Follett VU155K User Manual

Installation, Operation and Service Manual
VU155K Integral Cold Carbonation Series
Ice and Beverage Dispensers
00119610R00
801 Church Lane • PO Box D, Easton, PA 18044, USA Toll free (800) 523-9361 • (888) 2-FOLLETT (610) 252-7301 • Fax (610) 250-0696 • www.follettice.com
Following installation, please forward this manual
to the appropriate operations person.
Order parts online www.follettice.com
Service numbers above B50000
U
U
®
®
C
2
3
Welcome to Follett Corporation Important cautions Specifications Installation
Installing dispenser in counter Field wiring diagrams Installing optional icemaker Connecting beverage lines
Operation
How the dispenser works Cleaning
Service
Dispense chute cover removal Auger motor assembly removal Gate assembly removal Auger and auger tube removal Dispenser wheel removal Wiring diagrams
Troubleshooting Replacement parts
Table of contents
Follett Corporation Equipment Return Policy
Follett equipment may be returned for credit under the following conditions:
1. The equipment is new and unused.
2. A return authorization number has been issued by customer service.
3. Follett receives the equipment at the factory in Easton, PA within 30 days of the issue of the return authorization number.
4. The equipment must be returned in Follett packaging. If the packaging has been damaged or discarded, Follett will forward, at the customer’s expense, new packaging.
Note: Return freight charges are the responsibility of the customer. If equipment is returned and is damaged because of improper packaging, Follett
Corporation will not be held responsible.
Credit will be issued when: The equipment has been inspected by Follett and deemed suitable to be returned to stock.
Note: A 15% restocking charge will be deducted from the credit. If the cost to return the product to stock exceeds 15%, the actual cost will be deducted.
4 4 5 7 7 8 8 9 9
9 10 12 12 12 12 12 12 13 14 17
Welcome to Follett
Follett ice dispensers enjoy a well-deserved reputation for excellent performance, long-term reliability and outstanding after-the-sale support. To ensure that this dispenser delivers that same degree of service, we ask that you take a moment to review this manual before beginning the installation of the dispenser. Should you have any questions or require technical help at any point, please call our technical service group, (800) 523-9361 or (888) 2-FOLLETT or (610) 252-7301.
Before you begin
After uncrating and removing all packing material, inspect the equipment for concealed shipping damage. If damage is found, notify the shipper immediately and contact Follett Corporation so that we can help in the filing of a claim, if necessary.
Check your paperwork to determine which model you have. Follett model numbers are designed to provide information about the type and capacity of Follett ice dispensing equipment. Following is an explanation of the different model numbers in the VU155K series.
Important cautions
Storage area of dispenser contains mechanical, moving parts. Keep hands and arms clear of this area at all times. If access to this area is required, power to unit must be disconnected first.
Ice is slippery. Maintain counters and floors around dispenser in a clean and ice-free condition.
Ice is food. Follow recommended cleaning instructions to maintain cleanliness of delivered ice.
Always disconnect power before cleaning or servicing the dispenser.
Failure to remove all sanitizer may result in health hazard.
Follett manual load dispensers can accommodate most cube/cubelet ices up to 1" square, or Follett compressed nugget ice. Crushed, flake, bagged, nugget or congealed ice cannot be used. Use of these ices can jam dispenser and void warranty. Separate any “waffle-like” sections of cubes before adding to dispenser. For ice compatibility questions, please call Follett customer service at (800) 523-9361 or (888) 2-FOLLETT or (610) 252-7301.
!
4
VU155K8LP
Ice and valve actuation
Tower side (facing unit)
L – Left hand side R – Right hand side
Beverage cooling
K – Integral beverage cooling with cold carbonation
Model series
P – Pushbutton L – Lever
Number of valves
0 (N series only), 8 or 10
Specifications
Electrical
Each icemaker and dispenser require a separate circuit with with electrical disconnect within 10 ft (6m). Equipment ground required. Standard electrical – 115V, 60Hz, 1 phase. Maximum dispenser fuse – 15 amps, Maximum icemaker fuse – 20 amps each.
Model Icemaker Dispenser number amperage amperage
VU155K series 11.0 amps ea 8.7 amps
Plumbing
Dispenser 3/4" PVC pipe nipple for bin drain
3/4" PVC pipe nipple for drain pan drain
1" ID hose for beverage bath drain
Beverage connections
1/4" ID syrup beverage hose
3/8" 45° flair fitting for water inlet
1/4" ID CO
2
3/8" ID plain water inlet
Note: Set CO2 pressure to 75 psi and syrup pressure to 60 psi.
Drains should be hard piped and insulated. Maintain at least 1/4" per foot (6mm per 304mm run) slope on drain line run.
Water disconnect within 10 feet (3m) of dispenser is suggested for automatic load units.
Follett recommends use of a Follett model AFSYSTMFL4S water filter on icemakers connected to automatic fill dispensers.
Icemaker Refer to detailed specifications in icemaker installation manual packed with icemaker
5
Dimensions and clearances
Required clearances
51" (1295mm) minimum above counter for installation if dispenser will be dropped into counter
36" (915mm) minimum above counter for all units after installation for auger cleaning and servicing
12" (305mm) minimum on side opposite ice chute for service
12" (305mm) minimum on ice chute side if ice transport tube enters this side
12" (305mm) minimum between dispenser side(s) and optional icemaker(s)
6
ice transport tube
17"
(432 mm)
Front View
counter top
18.875" (479mm)
6"
min
37.25"
(947mm)
(10 valve unit)
31.25"
(794mm)
(8 valve unit)
beverage line
carbonation pump
air break*
3/4 PVC slip joint drain
electrical connections
18.875" (479mm)
Dispenser with 1 optional auto-fill icemaker kit(s) Dispenser with 2 optional auto-fill icemaker kit(s)
12" min
Manual load unit
21.75"
(553mm)
49.75"
(1264mm)
28"
(712mm)
*DO NOT
CONNECT TO
DRAIN SYSTEM
Side View
ice transport tube entrance
25.8"
(656mm)
3.5"
(889mm)
18.5"
(470mm)
8.75"
(223mm)
27.375"
(696mm)
power
bin
signal
beverage waterbath overflow
beverage drain pan drain
3/4 PVC slip joint
drain
6"
(153mm)
Installation
Installing dispenser in counter
Note: All dispensers must be supported from below with supplied 6" – 9" (153 – 229mm) adjustable leg accessory,
or equivalent. Do not hang dispenser on flange.
All dispensers must be installed level in both directions to ensure proper operation.
1. Check that dispenser location meets all requirements in this manual and cut counter as shown.
2. Place support blocks in cabinet to raise dispenser to a height of 12" (305mm).
3. Place dispenser in counter onto support blocks.
4. Attach adjustable legs to dispenser.
5. Remove support blocks and lower dispenser feet to floor.
6. Adjust legs for 1/8" (4mm) clearance between dispenser lip and countertop to verify there is no load on flange.
7. Apply a bead approximately 1/4" (6mm) in diameter of NSF-listed silicone sealant (Dow Corning RTV-732 or equivalent) around perimeter of dispenser where it meets counter. Smooth sealant to a 1/8" (4mm) radius.
8. Install a PVC drain line with at least a 1/4" per foot (20mm per 1m) slope. Insulate drain line to prevent condensation.
Note: Do not apply excessive heat if any sweating of fittings is necessary. Heat conduction through metal may
melt threads in plastic drain.
Do not reduce drain line size or tie drains together.
Note: See instruction enclosed with carbonator pump for detailed installation instructions.
9. Use supplied bolts and lock washers to attach carbonator pump assembly to side of dispenser opposite ice dispense tower. Tighten bolts securely.
10. Connect the 3/8" water line from the dispenser to the 3/8" male flare pump outlet connection.
11. Trace the pump power cord to identify the pump twist lock plug and connect to the female twist lock connector on the dispenser.
12. Make electrical connections in accordance with applicable wiring diagrams provided. Provide disconnects within
10 ft (3m) of dispenser and icemaker for servicing.
Plan View
units with up to 8 valves
counter cut-out
7
Plan View
units with 10 valves
counter cut-out
30.375"
(772mm)
+.125"
- .125" +3 mm
- 3 mm
Front of counter
26.25"
+.125"
- .125"
(667mm) +3 mm
- 3 mm
36.375"
(924mm)
+.125"
- .125" +3 mm
- 3 mm
26.25"
+.125"
- .125"
(667mm) +3 mm
- 3 mm
Front of counter
Field wiring diagrams
Note: Field wiring diagrams are intended to aid electricians or technicians in understanding how equipment
works. All field wiring must be installed in accordance with all local and NEC codes.
8
Installing optional auto-fill icemaker kit(s)
Correct installation of remote icemaker(s) is critical to proper performance of icemaker. Refer to installation manual packed with icemaker for important details on ice transport tube run, ventilation requirements and other installation requirements. Failure to comply with instructions may void warranty.
To start and operate dispenser
1. Follow detailed cleaning instructions in service manual before operating dispenser.
2. On units with Follett integral ice water bath beverage cooling (“B” models) only, slowly pour water into ice water bath area to fill empty bath and submerge coils. Coils are submerged when water starts to flow out overflow drain. DO NOT SPLASH WATER ON ELECTRICAL BOX. Once filled with water, add ice to bath until ice covers top of water bath.
3. For manual load units, remove front drain pan or rear lid and fill storage area with approved ice.
Note: Follett manual load dispensers can accommodate most cube/cubelet ices up to 1" square, or Follett
compressed nugget ice. Crushed, flake, bagged, nugget or congealed ice cannot be used. Use of these ices can jam dispenser and void warranty. Separate any waffle-like sections of cubes before adding to dispenser. For ice compatibility questions, please call Follett customer service at (800) 523-9361 or (888) 2-FOLLETT or (610) 252-7301.
4. Turn power switch located on dispenser control box to ON position.
5. For automatic fill units, follow detailed instructions in icemaker installation section of installation manual, then turn icemaker (bin signal) switch(es) located on dispenser control box to ON position and begin to make ice.
6. When dispenser has at least 6" (153mm) of ice in storage area, test operation.
If attaching optional icemaker accessory
DISPENSER
LEFT JUNCTION BOX RIGHT JUNCTION BOX
Electric Power Source
GND GRN
W
B
BL
Y
RD
ICEMAKER #1 (OPTIONAL)
LOWER JUNCTION BOX
ICEMAKER #2 (OPTIONAL)
LOWER JUNCTION BOX
B
W
W
B
ELECTRIC POWER SOURCE
ELECTRIC POWER SOURCE
UPPER JUNCTION BOX
GRN
GND
X
UPPER JUNCTION BOX
GRN
GND
X
LEGEND
WIRENUT FIELD
W
B
W
B
X
B
W
GRN
BL
Y
RD
CONNECTIONS EQUIPMENT GROUND
BLACK WHITE
GREEN
BLUE YELLOW RED
Loading...
+ 16 hidden pages