foldaway automatic spa cover lift system
operating manual V 1.5
Model F1-230 V10 European version
www.foldaway.at
Document Number BEB.203.214.9
Before first use of the appliance please read these
Operating Instructions and act in accordance with them.!
1
Declaration of incorporation in accordance with EU Machinery Directive 2006/42/EC
Annex II, 1B
We hereby declare that the mentioned product with adjacent serial number is intended for
incorporation in other machinery and comply with all provisions of the EU Machinery Directive
2006/42/EC.
The technical documentation has been established in accordance with Annex VII, part B for partly
completed machinery.
Our product must not be put into service until the machinery into which it is to be incorporated or of
which it is a part has been declared as a whole, including the product that is subject of this
declaration, in conformity with legal requirements.
Above declarations apply to the original product only. Any modification(s) to the original product are
not covered.
I hereby declare that the above product conforms to the requirements as specified above.
Harald Jursitzky, CEO BEB Fertigungscenter GmbH & Co KG (CEO)
Bäckerstrasse 1, 2433 Margareten am Moos, Austria
Phone +43 (0) 2230 20270 115
Austria, 24. April 2016!
The Manufacturer:
BEB Fertigungscenter GmbH & Co KG
Bäckerstrasse 1
2433 Margarethen am Moos
Austria
The Product:
foldaway automatic spa cover lift
model F1-230
model F1-120
2
serial number
security access code (4 digits)
_______ _______ _______ _______
Illustration A
Illustration B
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1
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2
3
5
6
7
11
8
9
10
12
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Illustration C Illustration D
EMERGENCY LIFT OPERATION
1.
REMOVE THE PLASTIC SECURING CLIP FROM THE COVER DOWEL ON BOTH SIDES
2.
DETACH THE LIFT CARRIAGE MECHANISM FROM THE COVER ON BOTH SIDES
3.
MANIPULATE AND SECURE THE COVER MANUALLY!
4
Content
Cover 1
Declaration of incorporation in accordance with EU Machinery Directive 2006/42/EC II, 1B 2
Illustrations 3-4
Emergency lift operation 4
General Information 6
Disclaimer 6
Proper Use 7
Environmental Protection 7
Warranty 7
Symbols in this manual 7
Safety Instructions 8
Lift Overview 9
System description 9
Safety Devices 10
Smart key docking system 10
Cover quick release mechanism 10
Self locking drives 10
Overload protection 10
Safety controller 11
Danger areas 11
Daily Operation 12
Getting started - unlock the system 12
Open the spa 12
Close the spa 12
Manual stop 13
Automatic stop 13
Cover lifetime monitor ing 13
Lock the spa 13
Maintenance 14
Care 14
Troubleshooting 15
Docking panel illumination codes 15
On-board diagnose system 15
Manual lift alignment 16
Fuses 16
Questions & Answers 17-18
Technical specification 19
Contact Information 20
Quick reference card back cover
5
General Information
Dear valued Customer,
please read and comply with these instructions prior to the initial operation of your
foldaway spa cover lift and store them for later use.
BEB Fertigungscenter GmbH & Co KG (BEB) has prepared this manual for instructed personnel
only. Its content is the solely property of BEB and shall not be reproduced in whole or in part
without written approval of BEB.
BEB reserves the right to make changes in this and associated manuals, product specifications
and materials without prior notice and shall not be responsible for any straight or consequential
damages. BEB can not accept any liability whatsoever for personal injury or damage caused by a
not properly installed lift system or usage beyond the intended use.
Any questions, comments or suggestions are welcome to:
BEB Fertigungscenter GmbH & Co KG
A-2433 Margarethen am Moos, Bäckerstrasse 1, Austria. Phone: +43 (0) 2230 20270 130
support@foldaway.at
Disclaimer
The information contained in this manual is for general information purposes only. The information
is provided by BEB and while we endeavor to keep the information up to date and correct, we
make no representations of any kind, express or implied, about the completeness, accuracy,
reliability, suitability or availability with respect to the information, products, services, or related
graphics contained in this manual for any purpose. Any reliance you place on such information is
therefore strictly at your own risk.
In no event will we be liable for any loss or damage including without limitation, indirect or
consequential loss or damage whatsoever arising from the use of this manual.
DO NOT LET CHILDREN USE THE REMOTE CONTROL OR OPERATE
THE FOLDAWAY POWER SAFETY COVER WITHOUT SUPERVISION.
6
Proper Use
This spa cover lift system is designed for domestic use only. Please read the safety instructions
carefully and familiarize yourself with the new features and functions that come with this appliance.
The lift shall not be operated by children and must never be engaged when the spa is in use or
persons or animals are within danger or movement areas. (see illustration B)
Lock the lift system after opening the spa and before spa utilization by removing the smart key.
Keep the lift system locked when the spa is closed by removing the smart key to prevent
unauthorized operation in your absence.
BEB is not responsible for water logged or overweight covers and assumes no responsibility for
system failure due to water logged or obstructed covers.
The foldaway lift system may not function properly with 3rd party covers exceeding the designed
total weight and/or incompatible structures. Contact your local dealer for a suitable spa cover.
Ignoring the cover lifetime signal may shut down the lift system and may require consequent
professional maintenance.
Environmental protection
The packaging material can be recycled. Please do not place the packaging into the ordinary
refuse for disposal, instead arrange for the proper recycling.
Old lifts contain valuable materials that can be recycled. Please dispose old system parts using
appropriate collection systems.
Warranty
The warranty terms published by the relevant sales company are applicable in each country. BEB
will repair potential failures of your lift within the warranty period free of charge, provided that such
failure is caused by faulty material or defects in manufacturing. The warranty does not cover faults
and defects that origin from ignoring the safety instructions or any misapplication of the lift system.
In the event of a warranty claim please contact your local service agent.
Please submit the proof of purchase together with a copy of page 2 of this manual.
Fading of coated carbon surfaces due to ultra violet light exposure is a natural effect and not
covered by warranty as long as lift function is not impaired.
Symbols in the manual
Warning
Possible hazardous situation that could lead to severe injury or even death and/or to
system failure or damage on your spa.
Information
Important customer information.
Magnetic
Magnetic field can destroy credit cards and other magnet sensitive devices.!
7
Safety Instructions
The lift may only be connected to alternating current and must be installed in accordance with IEC
60364. Installation of the lift system shall only be carried out by a certified and trained dealer.
The voltage must correspond with the type plate on the control box.
Never engage the lift when persons or animals are in the spa or in the lift movement area. Body
parts could be injured. (see illustration B)
The operator must use the lift correctly. He must consider the local conditions and pay due care
and attention to other persons, in particular children or animals, who are nearby.
Never engage the lift when objects or contamination e.g. heavy snow impairs the spa cover.
The lift does not replace your obligation to clean the cover before opening. Contamination can
overload the mechanical system
Always lock the lift when not in use by removing the Smart key. (operational lock out) Locking the
system prevents children from drowning when accessing the spa unattended and protects bathers
from injury or death should the lift engage inadvertently.
Depending on the lift setup the cover will move beyond the spa´s footprint. Keep visible contact to
all areas surrounding the spa before lift utilization. Objects, animals or persons in the cover´s
parking area could get harmed.
Familiarize yourself with the mechanical release circlip on both lift arms. Make sure the area below
the cover is free before pulling the circlips. Removing the clips exposes the spa cover to free fall.
Be careful when touching dark surfaces in direct sunlight. Some parts of the lift can become hot in
direct sunlight.
Never use your spa and/or engage the lift in the vicinity of thunderstorms or high voltage cabling.
This lift is not intended for use by persons with reduced sensory or mental capabilities.
This lift must not be operated by children without parental supervision or persons who have not
been instructed accordingly.
Children shall never use the lift as toy.
Never open the control box - dangerous voltage inside.
Never leave the lift unattended while in operation.
Do not operate the lift continuously or outside the temperature range of -20°C to 50°C.
Do not operate the lift in strong winds. Gusts hitting the cover while in movement could be
interpreted as obstacle and shutdown the system. Keep the spa cover closed in windy conditions.
Heavy gusts can overload the lift system and open the safety clutch mechanism. In this case the
cover can free fall in open or closed direction.
Do not expose the opening in the lower carbon support section (containing the carriage
mechanism) to environmental hazards e.g wet snow, freezing rain, sand. The carriage mechanism
can fail when impaired by debris.
Do not expose the optional remote control to water. The remote control is NOT waterproof.
Familiarize yourself with the emergency operation of the lift system. !
8
Lift overview (see Illustration A)
Make sure page 2 in this manual is completed by the dealers installation service.
1 spa cabinet
2 drive cap
3 quick lock screw M12 allen
4 foldaway drive
5 carbon support
6 carriage mechanism
7 circlip (securing clip)
8 cover dowel
9 cover hinges
10 coded smart key
11 smart key docking station
12 foldaway control box
13 infrared remote control (optional)
System description
The foldaway lift controller is designed for driving two self locking 24V DC actuators in parallel by
applying pulse width modulated signals (PWM) at a frequency of 16kHz. This high frequency gives
the systems it´s high efficiency, low noise and low power stage loss.
The drive is synchronized with actuator pulse feedback signals. The synchronization is achieved by
adjusting actuator speed during drive. If the adjustment can not compensate the unbalance
between the actuators, both motors stop.
The logic board monitors current limits, position sensor data and the power stage temperature limit.
The basic lift control is done with open and close commands from the smart key panel. Any
additional command after lift utilization stops the driving without time delay.
The automatic cover realignment makes the foldaway lift a fit and forget system without special
maintenance tasks.
All programmed routines are microprocessor controlled, the system takes over control at defined
steps in the cover movement sequence and completes the intended process without user
interaction.
The insulation cover rests tight as possible on the tub. No energy is lost and cover freezing is
reduced to a minimum.
"
The automatic closing routine is finished when both drives reversed after touchdown and the smart
key illuminates in green. "
9
Safety devices
Safety devices protect the user and must not be modified or bypassed.
Smart key docking system
Lock
The smart key is magnetically coded and key to any lift operation.
When pulled the foldaway lift system is locked and the safety controller will
ignore any attempt of lift engagement.
A white orientation light will illuminate the docking area during night.
Unlock
Dock the smart key with the black plastic facing the spa on the white
illuminated docking station and wait for the LED ring to engage in green
color. The system is now unlocked and ready to use.
Cover quick release mechanism (see Illustration D)
The cover is attached to the lifts internal slider mechanism on both sides with plastic circlips.
Simply remove the circlip and push the carbon support outward to detach the cover from the
carriage mechanism.
The cover will move down freely depending on the current position after releasing both
sides.
Self locking drive
The drives are self locking in any position even without power supply.
Overload protection
Each drive is equipped with a mechanical, factory set safety clutch, that opens for overload and
protects the cover lift system and the spa cabinet. The load must exceed approx. 60kg / 132lbs.
When the clutch opens the cover is exposed to free fall in open or closed direction
depending on the direction of the overloading force and the covers actual position.
The clutch will close again automatically when the overload condition is removed.
The safety clutch is a safety device and not designed for regular utilization. Frequent
clutch activation reduces the force needed to unlock the drive due to material wear and is
not covered by warranty.
The lift must never be engaged when the cover is obviously twisted.
(see also chapter Troubleshooting)
Strong wind and gusts can exceed the disengage force of the mechanical safety system
and allow the cover to move out of the controlled position.
10
Safety controller
The foldaway lift system comes with a dual microprocessor controller with unique safety features:
safety power up ensures the position data in the processors memory is correct
safety guard a dedicated safety micro processor that supervises the main processor for
correct operation
safety relay controlled by the safety guard it disconnects the power stages from the
supply in case of any not commanded movement
periodic self test the safety circuit continuously monitors the function of all relevant internal
parts to ensure a safe operation
Danger areas
The foldaway lift system is able to detect certain objects in areas with a potential risk of injury.
Depending on programmed parameters the lift setup can be less sensitive to small objects e.g.
hands and arms of children. (see illustration B)
KEEP BODY PARTS AWAY FROM MOVING LIFT PARTS.
KEEP BODY PARTS OUT OF THE RED TRIANGLE IN ILLUSTRATION B.
AVOID DROWNING RISK - ENTRAPMENT POSSIBLE!
FAILURE TO FOLLOW ALL INSTRUCTIONS MAY RESULT IN INJURY OR DROWNING
INSPECT COVER AND LIFT PERIODICALLY!
11
Daily Operation
Getting started - unlock the lift system
Dock the smart key (contains magnets) on the white
illuminated docking area. The white illumination will change
to green as soon as the smart key is sensed and decoded by
the spa controller. The spa cover lift is now ready to use.
Open the spa
Rotate the smart key one detent clock wise to open the spa cover or
Press the open symbol on the optional infrared (IR) remote control or
Touch the open symbol on the remote control screen of your foldaway
smartphone app.
Make sure by visible contact that the movement area of the lift and the parking area of the
spa cover is free.
Parts of the vinyl cover can stick to the spa surface. An indicator for such a condition is,
when the lift raises the mid cover section before lifting the front lid. Stop the lift and pull the
front cover on the handle gently upwards in order to detach the cover from the spa surface
manually.
Close the spa
Rotate the smart key one detent counter clock wise to close the spa
cover.
Ensure by visible contact and personal presence throughout the closing routine that no
bathers are inside the spa and no persons or animals are about to enter the spa.
12
Manual stop
Any additional command on the smart key while in motion, pressing STOP on the optional remote
control or undocking the smart key stops the lift immediately. Stopping is done with no time delay
whereas a drive command starts with a preprogrammed time ramp for a smooth operation.
Automatic stop
Upon reaching the programmed end position in open direction, the lift stops with a time ramp in
order to prevent cover teeter.
The foldaway lift system moves the cover within approx. 30 sec into the programmed end position.
While the motors run the illumination of the dock changes to yellow. The foldaway controller
continuously monitors
-
lift load (total cover weight)
-
temperature of the power stage
-
cover position
-
synchronism of the lift arms
-
motor currents
Each cover position is associated with a reasonable load programmed in the micro controllers
memory. Exceeding such a load stops the lift and/or triggers a visible alarm on the docking panel.
The lift will not travel beyond programmed limits independent of commanded direction.
Cover Lifetime
The cover lifetime monitor is a program routine that estimates the quality of thermal insulation of
the cover by measuring it´s gain in weight with time.
A water soaked cover has reduced ability to protect from cold environment and gains in weight.
A water soaked cover can vary in weight over time depending on the environmental conditions.
The docking light will illuminate in blue blinking whenever the micro controller senses heavy loads
while in motion that do not exceed the shutdown limit.
A blue blinking illumination is considered normal when:
-
the vinyl of the insulation cover sticks to the spa shell while opening
-
the cover is contaminated e.g. thin layer of snow
The lift control logic can not differentiate between a water soaked cover and cover
contamination.
Ignoring the blue blinking signal for a longer period may end in a lift shutdown situation.
Lock the spa cover lift system
Take off the smart key after the system has come to a full stop
including the reverse sequence of the drives. The green
illumination will change to white. The spa cover lift is now
locked.
13
Maintenance
Inspect your cover periodically. Do not use a suspect cover system.
Perform a visual check periodically, specially of the cover carriage mechanism.
The front cover should be slightly tilted towards the spa front as soon as the back cover comes to
full rest.
The position of the stopping element should be equal on both sides.
Care
Simply wipe off dust and moisture form surfaces using a soft cloth e.g. microfiber.
Keep sharp objects away from the carbon support coating.
Damaged or badly scratched coatings allow water to infiltrate the structure.
In freezing outside conditions the transparent coating can chip off upon
freezing of water underneath.
Avoid acid and caustic solutions on the carbon coating.
!!
Flush the metal part of the smart key with fresh water after contact with highly chlorinated spa
water. The smart keys construction allows enclosed water to run off when docked or when laying
flat with the plastic facing downwards.
When the carriage mechanism inside the carbon supports is impaired by sand, wet snow or other
debris follow the steps below:
-
Close the spa cover.
-
Use ordinary water to wash out all loose particles.
-
Water and debris will run off.
-
Let the system dry before further utilization.
14
Troubleshooting
The color of the smart key illumination helps in identifying the problem:
A white blinking illumination of the docking light indicates an inconsistency in the stored lift
position data. A new alignment must be initiated manually. (see chapter manual alignment)
A white/blue or green/blue blinking illumination indicates that the system is not setup correctly.
Contact your dealer or start a new system setup with the foldaway app.
A blue continuous illumination indicates a current trip condition (overload, obstacle), a system
fault (over temperature in the drive power stages, lack or invalid position sensor data, broken drive
cable) or an active or incomplete alignment routine.
If alignment is in progress - wait for completion.
If alignment was stopped - start again manually.
Remove all obstacles and/or allow the system to cool down and command the drives in the
opposite direction of the last utilization. If the failure is consistent consult your customer service.
A red continuous illumination indicates a failure in the safety relay. Please consult an authorized
customer service. Close the spa cover manually. (see also chapter cover quick release)
A red blinking illumination indicates a failure in the automatic power stage utilization.
Detach the controller from the main supply and wait for 15 seconds. Re-establish power and try lift
utilization. If the failure persists consult your local dealer. Close the spa cover manually. (see also
chapter cover quick release)
On board diagnose system (status LED on pcb)
In addition to the diagnose routine in the foldaway app the qualified technician has a hardware
diagnose system implemented in the foldaway controller circuit board:
If the smart key panel illuminates continuous blue, the on-board diagnose system allows a more
detailed identification of the occurred fault:
15
# flashes
meaning
1
automatic routine active
2
current trip
3
no pulses
4
pulse deviation
5
over temperature
6
controller not setup
7
parameter fault
continuous
firmware fault
Manual alignment
Under normal conditions there is no need to manual align the system. Autohome eliminates minor
synchronization errors and deviations in position sensor data during each closing.
However - a manual alignment can be initiated by turning the smart key clockwise approx. 180
degrees (3 short beep) and back within 2 seconds to the original position. One long beep confirms
the action. The LED illumination is changing to green blinking for approximately 4 seconds. While
in progress the LED illuminates blue. The alignment is finished when the illumination changes back
to green.
The alignment can be stopped any time by undocking the smart key.
Fuses
The transformer has an integrated thermal fuse that cuts power upon reaching a temperature of
approx. 105° C and resets automatically after cool down.
The mains terminal block in the control box has a integrated fuse 20 x 5mm rated 6,3A.
16
What is wrong when,….
Q: My lift stops when closing the spa as soon as the rear cover settles down ?
A: The stop nut in the carriage mechanism is not adjusted correctly. The controller misinterprets
the wrong tilted front cover as an obstacle since the cover does not move down freely.
Use an allen key to adjust the stop nut inside the carbon support:
The setup is correct when the forward cover, when laterally viewed is a few degrees tilted towards
the front spa panel when the back cover rests flat on the spa shell.
Start adjustment on one side. Once a correct position of the nut is found copy that adjustment to
the other side. Close the spa and open again. Check for correct tilt and if necessary repeat above
steps.
________________________________________________________________________
Q: I see a small imbalance between the carbon arms when opening the spa.
A: The drive that runs after, is loose.
Open the spa half way until the forward cover is tilted approximately vertical.
Take off the circlip from the slider pin and disconnect the slider form the dowel pin.
Move the arm manually forward and back and check the possible travel distance.
Max allowed swivel is 15mm (approx. 1/2 inch) at the tip of the arm.
If the distance is greater , unscrew the black drive cap. Check the tightness of center allen screw.
If the screw is loose, move the arm manually forward and back while tightening the screw.
The possible way of travel will become more narrow while tightening the screw.
Tighten the screw firmly.
Put the black drive cap in place and reconnect the slider to the pin, put on the circlip.
Initiate a manual alignment.
________________________________________________________________________
Q: I cannot control my spa lift with the smart key. The App control works fine.
A: Smart key and Bluetooth remote control interfere that way that App control has priority.
Always close the App remote control screen when not in use in order to be able to control the lift on
the Smart key panel properly.
________________________________________________________________________
Q: There was a metallic noise and suddenly one drive is loose.
A: Lift loading revealed an installation fault. When the drive was put in position on the drive base,
the corresponding cogs of the drive base and the mounting bracket were not aligned properly.
A change in lift load or an overload condition aligned the cogs then and the resulting gap between
the surfaces allows the drive to move.
See also Q&A - Imbalance between arms when opening, for corrective action.
17
Q: The cover is twisted and I don't know what to do….
A: The safety mechanism unlocked on one side to protect spa and lift from permanent damage.
Push the upper carbon arm down by overcoming the unlock force to level the cover and simply
close the spa with the smart key.
________________________________________________________________________
Q: In the full open position my dog jumped on the cover and the cover moved down.
The cover is symmetric down and I don't know what to do….
A: The safety mechanism unlocked on both sides to protect spa and lift from permanent damage.
Simply close the spa and the control will automatically align the lift system.
________________________________________________________________________
Q: My spa cover lift is working in closing direction only. I cannot open the spa.
A: The position counter data is corrupt. Simply initiate a manual alignment with the Smart key to
solve this problem. see QR card on page 28, alignment required section
________________________________________________________________________
Q: My foldaway lifts the mid section of the cover before the front cover raises.
A: The front cover sticks to the spa shell e.g. after a longer period of not using the spa or in cold
environment when moisture between the cover and the spa freezes. Stop the lift and pull the front
cover on the handle gently upwards in order to detach the cover from the spa surface manually.
18
Tech ni c al Sp e cif ic a tio n
actuator voltage: 24V DC"
main power: 230V AC (EU) or 120V AC (US), 50/60Hz, 150VA"
internal fuse 6,3A (20x5)
power stage max temp.: 120°C"
drive modulation and frequency: PWM, 16kHz ultra low noise"
ambient temp.: Ta -20°C bis +60°C"
standby power: 15mA"
CE rating: EMV industrial environment
Bluetooth standard: BLE 4.0
control box dimensions: 181x130x101mm (h x w x d), IP67#
19
BEB Fertigungscenter GmbH & Co KG"
"
Bäckerstraße 1"
2433 Margarethen am Moos"
Austria
Phone"
+43 2230 20 270 130
Fax"
+43 2230 20 270 900
email"
support@foldaway.at!
20
QUICK REFERENCE CARD
normal operation
user action required
consult customer care
white
locked
orientation light, lift standby mode
green
ready
OPEN
CLOSE
yellow
motors running
STOP with command or remove smart key
yellow/blue blinking
cover lifetime monitor
cover heavy or
impaired by object
clean cover
replace cover
white blinking
position data fault
alignment required
180°
AND
within
2sec
180°
green blinking
system message
alignment imminent
blue
system message
obstacle detected
alignment in progress
internal fault
clear obstacle,
allow cool down time,
see chapter
troubleshooting
red blinking
safety guard
fault detected in the
power stages
contact your dealer
red continuous
safety relay
fault in the safety
relay
contact your dealer
green/blue blinking
white/blue blinking
system message
controller not set up
correctly
contact your dealer
21
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