Follet 1034727 Quick Start Manual

Horizon™ Ice Machine Installation Instructions

HCD700R HCD/HMD/HCF/HMF1000R _ _ HCD/HMD/HCF/HMF1400R _ _ HCD/HMD/HCF/HMF1650R _ _

(See model number congurator on page 2 for details.)

Order parts online www.follettice.com

for Remote Condensing Unit

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Harmony Remote Condensing

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Bin Remote Condensing

RIDE remote ice delivery equipment

801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301 www.follettice.com

01034727R03

Read and complete the following 8 installation steps

Unpack

1

Site preparation

2

Condenser installation

3

Pressure adjustment

5

Hail hood

6

Startup and test

7

Refrigeration line assembly

4

Chewblet® Ice Machine Model Number Configurations

R B SD 1650HC

Icemaker Voltage Series Condenser

MC Maestro™ Chewblet (400 Series) HC Horizon™ Chewblet (1000, 1400, 1650 Series) HM Horizon Micro Chewblet

C 208-230/60/1 (icemaking head)

Self-contained only.

D 115/60/1 (icemaking head)

Self-contained and remote.

If remote unit, high side is 208-230/60/1.

E 230/50/1 (icemaking head)

Self-contained only.

F 115/60/1 (icemaking head)

Remote only. High side is

208-230/60/3.

400 up to 454 lb (206 kg) 1000 up to 1036 lb (471 kg)

1400 up to 1450 lb (658 kg) 1650 up to 1580 lb (717 kg)

A Air-cooled, self-contained W Water-cooled, self-contained R Air-cooled, remote condensing unit N Air-cooled, no condensing unit for

connection to parallel rack system

Application Configuration

V Vision™ H Harmony™ B Ice storage bin J Drop-in M Ice Manager™ diverter valve system

S RIDE

(RIDE remote

ice delivery equipment)

T Top-mount

®

Condensing Unit Shipping Weight

Model Horizon 1000 Horizon 1400 Horizon 1650

Single-phase 265 lb (102 kg) 330 lb (150 kg) 390 lb (177 kg) 3-phase 320 (145 kg) 320 (145 kg) 340 lb (154 kg)

2

REMOTE CONDENSING UNIT

Carefully unpack and inspect the contents of your condensing unit

Site preparation

To ensure proper performance, ease of service and warranty coverage, it is critical that you follow the requirements detailed in this manual. If you cannot meet these requirements or have questions, call our technical service group at 877.612.5086 for installation support.

Unpack

1

2

2.1

Condenser Unit Clearances

min. 24" (61 cm)

min. 48" (122 cm)

23.50" (59.70 cm)

AIR FLOW

35.38" (89.86 cm)

min. 48" (122 cm)

min. 24" (61 cm)

• Position condenser unit as shown above, with clearances noted above

REMOTE CONDENSING UNIT

3

2.1

2.2

Condenser installation specications

S-trap

required

P-trap

required if

rise is

greater than

3' (0.9 m)

Easton Pennsylvania

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EVAPORATOR

UNIT

➊

100' max.

(30.5 m)

➍

EVAPORATOR UNIT LEVEL

CONDENSER UNIT

maximum

line rise

CONDENSER UNIT

maximum

line drop

➋

+35'

(+10.7 m)

+20'

(+6.1 m)

+3'

(+0.9 m)

–15'

(–4.6 m)

100' max.

(30.5 m)

➌

➍

Site layout:

• Outdoor ambient temperature range: –20 F to 120 F (–29 C to 49 C)

• Installation with condenser unit elevations above 20' (6.1 m) require an S-trap at the midpoint of the rise

➊

• Maximum line rise must not exceed 35' (10.7 m) ➋

• Maximum line set length must not exceed 100' (30.5 m) ➌

• Maximum line drop must not exceed 15' (4.6 m) ➍ Note: The service loop is not included when calculating the length, rise or drop of the tubing run.

Note: 1400/1650 units only:

HCD1400/1650 condensing units contain a liquid to suction line heat exchanger. To maintain

optimum liquid refrigerant sub-cooling from the heat exchanger, the entire liquid line should be insulated separately from the suction line.

4

REMOTE CONDENSING UNIT

Condenser installation

3

3.1

• Level unit

• Securely attach base of unit using holes

Install condensing unit

found in base plate

3.2

Horizon Remote Single-Phase

• 208-230/60/1

Horizon Remote 3-Phase

• 208-230/60/3

• Refer to wiring schematic located in

Electrical connections

700 - 15A circuit 1000 - 15A circuit 1400 - 30A circuit 1650 - 50A circuit

1000 - 15A circuit 1400 - 25A circuit 1650 - 35A circuit

condenser unit electrical box

CAUTION

• Electrical disconnects required within 10' (3 m) for all hard wired connections

• Install in accordance with NEC and local electrical codes

3.3

Condensing unit refrigeration line-set connection point

REMOTE CONDENSING UNIT

700/1000/1400:

5/8" suction 3/8" liquid

1650:

7/8" suction 3/8" liquid

5

Refrigeration line installation

4

4.1

Refrigeration line installation: 7/8" suction / 3/8" liquid line (1650)

5/8" suction / 3/8" liquid line (700, 1000, 1400)

CAUTION

• The installer of the refrigeration line set must be USA Government Environmental Protection Agency (EPA) certied in proper refrigeration handling and service procedures

• A qualied person must perform all roof or wall penetration

• Do not form unwanted traps in refrigeration lines. A service loop is not considered an oil trap.

• Never coil excess refrigeration tubing

• The compressor oil rapidly absorbs moisture. Minimize the exposure of the refrigeration system by not releasing the condenser unit or evaporator unit holding charge until all line connections are nished and the system is ready for evacuation.

• HCD1400/1650 condensing units contain a liquid to suction line heat exchanger. To maintain optimum liquid refrigerant sub-cooling from the heat exchanger, the entire liquid line should be insulated separately from the suction line..

WARNING

• This unit contains an R404A holding charge

1. Make and connect line set run from the condensing unit to the evaporator unit with all specications found in the installation specications section. Do not overheat shut off valves on the condenser unit or evaporator unit.

2. Leak check eld joints via the evaporator unit service valves.

3. Evacuate line set via the evaporator unit service valves.

4. Determine required charge size based on the model and line length.

R404A Ice Machine Charge Specications

Line Run Charge 700R Charge 1000R Charge 1400R Charge 1650R

0 - 50' (0 - 15.2 m) 8 lb (4.9 kg) 8 lb (4.9 kg) 11 lb (4.9 kg) 11 lb (4.9 kg)

50 - 75’ (15.2 - 22.9 m) 9 lb (5.4 kg) 9 lb (5.4 kg) 12 lb (5.4 kg) 12 lb (5.4 kg)

75 - 100’ (22.9 - 30.5 m) 10 lb (5.9 kg) 10 lb (5.9 kg) 13 lb (5.9 kg) 13 lb (5.9 kg)

100’ + (30.5 m+) not recommended – consult factory

5. Open the liquid line service valve and suction line service valve on the evaporator unit and

condenser unit.

6. Open the liquid line valve on the receiver, then the suction line valve on the compressor unit.

7. Liquid charge unit through liquid line shut off valve on the evaporator unit or receiver valve on

the condensing unit.

8. Isolate the refrigerant tank from high pressure side on the system.

9. Turn on power to condensing unit and evaporator unit.

10. Complete system charge through low pressure side.

11. Insulate entire suction line including shut off valves to prevent condensation.

6

REMOTE CONDENSING UNIT

Pressure adjustment

5

5.1

1. The pressure control is located in the electrical box on the top of the condensing unit.

2. Gauges must be used to verify proper pressure control settings of 5 psig cut-out and

3. If adjustment is needed always adjust the cut in rst.

Check pressure adjustment

45psig cut-in.

Hail hood

6.1

Install hail hood

6

Please remove the condenser enclosure top to access the following parts:

• Left and right brackets (not interchangeable)

• Hail hood

• 1/4 x 20 x 1/2 hex head screw (10)

1. Locate the left bracket (1)

and install using two supplied screws (2).

2. Locate the right bracket (3)

and install using two supplied screws (4).

1

2

3

4

REMOTE CONDENSING UNIT

7

3. Install hail hood (5) to brackets using the remaining six screws (6).

Note: The bottom hole in the bracket is not

used when mounting the hail hood (7).

6

7

NOT USED

Start up and test

NOTICE

Ice machine MUST be cleaned and sanitized prior to operation!

Consult Operation and Service Manual provided with ice machine for cleaning and sanitizing instructions.

6.1

Verify operation

5

7

• Turn dispenser power ON if applicable

• Check current draw of compressor to verify correct electrical operation

• Put a piece of ice on bin thermostat or hold a cup under the shuttle actuator on the bin/ dispenser to verify that the evaporator unit shuts OFF; condensing unit pumps down and shuts off.

• After shut off, restart the ice machine

Harmony, Horizon, Ice Manager, and Vision are trademarks of Follett Corporation. Chewblet, RIDE and Follett are registered trademarks of Follett Corporation, registered in US.

Horizon Condenser Unit Compressor Amperage

Single-Phase

Model Number Condensing Unit Running amps (+/- 10%)

700R AKA9462ZXD 6.8

1000R

00168054

1400R

00178640

1650R

00973925

3-Phase

Model Number Condensing Unit Running amps (+/- 10%)

1000R

00990200

1400R

00990218

1650R

00990226

AJA7490ZXDHN 7. 4

AWA9517ZXNHN 14.7

AVA9522ZXNHN 22.6

AWA9490ZXTHN 4.7

AWA9517ZXTHN 7. 3

AVA9522ZXTHN 10.3

801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301 www.follettice.com

01034727R03