Follett Maestro Plus P425, Maestro Plus CP425W, Maestro Plus EP425W, Maestro Plus CP425A, Maestro Plus EP425A Installation Instructions Manual

Page 1
Installing Maestro Plus™ P425, EP425A/W or CP425A/W
FB, CT, and CI Dispensers
Installation Instructions
Technical Support
If you experience any problems during the installation, please call Follett Technical Service toll-free at (877) 612-5086 for assistance.
Description
Follow these instructions to install the Maestro Plus ice machine module into your Symphony FB, CT, and CI dispenser.
CAUTION!
Only qualied technicians should attempt to service or maintain this equipment.
Parts
Common
(1) 1/4" X 1/4"PUSH IN VALVE 01035526
(1) CLAMP, ICE TRANSPORT TUBE 202011
(2) SANI-SPONGE 00131524
(2.5') 1/4" TUBING 205835
POWER CORD (1) 01075589
BIN SIGNAL RELAY ASSEMBLY (1) 01069772
801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301 www.follettice.com
Order parts online:
www.follettice.com
01033687R04
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FB Dispensers
(1) GUIDE PLATE RIGHT 01015759
(1) GUIDE PLATE LEFT 25/50 01015767
(1) GUIDE PLATE LEFT 110 01042654
SCREW 204139
CT Dispensers
(1) TOP MOUNT SPACER 01048578
(2) DRAIN ELBOW BARB FITTING 205624
(4) SCREW 208568
2 Maestro Plus P425/CP425/EP425 Ice Machine for Symphony FB, CT, and CI Dispensers
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CI Dispensers
Water-cooled Parts
(1) DRAIN TUBE, CI 01062306
(1) FUNNEL, HOPPER DRAIN 00906255
(1) ELECTRICAL BOX BRACKET 01012186
Tubes
BRAIDED HOSE 00187211
(2) 3/8" FLARE X 1/4" FNPT BRASS FITTING 00181388
(2) 1/4" NPT X 3/8" COMPRESSION TUBE BRASS FITTING 01027291
(2) 3/8" FNPT X 3/8" COMPRESSION TUBE BRASS FITTING 01064567
(2) 3/8" FLARE X 3/8" MNPT BRASS FITTING 00129486
(2) HOLE BUSHING 00105486
25/50 FB/CT Drain tube 01055185
Maestro Plus P425/CP425/EP425 Ice Machine for Symphony FB, CT, and CI Dispensers 3
110 FB/CT Drain tube 01055540
25/50/110CT Ice transport tube
01055540
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FB Units - 25/50/110FB425A
Remove Ice Machine Module
1. Disconnect power from unit and turn off
water supply.
2. Remove existing module.
3. On new ice machine, remove the
top bearing insulation (Fig. 1.1) and compression nozzle insulation (Fig. 1.2).
Note: Retain ice transport tube and hose
clamp.
Fig. 1
2
1
4. On new ice machine, remove the ice machine electrical box cover and set DIP switches (Fig. 2).
5. Reinstall ice machine electrical box cover.
Fig. 2
OFF POSITION ON POSITION
Replacement P425A/W installed in Symphony dispenser
OFF ON
Sleep cycle
disabled
Not used
Sleep cycle
dispense duration
20 min. time delay
Flush disabled
Maint. timer ON
Sleep cycle dispense duration
OFF ON
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
4 5 4 5
Sleep cycle
enabled
Not used
Sleep cycle
dispense duration
60 min. time delay
Flush enabled
Maint. timer OFF
4 5 4 5
35 s
15 s
5 s
60 s
4 Maestro Plus P425/CP425/EP425 Ice Machine for Symphony FB, CT, and CI Dispensers
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6. Remove right and left rear module positioning bracket (Fig. 3).
Note: Do not discard the 4 screws, they will
be reused.
Fig. 3
7. Using the hardware specic for your
application, install supplied Left (Fig.4.1) and Right (Fig.4.2) locating brackets using screws from previous step.
Note: Left side only uses 1 screw.
Fig. 4
25/50 Units
1
01015 767
110 Units
01015759
2
Maestro Plus P425/CP425/EP425 Ice Machine for Symphony FB, CT, and CI Dispensers 5
1
01042654
01015759
2
Page 6
8. 25/50 Units Only: Install gray plastic spacer (Fig.5.1) against rear of cabinet.
Fig. 5
9. Slide supplied module into position (Fig.6).
Fig. 6
01069764
1
6 Maestro Plus P425/CP425/EP425 Ice Machine for Symphony FB, CT, and CI Dispensers
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10. Install supplied drain tube onto drain solenoid (Fig.7.1), evaporator drain pan (Fig.7.2), and rear drain tting (Fig.7.3). Tube may need to be cut to t onto existing rear drain tting.
§ 25/50 Drain tube: 01055185
§ 110 Drain tube: 01055540
Fig. 7
3
2
1
11. Cut compression tting from end of existing water tube. Connect existing water supply tube to attached solenoid water tube with supplied ¼” shut off valve (Fig.8).
12. Install supplied internal power cord adapter (Twist-Lock) (Fig.9).
Fig. 8
01035526
Fig. 9
Maestro Plus P425/CP425/EP425 Ice Machine for Symphony FB, CT, and CI Dispensers 7
01069772
Page 8
13. Plug other end (Mate N Lock) into electrical box (Fig.10).
Fig. 10
14. Install supplied internal bin signal cord adapter (Twist-Lock) (Fig.11).
15. Plug other end (Mate N Lock) into electrical box (Fig.12).
Fig. 11
01069772
Fig. 12
8 Maestro Plus P425/CP425/EP425 Ice Machine for Symphony FB, CT, and CI Dispensers
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16. Heat end of existing ice transport tube in cup of 160F (71C) hot water to soften (Fig.13.1) and spread with pliers
(Fig.13.2).
Fig. 13
1 7. Attach end of ice transport tube to
compression nozzle (Fig.14).
Fig. 14
1
2
Maestro Plus P425/CP425/EP425 Ice Machine for Symphony FB, CT, and CI Dispensers 9
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18. Secure with clamp (Fig.15.1).
Note: Clamp must be oriented as shown
in order for the insulation to be placed properly.
19. Install compression nozzle insulation (Fig.15.2).
20. Install top bearing insulation (Fig.15.3).
Fig. 15
2
3
1
10 Maestro Plus P425/CP425/EP425 Ice Machine for Symphony FB, CT, and CI Dispensers
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2 1. For water-cooled units, make water
connections (Fig. 16).
Fig. 16
22. Restore power and water to machine.
23. Sanitize machine prior to use.
24. Reinstall side panels, start up machine
and check for proper operation.
00181388
01027291
00187211
01064567
01064567
Maestro Plus P425/CP425/EP425 Ice Machine for Symphony FB, CT, and CI Dispensers 11
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CT Units - 25/50/110CT425A
Remove Ice Machine Module
1. Disconnect power from unit, turn off water
supply, and remove side panels.
2. Remove existing module.
3. On new ice machine, remove the
top bearing insulation (Fig. 1.1) and compression nozzle insulation (Fig. 1.2).
Note: Retain ice transport tube and hose
clamp.
Fig. 1
2
1
4. On new ice machine, remove the ice machine electrical box cover and set DIP switches (Fig. 2).
5. Reinstall ice machine electrical box cover.
Fig. 2
OFF POSITION ON POSITION
Replacement P425A/W installed in Symphony dispenser
OFF ON
Sleep cycle
disabled
Not used
Sleep cycle
dispense duration
20 min. time delay
Flush disabled
Maint. timer ON
Sleep cycle dispense duration
OFF ON
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
4 5 4 5
Sleep cycle
enabled
Not used
Sleep cycle
dispense duration
60 min. time delay
Flush enabled
Maint. timer OFF
4 5 4 5
35 s
15 s
5 s
60 s
12 Maestro Plus P425/CP425/EP425 Ice Machine for Symphony FB, CT, and CI Dispensers
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6. Remove backing from two PVC strips and install as shown (Fig. 3).
Fig. 3
01069764
7. It may be necessary to slightly bend up the bracket located at the rear of the cabinet to ease installation (Fig.4).
Fig. 4
Maestro Plus P425/CP425/EP425 Ice Machine for Symphony FB, CT, and CI Dispensers 13
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8. Install spacer bracket (01048578) on righthand side of machine with supplied screws (Fig.5).
Fig. 5
01048578
208568
9. Slide supplied module into position (Fig.6).
Fig. 6
14 Maestro Plus P425/CP425/EP425 Ice Machine for Symphony FB, CT, and CI Dispensers
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10. Position module so that the ice transport hole in the module base is aligned with the hole in the dispenser (Fig.7).
Fig. 7 - Top View of Ice Machine
TOP VIEW
11. Route supplied ice transport hose (01003532) down through hose clamp until it extends at least 1" into dispenser bin (Fig.8). Tighten hose clamp to secure ice transport tube.
Fig. 8
Maestro Plus P425/CP425/EP425 Ice Machine for Symphony FB, CT, and CI Dispensers 15
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12. Heat other end of supplied ice transport tube in cup of 160F (71C) hot water to soften (Fig.9.1) and spread with pliers
(Fig.9.2).
Fig. 9
13. Attach end of ice transport tube to compression nozzle (Fig.10).
Fig. 10
1
2
16 Maestro Plus P425/CP425/EP425 Ice Machine for Symphony FB, CT, and CI Dispensers
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14. Secure with clamp (Fig.11.1).
Note: Clamp must be oriented as shown
in order for the insulation to be placed properly.
15. Install compression nozzle insulation (Fig.11.2).
16. Install top bearing insulation (Fig.11.3).
Fig. 11
2
3
1
1 7. Install supplied drain tube onto drain
solenoid (Fig.12.1) and evaporator drain pan (Fig.12.2).
Note: Use the long tube (01055540) for
110 models and the shorter tube (01055185) for 25/50 models.
Fig. 12
1
2
Maestro Plus P425/CP425/EP425 Ice Machine for Symphony FB, CT, and CI Dispensers 17
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18. Trim the existing CLEAR drain hose so
Fig. 13
that it protrudes 1" above the base of the module (Fig.13.1).
19. Insert one supplied 3/4" barbed elbow (Fig.13.2) into clear drain hose
20. Trim enough from the end of the GRAY
drain hose (Fig.13.3) so that it can be connected between the 3/4" barbed elbows.
2 1. Replace bin access cover (Fig.14). Fig. 14
205624
2
3
1
22. Cut compression tting from end of existing water tube. Connect existing water supply tube to attached solenoid water tube with supplied ¼” shut off valve (Fig.15).
Fig. 15
01035526
18 Maestro Plus P425/CP425/EP425 Ice Machine for Symphony FB, CT, and CI Dispensers
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23. Install supplied internal power cord adapter (Twist-Lock) (Fig.16).
Fig. 16
01069772
24. Plug other end (Mate N Lock) into electrical box (Fig.17).
25. Install supplied internal bin signal cord adapter (Twist-Lock) (Fig.18).
Fig. 17
Fig. 18
Maestro Plus P425/CP425/EP425 Ice Machine for Symphony FB, CT, and CI Dispensers 19
01069772
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26. Plug other end (Mate N Lock) into electrical box (Fig.19).
Note: Contact closure only, do not supply
power.
Fig. 19
2 7. Reinstall existing ice machine hold-down
bracket (Fig.20).
Note: Ensure that power cords are not
pinched; route as shown in Fig. 20.
Fig. 20
20 Maestro Plus P425/CP425/EP425 Ice Machine for Symphony FB, CT, and CI Dispensers
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28. For water-cooled units, make water connections (Fig. 21).
29. Restore power and water to machine.
30. Sanitize machine prior to use.
3 1. Reinstall side panels, start up machine
and check for proper operation.
Fig. 21
01064567
00129486
Maestro Plus P425/CP425/EP425 Ice Machine for Symphony FB, CT, and CI Dispensers 21
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CI Units - 25/50CI425A
Remove Ice Machine Module
1. Disconnect power from unit, turn off water
supply, remove screws from splash panel, shut off water to dispense solenoid, remove splash panel.
2. Remove existing module.
3. On new ice machine, remove the
top bearing insulation (Fig. 1.1) and compression nozzle insulation (Fig. 1.2).
Note: Retain ice transport tube and hose
clamp.
Fig. 1
2
1
4. On new ice machine, remove the ice machine electrical box cover and set DIP switches (Fig. 2).
Note: To avoid a possible overow
condition, DIP switch 7 (Flush) must be set to 'disabled.'
5. Reinstall ice machine electrical box cover.
Fig. 2
OFF POSITION ON POSITION
Replacement P425A/W installed in Symphony dispenser
OFF ON
1 2 3 4 5 6 7 8
Sleep cycle
disabled
Not used
Sleep cycle
dispense duration
20 min. time delay
Flush disabled
Maint. timer ON
Sleep cycle dispense duration
OFF ON
1 2 3 4 5 6 7 8
Sleep cycle
enabled
Not used
Sleep cycle
dispense duration
60 min. time delay
Flush enabled
Maint. timer OFF
4 5 4 5
35 s
4 5 4 5
5 s
22 Maestro Plus P425/CP425/EP425 Ice Machine for Symphony FB, CT, and CI Dispensers
15 s
60 s
Page 23
Remove Ice Machine Module
6. Remove two screws securing electrical box to condenser (Fig.3).
7. Cut wire tie from electrical cable bundle.
8. Install supplied funnel (Fig.4). Fig. 4
Fig. 3
Maestro Plus P425/CP425/EP425 Ice Machine for Symphony FB, CT, and CI Dispensers 23
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9. Slide supplied module only partially into
2
1
dispenser cabinet (Fig.5).
Fig. 5
10. Heat end of existing ice transport tube
in cup of 160F (71C) hot water to soften (Fig.6.1) and spread with pliers
(Fig.6.2).
11. Attach ice transport tube to evaporator compression nozzle (Fig.7).
Fig. 6
Fig. 7
1
2
24 Maestro Plus P425/CP425/EP425 Ice Machine for Symphony FB, CT, and CI Dispensers
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12. Secure with clamp (Fig.8.1).
Note: Clamp must be oriented as shown
in order for the insulation to be placed properly.
13. Install compression nozzle insulation (Fig.8.2).
14. Install top bearing insulation (Fig.8.3).
Fig. 8
2
3
1
15. Attach module water tube to existing “T” tting (Fig. 9).
Fig. 9
Maestro Plus P425/CP425/EP425 Ice Machine for Symphony FB, CT, and CI Dispensers 25
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16. Hang electrical box on dispenser front and attach with supplied bracket
(Fig.10).
Fig. 10
01012 186
1 7. Install supplied internal power cord
adapter (Twist-Lock) (Fig.11).
Fig. 11
01069772
26 Maestro Plus P425/CP425/EP425 Ice Machine for Symphony FB, CT, and CI Dispensers
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18. Plug other end (Mate N Lock) into electrical box (Fig.12).
Fig. 12
19. Plug two-pin bin thermostat cable into electrical box (Fig.13).
20. Connect other end to dispenser (Twist Lock connection) (Fig.14).
2 1. Push module fully into position.
Fig. 13
01069772
Fig. 14
Maestro Plus P425/CP425/EP425 Ice Machine for Symphony FB, CT, and CI Dispensers 27
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22. Organize power and bin signal cables and wire tie plugs together (Fig.15).
Fig. 15
23. Install supplied drain tube onto drain
solenoid (Fig.16.1) and evaporator drain pan (Fig.16.2). Ensure that drain stub is inserted into hole in ice machine base above drain cup (Fig.16.3).
Fig. 16
1
2
01062306
3
28 Maestro Plus P425/CP425/EP425 Ice Machine for Symphony FB, CT, and CI Dispensers
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24. For water-cooled units, make water connections (Fig. 17)
Fig. 17
25. For lever-operated dispensers, remove
and rotate ice switch on back of splash panel 180° (Fig. 18).
26. Move splash panel into position, connect water line to water dispense solenoid, turn on water to solenoid and attach splash panel.
2 7. Start up machine and check for proper
operation. Restore power and water to machine.
28. Sanitize machine prior to use. See appropriate Operation and Service manual shipped with the unit.
Fig. 18
Maestro Plus P425/CP425/EP425 Ice Machine for Symphony FB, CT, and CI Dispensers 29
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30 Maestro Plus P425/CP425/EP425 Ice Machine for Symphony FB, CT, and CI Dispensers
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Maestro Plus P425/CP425/EP425 Ice Machine for Symphony FB, CT, and CI Dispensers 31
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Maestro Plus and Symphony are trademarks of Follett LLC. Follett is a registered trademark of Follett LLC, registered in US.
801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301 www.follettice.com
01033687R04
© Follet LLC 9/17
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