16.875"
(429mm)
ice transport
2.69"
(68mm)
(216mm)
8.5"
tube entry
2.69"
(68mm)
3/4"
drain
nipple
3/4" FPT
drain
beverage lines exit through bottom of chase
bin signal
power
alt. ice
transport
10" (254mm)
tube
entry
30"
(762mm)
15"
(318mm)
13.25" (337mm)
13.25" (337mm)
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Installation
33"(839mm)
Shaded area is additional cut-out required f
Installing dispenser in counter
Note: All dispensers must be supported from below with supplied 4" – 6" (102 – 153mm) adjustable leg
accessory, or equivalent. Do not hang dispenser on ange.
All dispensers must be installed level in both directions to ensure proper operation.
1. Check that dispenser location meets all requirements in this manual and cut counter as shown.
Single-sided dispensers – Plan view
Counter cut-out
or slide-in installations only
30.375"
(772mm)
Min.
flat surface
38.5" (978mm)
Dual-sided 12 & 24 valve dispensers – Plan view
Counter cut-out
Dual-sided dispensers cannot be slid into counter unless raised above counter. Call factory for details.
11.625"
(296mm)
Min.
30.375"
(772mm)
48.5" (1232mm)
7. 12 5"
(181mm)
33" (839mm)
flat surface
Dual-sided 20 valve dispensers – Plan view
Counter cut-out
Dual-sided dispensers cannot be slid into counter unless raised above counter. Call factory for details.
11.625"
(296mm)
30.375"
(772mm)
42.5" (1080mm)
38.5" (978mm)
7. 125"
(181mm)
11.625"
(296mm)
Min.
33" (839mm)
flat surface
38.5" (978mm)
2. Place support blocks in cabinet to raise dispenser to a height of 12" (305mm).
3. Place dispenser in counter onto support blocks.
4. Attach adjustable legs to dispenser.
5. Remove support blocks and lower dispenser feet to oor.
6. Adjust legs for 1/8" (4mm) clearance between dispenser lip and countertop to verify there is no load on ange.
7. Apply a bead approximately 1/4" (6mm) in diameter of NSF-listed silicone sealant (Dow Corning RTV-732 or equivalent) around perimeter of dispenser where it meets counter. Smooth sealant to a 1/8" (4mm) radius.
8. Install a PVC drain line with at least a 1/4" per foot (20mm per 1m) slope. Insulate drain line to prevent
condensation. Note: Do not apply excessive heat if any sweating of ttings is necessary. Heat conduction through metal may melt threads in plastic drain.
Do not reduce drain line size or tie drains together.
9. Make electrical connections in accordance with applicable wiring diagrams provided. Provide disconnects within 10 ft (3m) of dispenser and ice machine for servicing.
11.625"
(296mm)
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Front View, VU300
ice tube retaining bracket
ice tube
thermostat
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Field wiring diagrams
10987654321
carbonated
non-carbonated
Note: Field wiring diagrams are intended to aid electricians or technicians in understanding how equipment
works. All eld wiring must be installed in accordance with all local and NEC codes.
Electric Power Source
DISPENSER
LEFT JUNCTION BOX
W
B
GND
GRN
RIGHT JUNCTION BOX
BL
Y
RD
CONVERTER BOX TO ICE MACHINE 1
CONVERTER BOX TO ICE MACHINE 2
Connecting beverage lines
1. Connect syrup and water lines. Non-carbonated water line will be labeled “water”. Syrup lines are numbered and correspond to the valves as shown in drawing(s) below. Valve one is always next to ice tower.
2. The center 4 valves are pre-plumbed to both carbonated and non-carbonated water lines with the
QuickCARB avor with the ip of a lever (see below).
3. Clean and sanitize beverage lines according to cleaning instructions.
beverage manifold. Valves can be individually changed from a carbonated to a non-carbonated
Valve position #1 is always next to ice
tower. Left-hand unit shown.
VU300B QuickCARB manifold
(see dispenser for model specic
QuickCARB conguration)
Rear view
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Installing optional auto-ll ice machine kit(s)
Correct installation of RIDE™ model ice machine(s) is critical to proper performance of ice machine. Refer
to installation manual packed with ice machine for important details on ice transport tube run, ventilation
requirements and other installation requirements. Failure to comply with instructions may void warranty.
To start and operate dispenser
1. Follow detailed cleaning instructions in service manual before operating dispenser.
2. On units with Follett integral ice water bath beverage cooling (“B” models) only, slowly pour water into ice water bath area to ll empty bath and submerge coils. Coils are submerged when water starts to ow out overow drain. DO NOT SPLASH WATER ON ELECTRICAL BOX. Once lled with water, add ice to bath
until ice covers top of water bath.
3. For manual load units, remove front drain pan or rear lid and ll storage area with approved ice.
Note: Follett manual load dispensers can accommodate most cube/cubelet ices up to 1" square, or Follett compressed nugget ice. Crushed, ake, bagged, nugget or congealed ice cannot be used. Use of these ices can jam dispenser and void warranty. Separate any “waffle-like” sections of cubes before adding to dispenser. For ice compatibility questions, please call Follett customer service at (877) 612-5806 or +1 (610) 252-7301.
4. Turn power switch located on dispenser control box to ON position.
5. For automatic ll units, follow detailed instructions in ice machine installation section of installation manual, then turn ice machine (bin signal) switch(es) located on dispenser control box to ON position and begin to
make ice.
6. When dispenser has at least 6" (153mm) of ice in storage area, test operation.
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Operation
How the dispenser works
Follett’s dispensers may be fed by Follett RIDE model ice machines or manually loaded (using ice from another
source).
In all models, ice is stored below the counter in the dispenser storage area. When the dispense lever or button is
pushed, the dispense motors are activated. This causes the wheel assembly in the storage area to turn, moving ice to the vertical auger assembly, which carries ice up to the dispense chute where it drops by gravity into the
container.
In units used with an optional ice machine accessory, ice is manufactured remotely and may be located up to 20ft (6.1m) away from the dispenser for Maestro ice machines and 75 ft (23m) away from the dispenser for Horizon ice machines. Extruded ice is transported through a tube and pushed to the storage compartment of the dispenser. When the bin is lled, a bin thermostat shuts the ice machine off to avoid overlling the bin. The ice machine will
restart after 20 minutes if the bin is calling for ice.
Units with integral ice water bath beverage cooling are equipped with a water bath timer circuit that activates the water bath pump for 35 minutes when ice lever or button is activated, or when the ice water bath warms up and
calls for more ice.
Ice movement
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Cleaning
Using solutions below, clean and sanitize storage area and beverage lines before starting unit and on a routine
basis as noted below.
Note: Always disconnect power before cleaning dispenser.
Do not run plastic parts through a dishwasher.
Solution A: Combine 1 oz (30ml) bleach with 2 gal (8L) hot water.
Solution B: Combine 1/4 oz (7ml) bleach with 2 gal (8L) hot water.
Note: Cleaning solutions temperature must be at 75 F – 125 F (24 C to 52 C)
Recommended cleaning prior to start up
Cleaning ice storage area before use
1. Refer to disassembly instructions (see Service section) and remove dispense wheel from ice storage area.
2. Remove auger, auger tube and dispense mechanism.
3. Wipe all components and ice storage area with cleaning Solution A.
4. Rinse all components and ice storage area thoroughly with clear, potable water.
5. Wipe all components and ice storage area with sanitizing Solution B.
Cleaning beverage lines
Prepare 6 gallons (23L) of cleaning Solution A. Fill a clean product tank with cleaning solution. Fill a second clean
product tank with potable rinse water.
1. Disconnect all syrup lines from product containers.
2. Connect syrup line #1 to cleaning solution tank, pressurize tank to 20-50 psi, and dispense 1/2 gallon (2L) of
solution into a suitable container from valve #1.
3. Connect syrup line #1 to rinse tank, pressurize tank to 20-50 psi, and dispense 3 gallons (11L) into a suitable
container from valve #1.
4. Repeat this cleaning and rinsing for all syrup lines.
5. Remove diffusers and nozzles from valves, soak in cleaning solution, rinse well and reinstall.
Sanitizing beverage lines
Prepare 6 gallons (23L) of sanitizing Solution B. Fill a clean product tank with this solution.
1. Connect one tank to syrup line #1. Dispense 1/2 gallon (2L) from valve #1.
2. Repeat for all remaining syrup lines, allowing sanitizing solution to remain in all circuit lines for 15 minutes.
3. Connect a clean, empty tank (pressurized to 50 psi) to each syrup line and blow out sanitizer by operating
each valve.
4. Remove diffusers and nozzles from valves, soak in sanitizing solution for 15 minutes, rinse well and reinstall.
5. Reconnect all lines and dispense product through valves to purge any remaining sanitizer.
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Recommended daily dispenser cleaning
1. Remove all debris from drain pan.
2. Pour 1 gallon (4L) hot water into drain pan to keep drain lines clear.
Recommended weekly dispenser cleaning
1. Remove drain pan and grille and wash with Solution A. Rinse thoroughly.
2. Remove nozzles and diffusers from valves, soak for at least 10 minutes in cleaning Solution A, rinse,
sanitize with Solution B and reinstall.
3. Pour a solution of one cup (8oz/237ml) household bleach mixed with one gallon (3.8L) hot water into drain pan to help prevent algae growth in drain lines.
Recommended quarterly dispenser cleaning
1. Remove top from dispenser and turn power switch to OFF position.
2. Remove ice from storage area.
3. Remove dispense chute cover, chute, auger motor assembly, auger and auger tube (see Service section).
4. Remove drain pan, grille, dispense wheel, agitator rods, and drive shaft (see Service section).
5. Clean all components and bin storage area with Solution A, rinse thoroughly with clear water and sanitize with Solution B.
6. Remove nozzles and diffusers from valves, soak for at least 10 minutes in cleaning Solution A, rinse, sanitize with Solution B and reinstall.
For units with integral ice-water bath beverage cooling only:
1. Remove side access panel next to ice tower with two upper screws and lift out.
2. Disengage service drain tube (on utility connection side of dispenser) from mounting bracket and drain
ice water bath.
3. Use a bottle brush to clean coils with Solution A, rinse and sanitize with Solution B.
4. Reposition ice water bath drain line in up position so water does not drain out.
5. Pour Solution A into ice water bath until it ows out overow drain.
6. Turn power ON to unit and dispense a small cup of ice to activate pump.
7. Allow pump to run for two minutes to clean pump and pump lines.
8. Turn power OFF.
9. Drain bath and replace drain tube in mounting bracket in up position to avoid siphoning water bath water.
Putting unit back in service after quarterly cleaning
1. On units with integral beverage cooling, ll ice water bath with water until water spills out of bath overow drain.
2. Reassemble components.
3. For manual load units, ll unit with an approved ice (see important cautions on page 4).
4. For automatic load units with R400A/W (R404A refrigerant) ice machines, turn bin signal switch(es) and dispenser power switch to ON position and allow storage area to ll.
5. Push dispense button or lever to test that dispenser is functioning properly.
Recommended quarterly cleaning of optional auto-ll ice machine kit(s).
Units equipped with optional ice machines require cleaning of ice machine system at least every six months, and more often if local water conditions dictate. Failure to clean ice machine system will result in decreased
performance and potential damage to ice machine. Refer to Ice machine Operation and Service Manual.
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fixed ramped yoke rod with bracket (below rotating drive bar)
fixed yoke rod with bracket
auger motor
auger tube
auger
wheel motor
drive shaft
auger tube ring
Service
Dispense chute cover removal
1. Remove top cover.
2. Remove two screws from top cover and pull cover forward and down to remove.
3. On push button units, disconnect plug on harness.
Auger motor assembly removal
1. Remove drain pan.
2. Remove thumbscrews from splash guard and remove.
3. Remove thumbscrews from splash panel; lift and pull
forward at base of panel and remove.
4. Unplug auger motor at connector.
5. Remove two 1/4-20 bolts holding auger motor to hold-
down bracket.
6. Remove two thumbscrews from auger motor stabilizer bracket and set aside.
7. Lift auger motor off.
Gate assembly removal
1. Remove dispense chute cover and auger motor
assembly.
2. Remove thumbscrews on each side of clear focus chute and remove.
3. Remove quick release pin holding dispense gate assembly and chute.
4. Lift gate up and over hinge tabs, then carefully pull
and tilt to unhook from solenoid link.
5. Pull ice chute toward you to unclip from dimples on
chute mounting bracket.
6. Pull ice chute and gate toward you and out through
panel opening.
7. Lift dispenser mechanism assembly off auger and auger tube.
Auger and auger tube removal
1. Remove dispense chute cover and auger-motor
assembly.
2. Remove side panel of tower.
3. Remove screw holding top auger tube ring to lower ring.
4. Lift auger out of auger tube.
5. Lift out auger tube, turning as needed to clear rivnuts on
Dispenser wheel removal
1. Remove dispenser top and turn power switch OFF.
2. Remove all ice from bin.
3. Remove drain pan and ice bin access cover below it.
4. Remove splash guard and wheel motor access cover.
5. Unplug wheel motor at connector and remove ground
6. Remove wheel motor by pulling out two quick release
7. Lift drive shaft up through hole in countertop.
8. Lift dispense wheel out through drain pan opening.
side auger motor mounting bracket.
wire.
pins.
gate assembly
ice chute
Dispenser cutaway – Front view
Dispense chute assembly
quick release pins
gate assembly
springs
mounting bracket
Top view
ice chute
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Wiring diagrams
Single-sided models
GND
GREEN
PL13
L1
GREEN
TRANS#1
BIN STAT1
JUNCTION
BOX
115V
PL13
BLK
POWER
SWITCH
BLUE
R1 (6)
BLUE
(R)
BLUE
(1)
PL12
TB
C
DRAIN PAN
SWITCH
(DP-NO)
TB
PL3
BROWN
PL10
BLACK BLACK BLACK
BLACK
DISPENSE SWITCH #1
C NO
DISPENSE
R1
96
QC QC
KEY
SWITCH #1
NO
DRAIN PAN
#1
TRANSFORMER #1
R
RED
C
SWITCH
#2
(DP-NO)
PL3
DRAIN PAN SWITCH #1
SODA VALVES - SIDE #1
Valve_1 Valve_2 Valve_3
BLACK
DISPENSE
PL12
4
7
NO
BLKBLKBLKBLK BLKBLK BLK
115 VOLTS
24 VOLTS
BLUE RED
NOC
Valve_4
BLK
R1
R2
4
7
WHITE
C
DISPENSE
DISPENSE
SOLENOID #1
PL4
Valve_5
BLK
RELAY
A
BLK
R1
B
Valve_6
WHEEL MOTOR
PL1
RED
WM
AUGER MOTOR
PL2
BLK
AM
PL4
JUNCTION
L2
PL1
WHT
WHT
PL2
WHTBLUE
TRANS#1 (C)
REDBLUE
R1
(B)
WHT
PL13
WHT
TB
TB
BOX
115V
LEGEND:
TERMINAL STRIP CONNECTION
PIN and SOCKET CONNECTION
TRANS#1
R2 (6)
TRANS#2
TRANS#2
(R)
(R)
(R)
BLUE BLUE
2
1
BIN T'STAT
PL5
BLUE
BLUE
PL11
BLUE
BLACK
BLACK
Valve_1 Valve_2
BLUE
BLUE
BLACK
DISPENSE SWITCH #2
BROWN
C NO
DISPENSE
R2
6 9
QC QC
KEY
SWITCH #2
SODA VALVES - SIDE #2
IM_#1
BLUE
SWITCH
BLUE
IM_#2
TRANSFORMER #2
R
RED
BLACK
Valve_3
PL7
BLUE
PL8
RED
115 VOLTS
24 VOLTS
PL5
C NO
DRAIN PAN SWITCH #2
Valve_10Valve_7 Valve_8 Valve_9 Valve_11
OPTIONAL
BIN SIGNAL (24V) ICEMAKER #1
BIN SIGNAL (24V) ICEMAKER #2
24V JUNCTION BOX
WHITE
C
DISPENSE
BLUE
DISPENSE
SOLENOID #2
PL6
BLUE
BLACK
Valve_5Valve_4
RELAY
R2
Valve_12
YEL
YEL
BA
Valve_6
PL7
PL8
PL6
RED
RED
PL10
QC
RED
RED
RED
RED
TRANS#1 (C)
TRANS#1 (C)
TRANS#2 (C)
R2 (B)
TBTB
Valve_8Valve_7 Valve_9
Valve_11Valve_10
OPTIONAL
16
Valve_12
PL11
RED
TRANS#2 (C)
Page 17
Dual-sided models
TERMINAL STRIP CONNECTION
PIN and SOCKET CONNECTION
LEGEND:
NO
C
NO
C
R1
4
7
PL3
C NO
PL3
A
PL1
PL2
PL2
B
2
R1
96
1
PL4
PL4
PL1
PL12
PL12
PL13
7
4
R2
PL10
PL10
NOC
QC QC
PL7
PL8
PL8
PL7
PL11
PL11
PL5
C NO
6 9
R2
PL6
PL6
C NO
PL5
BA
PL13
TB
TB
TB
TB
TBTB
PL13
DISPENSE
RELAY
WHEEL MOTOR
L1
DISPENSE
BLK
BLUE
RED
R1
AUGER MOTOR
L2
AM
WM
RED
BLK
WHT
WHTBLUE
BLUE
BLUE
BIN T'STAT
DISPENSE
BLUE
BLUE BLUE
IM_#1
BLUE
BLUE
IM_#2
SWITCH
RED
GND
GREEN
GREEN
WHT
BLKBLKBLKBLK BLKBLK BLK
WHITE
BLACK
C
R
BLUE RED
BROWN
REDBLUE
KEY
SWITCH #1
Valve_10Valve_7 Valve_8 Valve_9 Valve_11
Valve_4
BLACK
Valve_1 Valve_2 Valve_3
RED
Valve_5
BLUE
BLACK BLACK BLACK
SODA VALVES - SIDE #1
BLUE
RED
QC
YEL
YEL
RED
RED
RED
SODA VALVES - SIDE #2
BLACK
Valve_3
Valve_8Valve_7 Valve_9
Valve_1 Valve_2
Valve_11Valve_10
Valve_5Valve_4
BLACK
BROWN
BLUE
BLUE
BLUE
BLACK
BLUE
KEY
SWITCH #2
BLACK
DISPENSE
RED
BLUE
RED
DISPENSE
RELAY
R2
RED
TRANSFORMER #1
TRANSFORMER #2
BLK
WHT
WHT
BLK
BLK
R1 (B)
TRANS#1 (C)
DISPENSE SWITCH #1
DRAIN PAN SWITCH #1
DISPENSE
SOLENOID #1
115 VOLTS
24 VOLTS
115 VOLTS
24 VOLTS
BIN SIGNAL (24V) ICEMAKER #1
BIN SIGNAL (24V) ICEMAKER #2
24V JUNCTION BOX
DISPENSE SWITCH #2
DRAIN PAN SWITCH #2
DISPENSE
SOLENOID #2
R2 (6)
TRANS#2
(R)
TRANS#2
(R)
R1
(6)
TRANS#1
(R)
BIN STAT1
(1)
TRANS#1 (C)
TRANS#1 (C)
TRANS#2 (C)
R2 (B)
WHITE
BLACK
C
R
TRANS#1
(R)
TRANS#2 (C)
POWER SWITCH
DRAIN PAN
SWITCH
#1
(DP-NO)
DRAIN PAN
SWITCH
#2
(DP-NO)
QC QC
JUNCTION
BOX
115V
JUNCTION
BOX
115V
Valve_12
Valve_6
OPTIONAL
Valve_12
Valve_6
OPTIONAL
17
Page 18
Dispenser troubleshooting guide
Before calling for service
1. Check that ice is in the dispenser and that congealed cubes are not causing a jam.
2. Check that circuit breaker and switches are in ON position.
3. Check that drain pan and top are on securely. If ajar, dispenser will not operate. When the top is off, auger
does not operate, even though the solenoids do (page 18).
4. Check that all drains are clear. Note: For units equipped with Follett Chewblet auto-ll ice machine kit(s), see Ice Machine Operation and
Service Manual for service and troubleshooting information.
Symptom
Ice does not dispense.
• Auger motor does not run
• Wheel motor does not run
Ice does not dispense.
• Auger motor runs
• Wheel motor runs
• Gate does not open
Ice does not dispense.
• Auger motor does not run
• Wheel motor runs
Ice does not dispense.
• Auger motor runs
• Wheel motor does not run
Warm drinks or soda foaming.
Possible cause
1. Power switch faulty or in OFF position; loose connection.
2. Faulty dispense switch.
3. Faulty transformer.
4. Drain pan ajar.
5. Faulty drain pan safety switch.
1. Loose electrical connection.
2. Linkage problem between solenoid and gate.
3. Faulty solenoid.
1. Loose electrical connection.
2. Faulty auger motor.
3. Faulty run capacitor.
1. Loose electrical connection.
2. Faulty wheel motor.
3. Faulty run capacitor.
1. No ice in storage bin.
2. Water drained out of ice water bath.
3. Circulating pump not running.
4. Board off on ll error.
Solution
1. Turn power switch to ON position;
check connections.
2. Replace switch.
3. Replace transformer.
4. Check pan and reseat.
5. Replace switch.
1. Check connections.
2. Check linkage.
3. Replace solenoid.
1. Check connections.
2. Check auger motor.
3. Check run capacitor.
1. Check connections.
2. Check wheel motor.
3. Check capacitor.
1. Fill storage area with ice or check ice machine operation.
2. Check that ice water bath drain
tube is in xed upright position.
3. Check pump and PC board for
output.
4. Cycle power on/off to reset board.
No ice in dispenser.
If problems persist after following this basic troubleshooting guide, call Follett’s
technical service department at (877) 612-5806 or +1 (610) 252-7301.
1. Power switch in OFF position or faulty.
2. Bin signal switches in OFF
position or faulty.
3. Faulty bin thermostat.
4. Faulty transformer.
5. Ice machine related problem.
6. Faulty or disconnected wiring.
18
1. Check switch and replace if
necessary.
2. Check switch and replace if
necessary.
3. Replace bin thermostat.
4. Replace transformer.
5. Refer to Ice machine Operation and Service Manual for diagnosing.
6. Check for power and bin signal on
ice machine PC board.
Page 19
Operational status
The chart below shows the operational status of various parts when certain switches are turned off or accessories are removed.
Condition Pump Solenoids Auger Wheel Beverage
valves
Top lid off OFF ON OFF OFF ON
Drain pan off ON ON OFF OFF OFF
On/off switch
in OFF position OFF OFF OFF OFF OFF
Beverage switch in OFF position ON ON ON ON OFF
Water bath circuit board operation
The temperature sensor is hard wired directly to the circuit board. The water bath circuit board operates on 24 volts AC. The bath pump will run for 35 minutes whenever ice is dispensed or the bath calls for ice.
Optimal beverage temperature is controlled by the circuit board located in the electrical box. The board monitors the water bath temperature and holds it to a factory setting. When the Red LED is ON, the bath solenoid, auger
motor, wheel motor and bath pump are energized. Ice will be dispensed into the water bath for 12 seconds, then
stop for 60 seconds. The pump will stay energized, and the circuit board will then monitor the water temperature.
If it is below the set point, the Green LED will come on, the Red LED light will go off, and ice will not dispense into the water bath. If the temperature of the bath is determined to be above the set point, the Red LED will
remain on. The circuit board has a delay of 60 seconds before more ice is dispensed into the water bath.
LED indicators:
Green – the water bath is at the set temperature. Red – the bath temperature is above the set temperature and the bath is calling for ice.
Flashing LED indicators:
Flashing Red and Green – the circuit board has gone into an error mode: Alternate ashing – circuit board has power and is waiting for hopper cover and dispenser top to be replaced. Simultaneous ashing – the water bath did not reach set temperature in 40 minutes. Reset this error
mode by turning power off, removing top lid, drain pan or rear lid.
Electrical box – Front view
0
I
19
0
I
0
I
Page 20
Replacement parts
1
15
11
9
8
10
13
14
12
6
5
4
3
2
Hopper
Top view
lower ring
6
7
Order parts online www.follettice.com
4
Top view
auger tube seal
reinforcing tab
5
16
countertop section
Front view auger tube
Reference # Description Part #
1 Motor, auger (includes capacitor), 100 RPM*
(If your machine serial number precedes C69443, then you need to order motor and
bracket kit, part# 00923029.)
2 Bracket, auger motor hold-down 502047 Not shown Bracket, auger motor stabilizer 00108498 Not shown Seal, shaft, auger motor 501977 3 Auger 501980 4 Auger tube (includes insulation) 00126870 5 Insulation, auger tube 502099 6 Ring, auger tube, upper 501939 7 Ring, auger tube, lower 502155 8 Motor, wheel, Brother (includes capacitor) 502657 9 Bracket, wheel motor 501981 Not shown Capacitor, wheel motor, Brother 502658 Not shown Gasket, wheel motor bracket 501982 Not shown Pin, quick release, wheel motor (2 required) 502102 10 Drive shaft assembly 00126888 11 Agitator rod, xed 502629 12 Wheel, dispense 501978 13 Bearing plate, bottom auger 501971 Not shown Agitator rod, ramped 502628 Not shown Bracket, xed agitator (2 used per unit) 501974 Not shown Thumbscrew, 10/32 x 3/4, xed agitator bracket (2 required) 501259 14 Tee, drain 502059 15 Thermostat 500514 16 Bracket, ice hose and wheel motor 502050 Not shown Leg 00137257 Not shown Plug 2 lead, male, bin signal 502333 Not shown Socket 2 lead, female, bin signal 502334
00918904
20
Page 21
4
6
Dispense assembly
Side view
1
1
Top view
2
3
Order parts online www.follettice.com
3
7
4
Reference # Description Part #
1 Gate, dispense 501955 2 Linkage pin, gate/solenoid 502096 3 Pin, quick release, 3" (77mm), gate and lever 501949 4 Chute, ice 501952 5 Solenoid 501961 Not shown Boot, solenoid 502098 6 Dispense mechanism assembly 501948 7 Spring, dispense mechanism (1 per side) 501950 Not shown Chute, focus 502459 Not shown Lever, dispense 501953 Not shown Push pins 502618
4
5
11
7
7
2
1
3
10
9
5
Reference # Description Part #
1 Pump, water bath (includes mounting plates and elbow) 00111 4 7 6 2 Elbow, overow, 1" (26mm) x 3/4 MPT 502465 Not shown Elbow, clean out, drain, 3/8" (10mm) x 3/8 MPT 502466 3 Syrup coil 00125864 4 QuickCARB, foam pack assembly 00924498 5 Foam pack assembly, 3 valve 00924480 Not shown Foam pack assembly, 2 valve 00924472 6 Coil, carbonated water, 8 valve & 10 valve 00119560 7 Coil, water/carb, 8 valve & 10 valve 00124701 8 Manifold, carbonated water, 8 valve & 10 valve 207540 9 Manifold, water 8 valve & 10 valve 00123141 10 Guide, ice bath, LH 00127084 Not shown Guide, ice bath, RH 00127092 11 Tubing, vinyl, pump (order by foot – min 3 ft) 501966 Not shown Manifold, carbonated water, 12 valve 00931188 Not shown Manifold, carbonated water, 24 valve 00931170
5
8
6
21
Page 22
24VAC (YEL)
NO
NC
24VAC (RED)
C
L2 (WHT)
PUMP
LID
ready
MTR
Beverage bath control
board detail
COLDWARM
BEV. BATH INDICATOR
000
III
COM
N.O.
(orange)
3
1
3
2
5
4
7
4
4
5
6
Electrical components
Top view
Order parts online www.follettice.com
Side view
Front view
Reference # Description Part #
1 Transformer, 24V 502058
2 Relay, dispense 501826
3 Strips, terminal 502472
4 Switches (power and ice machine) 502209
5 Board, circuit and probe (one unit) 502473
6 Bracket, probe 00111484
7 Switch, safety 207867
Not shown Switch, safety, drain pan assembly, LH unit 502500
Not shown Switch, safety, drain pan assembly, RH unit 502501
Not shown Switch, dispense, lever 502505
Not shown Bracket, safety switch, drain pan, RH 502609
Not shown Bracket, safety switch, drain pan, LH 502610
Not shown Thermostat, bin level 500514
Not shown Converter box, bin signal 01067156
Not shown Relay 01020734
22
Page 23
2
7
Dispenser exterior
Single-sided dispenser Dual-sided dispenser
1
Order parts online www.follettice.com
3
12
Plan View
10
14
9
5 11
7
6
15
7
10
13
1
9
8
4
11
6
15 13
14
Reference # Description Part #
1 Lid, with graphics, single-sided, 8 & 10 valve 00126805
1 Lid, with graphics, single-sided, 12 valve 00923565
2 Lid, with graphics, dual-sided, 20 valve 00126813
2 Lid, with graphics, dual-sided, 24 valve 00923573
3 Graphics, “Follett”, single-sided 8 & 10 valve 00116780
3 Graphics, “Follett”, single-sided 12 valve 00941039
4 Access panel, tower, single-sided 00108407
5 Access panel, tower, dual-sided 00115246
6 Panel, front, 12 & 24 valve 00182162
Not shown Cover, ice opening (below drain pan) 00143685
7 Drain pan, plastic, 8, 10 & 20 valve 00108829
7 Drain pan, plastic, 12 & 24 valve 00181412
Not shown Switch, drain pan safety 502475
8 Grille, drain pan, 8, 10 & 20 valve 00108845
8 Grille, drain pan, 12 & 24 valve 00181396
9 Chute cover, dispense, push-button with black switch 502440
9 Chute cover, dispense, push-button, ice (includes stainless steel switch and label) 01156470
Not shown Chute cover, dispense, lever 502439
10 Splash guard, 8, 10 & 20 valve 00121517
10 Splash guard, 12 & 24 valve 00181610
11 Thumbscrew, 10/32-1/2, splash guard 501100
Not shown Switch, dispense, push-button, black (includes label) 502441
Not shown Switch, push-button, stainless steel, ice (includes label) 01145507
Not shown Switch, dispense lever (includes boot and spacer) 501714
Not shown Boot, dispense switch button, lever 501841
Not shown Access cover, wheel motor (behind splash guard) 00114546
Not shown Fitting, drain, drain pan, brass 00143677
Not shown Lip kit (plastic strip bordering ice bin opening and adhesive) 502285
Not shown Insulation, transport tube (sold by the foot) 501176
Not shown Tube, ice transport, 10 ft 502522
Not shown Tube, ice transport, 20 ft 502523
23
Page 24
Order parts online www.follettice.com
Reference # Description Part #
12 Graphics, “Follett”, dual-sided, 20 valve (one) 00117366
12 Graphics, “Follett”, dual-sided, 24 valve (one) 00181628
13 Drain box 00155218
14 Bracket, drain pan locator 00143693
15 Bracket, drain box and pan locator 00155200
®
Not shown Grill, Sure-Fill
Not shown Grill, Sure-Fill/Optill, 12 valve 00997147
Not shown Cornelius UFB-1 Valve, Push-button 00106963
Not shown Cornelius UFB-1 Valve, Lever 00106955
Not shown Nozzle & diffuser, Cornelius UFB-1 00156281
Not shown Cornelius UFB-1 Valve, Water lever add-on kit 207495
Not shown Lancer Valve, Push-button 205508
Not shown Nozzle, Lancer 207919
Not shown Diffuser, Lancer 207920
Not shown Lancer Valve, Water lever add-on kit 207558
Not shown O-rings, Valve mounting block 00107730
/Optill, 10 valve 00127951
Sure-Fill is a registered trademark of Lancer Corporation, San Antonio, Texas.
QuickCARB and RIDE are trademarks of Follett LLC. Follett and Chewblet are registered trademarks of Follett LLC, registered in the US.
801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301
www.follettice.com
00119644R10
© Follett LLC 12/16
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