Follet 978759 Quick Start Manual

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Page 1

Horizon™ Ice Machines with RIDE® Technology

H_C700AHS, H_C700WHS, H_D700AHS, H_D700WHS, H_E700AHS, H_E700WHS

(See model number con gurator on page 2 for details.)

Order parts online www.follettice.com

Horizon ice machines with RIDE technology

to  t most countertop dispensers manufactured by

Cornelius • Lancer • SerVend

Installation Instructions for Harmony

self-contained

™

801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301 www.follettice.com

00978759R02

Page 2

Chewblet® Ice Machine Model Number Configurations

A V SC 700HC

ConfigurationApplication

S RIDE

T Top-mount

(RIDE remote ice delivery equipment)

MC Maestro™ Chewblet (400 Series) HC Horizon Chewblet (1000, 1400, 1650 Series) HM Horizon Micro Chewblet

C 208-230/60/1 (icemaking head)

Self-contained only.

D 115/60/1 (icemaking head)

Self-contained and remote.

If remote unit, high side is 208-230/60/1.

E 230/50/1 (icemaking head)

Self-contained only.

F 115/60/1 (icemaking head)

Remote only. High side is

208-230/60/3.

400 up to 454 lbs (206kg) 700 up to 750 lbs (340kg) 1000 up to 1036 lbs (471kg)

1400 up to 1450 lbs (658kg) 1650 up to

A Air-cooled, self-contained W Water-cooled,

R Air-cooled, remote

N Air-cooled, no condensing

connection to parallel rack

CondenserSeriesVoltageMachine

self-contained

condensing unit

unit for

system

V Vision™ H Harmony™ B Ice storage

bin J Drop-in M Ice Manager™ diverter valve system

CAUTION!

• This appliance should be permanently connected by a quali ed person in accordance with application codes.

• If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly quali ed persons in order to avoid a hazard.

• Connect to potable water supply only.

• This appliance can be used by children aged 8 years and above and persons with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children should be supervised to ensure that they do not play with the appliance.

• This appliance is intended to be used for household and similar applications such as staff kitchen areas in shops, offices and other working environments; farm houses and by clients in hotels, motels and other residential type environments; bed and breakfast type environments; catering and similar non-retail applications.

• WARNING! To avoid a hazard due to instability of the appliance, it must be  xed in accordance with the instructions.

self-contained HARMONY • RIDE Technology

Page 3

Read and complete the following 8 installation steps

Unpack

Dispenser preparation

Ice transport tube

Site preparation

Louvered docking assembly

External connection

Internal connection

Front cover

HARMONY • RIDE Technology self-contained

Page 4

Carefully unpack and inspect the contents of your Follett ice machine.

7/16"







Unpack

1. 1

Unpack ice machine

self-contained HARMONY • RIDE Technology

Page 5

Prepare the installation site.

Provide drainage, potable water supply and electrical power to within 6 feet (2m) of ice machine in accordance with local and national codes. Outdoor installation is not recommended and will void warranty.

Site preparation

2.1

Installation site requirements

H_D700A/W

NEMA 6-15







H_D700A/W



NEMA 5-15

1/4"



115V ±5% 208V -5% to 230V +5%

Electrical

• H_C700(A/W)HS 208-230/60/1-15 amp breaker • H_D700(A/W)HS 115/60/1-15 amp breaker

(H_C700A/W Requires a 15 amp dedicated circuit) (H_D700A/W Requires a 15 amp dedicated circuit)

• H_E700(A/W)HS 230/50/1-15 amp‡ breaker

(H_E700A/W Requires 15 amp circuit 1.50 mm2 wire)

‡ Plug must be provided by end user & must conform to standard EN 60 335-2-24 of the end destination.

Potable water supply

• 10-70 psi (69-483kpa)

• 45 to 90 F (7 to 32 C)

• Water supply must be treated by a scale-inhibiting  lter (item# 00130286)

Condenser water supply for water-cooled systems

• 10 psi min.; 150 psi max. (69kpa min.; 1034kpa max.)

• 20 to 90 F (-7 to 32 C)

• 1.5 gallons per minute (5.68 liters per minute)

Drain

• The drain line from the ice machine must be vented and have at least 1/4" per foot (6,4mm/0,3m)

pitch

➊

➋

➌

➍

HARMONY • RIDE Technology self-contained

Page 6

Prepare the dispenser.

Dispenser preparation

3.1

• Locate hole position 5" (127mm) from

• Cut 3" (77,2mm) diameter hole in

Top preparation

(127mm)

3" ∅

(76,2mm)

back of dispenser top

dispenser top

3.2

• Remove protective tape from gaskets

Top preparation

3.3

Top preparation

➋

➊

• Apply gaskets

• Install shuttle actuator

dispenser top and secure with locking nut

➊

through

➋

➌

3.4

• Screw 4" (102mm) extension

Top preparation

bottom of shuttle actuator

➋

➊

into

➋

self-contained HARMONY • RIDE Technology

Page 7

3.5

Agitation adjust. – CORNELIUS

OFF

Cornelius models ED, DB, DF, IDC and FLAVOR FUSION

Adjust the agitation timer located on the Cornelius PC board to 1 second on, 1 hour off. Note: See Cornelius manual for more information.

3.6

PRESS IN ON THIS SIDE TO TURN SWITCH OFF.

SWITCH

OFF

Agitation adjustments – LANCER 4500 SERIES

ROCKER

SWITCHES

(VIEW LOOKING

DOWN)

OFF

SIDE VIEW

PRESS IN ON THIS SIDE TO TURN SWITCH ON.

SWITCH

NUMBER

3 4

SWITCH

NUMBER

5 6 7 8

AGITATION TIME

1 SECOND

OOOXXOX

AGITATION FREQUENCY

NO A

O X

2 SECONDS

3 SECONDS

ATION

GIT

10 MINUTES

O O X O

4 SECONDS

20 MINUTES

30 MINUTES

40 MINUTES

50 MINUTES

X = ON

O = OFF

60 MINUTES

70 MINUTES

80 MINUTES

90 MINUTES

100 MINUTES

110 MINUTES

130 MINUTES

120 MINUTES

Lancer 4500 series only

Adjust the agitation time to 1 second, and the agitation frequency to 150 minutes. See Lancer manual for more information.

140 MINUTES

150 MINUTES

X X X X

HARMONY • RIDE Technology self-contained

Page 8

3.7

Agitation adjustments – LANCER FS SERIES

Initialization Screen

(Boot Up Only)

Lancer FS-16

Ver. 0.200

Sub-CatagoryMain Menu

FS-16 Setup

Major/Minor

FS-16 Setup

Config Bonus Key

FS-16 Setup

Soda/Plain Water

FS-16 Setup

Config Dispense Only

FS-16 Setup

PC Mode

FS-16 Setup

PC Time

FS-16 Setup

Ice Stir Off

FS-16 Setup

Ice Stir On

FS-16 Setup

Sold Out

FS-16 Setup Carb Sensors

FS-16 Setup

Ice Bin Sensors

FS-16 Setup

Valve Code Version

FS-16 Setup

Number Of Valves

FS-16 Setup

Reset Defaults No Yes

Brands Per Side

Bonus Key Setup

V:1 T:F M:S B:W

Soda/Plain Water

V:2 1:S 2:W 3:S 4:W

Dispense Delay

V:1 B1 DLY1

Set PC Mode Menu

Off On

On Time (MSEC)

OFF Time (MIN)

On Time (MSEC)

Selection Sold Out

Upper Lower 1000 500

12 0.104 0.104 34 0.104 0.104

1 2 3 4

On On On On

Reload Defaults?

V:1 L:2 R:1

05000

00150

01000

Sold Out #1

Ice Bin Optic

1000

➊

Cancel

Scrolls through Main Menu

Press "Enter" to enter sub-catagory

Moves curser to right or left

Changes value (number/letter)

Press "Enter" to enter save changes Press "Cancel" to exit menu

2nd Sub-Catagory

Sold Out #1

V:1 B:1

Enter

Off

Lancer FS series only

• Hold down “cancel” and “left button” to get to hidden menu

• Type in code 6655

• Type in 150 minutes “off time” and 1000 milliseconds (1 second of time) as the preferred setting

Note: See Lancer manual for more information

3.8

Agitation adjustments – SERVEND

➊

SerVend models only

No agitation adjustment required

self-contained HARMONY • RIDE Technology

Page 9

3.9

Dispenser diverter plate overview (Installation on next page)

Single Agitator

P/N 307277 — Diverter plate

(single agitator Cornelius dispensers and left-hand dispense chute on dual-agitator Cornelius dispensers)

P/N 307277 — Diverter plate (single agitator Cornelius dispensers and left-hand dispense chute on dual-agitator Cornelius dispensers)

Dual Agitator

P/N 00996207 — Diverter plate

(right-hand dispense chute on dual-agitator dispensers)

HARMONY • RIDE Technology self-contained

Page 10

3.10

Dispenser diverter plate installation – CORNELIUS ED, DF and DB SERIES

ICE CHUTE

COVER

10-32 WASHER

GATE MOUNTING PLATE

ICE DIVERTER

GASKET

ICE CHUTE

STORAGE HOPPER

FLANGE EXTENDS INTO STORAGE HOPPER THROUGH GATE OPENING

APPLY RTV TO THIS SURFACE TO SEAL TO HOPPER GATE MOUNTING PLATE

Cornelius ED, DF and DB series only

These dispensers require the installation of an ice diverter at the dispenser opening.

• Disassemble chute assembly

• Discard factory restrictor plate

• Replace with alternate diverter plate (supplied)

Cornelius IDC and Flavor Fusion

These dispensers require modi cations for compatibility with Chewblet ice. Agitation times must be set to 1 second ON, 1 hour OFF and the ice restrictor plate must be adjusted to the fully open position. See your beverage supplier for these modi cations.

self-contained HARMONY • RIDE Technology

Page 11

Louvered docking assembly

Install the louvered docking assembly.

WARNING

• Docking station must be secured in accordance with these instructions to ensure ice machine stability.

• Ventilation openings in the louvered docking station should be clear of obstruction. Failure to do so could result in damage to equipment.

Wall bracket accessory

• Mount louvered docking assembly to wall

bracket accessory

4.1

Undercounter installation requirements Horizon 700 series

Machine stand accessory

• Mount louvered docking assembly to machine stand accessory

DOCKING STATION: Horizon 700 water- and air-cooled models

(See detail drawing on page 12)

• Position and screw louvered docking assembly to the bottom of counter inside of access panel/ door 3.25" (82.55mm) from the front edge of the cross brace

• The mounting surface for the louvered docking assembly must be solid. Do not mount directly onto runners or channels.

• There must be no lip or edge that would hinder the ice machine from sliding in or out of the louvered docking station

INTAKE AND EXHAUST GRILLE PLACEMENT: Horizon 700 air-cooled models only

(See detail drawing on page 12)

• Position the intake grille cut out in the access panel/door Note: Ice machine must be aligned with cut out and inside of access panel to provide a tight seal and prevent recirculation of hot exhaust air.

• Left edge of cutout should be 2" (51mm) from the left side of the ice machine

• Bottom edge of cutout should be 2" (51mm) from the bottom of the ice machine

• Position supplied exhaust grille at least 18" (458mm) away from intake grille ➎. Where possible, install exhaust grille to the rear or side of the base cabinet.

• If not using supplied grille, air circulation requirements below must be met: 700 series: 160 sq. in (1032 sq cm) intake/exhaust air

➋

➊

➌

➍

HARMONY • RIDE Technology self-contained

Page 12

Undercounter installation detail – Horizon 700 series

Front View

(50mm)



(50mm)

Top View

CROSSBRACE

3.25" (82.55mm)

Access panel/ door on counter





bottom of ice machine

side of ice machine

CAUTION

• Keep ventilation openings in the appliance enclosure clear of obstruction. Failure to do so could result in damage to equipment.

• To ensure proper ventilation (if not using supplied grille) carefully review air circulation speci cations on previous page (4.1)



18" min.

(458mm)

18"

(457mm)

3D Counter View

22.25

" min.

(565mm)

(355mm)

24" min.

(609mm)

14"



self-contained HARMONY • RIDE Technology

Page 13

Undercounter installation detail – Horizon 700 series (continued)

Horizon ice machines can be installed undercounter/in-cabinet to  ll bins or dispensers using RIDE technology. Care must be taken to ensure proper cabinet venting to avoid recirculation of hot air. Improper venting can cause ice machine outages.

supplied grilles

18.00"

(45.7 cm) min.

24.50"

(62.2 cm)

min.

Horizon

ice machine

ice transport tube

minimum 1/4" per foot (2 cm per meter) pitch toward ice machine

secure to prevent dips and traps from forming

exhaust

cabinet door

supplied air intake grille

22.25"

(56.5 cm)

min.

air

cabinet door

must mate directly

to air intake gasket

door & gasket

must mate

directly

locating cutout

2.00"

(5.08 cm)

cutout for supplied air intake grille

18.00"W x 14.00"H (45.72 cm x 35.56 cm)

electric

water

drain

12.00" (30.4 cm) minimum between ice machine and dispenser

Horizon ice machine

2.00"

(5.08 cm)

cutout

bottom of ice machine

side of ice machine

see dispenser

speciﬁcation

sheet for

installation

requirements

completed installation with gasket and door in place –

side view

24.50" (62.2 cm) min.

Front

22.25" (56.5 cm) minimum

1. The supplied exhaust grille must be located at least 18"(46cm) from the supplied air intake grille (exhaust air must notrecirculate with intake air).

2. Cabinet interior must be open to allow for unrestricted exhaust air  ow.

3. Ice transport tube needs minimum 1/4" per foot (2 cm per meter) pitch toward ice machine and should be secured to prevent dips and traps from forming.

4. Cabinet door must mate directly to air intake gasket.

5. Cabinet interior must provide a minimum clear space of 24.5" deep (62 cm) by 22.25" high (57 cm).

6. Cutout for supplied grilles must meet minimum size requirements shown above.

7. Utilities should be conveniently located as shown.

HARMONY • RIDE Technology self-contained

Page 14

Install the ice transport tube.

Ice transport tube

5.1

Ice transport tube installation.









1/4"



Hot Water

160 F (71 C)







Ice transport tube tips

• Insulate entire length of ice transport tube

• Secure ice transport tube ➋ as needed to prevent dips and traps from forming. For long tube runs see guide on page 20.

• Pitch ice transport tube at least 1/4" per foot (6,4mm/.3m)

• Ice transport tube must drain towards ice machine

Ice transport tube to dispenser

• Be sure tube ends are square

• Heat end of transport tube in cup of 160 F (71 C) hot water to soften and spread with pliers ➎ before making connection to ease assembly

• Push ice transport tube onto ice machine nipple

• Install hose clamp

Ice transport tube to Ice machine

• Be sure tube ends are square

• Heat end of transport tube in cup of 160 F (71 C) hot water to soften and spread with pliers ➎ before making connection to ease assembly

• Push ice transport tube onto ice machine nipple

• Install hose clamp

➐

➓

➍

➑

➊

➌

➏

➒

self-contained HARMONY • RIDE Technology

Page 15

Connect utilities to louvered docking assembly.

External connections

6.1

Air-cooled ice machines only

➋

➊

• Remove access panel if necessary

• Install drain line The rigid drain line from the ice machine must be vented and have at least 1/4" per foot (6,4mm/0,3m) pitch.

• Install ice machine potable water supply (Water supply must be treated by a scaleinhibiting  lter (item# 00130286)

• Replace access panel

➊

➋

6.2

Water-cooled ice machines only

➋

➍

➌

➊

• Remove access panel if necessary

• Install drain line The rigid drain line from the ice machine must be vented and have at least 1/4" per foot (6,4mm/0,3m) pitch.

• Connect cooling water supply

➊.

and return

➋

➌

• Install ice machine potable water supply (Water supply must be treated by a scaleinhibiting  lter (item# 00130286)

• Replace access panel

➍

HARMONY • RIDE Technology self-contained

Page 16

Connect louvered docking assembly to ice machine.

CAUTION!

• Plug must be accessible after  nal installation.

Air-cooled ice machines – follow steps 7.1 through 7.4.

Internal connections

7. 1

Ice transport tube

➋

➊

• Slide ice machine into louvered dockingassembly

• Insert ice transport tube all the way into coupling and tighten nut  rmly

➊

➋

7. 2

• Insert potable water line into valve

Potable water and drain lines



➊

7. 3

• Remove twist tie

• Carefully pass plug thru opening and plug into wall outlet

Power cord

self-contained HARMONY • RIDE Technology

7. 4

• Position plate into opening and secure with supplied screw

Power cord

Page 17

Water-cooled ice machines – follow steps 7.5 through 7.10.

7. 5

• Install ice machine cooling water lines to louvered docking assembly

Cooling lines

Out

7. 6

Ice transport tube

➋

➊

• Slide ice machine into louvered docking assembly

• Insert ice transport tube into coupling and tighten nut  rmly

➊

➋

7. 7

• Insert potable water line into valve

Potable water and drain lines



➊

7. 8

Cooling lines and power

➋

➊

• Connect cooling water lines to ice machine

• Water valve is set at the factory. DO NOT remove seal or adjust water valve

➊

➋

HARMONY • RIDE Technology self-contained

Page 18

WARNING!

• This appliance should be permanently connected by a quali ed person in accordance with application codes.

• If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly quali ed persons in order to avoid a hazard.

7. 9

• Remove twist tie

• Carefully pass plug thru opening and plug

Power cord

into wall outlet

7. 1 0

• Position plate into opening and secure

Power cord

with supplied screw

self-contained HARMONY • RIDE Technology

Page 19

Install front cover to ice machine.

Front cover

Front cover installation – undercounter







CAUTION

• Keep ventilation openings in the appliance enclosure clear of obstruction. Failure to do so could result in damage to equipment.

• To ensure proper ventilation (if not using supplied grille) carefully review air circulation speci cations in section

4.1

• Remove and discard plastic grille

• Apply supplied gasket material on  at surface of stainless steel portion of front panel to prevent air recirculation

• Attach supplied metal grille to opening in counter door (see section 4.1)

➊

➋

➌

Normal front cover installation





• Slide ice machine cover over machine, ensuring that tabs on back of cover slip under louvers on back of louvered docking assembly screws through cover

• Place louvered front cover on machine

then tighten two

➊,

➋

NOTICE

§ Ice machine MUST be sanitized prior to operation!

§ Consult Operation and Service Manual provided with ice machine for sanitizing instructions.

§ To prevent circuit breaker overload, wait 15 minutes before restarting this unit. This allows the compressor to equalize and the evaporator to thaw.

HARMONY • RIDE Technology self-contained

Page 20

Long tube run recommendations

max. 2 ft (.6m)



1/4"

• Pitch ice transport tube to allow melt water to drain towards ice machine

➊



• Secure insulated ice transport tube at least every 2 ft (.6m) to prevent dips or traps

• Maximum length of transport tube is 75’ (22.5 m).

• Maximum rise is 20’ (7.5 m).

• Maximum length of transport tube for Micro Chewblet applications is 10’ (3 m).

➋

Horizon, and Harmony are trademarks of Follett Corporation.

Follett, Chewblet and RIDE are registered trademarks of Follett Corporation, registered in the US.

801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301 www.follettice.com

00978759R02