Follett HCD1410NPS, HCD1010NPS, HCF1010RPS, HCF1410RPS Installation Manual

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Horizon Elite™ Ice Machine Models with RIDE™ Technology
Installation Instructions for Cornelius PR150
HCD/HMD/HCF/HMF1010RPS, HCD/HMD/HCF/HMF1410RPS, HCD/HCF1010NPS, HMD1410NPS
(See model number congurator on page 2 for details.)
Order parts online www.follettice.com
remote condensing
801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301
www.follettice.com
01113273R00
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Chewblet® Ice Machine Model Number Configurations
HC 1400C SVA
MC Maestro™
Chewblet (400 Series)
HC Horizon
Chewblet (1000, 1400, 1650 Series)
HM Horizon
Micro Chewblet
C 208-230/60/1 (icemaking head)
®
Self-contained only.
D 115/60/1 (icemaking head)
Self-contained and remote. If remote unit, high side is 208-230/60/1.
E 230/50/1 (icemaking head)
Self-contained only.
F 115/60/1 (icemaking head)
Remote only. High side is 208-230/60/3.
400 up to
454 lbs
(206kg) 1000/1010 up to
1036 lbs
(471kg) 1400/1410 up to
1450 lbs
(658kg) 1650 up to
1580 lbs
(717kg)
CondenserSeriesVoltageIcemaker
A Air-cooled, self-contained W Water-cooled, self-contained R Air-cooled, remote condensing unit N Air-cooled, no condensing unit for
connection to parallel rack system
V Vision™ H Harmony™ B Ice storage bin J Drop-in M Ice Manager
diverter valve system
ConfigurationApplication
S RIDE™
(RIDE remote ice delivery equipment)
T Top-mount
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Read and complete the following 8 installation steps
Unpack
1
Dispenser preparation
3
Ice transport tube
5
Site preparation
2
Louvered docking assembly
4
External connection
6
Internal connection
7
Front cover
8
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Carefully unpack and inspect the contents of your Follett ice machine.
Unpack
1
1. 1
Unpack ice machine
7/16"
7/16"
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Site preparation
Prepare the installation site.
Provide drainage, water supply and electrical power to within 6 feet (2m) of ice machine in accordance with local and national codes. Outdoor installation of low side is not recommended and will void warranty.
2
2.1
2.1
Installation site requirements
3/8" (9,5 mm)
5/8" (15,8 mm)
NEMA
5-15
1/4" per foot (6,4 mm per 0,3 m)
Electrical
• 120/60/1-5 amps
Potable water supply
• 10-70 psi (69-483kpa)
• 45-90 F (7-32 C)
• Follett recommends the use of an in-line water ltration system (item# 00130286)
• This equipment is to be installed with adequate backow protection to comply with applicable
federal, state, and local codes
Drain
• The drain line from the ice machine must have at least 1/4" per foot pitch (6,4 mm/0,3 m)
Refrigeration lines
• 5/8" (15,8 mm) diameter suction line (insulated)
• 3/8" (9,5 mm) liquid line
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(3/4” MPT)
(3/8” push-in internal connection, 3/8” OD tubing required)
5
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Prepare the dispenser.
Dispenser preparation
3
3.1
 • Remove ice entry cover plate
 • Remove bin thermostat capillary tube from
bracket
3.2
 • Coil capillary tube and secure away from bin
ll opening
3.3
 • Remove retaining clips
6
and deector nuts
3.4
 • Remove capillary tube bracket
deector (Fig. 4.2) from inside ice storage hopper
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and
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3.5
3.6
 • Mount cover plate/transport tube assembly
on outside of dispenser using screws, at
washers ➊, lock washers ➋ and nuts provided
3.7
 • Insert end of ice transport tube (with retaining
holes) through hole in center of cover plate assembly
 • Secure ice transport tube (holes) to retaining
tabs on bracket
3.8
 • Thoroughly clean outer wall of dispenser in
area indicated ➊
 • Peel backing from adhesive and mount bin
thermostat box to dispenser wall ➋
Note: Once adhesive on thermostat box
Cornelius  •  RIDE Technology  remote condensing
contacts dispenser cabinet it can not be re-positioned.
 • Insert bin thermostat capillary tube through
hole in gasket as indicated
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3.9
3.10
 • Route thermostat capillary tube through
mounting bracket grommets as shown
 • Insulate entire length of ice transport tube
and route to icemaker in accordance with
directions in Horizon installation instructions
 • Route bin signal wire to icemaker
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Install the louvered docking assembly.
high pressure
Louvered docking assembly
4
Wall bracket accessory
• Mount louvered docking assembly to wall bracket accessory
Machine stand accessory
• Mount louvered docking assembly to
machine stand accessory
2.1
4.1
3/8˝
1010, 1410: 5/8" low pressure line
• Mount louvered docking assembly
• “Rough-in” the refrigerant piping
Louvered docking assembly
2" (50,8 mm)
line
1.88" (47,8 mm)
1" (25,4 mm)
3.38" (86 mm)
Stub Typ
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4.2
Undercounter installation requirements
Top View
CROSSBRACE
Access panel/ door on counter
3.25" (83 mm) min.
22.25" min. (656 mm)
24" min.
(609 mm
No Lip
DOCKING STATION
• Position and screw louvered docking assembly to the bottom of counter inside of access panel/ door min. of 3.25" (83 mm) from the front edge of the cross brace
• The mounting surface for the louvered docking assembly must be solid. Do not mount directly onto runners or channels.
• There must be no lip or edge that would hinder the ice machine from sliding in or out of the louvered docking station
• Ice machine must be installed facing forward as shown for service accessibility
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Install the ice transport tube.
Ice transport tube
5
5.1
Ice transport tube installation from dispenser to ice machine
Hot Water
160 F (71 C)
1/4"
1'
Ice transport tube tips
• Insulate entire length of ice transport tube
• Secure ice transport tube ➋ as needed to prevent dips and traps from forming.
For long tube runs see guide on page 14.
• Pitch ice transport tube at least 1/4" per foot (6,4mm/.3m)
• Ice transport tube must drain towards ice machine
Ice transport tube to Ice machine
• Be sure tube ends are square
• Heat end of transport tube in cup of 160 F (71 C) hot water to soften and spread with pliers ➎ before making connection to ease assembly
• Push ice transport tube onto ice machine nipple
• Install hose clamp
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Install the bin signal.
Bin signal
6
2.1
6.1
Bin Signal Installation
16" (61 cm)
Ground
• Mount the electrical box to the side of the Vision dispenser ➊ to establish a ground connection.
Note: If a 4 x 4 box is mounted to a non-grounded surface, connect ground wire at an appropriate ground.
 • Connect the bin signal cord to the plug on the electrical box.
 • Insert 16" (61 cm) of the long bin signal cable into the hole in the back of the louvered
docking station
• After sliding the ice machine module into the louvered docking station, disconnect one wire from
shuttle switch and replace with wire from adapter plug.
• Connect wire removed from shuttle switch to male connector on adapter plug wire.
• Complete normal installation procedure for the ice machine using the installation manual that
shipped with the ice machine.
• Connect adapter plug into bin signal plug.
12
and secure in place with strain relief provided.
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Connect utilities to louvered docking assembly.
External connections
7
7. 1
Water and drain
• Remove access panel if necessary.
• Install drain line
The rigid drain line from the ice machine
must have at least 1/4" per foot pitch
(6,4mm/0,3m).
• Rough-in ice machine potable water
supply
3/8" push-in connection will be made at
shut-off valve inside machine
• Apply Petrogel to barbed drain tting
• Replace access panel.
➋.
.
7. 2
Refrigerant
• Braze supplied expandable refrigerant
lines in place
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Connect louvered docking assembly to ice machine.
Internal connections
8
8.1
Ice transport tube installation
• Slide ice machine into louvered docking
assembly ensuring that drain tube is fully seated on barbed drain tting
• Insert ice transport tube all the way into coupling and tighten nut rmly
8.2
• Insert potable water line into valve
Water line
8.3
Refrigeration lines
• Braze refrigerant lines
14
8.4
• Remove twist tie
• Carefully pass cord thru opening and plug
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Power cord
into wall outlet
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8.5
CLEAN
Power cord
8.6
SERVICE
MAINT/CLEAN
TDS switch
LOW WATER
TIME DELAY
SLEEP CYCLE
MAKING ICE
LOW BIN
POWER ON
TDS
HIGH
LOW
• Position plate into opening and secure
with supplied screw
• Set the TDS switch on the electrical box:
HIGH: for extended service life
LOW: for low-scale water
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Install front cover to ice machine.
Front cover
9
9.1
• Complete installation of condensing unit
• Required rack system capacity at 0 F
1010N: 7,700 Btu/hr (1940 kcal/hr)
1410N: 10,000 Btu/hr (2519 kcal/hr)
Install condensing unit
or connection to rack system.
(-18C) evaporator (EPR supplied by
installer).
9.2
• Slide ice machine cover over machine
• Insert and tighten two screws through
Install ice machine front cover
ensuring that tabs on back of cover slip under louvers on back of louvered docking assembly
cover and into louvered docking assembly
16
NOTICE
Ice machine MUST be sanitized prior to operation!
Consult Operation and Service Manual provided with ice machine for sanitizing instructions.
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Long tube run recommendations
max. 2 ft (.6m)
• Pitch ice transport tube to allow melt water to drain towards ice machine
• Secure insulated ice transport tube at least every 2 ft (.6m) to prevent dips or traps
1/4"
1'
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Horizon, Horizon Elite, Maestro, Harmony, Ice Manager, SafeCLEAN, Sani-Sponge and Vision are trademarks of Follett Corporation. Chewblet, RIDE and Follett are registered trademarks of Follett Corporation, registered in the US.
801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301
www.follettice.com
© Follet Corporation 4/16
01113273R00
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