FMI (V)TC36NE series, (V)TCC36NE series, (V)TC36PE series, (V)TCC36PE series, (V)TCNE series Owner's Operation And Installation Manual

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Page 1
DIRECT-VENT FIREPLACE
PFS
USC
OWNER’S OPERATION AND INSTALLATION MANUAL
®
Patent Pending
NATURAL GAS MODELS (V)TC36NE AND (V)TCC36NE SERIES
PROPANE/LP GAS MODELS (V)TC36PE AND (V)TCC36PE SERIES
WARNING: If the information in this manual is not
followed exactly, a re or explosion may result causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other ammable
vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
— Installation and service must be performed by a quali-
ed installer, service agency or the gas supplier.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
For more information, visit www.fmiproducts.com
Page 2
Safety .................................................................. 2
TABLE OF CONTENTS
Product Identication ........................................... 5
Local Codes......................................................... 5
Product Features ................................................. 5
Pre-Installation Preparation ................................. 6
Location of Termination Cap ................................ 8
Venting Installation .............................................. 9
Fireplace Installation.......................................... 19
Wiring Diagram .................................................. 27
Operation ........................................................... 28
SAFETY
Inspecting Burners............................................. 29
Cleaning and Maintenance ................................ 30
Troubleshooting ................................................. 31
Replacement Parts ............................................ 34
Service Hints ..................................................... 34
Technical Service............................................... 34
Specications .................................................... 34
Accessories ....................................................... 35
Parts .................................................................. 36
Warranty ..............................................Back Cover
WARNING: Improper
installation, adjustment,
alteration, service or maintenance can cause
injury or property dam­age. Refer to this manual
for correct installation
and operational proce­dures. For assistance or
additional information
consult a qualified in­staller, service agency or the gas supplier.
This appliance may be in-
stalled in an aftermarket,*
permanently located, manufactured (mobile) home, where not prohib­ited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certied kit is used.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer
State of Massachusetts:
The installation must be made by a licensed plumber or gas tter in the Common­wealth of Massachusetts.
WARNING: This product
contains and/or generates
chemicals known to the State of California to cause cancer or
birth defects or other reproduc­tive harm.
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, op­erate or service this log set. Improper use of this log set can cause serious injury or death from burns, fire, explosion, electrical shock and carbon monoxide poisoning.
DANGER: Carbon monoxide
poisoning may lead to death!
This fireplace complies with the National Safety Standards and is listed and tested by PFS Corporation to ANSI Z21.50/CSA 2.22
standard as vented gas replace.
NOTICE: Decorative product not for use as a heating appliance.
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SAFETY
Continued
This replace must be installed by a qualied (certied or licensed) service person. It has a sealed gas combustion chamber that uses a coaxial pipe (pipe within a pipe and having the same center) venting system. It brings in fresh air for combustion through the outer pipe and combustion gases are exhausted through the inner pipe. If the glass door assembly
and venting pipe are not properly seated, connected and sealed, carbon monoxide leakage
(spillage) can occur. Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning resemble the u,
with headaches, dizziness or nausea. If you have these signs, the log set may not be work­ing properly. Get fresh air at once! Have log set serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the inuence of alcohol and those at high altitudes.
Natural and Propane/LP Gas: Natural and propane/LP gas are odorless. An odor-making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this replace.
WARNING: Any change to this replace or it’s controls can be dan­gerous. Do not modify this replace under any circumstances. Any parts removed for servicing must be replaced prior to operating replace.
WARNING: Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this replace.
WARNING: This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases unless a certied kit is used.
WARNING: Do not allow fans to blow directly into the replace. Avoid any drafts that alter burner ame patterns.
Due to high temperatures, the appliance should be located out of trafc and away from furniture and draperies.
Do not place clothing or other ammable material on or near the appliance. Never place any objects on the appliance.
Do not use this replace to cook food or burn paper or other am­mable material.
This replace reaches high temperatures. Keep children and adults away from hot surface to avoid burns or clothing ignition. Fireplace will remain hot for a time after shutdown. Allow surface to cool be­fore touching.
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SAFETY
Continued
Carefully supervise young children when they are in the room with replace.
Keep the area around your replace clear of combustible materials, gasoline and other ammable vapor or liquids. Do not run replace where these are used or stored.
1. For propane/LP replace, do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors. To prevent performance
problems, do not use propane/LP fuel tank
of less than 100 lb. capacity.
2. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do
not use any phone in your building
• immediately call your gas supplier from
a neighbor’s phone. Follow the gas
supplier's instructions
• if you cannot reach you gas supplier,
call the re department.
3. Never install the replace
• in a recreational vehicle
• in windy or drafty areas where curtains
or other combustible (ammable) objects can make contact with the replace front
• in high trafc areas
4. Turn fireplace off and let cool before servicing, installing or repairing. Only a qualied service person should install, service or repair this replace. Have re­place inspected annually by a qualied service person.
5. You must keep control compartments,
burners and circulating air passages
clean. More frequent cleaning may be
needed due to excessive lint and dust
from carpeting, bedding material, etc.
Turn off the gas valve and pilot light before
cleaning replace.
6. Have venting system inspected annually by a qualied service person. If needed, have venting system cleaned or repaired. See Cleaning and Maintenance, page 30.
7. Do not use any solid fuels (wood, coal, paper, cardboard, etc.) in this replace. Use only the gas type indicated on re­place nameplate.
8. This appliance, when installed, must be
electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code,
ANSI/NFPA 70.
9. Do not use replace if any part has been exposed to or under water. Immediately call a qualied service person to arrange for replacement of the unit.
10. Do not operate replace if any log is broken.
11. Do not operate replace with glass door removed, cracked or broken.
12. Provide adequate clearances around air openings.
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PRODUCT IDENTIFICATION
Door Screen Assembly
(TCC36 Series)
Figure 1 - Direct-Vent Fireplace with Electrionic Ignition
Upper Louver Panel
(TC36 Series)
Nailing Flange
Glass Door
Assembly
Lava Rock
Electronic Control Valve
Lower Louver Panel
(TC36 Series)
LOCAL CODES
Install and use replace with care. Follow all local codes. In the absence to local codes,
use the current National Fuel Gas Code ANSI Z223.1/NFPA 54*.
PRODUCT FEATURES
These are a few facts that can help you un-
derstand and enjoy your direct-vent replace:
• The venting system may be routed to the outside of your home in several ways. It may vent through the roof (vertical) or it may vent to an outside/exterior wall (hori­zontal). The vent pipe installation is very important to allow for proper operation. You must follow the venting instructions
very carefully for either vertical or horizontal
applications.
• This replace may be installed in any room
of your house provided all local codes and
these installation instructions are followed.
Flue Collar
Log Set
Burner Assembly
Glowing
Embers
*Available from:
American National Standards Institute, Inc.
National Fire Protection Association, Inc.
• The blower requires electricity. If you plan
to install the blower at a later date, do not forget to wire the outlet at the bottom of the
replace when framing.
• Each time you turn on your replace, you
may notice some amount of condensation
on the inside of the replace glass. This
is normal and will disappear after 10-20
minutes of operation.
• Your direct-vent gas fireplace system (replace and venting) is a balanced and sealed gas operating unit. It requires ap-
proximately 10-20 minutes of operating
time before the ame pattern stabilizes.
Switch Bracket for Optional Remote and Blower
1430 Broadway
New York, NY 10018
Batterymarch Park
Quincy, MA 02269
116234-01L 5
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D
RW
FW
PRE-INSTALLATION PREPARATION
LOCATION AND SPACE REQUIREMENTS
Determine the safest and most efcient loca­tion for your FMI PRODUCTS, LLC direct-vent
replace. Make sure that rafters and wall studs are not in the way of the venting system.
Choose a location where the heat output is not affected by drafts, air conditioning ducts,
windows or doors. Figure 2 shows some com­mon locations. Be aware of all restrictions and
precautions before deciding the exact location
for your replace and termination cap. When deciding the location of your replace,
follow these rules:
• Do not connect this replace venting to a chimney ue serving a separate solid-fuel burning replace or appliance.
• Due to high temperatures, do not locate this replace in high trafc areas, windy or drafty areas or near furniture or draperies.
• Proper clearances must be maintained.
• If your replace is to be installed directly on
carpeting, vinyl tile or any combustible mate­rial other than wood, it must be installed on a metal or wood panel extending the full width
and depth of the replace. See Figure 3.
Flush with a wall
Through exterior wall enclosed in a chase
Corner installation
Figure 2 - Common Fireplace Locations
29"
21 1/8"
41"
Figure 3 - Fireplace Bottom Dimensions
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• Your replace is designed to be used in zero clearance installations. Wall or framing
material can be placed directly against any exterior surface on the back, sides or top of
your replace, except where standoff spac­ers are integrally attached. If standoff spac­ers are attached to your replace, these
spacers can be placed directly against wall
or framing material. See framing details on page 7.
• If you plan on installing a television or
entertainment center recessed above
your replace, it is recommended that you
maintain a minimum 18" above top of louver
opening.
• When locating termination cap, it is impor-
tant to observe the minimum clearances
shown in Figure 7, page 8.
• If recessing into a wall, you can avoid extra framing by positioning your replace against an already existing framing member.
• Do not recess termination cap into a wall or siding.
• You may paint the termination cap with 450º F (232º C) heat-resistant paint to coordinate with the exterior nish.
• There must not be any obstruction such
as bushes, garden sheds, fences, decks or utility buildings within 24" from the front
of the termination cap.
• Do not locate termination cap where exces­sive snow or ice build up may occur. Be sure
to clear vent termination area after snow falls to prevent accidental blockage of venting
system. When using snow blowers, do not direct snow towards vent termination area.
CLEARANCES
Minimum clearances to combustibles for the
replace are as follows:
*Back and sides 0" Perpendicular walls 6" Floor 0" Ceiling to louver opening 42" Front 36" Top of Standoffs 0"
Vent (See venting instruc-
tions for specic vent­ing clearances.)
Combustible material with a maximum thick-
ness of 5/8" may be ush with the top front of replace.
* For back and sides of replace, do not pack with insulation or other materials. Zero inch
clearance to combustible materials are for
framing purpose only.
116234-01L6
Page 7
A
B
E
F
G
H
D
C
Nailing Tabs
C
B
A
D
E
F
G
Top of Louver
Opening
3
2
1
4
5
6
7
Wall
PRE-INSTALLATION PREPARATION
Continued
NOTICE: This replace is in­tended for use as supplemental heat. Use this replace along with your primary heating sys­tem. Do not install this replace as your primary heat source. If you have a central heating system, you may run system’s circulating blower while using replace. This will help circulate the heat throughout the house. In the event of a power outage, you can use this replace as a heat source.
FRAMING AND FINISHING
Figure 4, page 7 shows typical framing of this
replace. Figure 5, page 7, shows framing for corner installation. All minimum clearances must be met.
For available accessories for this replace,
see Accessories on page 35. If you are using a separate combustible mantel piece, refer to
Figure 6, page 7 for proper installation height. You can install noncombustible mantels at any height above the replace.
Note: Noncombustible mantels may dis­color!
15"
103/8"
49 5/8"
35 3/4"
13 3/4"
41"
41 1/4"
68 1/2"
Nailing Tabs
Figure 5 - Framing Clearances for Corner
Installation
36 1/8"
41 1/4"
21" Horizontal Vent
Mantel
Ref.
Depth Ref.
1 14" A 16" 2 12" B 14" 3 10" C 12" 4 8" D 10" 5 6" E 8" 6 4" F 6" 7 2" G 4"
Figure 6 - Clearances for Combustible
Mantels
Mantel from
Top of Louver
Opening
24 1/2" Vertical Vent
Figure 4 - Framing Clearances for
Installation Against an Exterior Wall
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Page 8
LOCATION OF TERMINATION CAP
D
E
V
B
L
A = clearance above grade, veranda, porch, deck, or balcony [*12" (30.5 cm) minimum] B = clearance to window or door that may be opened [6" (15 cm) min. for 10,000 Btu or less; 9" (23 cm) in US if between 10,000 and 50,000, 12" (30 cm) in Canada if between 10,000 and 100,000; 12" (30 cm) in US if greater than 50,000, 36" (91 cm) in Canada if greater than 100,000] C = clearance to permanently closed window [minimum 12" (30.5 cm) recommended to prevent condensation on window] D = vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 24" (61 cm) from the center-line of the terminal [18" (45.7 cm) minimum] E = clearance to unventilated soffit [12" (30.5 cm) minimum] F = clearance to outside corner (see below) G = clearance to inside corner (see below) H = *not to be installed above a meter/regulator assembly within 36" (91.4 cm) horizontally from the center line of the regulator
† vent shall not terminate directly above a side-walk or paved driveway which is located between two single family dwellings and serves both dwellings* ‡ only permitted if veranda, porch, deck or balconey is fully open on a minimum of 2 sides beneath the floor* * as specified in CAN/CSA B149 (.1 or .2) Installation Codes (1991) for Canada and U.S.A.
Note: Local codes or regulations may require different clearances
Termination Clearances for Buildings with Combustible and Noncombustible Exteriors
Inside Corner
A
A = 6" (15.2 cm)
V
C
F
V
B
TERMINATION CAP
V
Fixed
Closed
Openable
V
Openable
B
AIR SUPPLY INLET
X
B
Fixed
Closed
B
J
V
X
A
I = clearance to service regulator vent outlet [*72" (182.9 cm) minimum] J = clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other fireplace [6" (15 cm) min. for 10,000 Btu or less; 9" (23 cm) in US if between 10,000 and 50,000, 12" (30 cm) in Canada if between 10,000 and 100,000; 12" (30 cm) in US if greater than 50,000, 36" (91 cm) in Canada if greater than 100,000] K = clearance to a mechanical air supply inlet [*In Canada, 6 ft. (1.83m) minimum; In US 3 ft. (91 cm) above if within 10 ft. (3 m) horizontally] L = † clearance above paved side-walk or a paved driveway located on public property [*84" (213.3 cm) minimum] M = clearance under veranda, porch, deck [*12" (30.5 cm) minimum ‡] N = clearance above a roof shall extend a minimum of 24" (61 cm) above the highest point when it passes through the roof surface and any other obstruction within a horizontal distance of 18" (45.7 cm)
Outside Corner Recessed Location
V
B = 6" (15.2 cm)
B
H
V
G
GAS METERRESTRICTED AREA
I
G
M
(TERMINATION PROHIBITED)
C
N
N
G
V
G
V
K
V
X
A
D
C
E
V
Balcony with No Side Wall
G
V
G = 12" (30.5 cm) minimum clearance
Figure 7 - Minimum Clearances for Termination Cap
Balcony with Perpendicular Side Wall
H
V
J
Combustible & Noncombustible H = 24" (61 cm) J = 20" (50.8 cm)
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C = Maximum depth of 48" (121.9 cm) for recessed location D = Minimum width for back wall of recessed location ­ Combustible - 38" (965 mm) Noncombustible - 24" (61 cm) E = Clearance from corner in recessed location­ Combustible - 6" (15.2 cm) Noncombustible - 2" (5.1 cm)
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Page 9
VENTING INSTALLATION
NOTICE: Read these instruc-
tions completely before attempt­ing installation.
These models are tested and approved for
use with FMI PRODUCTS, LLC (direct-vent) pipe components and terminations.
The venting system must terminate on the outside of the structure and can not be at-
tached to a chimney or ue system serving a separate solid fuel or gas burning appliance.
A direct-vent appliance must have its own
venting system. DO NOT common vent this appliance.
These models are approved to be vented either horizontally through an outside wall or vertically through a roof or chase enclosure using the following guidelines:
• When venting system terminates horizon­tally on an outside wall, you may install a standoff if the termination cap is to be
installed directly on a combustible nish such as vinyl, wood, stucco, etc.
• Never run the vent downward as this may
cause excessive temperatures which could
cause a re.
• Vent pipe air space clearances to com-
bustibles are 1" on all sides except on the
horizontal sections, which requires 2" clear­ance from the top of the pipe. Where the
termination cap penetrates a combustible
wall, 1" air space clearance is required.
• Snorkel terminations are required when
minimum clearance to grade cannot be
met (see Figure 16 on page 13).
• Have replace and selected vent compo-
nents on hand to help determine the exact
measurements when elbowing or offsetting. Always use wall restops when penetrating walls and restops when penetrating ceil­ings or attic spaces.
• If using a venting conguration of only
horizontal venting with no vertical run, a 1/4" rise for every 12" of run toward the
termination is required.
WARNING: Read all instruc-
tions completely and thoroughly before attempting installation.
Failure to do so could result in
serious injury, property damage or loss of life.
NOTICE: Failure to follow these in-
structions will void the warranty.
NOTICE: Do not seal termination
cap to vent pipe. Cap must be removable for vent inspection and maintenance.
INSTALLATION PRECAUTIONS
• Wear gloves and safety glasses for pro­tection.
• Use extreme caution when using ladders or when on roof tops.
• Be aware of electrical wiring locations in walls and ceilings.
The following actions will void the warranty on your venting system:
• Installation of any damaged venting com­ponent.
• Unauthorized modication of the venting sys­tem (Do not cut or alter vent components).
• Installation of any component part not
manufactured or approved by FMI PROD-
UCTS, LLC.
• Installation other than as instructed by these instructions.
WARNING: This gas replace and vent assembly must be vented directly to the outside. The venting system must NEVER be attached to a chimney serv­ing a separate solid fuel burning appliance. Each direct-vent gas appliance must use a separate vent system. Do not use com­mon vent systems.
WARNING: Vent pipe air space clearances to combus­tibles are 1" on all sides except
on the horizontal sections,
which require 2" clearances from the top of the pipe. Where the termination cap penetrates a combustible wall, 1" air space clearance is required.
116234-01L 9
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Page 10
VENTING INSTALLATION
(Framing
Detail)
11
1
/2"
11
1
/2" Inside Framing
11
1
/2"
8 1/2"
Vent Opening
Combustible Wall
Vent Opening
Noncombustible Wall
INSTALLATION PLANNING
There are two basic types of direct-vent installation:
• Horizontal Termination
• Vertical Termination
Horizontal Termination Installation
IMPORTANT: Horizontal square terminations require only inner portion of wall restop. Hori-
zontal installations using round termination
require exterior portion of wall restop (see Figure 14, page 12).
1. Set replace in its desired location and
determine route your horizontal venting
will take. Do not secure replace until all venting has been installed. Some instal­lations require sliding replace in and out of position to make nal venting connec­tions. Figures 14 through 18 on pages 12 through 14 show different congurations
for venting with horizontal termination that will help you decide which application best
suits your installation. Check to see if wall
studs or roof rafters are in the path of your
desired venting route. If they are, you may want to adjust location of replace.
2. Direct vent pipe sections and components
are designed with special twist-lock con-
nections.
Twist-Lock Procedure: Female ends of
pipes have locking lugs (indentations).
These lugs will slide straight into match-
ing slots on male ends of adjacent pipes.
Push pipe sections together and twist one section clockwise approximately one-
quarter turn until sections are fully locked (see Figure 8). Note: Horizontal runs of
vent must be supported every three feet. Use wall straps for this purpose.
3. Use a 45° elbow to connect venting system to replace ue collar. The el-
bow is designed to be twist-locked onto the ue collar as described in step 2. IMPORTANT: Do not attempt to alter the configuration of the elbow by cutting,
twisting, bending, etc.
4. Assemble desired combination of pipe and elbows to replace ue collar. If there
are long portions of venting run, pre-as­sembled pipe sections may be installed
as subassemblies for convenience.
Continued
5. Carefully determine location where vent pipe assembly will penetrate outside wall.
Center of hole should line up with center
line of horizontal vent pipe. Mark wall for a
11 1/2" x 11 1/2" square hole. Cut and frame
square hole in exterior wall where vent will be terminated. If wall being penetrated is
constructed of noncombustible material, such as masonry block or concrete, a 8
1
/2" hole with zero clearance is acceptable
(see Figure 9).
Female Locking Lugs
Figure 8 - Vent Pipe Connections
Figure 9 - Vent Opening Requirements
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Male Slots
Center of Hole
116234-01L10
Page 11
VENTING INSTALLATION
Continued
WARNING: Do not recess
vent termination into any wall. This will cause a re hazard.
6. Noncombustible Exterior Wall: Posi­tion horizontal vent cap in center of 8 1/2" round hole and attach to exterior wall with 4 wood screws provided. Before attach­ing vent cap to exterior wall, run a bead
of non-hardening mastic (pliable sealant)
around outside edges to make a seal
between it and outside wall.
Note: 4 wood screws provided should be
replaced with appropriate fasteners for stucco, brick, concrete or other types of sidings.
Combustible Exterior Wall: For vinyl
siding, stucco or wood exteriors, a siding standoff may be installed between vent
cap and exterior wall. Siding standoff
prevents excessive heat from damaging
siding materials. Siding material must be cut to accommodate standoff. Bolt vent cap to standoff. Apply non-hardening mastic around outside edge of standoff.
Position standoff/cap assembly in center of 11 1/2" square hole and attach to exte-
rior wall with wood screws provided (see Figure 11). Siding standoff must sit ush against exterior fascia material.
7. Connecting Vent Cap with Horizontal Vent Pipe: Slide wall restop over vent
pipe before connecting horizontal run to
vent cap (see Figure 12).
Carefully move replace, with vent as-
sembly attached, toward wall and insert
vent pipe into horizontal termination. Pipe
overlap should be a minimum of 1 1/4" (see
Figure 13, page 12).
Slide wall restop against interior wall
surface and attach with screws provided.
See Figure 13, page 12, for horizontal
termination details.
Place replace into position and shim with
noncombustible material if needed. Nail or screw side anges to framing to secure unit in place. IMPORTANT: Make sure re- place is level before securing. If replace is not level it will not work properly.
Apply Mastic to All Four Sides
Vent Cap
Wood Screw
Figure 10 - Installing Horizontal Vent Cap
(Noncombustible Exterior)
Cut Siding Away to Fit Standoff
Standoff
Apply Mastic to All 4 Sides
Figure 11 - Installing Siding Standoff
(Combustible Exterior Wall)
Vent Cap
(Horizontal Termination)
Screw
Figure 12 - Connecting Vent Cap with
Horizontal Vent Pipe
Wood Screw
Vent Cap
Screws
Interior Wall Surface
Wall Firestop
Horizontal Vent Pipe
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Page 12
VENTING INSTALLATION
Continued
Minimum Pipe Overlap 1 1/4"
Direct-Vent Pipe
Wall Firestop
Maintain 1" Minimum Air Space Around Outer Pipe When Penetrating a Wall
11 1/2" x 11 1/2" Framed Opening
Exterior Wall with Vinyl Siding
Figure 13 - Typical Horizontal
Termination Cap Mounting with
Additional Siding Standoff Installed
Horizontal Termination Congurations
Figures 14 through 18 show different con-
gurations and alternatives for venting with horizontal termination. Each gure includes
a chart with critical minimum and maximum
dimensions which MUST be met. IMPOR­TANT: If using a venting conguration of only
horizontal venting with no vertical run, a 1/4" rise for every 12" of run toward the termina-
tion is required.
NOTICE: Do not seal termination
cap to vent pipe. Cap must be removable for vent inspection and maintenance.
Siding Standoff
Screws
High Wind Termination
Apply Mastic to Outside Edge of Standoff
GROUND FLOOR INSTALLATION
Recommended Applications:
• Installation using cabinet surrounds
• Through the wall using round or square termination (up to 12" adjustable pipe)
• NOT FOR CORNER INSTALLATION
Horizontal High Wind
Square
Termination
45° Elbow
Adjustable Pipe 12" Max.
Wall Firestop
Square Termination
Vertical (V) Horizontal (H)
32 3/4" min. 17" max.
Wall Firestop
45° Elbow
Exterior Portion of Wall
Firestop (Round
Termination
Only)
Horizontal Round Termination
Round
Termination
WARNING: Never run vent
downward as this may cause
excessive temperatures which could cause a re. Operation of improperly installed and main­tained venting system could result in serious injury, property damage or loss of life.
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* If installing this replace at altitudes of 4000
feet and above, it is recommended that an additional vertical height of 6" be added to
the vent system.
Figure 14 - Horizontal Termination
Conguration for Square or Round
Terminations
116234-01L12
Page 13
VENTING INSTALLATION
Continued
CORNER INSTALLATION
Recommended Applications:
• Corner ground oor installation
• Ground oor installation where pipe vents horizontally through wall (over 12" horizon­tal pipe)
• Basement installation where one foot clear-
ance from ground to termination is possible
Not to Exceed (H) Limits
Square
Termination
90° Elbow
As Required for (V), See Chart
for Pipe Section
Required
Vertical (V) Vertical Pipe Horizontal (H)
Required
*43 1/2" min. None 30" max.
54 1/2" min. 1 ft. 48" max. 66 1/2" min. 2 ft. 60" max. 78 1/2" min. 3 ft. 84" max. 90 1/2" min. 4 ft. 20' max.
* Ground Floor Corner Venting
Not to Exceed
(H) Limits
90° Elbow
Square
Termination
Wall Firestop
Wall Firestop
12" Min.
45° Elbow
45° Elbow
Figure 15 - Horizontal Termination Conguration for Corner Installation Using One
90° Elbow
SNORKEL TERMINATION INSTALLATION
Recommended Applications:
• Installations requiring a vertical rise on building exterior
• Any installation using snorkel termination to achieve one foot above ground
Snorkel terminations are available for installations requiring a vertical rise on the exterior of the building. If installing snorkel termination below grade, you must provide proper drainage to prevent water from entering snorkel termination (see Figure 16). Do not back ll around snorkel termination.
Snorkel Termination
Snorkel Termination
Wall Firestop
Snorkel Termination
90° Elbow
12" Min.
12" Min.
12"
Min.
45° Elbow
Adequate
Drainage
Figure 16 - Snorkel Termination Congurations for Below Ground Installation
116234-01L 13
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Page 14
VENTING INSTALLATION
Continued
HORIZONTAL SYSTEM INSTALLATION USING TWO 90° ELBOWS
The following congurations show the minimum vertical rise requirements for a horizontal system using two 90° elbows.
45° Elbow
Venting with Two 90° Elbows
Vertical (V) Horizontal (H1)
5' min. 2' max. 6' max. 6' min. 4' max. 12' max. 7' min. 6' max. 18' max. 8' min. 8' max. 20' max.
20' max. 8' max. 20' max.
Figure 17 - Horizontal Termination Conguration for Venting Using Two 90° Elbows
Horizontal (H1) +
Horizontal (H2)
Venting with Two 90° Elbows
Vertical (V)
Horizontal (H1) +
Horizontal (H2)
5' min. 6' max. 6' min. 12' max. 7' min. 18' max. 8' min. 20' max.
20' max. 20' max.
45° Elbow
Figure 18 - Horizontal Termination Conguration for Venting Using Two 90° Elbows
with Termination at 90° with Fireplace
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116234-01L14
Page 15
VENTING INSTALLATION
Continued
INSTALLATION FOR VERTICAL
TERMINATION
Note: Vertical restrictor must be installed in all vertical installations.
1. Determine route your vertical venting
will take. If ceiling joists, roof rafters or
other framing will obstruct venting system,
consider an offset (see Figure 19) to avoid cutting load bearing members. Note: Pay
special attention to these installation instructions for required clearances (air space) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, etc. Do not pack air spaces with insulation. Also note maximum vertical rise of venting system and any maximum horizontal offset limitations.
2. Set replace in desired location. Drop a
plumb line down from ceiling to position
of replace exit ue. Mark center point where vent will penetrate ceiling. Drill a small locating hole at this point.
Drop a plumb line from inside of roof to
locating hole in ceiling. Mark center point where vent will penetrate roof. Drill a small locating hole at this point.
Flat Ceiling Installation
1. Cut a 11 1/2" square hole in ceiling using
locating hole as a center point. Opening
Roof Flashing
should be framed to 11 1/2" x 11 1/2 " inside dimensions, as shown in Figure 9 on page 10, using framing lumber the same size as
ceiling joists. If area above ceiling is insu­lated ceiling or an attic, nail restop from top side. This prevents loose insulation from falling into required clearance space.
If area above ceiling is a living space, install
restop below framed hole. Firestop should
be installed with no less than three nails per
side (see Figure 20).
2. Assemble desired lengths of pipe and elbows necessary to reach from replace ue up through restop. Be sure all pipe
and elbow connections are fully twist-
locked (see Figure 8, page 10).
3. Cut a hole in the roof using locating hole as a center point. (Cover any exposed
open vent pipes before cutting hole in
roof.) The 11 1/2" x 11 1/2" hole must be measured on the horizontal; actual length may be larger depending on pitch of roof.
There must be a 1" clearance from vent
pipe to combustible materials. Frame opening as shown in Figure 9, page 10.
4. Connect a section of pipe and extend up through hole.
Note: If an offset is needed to avoid
obstructions, you must support vent pipe every 3 feet. Use wall straps for this pur­pose (see Figure 19). Whenever possible, use 45° elbows instead of 90° elbows. A
45° elbow offers less restriction to the ow of ue gases and intake air.
If area above is an attic or insulated area,
Wall Strap
45° Elbow
Ceiling Firestop
Figure 19 - Offset with Wall Strap and 45°
116234-01L 15
Elbows
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install restop above framed hole.
If area above is a living space, install
restop below framed hole.
Figure 20 - Installing Firestop
Page 16
VENTING INSTALLATION
Continued
5. Place ashing over pipe section(s) ex­tending through roof. Secure base of ashing to roof and framing with roong nails. Be sure roong material overlaps top edge of ashing as shown in Figure 19, page 15. There must be a 1" clearance from vent pipe to combustible materials.
6. Continue to add pipe sections until height
of vent cap meets the minimum building
code requirements described in Figure 7 on page 8.
Note: You must increase vent height for
steep roof pitches. Nearby trees, adjoining
rooines, steep pitched roofs and other
Vertical Termination Congurations
Figures 21 through 24 show four different
congurations for vertical termination.
similar factors may cause poor draft or down-drafting in high winds. Increasing vent height may solve this problem.
7. Twist-lock vent cap onto last section of vent pipe.
Note: If vent pipe passes through any occu-
pied areas above rst oor, including storage
spaces and closets, you must enclose pipe. You may frame and sheetrock enclosure with standard construction material. Make sure and meet minimum allowable clearances
to combustibles. Do not ll any required air
spaces with insulation.
Venting with Two 90° Elbows
Vertical (V)
Horizontal (H1) +
Horizontal (H2)
5' min. 2' max. 6' min. 4' max. 7' min. 6' max. 8' min. 8' max.
20' max. 8' max.
45° Elbow
Note: Install restrictor
into inner collar of
replace as shown.
Figure 21 - Vertical Venting
Conguration Using Two 90° Elbows
with Two Horizontal Runs (Vertical
Round High Wind Termination Shown)
Venting with One 90° Elbow
Vertical (V) Horizontal (H)
5' min. 2' max. 6' min. 4' max. 7' min. 6' max. 8' min. 8' max.
20' max. 8' max.
45° Elbow
Note: Install restrictor into
inner collar of replace as
shown.
Figure 22 - Vertical Venting
Conguration Using One 90° Elbow
(Vertical Round High Wind Termination
Shown)
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116234-01L16
Page 17
VENTING INSTALLATION
Continued
Note: Install
restrictor into inner
collar of replace
as shown.
45° Elbow
Venting with Two 90° Elbows
Vertical (V1) Horizontal (H)
5' min. 6' max. 6' min. 12' max. 7' min. 18' max. 8' min. 20' max.
Note: Vertical (V1) + Vertical (V2) = 40' max.
Figure 23 - Vertical Venting
Conguration Using Two 90° Elbows
(Vertical Round High Wind Termination
Shown)
Vertical Venting
V = 40' max.
Note: Install restrictor
into inner collar of
replace as shown.
45° Elbow
Figure 24 - Vertical Venting
Conguration With No Horizontal Run
(Vertical Round High Wind Termination
Shown)
HIGH ALTITUDE INSTALLATION
Your FMI PRODUCTS, LLC direct-vent replace has been tested and approved for elevations from 0-2000 feet.
When installing this replace at an elevation
above 2000 feet, you may need to decrease the input rating by changing the existing
burner orice to a smaller size. Reduce input 4% for each 1000 feet above sea level. Check with your local gas company for proper orice size identication.
116234-01L 17
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Consult your local gas company to help deter-
mine the proper orice for your location.
For assistance with any high altitude installa­tion contact FMI PRODUCTS, LLC’ Customer
Service Department at 1-866-328-4537.
Page 18
VENTING INSTALLATION
Continued
PARTS LIST FOR VENTING KITS
AND COMPONENTS
FMI PRODUCTS, LLC (5"/8") Pipe & Vent Kits Number Description
P58-6 6" Section Double Wall Pipe,
Galvanized
P58-12 12" Section Double Wall Pipe,
Galvanized
P58-24 24" Section Double Wall Pipe,
Galvanized
P58-36 36" Section Double Wall Pipe,
Galvanized
P58-48 48" Section Double Wall Pipe,
Galvanized
PA58-712 Adjustable 7"-12" Section Double
Wall Pipe, Galvanized
E58-45 45° Elbow, Galvanized E58-90 90° Elbow , Galvanized VKG-58 Ground Floor Vent Kit, Gal-
vanized (Includes: 45° Elbow, 7"-12" Adjustable Pipe, Wall Firestop, Horizontal Square Termination, 16 Screws)
VKB-58 Basement Vent Kit, Galvanized
(Includes: 45° Elbow, 7"-12" Adjustable Pipe, Wall Firestop, Horizontal Square Termination, 4' Pipe, 90° Elbow, 20 Screws)
VKS-58 Snorkel Vent Kit, Galvanized
(Includes: 45° Elbow, 7"-12" Adjustable Pipe, Wall Firestop,
36" Snorkel Termination, 4' Pipe,
1' Pipe, 90° Elbow, 26 Screws)
VKR-58 Roof Vent Kit, Galvanized
(Includes: 45° Elbow, 7"-12" Adjustable Pipe, Flue Restrictor,
Vertical High Wind Termination, 2' Pipe, 4' Pipe, Wall Firestop, Storm Collar, Roof Flashing
[0/12 - 6/12], 26 Screws)
VKC-58 Corner Vent Kit, Galvanized
(Includes 45° Elbow, 7"-12" Adjustable Pipe, Wall Firestop,
Horizontal Termination, 6" Pipe,
90° Elbow, 18 Screws)
HHTK-58 High Wind Round Horizontal
Termination Kit (Includes Round Termination, Wall Firestop, 45°
Number Description
HHT-58 High Wind Round Horizontal
HTS-58 Horizontal Square Termination,
HTKS-58 Horizontal Square Termination
VT-58 Vertical Round Termination,
ST-58-14 14" Snorkel Termination, Galva-
ST-58-36 36" Snorkel Termination, Galva-
SC-58 Storm Collar, Galvanized WF-58 Wall Firestop, Galvanized
RF-58-6 Roof Flashing - 0 to 6/12 Pitch,
RF-58-12 Roof Flashing - 6/12 to 12/12
VR-58 Vertical Restrictor, Galvanized S-58 Vinyl Siding Standoff, Galva-
WS-58 Wall Strap CS-58 Cathedral Ceiling Support FP-58 Firestop Plate SF-58 Stucco Flashing - For use with
RF-58 Flat Roof Flashing PF58-927 Flex Pipe Section 9" to 24" PF58-1236 PF58-1854
VKF58-927
Elbow)
Termination Kit, Galvanized
Galvanized
Kit (Includes: Square Termina­tion, Wall Firestop, 45° Elbow)
Galvanized
nized
nized
Galvanized
Pitch, Galvanized
nized
HTS-58
Flex Pipe Section 12" to 36" Flex Pipe Section 18" to 54"
Flex Kit (Includes Flex Pipe Wall
Section 9" to 27", Firestop and
Horizontal Square Termination)
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116234-01L18
Page 19
FIREPLACE
INSTALLATION
CHECK GAS TYPE
Use proper gas type for the replace unit you are installing. If you have conicting gas types, do not install replace. See retailer where you purchased the replace for proper replace
according to your gas type or to purchase gas
conversion kit (see Accessories, page 35).
INSTALLING OPTIONAL BLOWER
ACCESSORIES
NOTICE: If installing blower in an existing replace with gas connections, shut off gas supply and disconnect replace from gas supply. Contact a qualied service person to do this.
WARNING: If there is a duplex
electrical outlet installed in the
5. Mount speed control box to switch bracket
by placing plastic control shaft forward through round opening in switch bracket
(see Figure 26).
6. While supporting speed control, secure
control shaft with lock nut by pushing and turning lock nut with pliers clockwise
until it is tight against front panel. Place provided control knob on shaft.
7. Turn on power to duplex outlet if previously turned off per warning in column 1.
8. Plug in blower power cord. a. If your rebox is installed as a free-
standing unit with an accessory mantel, determine whether power cord will exit
left side or right side of rebox. Route
power cord through exit hole and plug power cord into a wall receptacle near
rebox.
b. If your rebox installation is recessed
and/or pre-wired, plug power cord into
duplex outlet provided. Refer to your rebox owner’s manual for instructions on wiring duplex outlet.
right side of the bottom of the replace base area, be sure that the electrical power to the outlet
Lower Firebox Cavity
is turned off before proceeding with blower installation. Failure
to do this may result in serious
injury.
Model BK Installation
Follow all instructions provided in blower
accessory kit.
1. Attach power cord to blower motor by rmly pushing two female terminals at end
of power cord onto two spade terminals
on blower motor (see Figure 25).
2. Attach green ground wire from power
cord to blower housing using screw pro-
vided (see Figure 25). Tighten screws securely.
3. Place blower against lower rear wall of rebox outer wrapper with exhaust port directed upward. Blower will t inside back
opening and be held in position against
back wall by magnets (see Figure 25).
4. Be certain that all wire terminals are
securely attached to terminals on blower motor and that screw retaining green
ground wire is tight.
116234-01L 19
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Side View
Spade Terminals
Green Ground
Wire
Figure 25 - Blower Model BK
Switch Bracket
Control
Knob
Locknut
Figure 26 - Attaching Speed Control to
Blower Location
Screw
Exhaust Port
Speed Control
Duplex Outlet (Located beneath rebox oor
against lower right
outside wall)
Firebox
Magnetic Strips
Control Shaft
Blower Plug-In
Page 20
Variable
Fan
Switc
h
White
White
Bla
ck
Green
On
110/115 V.A.C.
Blowe
r
M
otor
Black
Black
Black
Off
FIREPLACE INSTALLATION
Continued
CAUTION: Never touch the
blower wheel while in operation.
9. Check to make sure that power cord is
completely clear of blower wheel and
that there are no foreign objects in blower wheel. Turn blower on and check for op­eration. Turn blower off by turning knob fully counterclockwise before continuing.
10. Peel off backing paper and stick supplied wiring diagram decal on rebox bottom approximately 12" in front of blower (see Figure 27).
Wiring Diagram Decal 12" in Front of Blower
Figure 27 - Location of Wiring Diagram
Decal (Model May Vary From Illustration)
Model BKT Installation
Note: The BKT blower is for application into direct-vent models only. When installing the BKT thermostatically-controlled blower, you must rst secure the wiring connections from the thermal switch to the blower (if it has not already been factory installed).
1. Attach green ground wire from power cord
to blower housing using screw provided
(see Figure 28) Tighten screws securely with a Phillips screwdriver.
2. Connect wire harness and power cord terminals. Connect the jumper wire to
the blower motor terminal to the terminal
of the thermal switch. Connect one wire
of the thermal switch and one wire to the
other remaining blower motor terminal.
Note: The power cord outer insulation sleeve may have to be stripped slightly to allow enough wire length to reach and make all
connections. DO NOT trim excessive length away. Just enable enough to make all con-
nections securely.
3. Place the blower against the lower rear wall of the rebox outer wrapper with
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the exhaust port directed upward. Attach
Thermal disc magnetic bracket to the bot-
tom of the rebox sub-oor. The thermo­disc must be oriented near the replace
bottom as shown in Figure 6, in order to
sense temperature and properly operate.
The blower will be held in position against the back wall by the magnets incorporated
onto the blower housing (see Figure 28).
4. Be certain that all wire terminals are
securely attached to terminals on blower motor and that the screw retaining the
green ground wire is tight.
5. Mount speed control box against mount-
ing plate provided in lower fireplace cavity by placing plastic control shaft
forward through round hole (see Figure 26, page 19).
6. While supporting speed control, secure
control shaft with lock nut by pushing and turning lock nut with pliers clockwise until
it is tight against mounting plate. Place provided control knob on shaft (see Figure 26, page 19).
Thermal Disc Magnetic Bracket Assembly
Power Cord
To Blower Motor Terminal
Magnetic Strips
Air Flow Direction
To Thermal Switch
Phillips Screw
Jumper
Wire
Ring Terminal
on Green Wire
Blower Location
Air Flow Direction
Thermodisc
Route BKT Blower
Through This Area
Magnets
Side View Firebox Bottom
Figure 28 - Blower Model BKT
116234-01L20
Page 21
Blue
Variable
Fan Switch
Fan Switch
(N.O.)
Green
White
On
110/115
V.A.C.
Blower
Motor
Black
Off
1
2
Black
FIREPLACE INSTALLATION
Continued
7. Check to make sure that power cord is
completely clear of blower wheel and
that there are no foreign objects in blower wheel. Also double check all wire leads
and make sure wire routing is not pinched
or in a precarious position. Correct ac­cordingly.
8. Turn on power to duplex outlet if previ-
ously turned off per warning in column 1,
page 19.
9.
Plug in blower power cord to duplex outlet.
10. Blower will only run when speed control
knob is in the ON position and thermal
switch senses temperature after replace begins to heat up. Blower speed can be adjusted by rotating control knob. To turn
off, turn knob fully counterclockwise until
it clicks off. If blower is ON and has been running with replace operating, blower
will continue to run for a short time after
replace has been turned off. As thermal
switch cools down, blower shuts down
automatically.
11. Peel off backing paper and stick supplied wiring diagram decal on rebox bottom approximately 12" in front of blower (see Figure 27, page 20).
Blower Wiring Diagram
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dan­gerous operation. Verify proper operation after servicing.
Figure 29 - Blower Wiring Diagram for
116234-01L 21
Thermostat-Controlled Models
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INSTALLING GAS PIPING TO FIREPLACE LOCATION
WARNING: A qualified service person must connect replace to gas supply. Follow all local codes.
CAUTION: For propane/LP units, never connect fireplace directly to the propane/LP supply. This replace requires an external regulator (not supplied). Install the external regulator between the replace and propane/LP supply.
WARNING: For natural gas, never connect fireplace to private (non-utility) gas wells. This gas is commonly known as wellhead gas.
Installation Items Needed
Before installing replace, make sure you have the items listed below.
• external regulator (supplied by installer)
• piping (check local codes)
• sealant (resistant to propane/LP gas)
• equipment shutoff valve *
• test gauge connection *
• sediment trap
• tee joint
• pipe wrench
• approved exible gas line with gas connec­tor (if allowed by local codes)
* A equipment shutoff valve with 1/8" NPT
tap is an acceptable alternative to test gauge
connection. Purchase the shutoff valve from your retailer.
For propane/LP connection only, the installer must supply an external regulator. The exter­nal regulator will reduce incoming gas pres-
sure. You must reduce incoming gas pressure to between 11" and 14" of water. If you do not reduce incoming gas pressure, replace regulator damage could occur. Install exter-
nal regulator with the vent pointing down as
shown in Figure 30, page 22. Pointing the vent down protects it from freezing rain or sleet.
Page 22
FIREPLACE
INSTALLATION
Continued
CAUTION: Use only new,
black iron or steel pipe. Inter­nally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of 1/2" diameter or greater to allow proper gas volume to replace. If pipe is too small, undue loss of volume will occur.
Installation must include an equipment shutoff valve, union and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from replace (see Figure 31).
IMPORTANT: Install main gas valve (equip­ment shutoff valve) in an accessible location.
The main gas valve is for turning on or shutting
off the gas to the appliance.
Check your building codes for any special
requirements for locating equipment shutoff valve to replaces.
Apply pipe joint sealant lightly to male NPT threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged replace valves.
WARNING: Use pipe joint sealant that is resistant to liquid petroleum (LP) gas.
Propane/LP Supply Tank
Figure 30 - External Regulator with Vent
Pointing Down (Propane/LP Only)
External Regulator With Vent Pointing Down
We recommend that you install a sediment trap/drip leg in supply line as shown in Figure
31. Locate sediment trap/drip leg where it is within reach for cleaning. Install in piping sys­tem between fuel supply and replace. Locate
sediment trap/drip leg where trapped matter
is not likely to freeze. A sediment trap traps moisture and contaminants. This keeps them from going into replace gas controls. If sedi-
ment trap/drip leg is not installed or is installed
wrong, replace may not run properly.
Equipment Shutoff Valve
with 1/8" NPT Tap*
Approved Flexible
Gas Line
3" Minimum
Cap Pipe Tee
Nipple Joint
Sediment Trap/Drip Leg
Figure 31 - Gas Connection
* The equipment shutoff valve may be sup­plied with the appliance or you can purchase
it from your retailer.
Natural - From
Gas Meter (5.5" W.C. to 10.5" W.C. Pressure)
Propane/LP From External Regulator
(11" W.C. to 14" W.C. Pressure)
CONNECTING FIREPLACE TO GAS SUPPLY
Installation Items Needed
• 5/16" hex socket wrench or nut-driver
• sealant (resistant to propane/LP gas, not provided)
1. Open lower louver door panel by gently
pulling forward.
2. Route exible gas line (provided by in-
staller) from equipment shutoff valve to replace. Route exible gas supply line
through one of the access holes on side
of replace.
3. Attach exible gas line from gas supply to
control valve (see Figure 32, page 23).
4. Check all gas connections for leaks. See
Checking Gas Connections, page 23.
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116234-01L22
Page 23
FIREPLACE
INSTALLATION
Continued
Inlet Pressure Tap
Red Surface Indicates For Propane/LP Use Only
Outlet Pressure Tap
Equipment
Shutoff Valve
1/2" NPT Incoming
Gas Line
Note: Wire Connections Not Shown for Clarity
Figure 32 - Connecting Flexible Gas Line
Flexible
Gas Line
Do NOT
Kink
to Electronic Valve
CHECKING GAS CONNECTIONS
WARNING: Test all gas piping
uid to all joints. Bubbles forming show a leak. Correct all leaks at once.
5. Reconnect fireplace and equipment
shutoff valve to gas supply. Check recon­nected ttings for leaks.
Test Pressures Equal To or Less Than 1/2 PSIG (3.5 kPa)
1. Close equipment shutoff valve (see Fig-
ure 33).
2. Pressurize supply piping system by either
opening propane/LP supply tank valve
for propane/LP gas replace or opening
main gas valve located on or near gas
meter for natural gas replace or using compressed air.
3. Check all joints from propane/LP supply
tank or gas meter to equipment shutoff valve (see Figure 34 or Figure 35). Ap­ply noncorrosive leak detection uid to all joints. Bubbles forming show a leak. Correct all leaks at once.
Equipment
Shutoff Valve
Open
and connections, internal and external to unit, for leaks after
installing or servicing. Correct all leaks at once.
WARNING: Never use an
open ame to check for a leak. Apply noncorrosive leak detec-
Figure 33 - Equipment Shutoff Valve
Equipment Shutoff Valve
Propane/LP Supply Tank
Closed
tion uid to all joints. Bubbles forming show a leak. Correct all leaks at once.
PRESSURE TESTING GAS SUPPLY PIPING SYSTEM
Test Pressures In Excess Of 1/2 PSIG (3.5 kPa)
1. Disconnect replace and its individual equipment shutoff valve from gas supply piping system. Pressures in excess of 1/2 psig (3.5 kPa) will damage replace gas regulator.
2. Cap off open end of gas pipe where equip­ment shutoff valve was connected.
3. Pressurize supply piping system by either
opening propane/LP supply tank valve
for propane/LP gas replace or opening
main gas valve located on or near gas
meter for natural gas replace or using compressed air.
4. Check all joints of gas supply piping sys­tem. Apply noncorrosive leak detection
116234-01L 23
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Figure 34 - Checking Gas Joints for
Propane/LP Gas Fireplace
Equipment
Shutoff Valve
Gas
Meter
Figure 35 - Checking Gas Joints for
Natural Gas Fireplace
Gas Valve
Gas Valve
Page 24
FIREPLACE INSTALLATION
Continued
PRESSURE TESTING FIREPLACE GAS CONNECTIONS
1. Open equipment shutoff valve (see Figure 33, page 23).
2. Open propane/LP supply tank valve for propane/LP replace or main gas valve
located on or near gas meter for natural
gas replace.
3. Make sure control knob of replace is in the OFF position.
4. Check all joints from equipment shutoff valve to gas valve (see Figure 34, page
23, for propane/LP or Figure 35, page 23,
for natural gas). Apply noncorrosive leak detection uid to all joints. Bubbles forming show a leak. Correct all leaks at once.
5. Light replace (see Operation, page 28). Check all other internal joints for leaks.
6. Turn off replace (see To Turn Off Gas to Appliance, page 28).
REMOVING/REPLACING GLASS
DOOR
Removing Louver Panels
Remove top and bottom louver panels by simultaneously pulling both top end spring latches towards center of appliance until they are disengaged from locating holes
(see Figure 36). Repeat for bottom spring latches and pull louvers outward. To install
or replace items removed, simply reverse
procedures above.
Louver Panel
Spring Latch
Figure 36 - Removing Louver Panel
Removing Screen Door Assembly (TCC36 Series)
Push screen door assembly in toward the bottom left and right sides until the magnetic door latch
pops the screen door out. Hold the screen door
assembly at the bottom and swing the door up to disengage the tabs on the top of the door fromin-
side the slots underneath the upper face.
Slots underneath Upper Face
Door ScreenTabs
(TCC36 Series)
CAUTION: Do not operate this replace with a broken glass door panel or without the glass door panel securely in place. For replacement part information see Replacement Parts, page 34.
CAUTION: Wear gloves and safety glasses while handling or removing broken glass. Do not remove if glass is hot. Keep chil­dren and pets away from glass.
WARNING: If replace has been running, turn off and un­plug replace. Let cool before removing glass door or louvers.
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Magnetic Door Latches
(TCC36 Series)
Figure 37 - Removing/Replacing Screen
Door Assembly (TCC36 Series)
Replacing Screen Door Assembly (TCC36 Series)
Push magnetic door latch out to the open
position. Position screen door tabs with slot openings in upper face frame. Swing door
screen assembly in towards the bottom face, Press in on the bottom of door screen until
magnetic door latch is pushed in.
116234-01L24
Page 25
Lock
Unlock
FIREPLACE INSTALLATION
Continued
Removing Glass Door
If replacement of glass is necessary, entire
assembly, glass and frame, must be replaced.
If glass is broken, wear gloves and tape re-
maining fragments onto frame.
1. Remove screen assembly by pushing rod
either left or right, then down and forward to remove screen/rod assembly from
rebox. Set assembly aside.
2. Lift up on latches to unlock. There are 2 on top of rebox and 2 below rebox that hold glass door in place (see Figure 38).
3. While holding glass door to prevent it from falling and causing injury, remove 5
screws from hinge located on left side of
door frame assembly (see Figure 38).
4. Remount new frame at hinge with 5 new screws before closing door. This will en­sure seating of gasket.
5. Close glass door frame. Lock latches by
placing bar under tab on door and pushing
down and back on latch (see Figure 38).
6. Replace screen/rod assembly by revers­ing step 1, for TC36 series.
7. Replace louvers by reversing procedure
under Removing Louver Panels, page 24,
for TC36 series.
8. Replace screen door assembly, see remov-
ing screen door assembly, page 25, for
TCC36 series.
Cleaning Glass Door
See Cleaning and Maintenance on page 30.
log/grate assembly are attached to burner.
Do not attempt to move these logs as this
will damage logs.
WARNING: Logs are unitized and attached to the grate. Do not handle log/grate assembly by logs. Always pick up by grate.
Open louvers, remove screen, unlock door
latches and open glass door. See Removing Glass Door, steps 1 and 2.
1. Pull ember material apart into pieces no larger than a dime. Place these pieces
loosely and sparingly directly onto ex-
posed front section of burner (see Figure
39). This will create the glowing ember appearance as ame touches ember ma­terial. Do not block air slots by using too much ember material in one area. Place
small pieces of ember material to cover pilot ports. It is not necessary to use all of
the ember material provided.
2. Pour lava rock onto plenum but not onto at burner. It is not necessary to use all of the lava rock provided.
NOTICE: Do not put lava rock on burner or under burner. Placing lava rock on burner will cause performance problems.
3. Close glass door, lock door latches, replace screen and close louvers (see Removing Glass Door, steps 5 through 7).
WARNING: The glass door
must be securely in place before
Latch
running this replace. Do not run this replace if glass is missing or broken.
Screw
Hinge
Glass Frame Assembly
Figure 38 - Removing/Replacing Glass Door
Ember Material
INSTALLING LAVA ROCK AND GLOWING EMBERS
It is very important to keep logs exactly as
installed. Do not modify logs. Only use log set designed for this replace. Logs under
116234-01L 25
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Figure 39 - Placing Ember Material on
Burner
Plenum
Page 26
FIREPLACE INSTALLATION
Continued
INSTALLING BRICK LINER MODELS BL36DA(SA) AND BL36DHA(SA)
WARNING: If replace has been running, turn off unit. Let cool before installing brick liner.
You may purchase brick liner from your local retailer or see Accessories, page 35.
CAUTION: Always handle
brick panels with two hands. Do not force brick panels into place. Excessive force will break brick panels.
1. Remove top and bottom louvers to allow access to door latches.
2. Unlock door latches and open glass door.
See Removing Glass Door, steps 1 and
2, page 25.
3. Carefully remove lava rock and ember material. Remove log/grate assembly by unscrewing grate from plenum. The
two logs under the grate are attached to
burner. DO NOT attempt to remove.
4. Remove screws that attach plenum to burner to remove plenum.
5. Remove three screws from deflector shield on the inside top of rebox. Set shield and screws aside.
6. Install rear brick panel rst. Rest bottom
edge of panel on back edge of burner
assembly (see Figure 40).
7. Install left side brick panel by sliding it
between burner assembly and side of
rebox (see Figure 40).
8. Install right brick panel using same method described in step 6 for left brick panel.
9. Replace deector shield using screws removed in step 4.
10. Using screws removed in step 4, replace plenum and attach to burner.
11. Using screws removed in step 3, replace log/grate assembly. Be careful when
replacing log/grate assembly not to chip
logs on burner.
12. Install lava rock and glowing embers. See
Installing Lava Rock and Glowing Embers,
page 25.
13. Close glass door and lock latches on top and bottom of door and replace screen.
See Removing Glass Door, steps 5 and
6, page 25.
14. Close top and bottom louvers.
Left Side Brick Panel
Rear Brick Panel
Figure 40 - Installing Rear Brick Panel
WALL SWITCH INSTALLATION
Installation of a wall switch allows you to
activate gas control valve and turn replace on and off. Wall switch is to be connected to
incoming 120 volt regular household wiring
that supplies electricity to replace.
OPTIONAL REMOTE CONTROL
INSTALLATION (MODEL WRC)
Note: If using optional wireless hand-held remote control, wall switch must be in the ON position to be operational. Remote control then becomes the switching mechanism for
replace operation.
1. Open lower louver panel.
2. The WRC model receiver does not require a battery. Receiver can be installed by rst plugging short extension cord into replace receptacle. Plug receiver unit into extension cord. Plug ignition module plug into receiver unit (see Figure 41).
3. Activate remote handset battery by re-
moving insulating tab on back of handset
(see Figure 42). Battery is included, pre­installed.
4. Once battery is activated unit is ready to use.
5. Close lower louver panel.
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116234-01L26
Page 27
Fireplace
EV2
EV1
ORANGE
IGNITOR LEAD
GREEN
PILOT
TRANSFORMER
IS1070B
SYNETEK CONTROLS INC
24V AC
E4
E2
E3
E6
RED
E8
E12
BLUE
120V AC
GROUND
BLACK
WHITE
Receptacle
FIREPLACE INSTALLATION
Continued
Remote Control Receiver
Battery Cover
12 Volt Battery
Extension Cord
Figure 41 - Installing the WRC Remote
Receiver
Ignition Module Plug
Back of Handset
Figure 42 - Installing Battery into Back of
WIRING DIAGRAM
Handset
Pull to Remove Insulation Tab
116234-01L 27
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Page 28
OPERATION
FOR YOUR SAFETY READ
BEFORE LIGHTING
WARNING: If you do not fol-
low these instructions exactly,
a re or explosion may result causing property damage, per­sonal injury or loss of life.
A. This appliance has a pilot which must
be lighted by hand. When lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING smell all around
the appliance area for gas. Be sure to smell next to the oor because some gas is heavier than air and will settle on the oor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
C. Do not use this appliance if any part
has been under water. Immediately call a qualied service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
LIGHTING
INSTRUCTIONS
NOTICE: During initial operation of new replace, burning logs will give off a paper-burning smell. Orange ame will also be present. Open damper or window to vent smell. This will only last a few hours.
1. STOP! Read the safety information above.
2. Turn off all electric power to replace.
3. Turn wall switch to the OFF position.
4. Open lower louver panel.
5. Turn equipment shutoff valve clockwise
to the OFF position (see Figure
43). Do not force.
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6. Wait ve (5) minutes to clear out any gas.
Then smell for gas, including near the
oor. If you smell gas, STOP! Follow “B” in the safety information in column 1. If you don't smell gas, go to the next step.
7. Turn equipment shutoff valve counter­clockwise to the ON position. Do not force.
8. Close lower louver panel.
9. Turn on all electric power to appliance.
10. Turn wall switch to the ON position.
11. Visually locate pilot. The ignitor should
begin to spark and main burner should
ignite once ame appears at pilot.
• If lighting appliance for the rst time
each season, it may take several at­tempts before the supply gas can reach
pilot and main burners.
• If appliance will not stay lit after several
attempts, follow instructions under To Turn Off Gas To Appliance and call your
service technician or gas supplier.
Equipment
Shutoff Valve
Figure 43 - Turning Equipment Shutoff
Pilot Burner
Pilot Adjustment Screw
Valve to the OFF Position
Sensing Rod
Ignitor
Figure 44 - Pilot
TO TURN OFF GAS
TO APPLIANCE
1. Turn off wall switch.
2. Turn off all electric power to appliance if service is to be performed.
3. Open lower louver panel.
4. Remove front hearth brick and control access panel.
5. Turn equipment shutoff valve clockwise
6. Close lower louver panel.
to OFF. Do not force.
116234-01L28
Page 29
OPERATION
Continued
OPTIONAL REMOTE
OPERATION
Note: The WRC receiver and hand-held re­mote control kit must be purchased separately (see Accessories, page 35). Follow installa­tion instructions on page 26.
1. Turn equipment shutoff valve to ON posi­tion. You can now turn burner on and off with hand-held remote control unit.
IMPORTANT: Be sure to press ON/OFF
buttons on hand-held remote control unit for up to 3 seconds to assure proper
operation.
2. Press ON/OFF button to turn burner on and off.
OPERATING OPTIONAL
BLOWER ACCESSORY
Locate blower controls by opening lower
louver panel on replace. Blower controls are
INSPECTING BURNERS
Check pilot ame pattern and burner ame patterns often.
PILOT ASSEMBLY
The pilot assembly is factory preset for the
proper ame. Alterations may have occurred during shipping and handling. The pilot is located on left hand side of burner.
The ame must envelope 1/4" of top of the ignitor/sensor and grounding stem.
If your pilot assembly does not meet these
requirements:
• Turn adjustment screw marked PILOT
clockwise to decrease or counterclockwise
to increase ame to proper size (see Figure 43, page 28). Do not remove adjustment screw.
• see Troubleshooting, page 31
located on the left side of switch bracket to
the right just inside louver panel. The BK manual blower and the BKT ther-
mostatically-controlled blower have an ON
setting and an OFF setting. Blower will only run when switch is in the ON position. In the OFF position, blower will not operate.
Note for BKT Only: If you are using BKT blower with optional thermostat (wall mounted or remote control) for replace, your replace
and blower will not turn on and off at the same
time. Fireplace may run for several minutes before blower turns on. After replace modu-
lates to the pilot position, blower will continue
to run. Blower will shut off after rebox tem­perature decreases.
The blower helps distribute heated air from
replace. Periodically check louvers of rebox
and remove any dust, dirt or other obstruc-
tions that will hinder the ow of air.
BURNER FLAME PATTERN
Burner ames will be steady, not lifting or oat­ing. Flame patterns will be different from unit
to unit and will vary depending on installation
type and weather conditions. If the vent conguration is installed incorrectly,
ames will lift or "ghost". This can be danger­ous. Inspect ames after installation to ensure proper installation and performance.
Figure 46 shows a typical ame pattern. If burner ame pattern differs from that de-
scribed:
• turn replace off (see To Turn Off Gas to Appliance, page 28)
• see Troubleshooting, page 31
Pilot Burner
Figure 45 - Correct Pilot Flame Pattern
116234-01L 29
Sensing Rod
Ignitor/ Sensor
Figure 46 - Typical Flame Pattern
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Page 30
CLEANING AND MAINTENANCE
WARNING: Turn off replace
and let cool before cleaning.
CAUTION: You must keep control areas, burners and circulating air passageways of replace clean. Inspect these areas of replace before each use. Have replace inspected yearly by a qualied service person. Fireplace may need more frequent cleaning due to excessive lint from carpeting, bedding material, pet hair, etc.
GLASS DOOR
WARNING: Handle glass door panel with care. Do not strike, slam or otherwise abuse glass. Do not operate replace with the glass door unlatched, removed, cracked or broken.
WARNING: Do not use
abrasive cleaners as this may damage glass. Use a nonabra­sive household glass cleaner to clean glass. Do not clean glass when hot.
Glass must be cleaned periodically. During
start-up it is normal for condensation to form on the inside of the glass causing lint, dust and other airborne particles to cling to the glass
surface. During initial start-up a slight lm may form on the glass due to paint curing. The
glass should be cleaned several times with a non-ammonia, nonabrasive household clean-
er and warm water after the rst two weeks of operation. Thereafter, clean the glass two
or three times during each heating season, depending on the usage and circumstances
present. Refer to Removing/Replacing Glass Door, page 24 of this manual when removing
glass door for cleaning.
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WARNING: Only parts sup­plied by the manufacturer should be used when replacing broken or damaged glass door panel (see Replacement Parts, page
34). This glass door panel is a complete unit. No substitute materials may be used.
CAUTION: Wear gloves and safety glasses while handling or removing broken glass. Do not re­move if glass is hot. Keep children and pets away from glass.
If glass has been broken, carefully remove
glass door (see Removing/Replacing Glass Door, page 24). Vacuum all glass pieces with
a shop vac.
CAUTION: Do not vacuum if
pieces are hot.
Use only the tempered glass door replace-
ment intended for this replace (see Replace­ment Parts, page 34 for detail on ordering). No substitutions may be made. See Removing/ Replacing Glass Door, page 24 for instruc-
tions for replacing glass door.
WARNING: Do not operate re­place with the glass door unlatched, removed, cracked or broken.
PILOT AND BURNERS
• Remove ember material before cleaning
burners and replace when cleaning is
complete.
• Burner and controls should be cleaned with compressed air to remove dust, dirt or lint.
• Use a vacuum cleaner or small, soft bristled brush to remove excess dust, dirt or lint.
LOGS
• If you remove logs for cleaning, refer to
Installing Lava Rock and Glowing Embers,
page 25, to properly replace logs.
• Use a vacuum cleaner to remove any carbon buildup on logs.
• Replace log(s) if broken. See Replacement Parts on page 34.
Replace ember material periodically as
needed. See Replacement Parts on page 34.
116234-01L30
Page 31
CLEANING AND MAINTENANCE
Continued
VENTING SYSTEM
Conduct annual inspection of the venting system following these guidelines:
1. Check areas of venting system that are exposed to the weather for corrosion (rust
spots or streaks and, in extreme cases,
holes). Have these items replaced im­mediately by a qualied service person.
2. Remove the vent cap and shine a ash­light into the vent. Remove any foreign material.
3. Check for evidence of excessive con­densation. Continuous condensation can cause corrosion of caps, pipes and ttings
and can be caused by having excessive lateral runs, too many elbows or exterior portions of the system being exposed to
cold weather.
4. Inspect joints to verify that no pipe section or tting has been disturbed and loos­ened. Check mechanical supports such as wall straps for rigidity.
TROUBLESHOOTING
WARNING: Turn off replace and let cool before servicing. Only
a qualied service person should service and repair replace.
CAUTION: Never use a wire, needle or similar object to clean
pilot. This can damage pilot unit.
Note: Before troubleshooting the system, make sure the gas shutoff valve is ON.
The two most common causes of a malfunctioning gas appliance are:
1. Loose wiring connections
2. Construction debris clogging the pilot and/or gas control valve lter
OBSERVED PROBLEM
Ignitor will not spark or pilot will not light
116234-01L 31
POSSIBLE CAUSE
1. No gas supply or shutoff
valve is OFF
2. Air in gas line
3. Construction debris clog­ging pilot orice
4. Low gas pressure
5. Kinked pilot line
6. Control valve is not
opening
7. No power to unit or ignition
module or power trans­former is bad
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REMEDY
1. Check to see if you have gas supply and that equipment
shutoff valve is opened
2. Repeat lighting procedure
several times to purge all air
out of lines. If after repeated
attempts appliance does not
light, call for qualied service
and repair
3. Remove debris and dirt,
inspect and clean any other possible obstructions
4. Contact your gas supplier to
check pressure
5. Have a qualied technician
replace pilot line
6. Replace control valve (Re­fer to Replacement Parts,
page 34)
7. Check that main power is on
and that all wire connections are made correctly to ignition
model (see Wiring Diagram, page 27). Check for 24 VAC
at secondary side of trans-
former. If 24 VAC is present
and module does not oper­ate, have module replaced otherwise have transformer replaced
Page 32
OBSERVED PROBLEM
Pilot will not stay lit
TROUBLESHOOTING
Continued
POSSIBLE CAUSE
1. Loose wiring on ignitor wire to
ignition module and/or poor ground to ignition module
2. Pilot flame too low to
sense
REMEDY
1. Check wiring connection. Refer to wiring diagram (see Wiring Diagram, page 27)
and/or check ground wire to ignition module
2. Clean and adjust pilot burn­er and check gas supply and inlet pressure to unit
Note: Have a qualied tech-
nician replace pilot assem­bly if broken or corroded
No gas to burner, although wall switch and valve are set to the ON position
Frequent pilot outage
Fireplace produces a clicking/
ticking noise just after burner
is lit or shut off
Slight smoke or odor during initial operation
1. Wall switch wires defective
or too long
1. Pilot ame may be too low, causing safety pilot to “drop out”
2. Improper venting or exces-
sive blockage
1. Metal expanding while heat­ing or contracting while cooling
1. Residues from manufac­turing processes and logs curing
1. Check electrical connec­tions
1. Clean and adjust pilot ame
for maximum flame im­pingement on thermopile
2. Have vent system inspect­ed, including termination
cap. Remove any restriction
or obstruction
1. This is normal with most fireplaces. If noise is ex­cessive, contact qualied
service person
1. Problem will stop after a few
hours of operation
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116234-01L32
Page 33
TROUBLESHOOTING
Continued
WARNING: If you smell gas
• Shut off gas supply.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Fol­low the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
OBSERVED PROBLEM
Gas odor even when control
knob is in OFF position
Gas odor during combustion
Glass soots
Dark residue on logs or
inside of replace
POSSIBLE CAUSE
1. Gas leak. See Warn-
ing statement at top of page
2. Control valve defective
1. Foreign matter between
control valve and burner
2. Gas leak. See Warn-
ing statement at top of page
1. Debris around burner air
mixer
2. Improper vent configura­tion
1. Air holes at burner inlet
blocked
2. Burner flame holes
blocked
3. Improper venting or ex­cessive blockage
4. Excessive amounts of
embers and pan material
REMEDY
1. Locate and correct all leaks (see Checking Gas Connec- tions, page 23)
2. Replace control valve
1. Take apart gas tubing and re-
move foreign matter
2. Locate and correct all leaks (see Checking Gas Connec- tions, page 23)
1. Inspect opening at base of
burner by removing log/grate assembly to see that it is NOT packed with any type of mate­rial [see Installing Brick Lin-
er Models BL36DA(SA) and BL36DHA(SA), page 26 for log/
grate removal]
2. Check vent conguration speci­cation (see Venting Installation Instructions, page 9)
1. Clean out air holes at burner inlets. Periodically repeat as
needed
2. Remove blockage
3. Have vent system inspected, including termination cap. Re-
move any restrictions or ob­struction
4. Clear excess embers until a
minimum gap of 1/2" remains under grate
116234-01L 33
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Page 34
REPLACEMENT PARTS
Note: Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty.
Contact authorized dealers of this product.
If they can’t supply original replacement
part(s), call FMI PRODUCTS, LLC at 1-866-328-4537.
When calling, have ready:
• your name
• your address
• model and serial numbers of your replace
• how replace was malfunctioning
• purchase date
Usually, we will ask you to return the part to
the factory.
SERVICE HINTS
When Gas Pressure Is Too Low
• pilot will not stay lit
• burners will have delayed ignition
• replace will not produce specied heat
• propane/LP gas supply might be low (pro­pane/LP units only)
You may feel your gas pressure is too low. If so, contact your local gas supplier.
SPECIFICATIONS
TC36NE, VTC36NE, TCC36NE and VTCC36NE
• Rating: 18,000/26,000 Btu/hr
• Gas Type: Natural Gas Only
• Ignition: Electronic
• Manifold Pressure: 3.5" w.c.
• Minimum Inlet Supply Pressure: 5.5" w.c.
• Firebox Dimensions (HxWxD) (Flanges and Standoffs Not Included in Measurement):
36" x 41" x 21 1/8" (91 x 104 x 54 cm)
TECHNICAL SERVICE
You may have further questions about installation, operation, or troubleshooting.
If so, contact FMI PRODUCTS, LLC at
1-866-328-4537. When calling please have
your model and serial numbers of your
replace ready. You can also visit our web site at
www.fmiproducts.com.
TC36PE, VTC36PE, TCC36PE and VTCC36PE
• Rating: 17,000/24,000 Btu/hr
• Gas Type: Propane/LP Gas Only
• Ignition: Electronic
• Manifold Pressure: 10" w.c.
• Minimum Inlet Supply Pressure: 11" w.c.
• Firebox Dimensions (HxWxD) (Flanges and Standoffs Not Included in Measurement):
36" x 41" x 21 1/8" (91 x 104 x 54 cm)
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116234-01L34
Page 35
ACCESSORIES
NOTICE: All accessories may
not be available for all replace models.
Purchase these accessories from your
local dealer. If they can not supply these
accessories call FMI PRODUCTS, LLC at
1-866-328-4537 for information. You can
also write to the address listed on the back
page of this manual..
BRICK LINER KIT
BL36D-A - Textured Refractory BL36DS-A - Standard Refractory BL36DH-A - Textured Refractory Herring-
bone BL36DHS-A - Standard Refractory Her­ringbone
BLX36STL - Ledgestone Refractory Kit BLX36SVF - Fiber Liner Kit PLX36 - Porcelain Liner Kit
This brick liner adds a touch of style to your
direct-vent replace. Complete installation
and operation instructions included in this
manual.
PROPANE/NATURAL GAS
CONVERSION KIT
PCDE-36TC - Propane/LP Gas NCDE-36TC - Natural Gas
FACE/LOUVER PANEL KIT
RLD36 - Rolled Louver, Black FPD36 - Filigree Panel, Black
FPD36B - Filigree Panel, Brushed Brass
FPD36P - Filigree Panel, Platinum
ROLLED LOUVER TRIM KIT
LT36B - Brushed Brass
LT36P - Platinum
DEFLECTION HOOD
HD36 - Black (2" Brow)
PERIMETER TRIM KIT
PT36 - Black
PT36B - Brushed Brass
PT36P - Platinum
MANUAL BLOWER KIT - BK
Manual variable control blower accessory provides better heat distribution. Complete in­stallation and operation instructions included
in this manual.
THERMOSTATICALLY-
CONTROLLED BLOWER KIT - BKT
Provides better heat distribution. Blower turns off and on automatically, as needed. Com-
plete installation and operation instructions
included in this manual.
REMOTE CONTROL KIT - WRC
SERIES
Standard ON/OFF electronic remote con-
trol kit.
116234-01L 35
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Page 36
PARTS
23
24
6
7
20
17
18
13
2
12
19
8
1
4
11
9
14
3
16
5
15
21
10
22
26
26
27
27
25
MODELS (V)TC36NE, (V)TC36PE, (V)TCC36NE, AND (V)TCC36PE
www.fmiproducts.com
116234-01L36
Page 37
This list contains replaceable parts used in your replace. When ordering parts, follow the
PARTS
instructions listed under Replacement Parts on page 34 of this manual.
KEY NO. PART NO. DESCRIPTION QTY.
1 ** Firebox Assembly • • • • 1 2 ** Face Weldment • • • • 1 3 108010-01 Door Assembly 1
108010-02 Door Assembly (V Models Only) 1 4 108011-01 Top Louver Assembly • • 1 5 108011-02 Bottom Louver Assembly • • 1 6 ** Fireplace Top • • • • 1 7 ** Fireplace Top Insulation • • • • 1 8 ** Fireplace Surround • • • • 1 9 109082-01 Heat Shield • • • • 1 10 116214-01 Log Set • • • • 1 11 110989-02 Left Refractory Brick Panel 1
110989-01 Left Refractory Brick Panel 1 12 110991-02 Rear Refractory Brick Panel 1
110991-01 Rear Refractory Brick Panel 1 13 110990-02 Right Refractory Brick Panel 1
110990-01 Right Refractory Brick Panel 1 14 108719-01 Screen Rod • • 1 15 12105 Screen • • 2 16 11418 Push-On Nut • • 2 17 14123 Strain Relief • • • • 1 18 21171 Gas Knock-Out Cover • • • • 2 19 24353 Handy Box Assembly • • • • 1 20 24460 Gas Conduit Assembly • • • • 1 21 116209-03 Burner Assembly NG (see page 38) • • • • 1
116209-04 Burner Assembly LP (see page 38) • • • • 1 22 116373-01 Plenum • • • • 1 23 118372-01 Top Pilot Shield • • • • 1 24 120945-01 Bottom Pilot Shield • • • • 1 25 125408-02 Screen Door • • 1 26 125519-01 Door Latch Magnet • • 2 27 125558-01 Door Latch Screw • • 8
PARTS AVAILABLE - NOT SHOWN
25487 Lava Rock/Bag Assembly • • 1
27253 Notice Label • • 1
55240 Vent Label • • 1
** Not a eld replaceable part.
VTC36NE/PE
TC36NE/PE
TCC36NE/PE
VTCC36NE/PE
116234-01L 37
www.fmiproducts.com
Page 38
7
15
10
12
1
12
2
3
25
27
26
29
30
28
13
9
23
24
22
21
11
33
32
31
6
12
14
18
17
17
18
19
20
16
14
8
4
5
PARTS
BURNER ASSEMBLY MODELS (V)TC36(NE)(PE) AND (V)TCC36(NE)(PE)
www.fmiproducts.com
116234-01L38
Page 39
PARTS
BURNER ASSEMBLY MODELS (V)TC36(NE)(PE) AND (V)TCC36(NE)(PE)
This list contains replaceable parts used in your replace. When ordering parts, follow the instructions listed under Replacement Parts on page 34 of this manual.
KEY NO. PART NO. DESCRIPTION QTY.
1 ** Burner Pan Assembly 1 2 ** Base Grate 1 3 ** Bottom Firebox Base 1 4 26808 Valve Bracket 1 5 111 07 Screw, #10-32 x 1/4 Zinc 4 6 ** Firebox Bottom 1 7 111 02 Screw, #8-32 x 3/8 Zinc 2 8 121877-01 Aluminum Tubing Assembly 1 9 111288-02 Flex Gas Line 1 10 108866-01 Electric Pilot Assembly NG 1
108866-02 Electric Pilot Assembly LP 1
11 14569 Electric Valve Assembly NG 1
14570 Electric Valve Assembly LP 1 12 1116 5 Screw #10 x 5/8 Zinc 1 13 111913-01 Burner Base Gasket 1 14 14500 Brass Fitting 2 15 116345-01 Pilot Bracket 1 16 26827 Switch Bracket 1 17 11226 Flat Washer, 7/8" ID x 1 1/4" OD 2 18 11214 Bulkhead Fitting with Washer 1 19 14296 Elbow, 3/8" 1 20 23102 Gas Orice #40 NG 1
23096 Gas Orice #53 LP 1 21 1118 6 Screw, #8 x 32 x 1 Zinc 2 22 110286-01 Ignition Module 1 23 1114 7 Screw, 10-24 x 1/2 BLK 2 24 14129 Transformer, 24V Class 2 1 25 116659-01 Crimp-on Terminal Ring 1 26 108863-01 24" Supply Connect Plug 1 27 14149 Spade 1/4 F RT. Angle 4 28 14126 16 GA Green Wire 1 29 14134 18 GA Black Wire 5 30 14520 Spade 1/4 Female Connector 4 31 17223 Magnet 2 32 23416 Electronic Components Board 1 33 11201 Nut, 8-32 Hex Zinc 4
** Not a eld replaceable part.
116234-01L 39
www.fmiproducts.com
Page 40
WARRANTY
KEEP THIS WARRANTY
Model (
located on product or identication tag
Serial No. (
located on product or identication tag
Date Purchased __________________________
Keep receipt for warranty verication.
FMI PRODUCTS, LLC LIMITED WARRANTIES
Standard Warranty: FMI PRODUCTS, LLC warrants this new product and any parts thereof to be free from defects
in material and workmanship for a period of four (4) years from the date of rst purchase from an authorized dealer
provided the product has been installed, maintained and operated in accordance with FMI PRODUCTS, LLC’s
warnings and instructions.
For products purchased for commercial, industrial or rental usage, this warranty is limited to 90 days from the date
of rst purchase.
Limited Warranty: FMI PRODUCTS, LLC warrants factory reconditioned products and any parts thereof to be
free from defects in material and workmanship for 30 days from the date of rst purchase from an authorized dealer
provided the product has been installed, maintained and operated in accordance with FMI PRODUCTS, LLC’s
warnings and instructions.
The following terms apply to all of the above warranties:
Always specify model number and serial number when contacting the manufacturer. To make a claim under this warranty the bill of sale or other proof of purchase must be presented.
This warranty is extended only to the original retail purchaser when purchased from an authorized dealer, and only
when installed by a qualied installer in accordance with all local codes and instructions furnished with this product.
This warranty covers the cost of part(s) required to restore this product to proper operating condition and an allow-
ance for labor when provided by a FMI PRODUCTS, LLC Authorized Service Center or a provider approved by
FMI PRODUCTS, LLC. Warranty parts must be obtained through authorized dealers of this product and/or FMI PRODUCTS, LLC who will provide original factory replacement parts. Failure to use original factory replacement parts voids this warranty.
Travel, handling, transportation, diagnostic, material, labor and incidental costs associated with warranty repairs, unless
expressly covered by this warranty, are not reimbursable under this warranty and are the responsibility of the owner. All warranty will be voided if this product is used with a thermostat.
Excluded from this warranty are products or parts that fail or become damaged due to misuse, accidents, improper
installation, lack of proper maintenance, tampering, or alteration(s).
This is FMI PRODUCTS, LLC’s exclusive warranty, and to the full extent allowed by law; this express warranty
excludes any and all other warranties, express or implied, written or verbal and limits the duration of any and all
implied warranties, including warranties of merchantability and tness for a particular purpose to four (4) years on new products and 30 days on factory reconditioned products from the date of rst purchase. FMI PRODUCTS, LLC makes no other warranties regarding this product.
FMI PRODUCTS, LLC’s liability is limited to the purchase price of the product, and FMI PRODUCTS, LLC shall not
be liable for any other damages whatsoever under any circumstances including indirect, incidental, or consequential damages.
Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental
or consequential damages, so the above limitation or exclusion may not apply to you.
This warranty gives you specic legal rights, and you may also have other rights which vary from state to state.
For information about this warranty contact:
Factory Reconditioned Products
Terms Common to All Warranties
) _____________________________
) __________________________
New Products
2701 S. Harbor Blvd.
Santa Ana, CA 92704
1-866-328-4537
www.fmiproducts.com
116234-01
Rev. M
04/13
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