Foamit SP-30N, SP-30NK, SP-30NV User Manual

USER MANUAL
MODEL NUMBER: SP-30N
SP-30NK SP-30NV
AND RELATED UNITS
30 Gallon Air Operated Portable Spray Equipment
English (Original Instrucons)
User Manual: Rotomolded Portable Spray Units | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Specicaons:
WARNING
Read this manual completely and understand the
machine before operang or servicing it.
• Read all instrucons before installing or operang unit.
• Always wear appropriate personal protecve equipment (PPE) when operang or servicing unit.
• Always follow all chemical safety precauons and handling instrucons provided by the chemical manufacturer and Material Safety Data Sheet (MSDS).
• Never point the discharge trigger gun at yourself, another person, or any object you do not want covered
in chemical.
• Always depressurize unit aer use (as described in the Aer Use Instrucons), and store unit depressurized.
Do not exceed an incoming air pressure of 100 psi (7
bar).
• Do not exceed a uid temperature of 100˚F (37˚C).
• Only use clean and dry air. Air must be ltered and free of moisture or pump life will be diminished. If needed,
install an air dryer before unit.
Do not use an air lubricator before the unit.
Hose .............. 30 feet reinforced hose, 3/8 inch inside diameter
(9 meters reinforced hose, 9.5 mm inside diameter)
Tank Capacity........................................... 30 gallons (113.6 liters)
Spray Output....................... 2 gallons/minute (7.5 liters/minute)
Spray Output Distance..................... 10 to 12 feet (3 to 4 meters)
Liquid Temperature ........................ 40˚F to 100˚F (4.4˚C to 37˚C)
Dimensions:
Length ....................................... 31 in (787 mm) approximately
Width ........................................ 21 in (533 mm) approximately
Height ....................................... 37 in (940 mm) approximately
Weight, including discharge hose and wand:
(Empty) ................................ 45 lbs (20 kg) approximately
Requirements:
Compressed Air Source Requirements: Air regulator (R25) is
factory set at 50 psi (3.4 bar). Operang range is 40 to 80 PSI (3 to 5 bar) with 2 CFM (56.6 l/min).
Chemical Requirements: Follow all instrucons from chemical manufacturer and Material Safety Data Sheet (MSDS).
Air Operated Double Diaphragm Pump Models Oered:
P56: Polypropylene body with Santoprene diaphragm
P56V: Polypropylene body with Viton diaphragm
P56K: Polypropylene body with Kalrez diaphragm
PROTECT THE ENVIRONMENT
Please dispose of packaging materials, old machine
components, and hazardous uids in an environmentally safe way according to local waste disposal regulaons.
Always remember to recycle.
*Specicaons and parts are subject to change without noce.
Model No.: SP-30N, SP-30NK, SP-30NV
Acceptable Products:
Alkaline cleaners, Causc cleaners, Sanizers, and Acids
* D-Limonene may only be used with Kalrez pump
* Chlorine may only be used with Viton or Kalrez pump
DO NOT USE: All hydrocarbons
Page 2 of 6 | 04112013
User Manual: Rotomolded Portable Spray Units | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Operaon Instrucons
Wearing all PPE and observing all safety precauons dictated by the MSDS for your chemical:
1. Fill the tank with the soluon to be sprayed.
2. Connect an appropriate compressed air line into the air
inlet ng (AP25).
3. Squeeze the discharge trigger gun (PSG12) to begin spraying.
Aer Use Instrucons:
1. Flush the unit with fresh water for 5 minutes.
2. Disconnect the air line from the air ng (AP25) and
relieve any pressure remaining in the system by squeezing
the discharge trigger gun (PSG12).
3. Release the discharge trigger gun (PSG12) aer all
pressure has been relieved from the system.
Maintenance Instrucons:
To keep your portable unit operang properly, periodically
perform the following maintenance procedures:
Check the air pump (P56/P56K/P56V) for wear and leaks.
Inspect hoses for leaks or excessive wear. Make sure all hose clamps are in good condion and properly secured.
Replace lter (AFR25) in regulator (R25) as needed.
Check the sucon tube and screen for debris and clean as
needed.
Drain compressor tank on a regular basis to ensure proper operaon of pump.
Troubleshoong Instrucons:
Check to ensure that the discharge hose is uncoiled properly, and that there are no kinks that could obstruct
uid ow.
• Check the air regulator bowl (ABR25) and air lter (AFR25) for debris such as water, oil, or rust parcles. Clean by
unthreading the air regulator bowl (ABR25) from the air regulator (R25).
• Check the strainer (STR38-IL) for debris or other
blockages, and clean as needed. Replace strainer if damaged. Strainer must be used.
• If air passes through the pump (P56/P56K/P56V) without
cycling, the pump needs to be replaced.
Check for proper air pressure on the air gauge (AG100). The air regulator (R25) is factory set at 50 psi (3.4 bar).
Operang range is 40 to 80 PSI (3 to 5 bar) with 2 CFM
(56.6 l/min).
• If the unit operates at a reduced pressure:
• Check the air compressor supplying the unit. If the pressure is less than 40 psi, turn the unit o unl the
compressor can catch up.
• If the air supply is 50 psi (4.14 bar) or above, check
the air gauge (AG100), which should read near 50 psi
(4.14 bar). If the air gauge reads more or less than 50
psi (4.14 bar), adjust the pressure by turning the knob on the top of the air regulator (R25).
Model No.: SP-30N, SP-30NK, SP-30NV
Page 3 of 6 | 04112013
User Manual: Rotomolded Portable Spray Units | English
SSP12
AS1-VS
CST5SS-L
DP-A
DFP7
(see parts list for color opons)
SSAXEL20.5
FWAX15
TANK-30N-HNDL
TANK-30N
W15
CST5SS
FWAX15
PVCV34FM
FW3878
COT
AHB-3816
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
TANK ASSEMBLY ITEM NUMBER: TANK-30N-A
SPRAY GUN ASSEMBLY ITEM NUMBER: SGA14
PSG12
Model No.: SP-30N, SP-30NK, SP-30NV
HBSS1238
PW124-120
ST2520
30  (9 m) HOSE ASSEMBLY
ITEM NUMBER: H38-30
H38B-H
(Available per )
HBSS1238
SSC38
Page 4 of 6 | 04112013
User Manual: Rotomolded Portable Spray Units | English
PLUG 3/4
FWP12
HBSS1238
TW916
SSA14
AP25
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
BACK PLATE Inside View
P56-BRKT-SCREW
P56-BRKT
P56, P56K, or P56V
EC14-2
SSC38
SSC38
STR38-IL
HBSSEL1814
BPS-58SO
R25
AG100
P14
FWP12
SC1212
HBSS1238
BPS-58SO
BACK PLATE Outside View
HBSSEL1238
HHPB3412
PVCV34FM
OPTIONAL COMPONENTS
WATER SEPARATOR
ITEM NUMBER: WS-20CFM
30  (9 m) AIR HOSE ASSEMBLY
ITEM NUMBER: AH30
FACI14
HBSS1438
H38B-H
(Available per )
HBBF1438
AP25
Model No.: SP-30N, SP-30NK, SP-30NV
Page 5 of 6 | 04112013
User Manual: Rotomolded Portable Spray Units | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
ITEM NUMBER DESCRIPTION
AG100 1.5 INCH DRY MODEL 20 DUAL SCALE GAUGE
AH30 30  Air Hose w/ Quick Connect Fings
AHB-3816 ALLEN HEAD BOLT 3/8 -16
AP25 PLUG 1/4 NPTM AIR FITTING - BRASS
AS1-VS 1/4-20 X 1/2 PHIL TRUSS MACH SCREW 19-8 W/516
AW516 5/16 LONG ARM HEX KEY HARD #519011
B8X58 8-15 X 5/8 inch PHIL FLAT TY-A 316 S.S.
BPS-58SO Back Panel Screw - 5/8 inch with Stand O
COT 1/8 X 1 COTTER PIN 18-8 S/S
CST5SS 5in S.S. SWIVEL CASTER WITH 4 IN WHEEL
CST5SS-L 5in S.S. SWIVEL CASTER WITH 4 IN WHEEL AND
DFP7 7 INCH HINGED CAP ASSEMBLY - INCLUDES BLACK
DFP7-C 7 INCH FILL CAP POLYPRO BLACK
DFP7-F 7 INCH TANK LID FLANGE POLYPRO
DFP7-PIN HINGE PIN FOR DFP7-C & DFP7-C
DFP7-C-BL 7 INCH FILL CAP POLYPRO BLUE PANTONE
DFP7-C-GN 7 INCH FILL CAP POLYPRO GREEN PANTONE
DFP7-C-RD 7 INCH FILL CAP POLYPRO RED PANTONE
DFP7-C-YL 7 INCH FILL CAP POLYPRO YELLOW PANTONE
DP-A DRAIN PLUG ASSEMBLY FOR TANK-10N TANK-20N
DP FRONT DRAIN PLUG FOR PORTABLE UNIT POLYPRO
DP-G FKM SQUARE CUT DRAIN PLUG GASKET
DP-INSERT 304 STAINLESS DRAIN PLUG INSERT
EC14-2 OETIKER CLAMP 13.8
F38SS STAINLESS 3/8 INCH FERRULE
FW38X78 FLAT WASHER 3/8X7/8 X 13/32X.050
FWAX15 FLAT AXLE WASHER
FWP12 7/8 ID X 1.5 OD X 0.05 THK SSFW
FWP14 C-816 1/2in SS WASHER
H12B-H 1/2 inch BLUE HOSE - GOODYEAR HORIZON -
H14B-H 1/4 INCH BLUE HOSE- GOODYEAR HORIZON -
H38B-H 3/8 inch BLUE HOSE - GOODYEAR HORIZON -
HBBF1438 BRASS 1/4in FPT X 3/8in HOSE BARB
HBEL1212 HOSE BARB ELBOW 1/2in MPT X 1/2in BARB
HBSS1238 STAINLESS HOSE BARB 1/2mpt X 3/8 barb Tari
HBSS1438 STAINLESS HOSE BARB 1/4 MPT X 3/8 BARB
HBSSEL1814 304 STAINLESS ELBOW 1/8 INCH NPT X 1/4 INCH
ORANGE VIBRASEAL PATCH
LOCK
CAP, LID FLANGE AND HINGE PIN
Available per foot
Available per foot
Available per foot
8479.90.9496
HOSE BARB
HHPB3412 HEX HEAD POLY REDUCER BUSHING 3/4 X 1/2
P14 COUNTERSUNK PLUG-HEXAGON 1/4
P56 5700 PUMP WITH SANTOPRENE SEALS - INCLUDES
HOSE BARBS, AIR FITTING, AND AIR PORT
P56K 5700 PUMP WITH KALREZ SEALS - INCLUDES HOSE
BARBS, AIR FITTING, AND AIR PORT
P56V 5700 PUMP WITH VITON SEALS - INCLUDES HOSE
BARBS, AIR FITTING, AND AIR PORT
20756103B Polypro G57 Air Port x HB Straight, w/ Viton o-ring
HB14P 1/4in BRASS HB AIR FITTING /G57/P56
HB5638 HOSE BARB FOR P56 PUMP
HB5638K HOSE BARB FOR P56K PUMP
HB5638V HOSE BARB FOR P56V PUMP
P56-BRKT PUMP BRACKET- STAINLESS STEEL
P56-BRKT-SCREW HI LO SCREW FOR RETAINING P56-BRKT
PLPF PORTABLE FOAMER BACK PLATE W/ HINGE AND
HOLES
PLPF-PIN 302 STAINLESS PORTABLE PLATE HINGE PIN
PLUG 3/4 TUBING PLUG 3/4 ( FITS 11/16 HOLE)
PSG12 Assembly with o-rings included/1/2in POLY SPRAY
GUN W/ GRAY HNDL. & 316SS
PSGORV PSG12 VITON O RING
PVCV34FM PVC VALVE 3/4in FPT X 3/4in MPT
PW124-120 1/2in BLACK POLY PRO X 4in - SCH.120 - 1/2in
MPTOE & 1/4in FPTOE
R25 AIR REGULATOR - SILVER COLOR - 1/4fpt TWO PORT
1/8fpt TWO PORT - INCLUDES FILTER AND BOWL
AFR25 AIR FILTER for R25
ABR25 METAL AIR BOWL for R25
S142058-VS 1/4-20 X 5/8 PHIL TRUSS MACHINE SCREW 18-8
W/#516 VIBRASEAL ORANGE PATCH
SC1212 S.S. COUPLER 1/2in BY 1/2in
SSA14 SS304 MALE/FEMALE ADAPTOR 1/4 NPT X 1/4 NPT
SSAXLE20.5 STAINLESS STEEL AXLE 20.5 INCHES LONG BY 5/8
INCH IN DIAMETER DRILLED AND BEVELED
SSC12 WORM GEAR CLAMP, S/S (.31-.91)
SSC38 WORM GEAR CLAMP, S/S (.25-.63)
SSP12 STAINLESS STEEL AXLE PLATE - 2.5 inch X 1 inch - 2
HOLE
ST2520 VEEJET NOZZLE - BRASS 2520
STR38-IL IN LINE STRAINER 3/8 BARB 20 MESH 304 STAINLESS
EDPM GSKT
TANK-30N ROTO MOLDED 30 GALLON UNIT W/ HANDLE
TANK-30N-HNDL-P TANK-30N HANDLE
TW916 1/2 INT TOOTH L/W 410SS
W15 NONMARKING WHEEL FOR PORTABLE UNITS
WS-20CFM TSUNAMI WATER SEPARATOR 20 CFM
Model No.: SP-30N, SP-30NK, SP-30NV
Page 6 of 6 | 04112013
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