FMI VSGF36NRC, VSGF36PRC User Manual

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Page 1

PFS

Vantage

UNVENTED (VENT-FREE) GAS FIREPLACE SYSTEM

OWNER’S OPERATION AND INSTALLATION MANUAL

MODELS VSGF36NRC AND VSGF36PRC

WARNING: If the information in this manual is not

Hearth

by FMI PRODUCTS, LLC

followed exactly, a re or explosion may result causing property damage, personal injury or loss of life.

— Do not store or use gasoline or other ammable

vapors and liquids in the vicinity of this or any other appliance.

— WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the re department.

— Installation and service must be performed by a quali-

ed installer, service agency or the gas supplier.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

For more information, visit www.fmiproducts.com

Page 2

TABLE OF CONTENTS

Safety .................................................................. 2

Local Codes......................................................... 4

Product Identication ........................................... 5

Unpacking............................................................ 5

Product Features ................................................. 5

Locating Firebox .................................................. 6

Product Specications ......................................... 6

Air For Combustion and Ventilation ..................... 7

Installation ........................................................... 9

Operation ........................................................... 20

Inspecting Burners ............................................ 24

SAFETY

Cleaning and Maintenance ................................ 25

Troubleshooting ................................................. 26

Specications .................................................... 30

Technical Service............................................... 30

Service Hints ..................................................... 30

Wiring Diagram .................................................. 30

Replacement Parts ............................................ 31

Accessories ....................................................... 31

Parts .................................................................. 32

Warranty ..............................................Back Cover

WARNING: Improper

installation, adjustment,

alteration, service or main-

tenance can cause injury or property damage. Refer

to this manual for correct

installation and operational procedures. For assis-

tance or additional infor-

mation consult a qualied installer, service agency or the gas supplier.

WARNING: This is an

unvented gas-red heater. It uses air (oxygen)

from the room in which

it is installed. Provisions for adequate combustion

and ventilation air must

be provided. Refer to Air for Combustion and Ventilation section on page 7

of this manual.

This firebox has been tested and approved by the PFS Corporation under ANSI Z21.11.2 as a decorative type unvented room heater.

This appliance may be in-

stalled in an aftermarket*,

permanently located, manufactured (mobile) home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.

*Aftermarket: Completion of sale, not for

purpose of resale, from the manufacturer

WARNING: For use only

with a listed decorative type unvented room heater. Do not build a wood re.

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SAFETY

Continued

WARNING: This product con-

tains and/or generates chemicals

known to the state of California

to cause cancer or birth defects or other reproductive harm.

WARNING: Do not allow fans

to blow directly into replace. Avoid any drafts that alter burner ame patterns. Ceiling fans can create drafts that alter burner ame patterns. Altered burner patterns can cause sooting.

IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate or service this heater. Improper use of this heater can cause serious injury or death from burns, fire, explosion, electrical shock and carbon monoxide poisoning.

DANGER: Carbon monoxide

poisoning may lead to death!

Carbon Monoxide Poisoning: Early signs of

carbon monoxide poisoning resemble the u, with headaches, dizziness or nausea. If you have these signs, heater may not be working

properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include

pregnant women, people with heart or lung disease or anemia, those under the inuence

of alcohol and those at high altitudes. Natural and Propane/LP Gas: Natural and

propane/LP gases are odorless. An odormaking agent is added to gas. The odor

helps you detect a gas leak. However, the

odor added to the gas can fade. Gas may be present even though no odor exists.

Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.

WARNING: Any change to

this heater or its controls can

be dangerous.

WARNING: Do not use a

blower insert, heat exchanger insert or other accessory not approved for use with this heater.

Due to high temperatures, the appliance should be located out of trafc and away from furniture and draperies.

Do not place clothing or other ammable material on or near the appliance. Never place any objects on heater.

Fireplace front and screen become very hot when running replace. Keep children and adults

away from hot surfaces to avoid

burns or clothing ignition. Fireplace will remain hot for a time after shutdown. Allow surfaces to cool before touching.

Carefully supervise young

children when they are in the

room with replace. When using optional hand-held remote accessory, keep selector switch in OFF position to prevent children from turning on burners with remote.

You must operate this replace with the replace screen and hood in place. Make sure replace screen and hood are in place before running heater.

Keep appliance area clear and free from combustible materials, gasoline and other ammable vapors and liquids.

121082-01K

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SAFETY

Continued

1. This appliance is only for use with type of gas indicated on rating plate. This appliance is not convertible for use with other gases.

2. Do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors (propane/LP units only).

3. If you smell gas

• shut off gas supply

• do not try to light any appliance

• do not touch any electrical switch; do not

use any phone in your building

• immediately call your gas supplier from a

neighbor’s phone. Follow gas supplier’s instructions

• if you cannot reach your gas supplier,

call the re department

4. This replace shall not be installed in a

bedroom or bathroom.

5. Do not use this fireplace as a wood-

burning replace. Use only logs provided with replace.

6. Do not add extra logs or ornaments such

as pine cones, vermiculite or rock wool.

Using these added items can cause sooting. Do not add lava rock around base. Rock and debris could fall into control

area of replace.

7. To prevent creation of soot, follow in-

structions in Cleaning and Maintenance, page 25.

8. Before using furniture polish, wax, carpet cleaner or similar products, turn heater off. If heated, vapors from these products may

create a white powder residue within burner box or on adjacent walls or furniture.

9. This replace needs fresh air ventilation to run properly. This replace has an Oxygen

Depletion Sensing (ODS) safety shutoff system. The ODS shuts down the replace if enough fresh air is not available. See Air for Combustion and Ventilation,

page 7. If replace keeps shutting off, see Troubleshooting, page 26.

10. Do not run replace

• where ammable liquids or vapors are

used or stored

• under dusty conditions

11. Do not use this replace to cook food or

burn paper or other objects.

12. Do not use replace if any part has been

exposed to or under water. Immediately

call a qualied service technician to inspect replace and to replace any part of

control system and any gas control which has been under water.

13. Do not operate fireplace if any log is

broken. Do not operate replace if a log is chipped (dime-sized or larger).

14. Turn fireplace off and let cool before

servicing. Only a qualied service person should service and repair replace.

15. Operating replace above elevations of 4,500 feet could cause pilot outage.

16. To prevent performance problems in

propane/LP units, do not use propane/LP

fuel tanks of less than 100 lbs. capacity (propane/LP units only).

17. Provide adequate clearances around air

openings

LOCAL CODES

Install and use replace with care. Follow all local codes. In the absence of local codes,

use the latest edition of The National Fuel Gas Code ANSI Z223.1/NFPA 54*.

*Available from:

American National Standards Institute, Inc.

National Fire Protection Association, Inc.

Note: Where listed vented decorative logs are required, thermostat operation is not permitted.

1430 Broadway

New York, NY 10018

Batterymarch Park

Quincy, MA 02269

www.fmiproducts.com

State of Massachusetts: The installation must be made by a licensed plumber or gas fitter in the Commonwealth of Massachusetts.

Sellers of unvented propane or natural

gas-red supplemental room heaters shall

provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.

Vent-free gas products are prohibited for bedroom and bathroom installation in the Commonwealth of Massachusetts.

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Page 5

Log Set

PRODUCT IDENTIFICATION

Rear Burner

Top Louver Assembly

Fireplace Hood

Top Outer Casing

Remote Control

Figure 1 - Log Base Assembly

Front Burner

Base Assembly

UNPACKING

CAUTION: Do not remove

data plates attached to heater base assembly. The data plates contain important warranty and safety information.

1. With utility knife, cut carton all the way

around above staples on bottom tray. Lift carton off of heater. Remove packing.

Note: Hood is located on top of replace

in a carton.

PRODUCT FEATURES

OPERATION

This vent-free replace is clean burning. It requires no outside venting. There is no heat loss

out a vent or up a chimney. Heat is generated

by both realistic ames and glowing embers. When used without blower, replace requires

no electricity making it ideal for emergency backup heat.

SAFETY DEVICE

This replace has a pilot with an Oxygen

Depletion Sensing (ODS) safety shutoff sys-

tem. ODS/pilot is a required feature for vent-

free room heaters. ODS/pilot system shuts off

replace if there is not enough fresh air.

Screen Assembly

Bottom Louver Assembly

Figure 2 - Fireplace

Locate one screw above top left corner

of replace screen. Remove and discard screw. Lift replace screen up and pull out

to remove.

3. Remove protective packaging applied to

logs, log base assembly and replace.

4. Check heater for any shipping damage. If

heater is damaged call FMI PRODUCTS,

LLC at 1-866-328-4537 for replacement parts before returning to dealer.

IGNITION SYSTEM

This replace has an electronic ignitor to light

heater fuel supply.

REMOTE CONTROL

This replace is equipped with a thermostat

remote control. Remote can also be used manually. Use this remote to control tempera-

ture and ame height.

121082-01K

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Page 6

LOCATING FIREBOX

PLANNING

Plan where you will install rebox. This will

save time and money later when you install

your rebox. Before installation, consider the

following:

1. Where rebox will be located. Allow for

wall and ceiling clearances (see Installation Clearances, page 10).

PRODUCT SPECIFICATIONS

Left Side View

2. Everything needed to complete installation.

3. These models CANNOT be installed in a bedroom unless maximum Btu rating of installed vent-free log set is less than

10,000 Btu/hr.

4. Proper air for combustion and ventilation (page 7).

Firebox Top View

Right Side View

Front View

Figure 3 - Firebox Dimensions

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121082-01K

Page 7

AIR FOR COMBUSTION AND VENTILATION

WARNING: This heater shall

not be installed in a room or space unless the required volume of indoor combustion air is provided by the method described in the National Fuel Gas

Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or

applicable local codes. Read the following instructions to insure proper fresh air for this and other fuel-burning appliances in your home.

Today’s homes are built more energy efcient than ever. New materials, increased insulation

and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep cold air out and warm air in. During heat-

ing months, home owners want their homes

as airtight as possible. While it is good to make your home energy

efcient, your home needs to breathe. Fresh

air must enter your home. All fuel-burning appliances need fresh air for proper combustion and ventilation.

Exhaust fans, reboxes, clothes dryers and

fuel burning appliances draw air from house

to operate. You must provide adequate fresh

air for these appliances. This will insure proper venting of vented fuel-burning appliances.

PROVIDING ADEQUATE

VENTILATION

The following are excerpts from National Fuel Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation.

All spaces in homes fall into one of these three

following ventilation classications:

1. Unusually Tight Construction

2. Unconned Space

3. Conned Space

The information on pages 7 through 9 will help

you classify your space and provide adequate

ventilation.

Unusually Tight Construction

The air that leaks around doors and windows may provide enough fresh air for combustion

and ventilation. However, in buildings of unusually tight construction, you must provide

additional fresh air.

Unusually tight construction is dened as

construction where:

a. walls and ceilings exposed to the out-

side atmosphere have a continuous water vapor retarder with a rating of one perm (6 x 10 less with openings gasketed or sealed

and

b. weather stripping has been added on

openable windows and doors and

c. caulking or sealants are applied to

areas such as joints around window and door frames, between sole plates and oors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical and gas lines and at other openings.

If your home meets all of the three criteria

above, you must provide additional fresh air. See Ventilation Air From Outdoors, page 9.

If your home does not meet all of the three

criteria above, proceed to Determining Fresh-Air Flow for Heater Location, page 8.

Conned and Unconned Space

The National Fuel Gas Code, ANSI Z223.1/ NFPA 54 denes a conned space as a space

whose volume is less than 50 cubic feet per

1,000 Btu per hour (4.8 m3 per kw) of the ag-

gregate input rating of all appliances installed

in that space and an unconned space as a

space whose volume is not less than 50 cubic

feet per 1,000 Btu per hour (4.8 m3 per kw)

of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances

are installed*, through openings not furnished with doors, are considered a part of the unconned space.

* Adjoining rooms are communicating only if there are doorless passageways or ventilation grills between them.

-11

kg per pa-sec-m2) or

121082-01K

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Page 8

AIR FOR COMBUSTION AND VENTILATION

Continued

DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION

Determining if You Have a Conned or Unconned Space

Use this work sheet to determine if you have

a conned or unconned space.

Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.

1. Determine the volume of the space (length x width x height).

Length x Width x Height =__________cu. ft.

(volume of space)

Example: Space size 22 ft. (length) x 18 ft.

(width) x 8 ft. (ceiling height) = 3168 cu. ft. (volume of space)

If additional ventilation to adjoining room

is supplied with grills or openings, add the

volume of these rooms to the total volume of the space.

2. Multiply the space volume by 20 to determine the maximum Btu/Hr the space can support.

________ (volume of space) x 20 = (Maxi-

mum Btu/Hr the space can support)

Example: 3168 cu. ft. (volume of space) x 20

= 63,360 (maximum Btu/Hr the space can

support)

3. Add the Btu/Hr of all fuel burning appliances in the space.

Vent-free replace __________ Btu/Hr Gas water heater* __________Btu/Hr Gas furnace __________ Btu/Hr Vented gas heater __________ Btu/Hr Gas replace logs __________ Btu/Hr Other gas appliances* __________ + Btu/

Total = _________ Btu/Hr * Do not include direct-vent gas appliances.

Direct-vent draws combustion air from the outdoors and vents to the outdoors.

Example: Gas water heater _________ Btu/Hr Vent-free replace + ________ Btu/Hr Total = ________ Btu/Hr

40,000 39,000 79,000

4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/ Hr used.

_______ Btu/Hr (maximum the space can

support)

_______ Btu/Hr (actual amount of Btu/Hr

used)

Example: 63,360 Btu/Hr (maximum the

space can support)

79,000 Btu/Hr (actual amount of

Btu/Hr used)

The space in the above example is a conned

space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows:

A. Rework worksheet, adding the space of an

adjoining room. If the extra space provides an

unconned space, remove door to adjoining

room or add ventilation grills between rooms. See Ventilation Air From Inside Building, page 9.

B. Vent room directly to the outdoors. See

Ventilation Air From Outdoors, page 9.

C. Install a lower Btu/Hr replace, if lower Btu/

Hr size makes room unconned.

If the actual Btu/Hr used is less than the

maximum Btu/Hr the space can support, the space is an unconned space. You will need

no additional fresh air ventilation.

WARNING: If the area in which

the heater may be operated does not meet the required volume for indoor combustion air, combustion and ventilation air shall be provided by one of the methods described in the National Fuel

Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code,

or applicable local codes.

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121082-01K

Page 9

Remove Door into Adjoining

Room, Option

Ventilation Grills

Into Adjoining Room,

Option 2

Ventilation

Grills

Into

Adjoining

Room,

Option 1

12"

AIR FOR COMBUSTION AND VENTILATION

VENTILATION AIR

Ventilation Air From Inside Building

This fresh air would come from an adjoining

unconned space. When ventilating to an adjoining unconned space, you must provide

two permanent openings: one within 12" of

ceiling and one within 12" of oor on wall

connecting two spaces (see options 1 and

2, Figure 4). You can also remove door into adjoining room (see option 3, Figure 3). Follow

the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, Air for Combustion and Ventilation

for required size of ventilation grills or ducts.

Figure 4 - Ventilation Air from Inside

Ventilation Air From Outdoors

Provide extra fresh air by using ventilation grills or ducts. You must provide two permanent openings: one within 12" of the ceiling

and one within 12" of the oor. Connect these

items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the National Fuel

Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation for required size

of ventilation grills or ducts. IMPORTANT: Do not provide openings for

inlet or outlet air into attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent.

121082-01K

Building

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Continued

Outlet Air

Inlet Air

Figure 5 - Ventilation Air from Outdoors

NOTICE: This heater is intended

for use as supplemental heat. Use this heater along with your primary heating system. Do not install this heater as your primary heat source. If you have a central heating system, you may run system’s circulating blower while using heater. This will help circulate the heat throughout the house. In the event of a power outage, you can use this heater as your primary heat source.

person must install replace. Follow all local codes.

replace

• in a bedroom or bathroom

• in a recreational vehicle

• where curtains, furniture,

• in high trafc areas

• in windy or drafty areas

Outlet Air

Inlet Air

Ventilated Attic

Crawl Space

Ventilated

To Attic

Crawl

Space

INSTALLATION

WARNING: A qualied service

WARNING: Never install the

clothing or other ammable objects are less than 36" from the top and 42" from front of heater. For side clearances see Figure 6, page 10

Page 10

INSTALLATION

Continued

CAUTION: This replace cre-

ates warm air currents. These

currents move heat to wall sur-

faces next to replace. Installing replace next to vinyl or cloth wall coverings or operating heater where impurities (such as, but not limited, to tobacco

smoke, aromatic candles, clean-

ing uids, oil or kerosene lamps, etc.) in the air exist, may discolor walls or cause odors.

Note: Your replace is designed to be used in

zero clearance installations. Wall or framing material can be placed directly against any exterior

surface on the rear, sides or top of your replace,

except where standoff spacers are integrally attached. If standoff spacers are attached to your

replace, these spacers can be placed directly

against wall or framing materials.

Use dimensions shown for rough openings to create easiest installation. See Built-In

Firebox Installation, page 11. IMPORTANT: Vent-free heaters add moisture

to air. Although this is benecial, installing replace in rooms without enough ventila-

tion air may cause mildew to form from too much moisture. See Air for Combustion and

Ventilation, page 7. IMPORTANT: Make sure replace is level.

If replace is not level, log set will not work

properly.

CHECK GAS TYPE

Use correct gas type (natural or propane/

LP) for your replace. If your gas supply is not correct, do not install replace. Call dealer where you bought replace for proper type replace.

WARNING: This appliance is equipped for either natural gas or propane/LP gas but not both. Gas type is indicated on the rating plate. Field conversion is not permitted.

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INSTALLATION CLEARANCES

WARNING: Maintain the

minimum clearances. If you can, provide greater clearances from oor, ceiling and adjoining wall.

Carefully follow the instructions below. This will ensure safe installation.

Minimum Wall and Ceiling Clearances (see Figure 6)

A. Clearances from the side of the replace

cabinet to any combustible material and wall should follow diagram in Figure 6.

Example: The face of a mantel, bookshelf,

etc. is made of combustible material and protrudes 3 1/2" from the wall. This combustible material must be 4" from the side

of the replace cabinet (see Figure 6).

B. Clearances from top of rebox opening to

ceiling should not be less than 42".

C. When rebox is installed on carpeting or

other combustible material, other than wood ooring, rebox should be installed

on a metal or wood panel extending full width and depth of the enclosure.

D. Clearances from bottom of rebox to oor

is 0".

These reboxes can be installed as freestanding units against a wall with approved, optional

cabinet mantels (see Accessories, page 31) or as a built-in unit. Clearances are the same for either installation method.

CAUTION: Do not install

the rebox directly on carpet or vinyl.

Example

*Minimum 16" from Side Wall

Figure 6 - Minimum Clearance for

Combustible to Wall

121082-01K

Page 11

INSTALLATION

Supplied Firebox Hood Must Be Used at All Times

Wire-mesh Screen

Firebox

Noncombustible Material May Project Off this Surface above the Firebox Hood

Mantel Shelf

Note: Any portion of the mantel shelf must NOT extend beyond this profile.

12" 16" 20"

12"

Note: All vertical measurements are from top of fireplace hood opening to bottom of mantel shelf. These minimum clearances replace any other recommended clearances supplied with your ANSI Z21.11.2 approved gas logs.

Wall board or facing material (above firebox) may be of combustible material, including decorative mantel ornaments or other similar projections off of the facing material.

Framing Material

Continued

Mantel Clearances for Built-In Installation

If placing custom mantel above built-in rebox,

you must meet minimum allowable clearance between mantel shelf and top of firebox opening shown in Figure 7. These are minimum allowable mantel clearances for a safe installation. Use larger clearances wherever

possible to minimize heating of objects and

materials placed on mantel.

CAUTION: Do not allow vent-

free gas log heater to touch or extend beyond replace screen.

NOTICE: Surface temperatures of adjacent walls and mantels become hot during operation. Walls and mantels above rebox may become hot to the touch. If installed properly, these temperatures meet the requirement of the national product standard.

Follow all minimum clearances

shown in this manual.

NOTICE: If your installation does not meet the minimum clearances shown, you must do one of the

following:

• raise the mantel to an acceptable height

• remove the mantel

BUILT-IN FIREBOX INSTALLATION

Built-in installation of this rebox involves installing rebox into a framed-in enclosure. This makes front of rebox ush with wall.

Optional brass trim accessories are available (see Accessories, page 31). Brass trim will ex-

tend past sides of rebox approximately 1/2".

This will cover rough edges of wall opening.

If installing a mantel above rebox, you must follow clearances shown in Figure 6, page 10. Follow instructions below to install rebox in

this manner.

1. Frame in rough opening. Firebox framing should be constructed of 2 x 4 lumber or heavier. Use dimensions in Table 1 and

rough opening layout in Figure 8, page

12. Adjust framing so that rebox ushes with nished wall surface. If installing in a corner, use dimensions in Figures 8 and 9, page 12 for rough opening.

121082-01K

Figure 7 - Minimum Mantel Clearances for Built-In Installation

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Page 12

INSTALLATION

Depth

(Minimum)

Width

(Inside to Inside)

Height

37"

45°

/2"

74"

TOP VIEW

FOR 36" MODELS

Continued

Install gas piping to rebox location. See

Installing Gas Piping to Fireplace Location on page 13 and Connecting Fireplace to Gas Supply, page 15.

IMPORTANT: If installing blower accessory

(circulating models with louvers only), see Hard-Wiring Firebox, page 19.

3. Carefully set rebox in front of rough opening with back of rebox inside wall open-

ing. IMPORTANT: If installing a perimeter

trim kit, see instructions included with

trim accessory. You must install shoulder screws from trim kit now.

4. Carefully insert firebox into rough opening.

5. Attach rebox to wall studs using nails

or wood screws through holes in nailing

ange (see Figure 10).

6. If using an optional perimeter trim kit, install the trim after nal nishing and/or

painting of wall. See instructions included with trim accessory for attaching trim.

7. Install and properly test gas log heater. Follow installation instructions included with the vent-free gas log heater that is being installed.

IMPORTANT: When nishing your rebox, combustible materials such as wall board, gypsum board, sheet rock, drywall, plywood,

etc. may be butted up next to the sides and top

of the rebox. Combustible materials should never overlap the rebox front facing.

WARNING: Use only noncom-

bustible mortar or adhesives when overlapping the front facing with noncombustible facing material.

Rough Opening Dimensions for

Built-in Installation

Front Width

(Inside to

Height

Inside)

41 1/2" 40 1/2" 20 3/4"

Figure 8 - Rough Opening for Installing

in Wall

Depth

(Minimum)

WARNING: Do not allow any

combustible materials to overlap the rebox front facing.

IMPORTANT: Noncombustible materials such

as brick, tile, etc. may overlap front facing, but

should never cover any necessary openings like louvered slots.

WARNING: Do not allow non-

combustible materials to cover any necessary openings like louvered slots.

Figure 9 - Rough Opening for Installing

Nails or Wood Screws

Figure 10 - Attaching Firebox to Wall

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in Corner Wall

Nailing Flange

Studs

121082-01K

Page 13

INSTALLATION

Continued

INSTALLING FIREBOX USING

OPTIONAL ACCESSORY MANTELS

WARNING: A qualied service person must install rebox. Follow all local codes.

This rebox may be installed using the corner

or cabinet mantel with hearth base accessories against a wall in your home. A trim kit is included with mantel accessories (see Accessories, page 31).

1. Assemble cabinet mantel, hearth base,

and trim accessories. Assembly instructions are included with each accessory.

Install gas piping to rebox location. See

Installing Gas Piping to Fireplace Location.

You may have to cut a hole in the oor or wall to run gas line to rebox. Make sure

to locate access hole so it is covered by mantel/base when installed.

Place hearth base against wall at installation location. Cut an access hole in hearth top to

run exible gas line to rebox (see Figure 11).

Make sure to locate access hole so cabinet mantel will cover it when installed.

Note: You can secure base to oor using

wood screws. Countersink screw heads and putty over.

4. Route exible gas line through access

hole in hearth base.

Center cabinet mantel on hearth base

(see Figure 12). Make sure mantel is ush

against wall.

6. Install trim kit furnished with mantel. See instruction sheet included with mantel.

7. Carefully insert rebox into cabinet mantel. Be careful not to scratch rebox, mantel, base, etc. when installing (see Figure 13).

Hearth Base

Rigid Pipe and Gas Shutoff Valve

Figure 11 - Placing Hearth Base

Accessory Against Wall

Gas Line Access Hole

Mantel

Hearth Base

Figure 12 - Center Mantel on Hearth Base

Figure 13 - Inserting Firebox Into

Cabinet Mantel (Model May Vary From

Illustration)

INSTALLING GAS PIPING TO FIREPLACE LOCATION

WARNING: This appliance requires a 1/2" NPT (National Pipe Thread) inlet connection to the pressure regulator.

WARNING: A qualied service person must connect replace to gas supply. Follow all local codes.

CAUTION: Never connect propane/LP replace directly to the propane/LP supply. This replace requires an external regulator (not supplied). Install the external regulator between the replace and propane/LP supply.

121082-01K

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Page 14

INSTALLATION

Continued

WARNING: Never connect

natural gas replace to private (non-utility) gas wells. This gas is commonly known as wellhead gas.

Installation Items Needed

Before installing replace, make sure you

have the items listed below.

• external regulator for propane/LP unit only

(supplied by installer)

• piping (check local codes)

• sealant (resistant to propane/LP gas)

• equipment shutoff valve *

• test gauge connection *

• sediment trap (optional)

• tee joint

• pipe wrench

• approved exible gas line with gas con-

nector (if allowed by local codes) (not provided)

* A equipment shutoff valve with 1/8" NPT

tap is an acceptable alternative to test gauge

connection. Purchase the optional equipment

shutoff valve from your dealer.

For propane/LP units, the installer must

supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11" and 14" of water. If you do not re-

duce incoming gas pressure, heater regulator

damage could occur. Install external regulator with the vent pointing down as shown in Figure

14. Pointing the vent down protects it from

freezing rain or sleet.

Propane/LP Supply Tank

Figure 14 - External Regulator With Vent

Pointing Down

External Regulator with Vent Pointing Down

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CAUTION: Use only new,

black iron or steel pipe. Internally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of 1/2" diameter or greater to allow proper gas volume to replace. If pipe is too small, undue loss of volume will occur.

Installation must include an equipment shutoff valve, union and plugged 1/8" NPT tap. Locate

NPT tap within reach for test gauge hook up.

NPT tap must be upstream from replace

(see Figure 15).

IMPORTANT: Install equipment shutoff valve in an accessible location. The equipment

shutoff valve is for turning on or shutting off the gas to the appliance.

Check your building codes for any special

requirements for locating equipment shutoff valve to replaces.

Apply pipe joint sealant lightly to male NPT threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could

result in clogged replace valves. Never use sealant on are threads.

Equipment Shutoff Valve

With 1/8" NPT Tap*

Natural Gas

From Gas Meter (5" W.C.** to 10.5" W.C. Pressure) Propane/LP From External Regulator (11" W.C.** to 14"

3" Minimum

Cap Pipe Tee Nipple Joint

Figure 15 - Gas Connection

* Purchase the optional shutoff valve from your dealer.

** Minimum inlet pressure for purpose of input adjustment.

W.C. Pressure)

Sediment Trap

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Page 15

INSTALLATION

Continued

WARNING: Use pipe joint sealant that is resistant to liquid petroleum (LP) gas.

We recommend that you install a sediment

trap in supply line as shown in Figure 15,

page 14. Locate sediment trap where it is within reach for cleaning. Install in piping

system between fuel supply and replace.

Locate sediment trap where trapped matter

is not likely to freeze. A sediment trap traps

moisture and contaminants. This keeps them

from going into replace gas controls. If sediment trap is not installed or is installed wrong, replace may not run properly.

CONNECTING FIREPLACE TO GAS SUPPLY

Installation Items Needed

• 5/16" hex socket wrench or nut-driver

• Phillips screwdriver

• sealant (resistant to propane/LP gas, not

provided)

1. Remove replace screen. Remove one screw that holds replace screen in place

for shipping. This screw is located near top left side of screen. Discard screw.

Lift replace screen up and pull out to

remove.

2. Remove screws that attach log base

assembly to replace (see Figure 16).

Carefully lift up log base assembly and

remove from replace (see Figure 16).

Note: If adding the G8007 series brick liner accessory, install it now. Follow instructions in G8007 accessory kit.

CAUTION: Do not pick up log base assembly by burner. This could damage burner. Only handle base by grates.

3. Route gas line (provided by installer)

from equipment shutoff valve to replace. Route exible gas supply line through one

of the access holes.

NOTICE: Most building codes do not permit concealed gas connections. A exible gas line is provided to allow accessibility from the replace (see Figure 17). The exible gas supply line connection to the equipment shutoff valve should be accessible.

4. Attach exible gas line to gas supply (see Figure 17). Check tightness of exible gas line attached to gas regulator of replace

(see Figure 17).

5. Check all gas connections for leaks. See Checking Gas Connections, page 16.

6. Replace log base assembly back into replace. Feed exible gas line into replace base area while replacing log base

assembly. Make sure the entire exible gas line is in replace base area. Reattach log base assembly to replace with

screws removed in step 2.

Figure 16 - Removing Log Base

Assembly From Fireplace

121082-01K

To Fireplace Gas Regulator

Flexible Gas Line from Fireplace Gas Regulator

Figure 17 - Attaching Flexible Gas Lines

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Equipment

Shutoff Valve Provided by Installer

Propane/LP

To External Regulator

Natural Gas

To Gas Meter

Together

Page 16

INSTALLATION

Continued

CHECKING GAS CONNECTIONS

WARNING: Test all gas pip-

ing and connections, internal

and external to unit, for leaks

after installing or servicing. Correct all leaks at once.

WARNING: Never use an

open ame to check for a leak. Apply a noncorrosive leak detection fluid to all joints. Bubbles forming show a leak. Correct all leaks at once.

CAUTION: Make sure exter-

nal regulator has been installed between propane/LP supply and replace. See guidelines under

Connecting Fireplace to Gas Supply, page 15.

PRESSURE TESTING GAS SUPPLY PIPING SYSTEM

Test Pressures In Excess Of 1/2 PSIG (3.5 kPa)

1. Disconnect replace with its main gas valve (control valve) and equipment shut-

off valve from gas supply piping system. Pressures in excess of 1/2 psig will dam-

age replace regulator.

2. Cap off open end of gas pipe where equip-

ment shutoff valve was connected.

3. Pressurize supply piping system by either

opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas or using compressed air.

4. Check all joints of gas supply piping system.

Apply noncorrosive leak detection uid to all

joints. Bubbles forming show a leak.

5. Correct all leaks at once.

6. Reconnect fireplace and equipment

shutoff valve to gas supply. Check recon-

nected ttings for leaks.

Test Pressures Equal To or Less Than 1/2 PSIG (3.5 kPa)

1. Close equipment shutoff valve (see

Figure 18).

2. Pressurize supply piping system by either

opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas or using compressed air.

3. Check all joints from gas meter to equipment shutoff valve for natural gas or pro-

pane/LP supply to equipment shutoff valve

for propane/LP (see Figures 19 and 20).

Apply noncorrosive leak detection uid to

all joints. Bubbles forming show a leak.

4. Correct all leaks at once.

Equipment

Shutoff Valve

Figure 18 - Equipment Shutoff Valve

Gas Control Valve

Figure 19 - Checking Gas Joints for

Natural Gas

Equipment Shutoff Valve

Gas Control Valve

Figure 20 - Checking Gas Joints for

Propane/LP Gas

Open

Closed

Equipment

Shutoff Valve

Gas Meter

Propane/LP Supply Tank

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121082-01K

Page 17

INSTALLATION

Continued

PRESSURE TESTING FIREPLACE GAS

CONNECTIONS

1. Open equipment shutoff valve (see Figure 18, page 16).

2. Open main gas valve located on or near gas meter for natural gas or open propane/LP supply tank valve.

3. Make sure control knob of replace is in

the OFF position.

4. Check all joints from equipment shutoff

valve to gas control valve (see Figures

19 or 20, page 16). Apply noncorrosive leak detection uid to all joints. Bubbles

forming show a leak.

5. Correct all leaks at once.

6. Light replace (see Operation, page 20.)

Check all other internal joints for leaks.

7. Turn off replace (see To Turn Off Gas to Appliance, page 21.

INSTALLING BATTERIES IN REMOTE CONTROL AND RECEIVER

WARNING: Make sure your

selector switch is in OFF position before installing or changing batteries in your hand-held remote or receiver.

Hand-Held Remote Control

The hand-held remote control uses 3 AAA batteries (not included).

To install batteries:

1. Remove battery housing cover from back of hand-held remote (see Figure 21).

2. Install or replace batteries.

Battery Housing Cover

3. Replace battery housing cover.

When batteries are installed, the "little house"

icon with current room temperature will be displayed (see Figure 22). This icon will always show in the control window as long as the batteries have power.

Figure 22 - Remote Display

Remote Receiver

The remote receiver uses 4 AA batteries (not included). To install or replace batteries:

1. Open lower louver to gain access to receiver.

2. Remove screws from cover place.

3. Remove battery housing cover.

4. Install or replace batteries.

5. Replace battery housing cover.

6. Replace cover plate.

Receiver

Battery Housing Cover

Cover Plate

Screws

Figure 23 - Battery Install Remote

Control Receiver

AAA

Figure 21 - Battery Install Hand-Held

121082-01K

Remote Control

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Page 18

INSTALLATION

Continued

INSTALLING LOGS

WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specically approved with this heater may result in property damage or personal injury.

CAUTION: Do not remove

the data plates attached to the heater base assembly. The data plates contain important safety and warranty information.

It is very important to install these logs exactly as instructed. Do not modify logs. Only use logs supplied with heater.

1. Place bottom log in center of the base assembly as shown in Figure 24.

2. Rest rear log in back corner sections of base assembly as shown in Figure 24. Make sure log is completely vertical and not leaning in toward burner where the

ame will touch the log.

3. Position front right log against right side of grate prongs (see Figure 24).

4. Position front left log against left side of grate prongs (see Figure 24).

5. Place middle right log over front right and bottom logs as shown in Figure 25. Be sure hole in middle right log seats over pin in bottom log.

6. Place middle left log over front left and bottom logs as show in Figure 25. Be sure hole in middle left log seats over pin in front left log.

WARNING: You must operate this replace with the replace screen in place. Make sure replace screen is in place before running replace.

Middle Right Log

Middle Left Log

Front Left Log

Grate Prongs

Base Assembly

Figure 24 - Installing Bottom Logs

Rear Log

Bottom Log

Front Right Log

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Pin on Front Left Log

Bottom Log

Figure 25 - Installing Top Logs

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Page 19

INSTALLATION

Continued

HARD-WIRING FIREBOX

NOTICE: A qualied electrician must connect electrical wiring to duplex outlet for built-in installation. Follow all local codes. In absence of local codes follow

The National Electric Code ANSI/ NFPA 70.

The “Handy Box” with duplex outlet is pro-

vided in the rebox located in the lower right

base area.

1. Remove screw holding duplex outlet cover to handy box. Remove duplex outlet.

2. Route electrical cable through strain relief and handy box (see Figure 26). Tighten screws on strain relief.

3. Connect electrical cable to duplex outlet. Match wire colors to those on duplex outlet. Be sure to connect the ground wire.

4. Place duplex outlet back into handy box and secure with screws. Replace outlet cover.

Duplex Box/Handy Box

INSTALLING FIREPLACE HOOD

AND SCREEN

1. Loosen screws inside top edge of rebox.

Slide notches in hood over screws and tighten screws (see Figure 27).

2. Install replace screen by slipping notches of replace screen over screws on front of replace (see Figure 28).

Screw

Hood

Figure 27 - Hood Placement

(Model May Vary From Illustration)

Figure 26 - Hard-Wiring Firebox

121082-01K

Screws

Strain Relief

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Screw

Screen

Figure 28 - Screen Placement

(Model May Vary From Illustration)

Page 20

OPERATION

FOR YOUR SAFETY

READ BEFORE LIGHTING

WARNING: If you do not fol-

low these instructions exactly,

a re or explosion may result causing property damage, per-

sonal injury or loss of life.

A. This appliance has a pilot which must

be lighted by hand. When lighting the pilot, follow these instructions exactly.

B. BEFORE LIGHTING smell all around

the appliance area for gas. Be sure to smell next to the oor because some gas is heavier than air and will settle on the oor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the re department.

C. Use only your hand to push in or turn

the gas control knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it, call a qualied service technician or gas supplier. Force or attempted repair may result in a re or explosion.

D. Do not use this appliance if any part

has been under water. Immediately call a qualied service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

LIGHTING

INSTRUCTIONS

WARNING: You must operate this replace with the replace screen in place. Make sure replace screen is installed before running replace.

NOTICE: During initial operation of new replace, burning logs will give off a paper-burning smell. Open damper or window to vent smell. This will only last a few hours.

1. STOP! Read the safety information, column 1.

2. Make sure equipment shutoff valve is

fully open.

3. Set remote selector switch in OFF position.

WARNING: Burners will come on automatically within one minute when the selector switch is in the ON position after the pilot is lit.

4. Press in and turn control knob clockwise

5. Wait ve (5) minutes to clear out any gas.

6. Press in and turn control knob counter-

Note: You may be running this heater for

to the OFF position.

Then smell for gas, including near the oor. If you smell gas, STOP! Follow “B” in the safety information, column 1. If you don’t smell gas, go to the next step.

clockwise to the PILOT position.

Press in control knob for ve (5) seconds

(see Figure 29).

the rst time after hooking up to gas supply. If so, the control knob may need to be pressed in for 30 seconds or more. This will allow air to bleed from the gas system.

CAUTION: Do not try to ad-

just heating levels by using the equipment shutoff valve.

Blower Control Knob

Ignitor Button

OFF

Control Knob

Figure 29 - Control Knob and Ignitor

Button Location

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121082-01K

Page 21

OPERATION

Continued

7. With control knob pressed in, press and

release ignitor button. This will light pilot. The pilot is attached to the front burner.

If needed, keep ignitor button pressed in

until pilot lights.

Note: If pilot does not stay lit, contact a

qualied service person or gas supplier

for repairs. Until repairs are made, light pilot with match. To light pilot with match, see Manual Lighting Procedure.

8. Keep control knob pressed in for 30 sec-

onds after lighting pilot. After 30 seconds,

release control knob.

• If control knob does not pop out when released, contact a qualified service

person or gas supplier for repairs.

Note: If pilot goes out, repeat steps 4

through 8.

9. Slightly push in and turn control knob counterclockwise to the ON position.

10. Wait one minute and switch selector switch to the ON position to light burners (see Figure 30). When using in the ON position (without remote) burners will light on high. There is no adjustment to

the ames without using remote.

11. To leave pilot lit and shut off burners only,

turn control knob clockwise to the

PILOT position, or use remote control manual OFF button, or set selector switch

in the OFF position.

WARNING: Make sure the se-

lector switch is in the OFF position

when you are away from home for

long periods of time. Heater will

come on automatically with selec-

tor switch in the ON position.

ON REMOTE OFF

Figure 30 - Remote Selector Switch in

ON Position

PRG

Pilot Burner

Figure 31 - Pilot

Ignitor Electrode

(Natural)

Pilot Burner

Figure 32 - Pilot

Ignitor Electrode

(Propane/LP)

TO TURN OFF GAS

TO APPLIANCE

1. Turn control knob clockwise to the OFF position.

2. Set selector switch in the OFF position.

3. Close equipment shutoff valve (see Figure 18, page 16).

MANUAL LIGHTING

PROCEDURE

1. Follow steps 1 through 6 under Lighting Instructions, page 20.

2. Depress control knob and light pilot with match.

3. Keep control knob pressed in for 30 sec-

onds after lighting pilot. After 30 seconds,

release control knob. Now follow steps 9 through 11 under Lighting Instructions.

BLOWER

OPERATION

WARNING: This replace has a three-prong, grounded electrical plug. This plug helps protect you against electrical shock. Only connect plug to a properly grounded, three-prong receptacle. Do not cut or remove the grounding prong from this plug.

Locate the blower switch by opening lower

louver on replace. Blower switch is located

at lower center inside louver door.

Note: It is safe to operate replace with blower

turned off. However, the blower helps distribute

heated air from the replace.

Note: Periodically check the louvers of the

rebox and remove any dust, dirt or other

obstructions.

121082-01K

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Page 22

OPERATION

Continued

HAND-HELD

REMOTE OPERATION

BATTERIES

WARNING: Make sure your

selector switch is in OFF position before installing or changing batteries in your hand-held remote or receiver.

For installing or replacing batteries in remote

control or receiver, see Installing Batteries in Remote Control and Receiver on page 17.

Low Battery - Hand-Held Remote Control

When batteries in hand-held remote control

are low, an icon will appear on display.

Low Battery - Remote Receiver

When batteries in receiver are low, no acoustic

signal will be given when ON/OFF button is

pressed. If batteries in receiver are low, replace

can be switched on manually by moving remote selector switch to ON (see Figure 33).

OPERATING REMOTE CONTROL

WARNING: Fireplace can turn on suddenly. Keep away from burner.

After lighting pilot, let pilot ame burn for about

one minute. Slide remote selector switch to REMOTE position. You can now turn burner on and off with remote.

IMPORTANT: Do not leave selector switch in REMOTE or ON position when pilot is not lit. This will drain batteries.

When any button is pushed on remote control,

LCD display will glow blue. Blue glow will go off after several seconds if no action is being taken with remote.

ON/OFF

Push ON/OFF button and burners will come on in high position (see Figure 35). An

acoustic signal from the receiver conrms

the command. Push ON/OFF button again and burners will

turn off. A beep from receiver conrms the

command.

Figure 33 - Low Battery Display

FAHRENHEIT/CELSIUS INDICATOR

You can set your hand-held remote control to display the temperature in either Fahrenheit

or Celsius. With remote control off, press

THERMOSTAT button and MODE button at the same time. This will toggle the display from °F to °C.

Figure 34 - Remote Control Display

Fahrenheit to Celsius

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LCD Display

ON/OFF

THERMOSTAT

UP/ DOWN Arrows

MODE

Figure 35 - Hand-Held Remote Control

121082-01K

Page 23

OPERATION

Continued

FLAME HEIGHT

This function allows you to control height of

ames through 5 levels (see Figure 36). Se- lect manual ame height function by pressing MODE button until a ame is shown in lower

left corner of display. Use UP/DOWN arrow

button to set desired ame height (see Figure 35, page 22). A beep from receiver conrms

the command.

ON ON

MAX

MINIMUM MAXIMUM

Figure 36 - Remote Control Display of Flame Height Minimum and Maximum

ROOM THERMOSTAT

The remote control can operate as a room thermostat. The thermostat can be set to a desired temperature to control the comfort level in the room.

To activate, press THERMOSTAT button on remote control (see Figure 35, page 22). The

word ON will appear to the right of temperature bulb graphic on display (see Figure 37). Use UP/DOWN arrow button to set desired room

temperature. Control system will cycle replace

on or off to maintain selected temperature.

Room

Figure 37 - Room Temperature Setting

SMART THERMOSTAT

The Smart Thermostat adjusts ame height

in accordance to differences between set temperature and room temperature. As room temperature gets closer to set temperature the

smart function will modulate the ame lower. As room temperature cools, it will modulate the ame higher.

121082-01K

Temperature

Set Temperature

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To activate this function, press THERMOSTAT

button until the word SMART appears to the right of temperature bulb graphic on display. Use UP/DOWN arrow button to set desired room temperature. The control system will cycle the replace on or off to maintain selected temperature.

SMART

MAX

Figure 38 - Smart Thermostat Setting

CHILD SAFETY LOCK-OUT

This function lets you deactivate the remote control buttons. It is active when the lock icon is lit on the display.

To activate, press MODE button and UP arrow button at the same time. To deactivate,

press again.

Figure 39 - Child Safety Lock-Out

REPLACING HAND-HELD REMOTE

CONTROL ONLY

If your remote ever needs to be replaced you will not need to replace the receiver.

To program receiver with a new hand-held

remote, insert a small pin or paper clip into

hole on receiver face plate marked PRG. The receiver will beep 3 times to indicate it is ready to accept a new remote transmitter. Press the ON/OFF button on your remote and the

receiver will beep 4 times to conrm it receives

commands from the new remote.

ON REMOTE OFF

PRG

To Program Receiver

Figure 40 - Programing Remote Control

to Receiver

Page 24

INSPECTING BURNERS

Check pilot ame pattern and burner ame

patterns often.

PILOT FLAME PATTERN

Figure 41 shows a correct pilot ame pattern. Figure 42 shows an incorrect pilot ame pattern. The incorrect pilot ame is not touching

the thermocouple. This will cause the thermo-

couple to cool. When the thermocouple cools, the replace will shut down.

If pilot ame pattern is incorrect, as shown

in Figure 42

• turn replace off (see To Turn Off Gas to Appliance, page 21)

• see Troubleshooting, page 26

Note: The correct pilot ame on natural gas units will have a slight curve, but ame should

be blue and have no yellow or orange color.

(Pilot May Vary From Ones Shown)

Pilot Burner

Thermocouple

Pilot Burner

FRONT BURNER FLAME PATTERN

Figure 43 shows correct front burner ame

pattern. Figure 44 shows incorrect front

burner ame pattern. The incorrect burner ame pattern shows yellow tipping at top of blue ame.

If front burner ame pattern is incorrect, as

shown in Figure 44

• turn replace off (see To Turn Off Gas to Appliance, page 21)

• see Troubleshooting, page 26

Figure 43 - Correct Burner Flame Pattern

Yellow Tipping At Top of Blue Flame

Figure 41 - Correct Pilot Flame Pattern

Figure 42 - Incorrect

Pilot Flame Pattern

MAIN BURNER

Periodically inspect all burner ame holes with the heater running. All slotted burner ame holes should be open with yellow ame present. All round burner ame holes should be open with a small blue ame present. Some

burner flame holes may become blocked

by debris or rust, with no ame present. If so, turn off heater and let cool. Remove blockage. Blocked burner ame holes may

create soot.

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Figure 44 - Incorrect Burner Flame

Pattern

121082-01K

Page 25

CLEANING AND MAINTENANCE

WARNING: Turn off replace

and let cool before cleaning.

CAUTION: You must keep control areas, burner and circulating air passageways of replace clean. Inspect these areas of replace before each use. Have replace inspected yearly by a qualied service person. Fireplace may need more frequent cleaning due to excessive lint from carpeting, bedding material, pet hair, etc.

4. Check injector holder located at end of burner tube again. Remove any large

particles of dust, dirt, lint or pet hair with a soft cloth or vacuum cleaner nozzle.

5. Blow air into primary air holes on injector holder.

6. In case any large clumps of dust have now been pushed into burner repeat steps 3 and 4.

Clean pilot assembly also. A yellow tip on pilot

ame indicates dust and dirt in pilot assembly.

There is a small pilot air inlet hole about two

inches from where pilot ame comes out of pilot assembly (see Figure 46). With unit off,

lightly blow air through air inlet hole. You may blow through a drinking straw if compressed air is not available.

WARNING: Failure to keep the primary air opening(s) of the burner(s) clean may result in sooting and property damage.

BURNER INJECTOR HOLDER AND

PILOT AIR INLET HOLE

The primary air inlet holes allow the proper amount of air to mix with the gas. This provides

a clean burning ame. Keep these holes clear of dust, dirt, lint and pet hair. Clean these air in-

let holes prior to each heating season. Blocked air holes will create soot. We recommend that you clean the unit every three months during operation and have heater inspected yearly by

a qualied service person.

We also recommend that you keep the burner tube and pilot assembly clean and free of dust and dirt. To clean these parts we recommend using compressed air no greater than 30 PSI.

Your local computer store, hardware store or

home center may carry compressed air in a

can. If using compressed air in a can, please

follow the directions on the can. If you don’t follow directions on the can, you could damage the pilot assembly.

1. Shut off unit, including pilot. Allow unit to

cool for at least thirty minutes.

2. Inspect burner, pilot and primary air inlet

holes on injector holder for dust and dirt (see Figure 45).

3. Blow air through the ports/slots and holes in burner.

Ports/ Slots

Burner Tube

Primary Air Inlet Holes

Figure 45 - Injector Holder On Outlet

Burner Tube

Ports/Slots

Burner Tube

Pilot Assembly

Pilot Air Inlet Hole

Figure 46 - Pilot Inlet Air Hole

Injector Holder

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Page 26

TROUBLESHOOTING

WARNING: Turn off heater and let cool before servicing. Only a

qualied service person should service and repair heater.

CAUTION: Never use a wire, needle or similar object to clean

ODS/pilot. This can damage ODS/pilot unit.

Note: All troubleshooting items are listed in order of operation.

OBSERVED PROBLEM POSSIBLE CAUSE REMEDY

When ignitor button is pressed,

there is no spark at ODS/ pilot.

When ignitor button is pressed,

there is spark at ODS/pilot but no ignition.

1. Ignitor electrode not connected to ignitor cable.

2. Ignitor cable pinched or wet.

3. Broken ignitor cable.

4. Bad ignitor.

5. Ignitor electrode positioned wrong.

6. Ignitor electrode broken.

7. Battery not installed, battery

power low or battery not installed correctly.

1. Gas supply turned off or

equipment shutoff valve

closed.

2. Control knob not in PILOT position.

3. Control knob not pressed in while in PILOT position.

4. Air in gas lines when installed.

5. Depleted gas supply (propane/LP only).

6. ODS/pilot is clogged.

7. Gas regulator setting is not correct.

1. Reconnect ignitor cable.

2. Free ignitor cable if pinched by any metal or tubing. Keep ignitor cable dry.

3. Replace ignitor cable.

4. Replace ignitor.

5. Replace pilot assembly.

6. Replace pilot assembly.

7. Install new alkaline battery in electronic ignitor. Verify battery is installed correctly.

1. Turn on gas supply or open

equipment shutoff valve.

2. Turn control knob to PILOT position.

3. Press in control knob while in PILOT position.

4. Continue holding down control knob. Repeat igniting operation until air is removed.

5. Contact local propane/LP gas company.

6. Clean ODS/pilot (see Clean-

ing and Maintenance, page

25) or replace ODS/pilot assembly.

7. Replace gas regulator.

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121082-01K

Page 27

TROUBLESHOOTING

Continued

OBSERVED PROBLEM POSSIBLE CAUSE REMEDY

ODS/pilot lights but flame goes out when control knob is released.

Burner does not light after ODS/pilot is lit.

Delayed ignition of one or both burners.

Burner backring during combustion.

1. Control knob not fully pressed in.

2. Control knob not pressed in long enough.

3. Equipment shutoff valve not

fully open.

4. Pilot flame not touching

thermocouple, which allows thermocouple to cool, causing pilot ame to go out. This

problem could be caused by one or both of the following:

A) Low gas pressure B) Dirty or partially clogged

ODS/pilot

5. Thermocouple connection loose at control valve.

6. Thermocouple damaged.

7. Control valve damaged.

8. Safety interlock system has been triggered.

1. Inlet gas pressure is too low.

2. Burner orice(s) clogged.

Thermopile leads disconnected or improperly connected.

4. Burner will not come on in remote position.

5. Wire disconnected from gas control.

1. Manifold pressure is too low.

2. Burner orice(s) clogged.

3. Mislocated crossover tube.

1. Burner orice is clogged or

damaged.

2. Damaged burner.

3. Gas regulator defective.

1. Press in control knob fully.

2. After ODS/pilot lights, keep

control knob pressed in 30 seconds.

3. Fully open equipment shutoff valve.

4. A) Contact local natural or propane/LP gas company.

B) Clean ODS/pilot (see

Cleaning and Maintenance,

page 25) or replace ODS/ pilot assembly .

5. Hand tighten until snug, then

tighten 1/4 turn more.

6. Replace pilot assembly.

7. Replace control valve.

8. Wait one minute for safety interlock system to reset. Repeat ignition operation.

1. Contact local natural or propane/LP gas company.

2. Clean burner(s) (see Cleaning and Maintenance, page 25) or replace burner

orice(s).

3. Reconnect leads (see Wiring Diagram, page 30).

4. Replace battery in transmitter and receiver.

See Wiring Diagram, page 30.

1. Contact local natural or propane/LP gas company.

2. Clean burner(s) (see Cleaning

and Maintenance, page 25) or replace burner orice(s).

3. Contact qualified service

person.

1. Clean burner (see Cleaning

and Maintenance, page 25) or replace burner orice(s).

2. Replace damaged burner.

3. Replace gas regulator.

121082-01K

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Page 28

TROUBLESHOOTING

Continued

OBSERVED PROBLEM POSSIBLE CAUSE REMEDY

Slight smoke or odor during initial operation.

Moisture/condensation noticed on windows.

Heater produces a whistling noise when burners are lit.

White powder residue forming within burner box or on adjacent walls or furniture.

Remote does not function. 1. Battery is not installed. Bat-

Yellow ame in front burner

during burner combustion.

Fireplace produces a clicking/ ticking noise just after burner is lit or shut off.

1. Not enough air.

2. Gas regulator defective.

3. Residues from manufacturing processes and logs curing.

1. Not enough combustion/ ventilation air.

1. Turning control knob to HI position when burners are cold.

2. Air in gas line.

3. Air passageways on heater blocked.

4. Dirty or partially clogged

burner orice(s).

1. When heated, vapors from furniture polish, wax, carpet cleaners, etc. may turn into

white powder residue.

tery power is low.

2. Wire connection loose or wire broken.

1. Not enough air.

2. Gas regulator defective.

1. Metal expanding while heating or contracting while cooling.

1. Check burner for dirt and

debris. If found, clean burner

(see Cleaning and Maintenance, page 25).

2. Replace gas control.

3. Problem will stop after a few hours of operation.

1. Refer to Air for Combus- tion and Ventilation require- ments (page 7).

1. Turn control knob to LO position and let warm up for a minute.

Operate burners until air is removed from line. Have gas line checked by local natural or propane/LP gas company.

3. Observe minimum installation clearances (see page 10).

4. Clean burners (see Cleaning

and Maintenance, page 25) or replace burner orice(s).

1. Turn heater off when using

furniture polish, wax, carpet

cleaners or similar products.

1. Replace batteries (4-AA in receiver and 3-AAA in hand set) in receiver and remote control.

2. Check wiring connections (see Wiring Diagram, page

30). Replace wiring harness if necessary.

1. Check burner(s) for dirt

and debris. If found, clean

burner(s) (see Cleaning and Maintenance, page 25).

2. Replace gas regulator.

1. This is normal with most heaters. If noise is excessive, contact qualied service person.

www.fmiproducts.com

121082-01K

Page 29

TROUBLESHOOTING

Continued

WARNING: If you smell gas

• Shut off gas supply.

• Do not try to light any appliance.

•

Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the re department.

IMPORTANT: Operating replace where impurities in air exist may create odors. Cleaning supplies, paint, paint remover, cigarette smoke, cements and glues, new carpet or textiles, etc., create fumes. These fumes may mix with combustion air and create odors. These odors

will disappear over time.

OBSERVED PROBLEM POSSIBLE CAUSE REMEDY

Fireplace produces unwanted odors.

Fireplace shuts off in use (ODS operates).

Gas odor even when control knob is in OFF position.

Gas odor during combustion. 1. Foreign matter between

Dark residue on logs inside

of their replace. Note: After removing all causes of residue deposits, completely clean replace and appliance off residue before reusing appliance.

Log set cycles to pilot, but room

temperature drops to a lower than ideal level before log set comes back on.

1. Heater burning vapors from

paint, hair spray, glues, cleaners, chemicals, new carpet, etc. (See IMPOR-

TANT statement above).

2. Low fuel supply (propane/ LP only).

3. Gas leak. See Warning

statement at top of page.

1. Not enough fresh air is available.

2. Low line pressure.

3. ODS/pilot is partially clogged.

1. Gas leak. See Warning

statement at top of page.

2. Control valve or gas control defective.

control valve and burner.

2. Gas leak. See Warning

statement at top of page.

1. Improper log placement.

2. Drafts or other air currents

affecting ame pattern.

3. Air holes at burner inlet blocked.

Burner ame holes blocked.

1. Hand-held remote control is too close to heater.

1. Open window to ventilate room. Stop using odor causing products while heater is running.

2. Rell supply tank (propane/

LP only).

3. Locate and correct all leaks (see Checking Gas Connec-

tions, page 16).

1. Open window and/or door for ventilation.

2. Contact local natural or propane/LP gas company.

Clean ODS/pilot (see Cleaning

and Maintenance, page 25).

1. Locate and correct all leaks (see Checking Gas Connec-

tions, page 16).

2. Replace control valve or gas control.

1. Take apart gas tubing and remove foreign matter.

2. Locate and correct all leaks (see Checking Gas Connec-

tions, page 16).

1. Properly locate logs (see

Installing Logs, page 18).

2. Eliminate source of drafts around heater.

3. Clean out air holes at burner inlet. Periodically repeat as needed.

4. Remove blockage.

1. Move hand-held remote control unit farther away from the heater.

121082-01K

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Page 30

SPECIFICATIONS

Model VSGF36NRC

• Rating (Variable): 33,000/21,500 Btu/Hr

• Type Gas: Natural Gas

• Ignition: Electronic

• Pressure Manifold: 3.5" W.C.

• Inlet Gas Pressure (in. of water): Maximum 10.5" W.C., Minimum* 5" W.C.

• Shipping Weight: 120 lbs.

* For input adjustment

Model VSGF36PRC

• Rating (Variable): 33,000/21,500 Btu/Hr

• Type Gas: Propane/LP

• Ignition: Electronic

• Pressure Manifold: 7.9" W.C.

• Inlet Gas Pressure (in. of water):

Maximum 13" W.C. Minimum* 11" W.C.

• Shipping Weight: 120 lbs.

* For input adjustment

TECHNICAL SERVICE

You may have further questions about installation, operation or troubleshooting. If so, contact FMI PRODUCTS, LLC at 1-866-328-4537. When calling, please have your model and serial numbers of your rebox ready.

You can also visit FMI PRODUCTS, LLC’s

web site at www.fmiproducts.com.

When Gas Pressure Is Too Low

• pilot will not stay lit

• burners will have delayed ignition

• heater will not produce specied heat

• propane/LP gas supply may be low for

You may feel your gas pressure is too low. If

so, contact your local gas supplier.

SERVICE HINTS

propane/LP unit

WIRING DIAGRAM

Note: For proper operation of remote control, wires from thermopile to control receiver must be connected exactly as shown.

Black Connectors

White

Red

Receiver

To Thermopile

Figure 47 - Remote Control Wiring Diagram

www.fmiproducts.com

121082-01K

Page 31

REPLACEMENT PARTS

Note: Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty.

Contact authorized dealers of this product.

If they can’t supply original replacement

part(s), call FMI PRODUCTS, LLC at

1-866-328-4537 for referral information. A

list of authorized dealers can be found by

visiting www.fmiproducts.com.

ACCESSORIES

Purchase these rebox accessories from

your local dealer. If they can not supply these

accessories, call FMI PRODUCTS, LLC at

1-866-328-4537 for information. You can also write to the address listed on the back page of this manual.

FIREBOX BRICK LINER - HFL401

All Models. Ceramic ber rebox liner adds

the look of real brick. Aged red color panels with black mortar and straight brick pattern.

MANTELS

W36TO - Cabinet Mantel & Base, Stained Oak, Traditional Design W36TU - Cabinet Mantel & Base, Unfinished, Traditional Design C36TO - Corner Mantel & Base, Stained Oak, Traditional Design C36TU - Corner Mantel & Base, Unnished,

Traditional Design

When calling FMI PRODUCTS, LLC have

ready

• your name

• your address

• model and serial numbers of your rebox

• how rebox was malfunctioning

• type of gas used (propane/LP or natural

gas)

• purchase date Usually, we will ask you to return the part to

the factory.

Note: The rebox identication label (including

model number, serial number, clearances, etc.) is located on the right front edge of the

rebox.

PERIMETER TRIM

PT36 - Black PT36B - Brushed Brass PT36P - Platinum

FIREPLACE HANDLES - FPH

2 handles per kit.

121082-01K

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Page 32

PARTS

Battery

Positive

MODELS VSGF36PRC, VSGF36NRC

G LP

3 (NG Only)

Install Battery According to

20 (NG Only)

21 (NG Only)

this Illustration

AAA

Battery

Negative

www.fmiproducts.com

121082-01K

Page 33

This list contains replaceable parts used in your rebox. When ordering parts, follow the

PARTS

instructions listed under Replacement Parts on page 31 of this manual.

KEY NO. PART NO. DESCRIPTION QTY.

1 112466-02 Rear Burner Assembly • • 1 2 112465-02 Front Burner Assembly • • 1 3 107634-01 NG Conversion Plate • 1 4 101004-15 Rear Burner Injector • 1

101004-14 Rear Burner Injector • 1

5 101004-01 Front Burner Injector • 1

101004-08 Front Burner Injector • 1 6 112713-03 Pilot Bracket • • 1 7 103778-01 ODS Pilot • 1

103779-01 ODS Pilot • 1 8 098249-01 ODS Nut • • 2 9 112708-07 Burner Tube • • 1 10 112705-03 Base Assembly • • 1 11 ** Firebox Bottom • • 1 12 115410-01 Magnet and Bracket Kit • • 2 13 103650-01 Knob • • 1 14 ** Firebox Support Leg • • 2 15 104241-03 Valve Bracket • • 1 16 111440-04 Gas Valve • 1

111440-03 Gas Valve • 1 17 103782-01 Valve Bracket • • 1 18 098265-02 Male Elbow • • 1 19 099387-09 Pilot Tube • 1

099387-12 Pilot Tube • 1 20 099918-02 Pilot Regulator • 1 21 099387-14 Pilot Tube • 1 22 M11084-26 Screw • • 4 23 111435-01 Electronic Ignitor • • 1 24 14500 Male Fitting • • 1 25 101628-03 Flex Hose • • 1 26 105649-01 Blower Speed Control • • 1 27 103651-01 Lock Nut • • 1 28 098271-10 Ignitor Cable • • 1 29 120657-03 Proame Receiver Bracket • • 1 30 121129-05 Proame Receiver • • 1 31 121129-03 Proame Receiver Plate • • 1 32 121129-01 Proame Remote • • 1 33 121699-11 Front Log Right • • 1 34 121699-10 Front Log Left • • 1 35 125683-01 Middle Right Log • • 1 36 121699-09 Middle Left Log • • 1 37 121699-13 Bottom Log • • 1 38 121699-12 Back Log • • 1

PARTS AVAILABLE — NOT SHOWN

100563-01 Warning Plate • • 1

123482-01 Lighting Instructions Plate • • 1

121129-04 Proame Wire Harness • • 1

** Not a eld replaceable part

VSGF36NRC

VSGF36PRC

121082-01K

www.fmiproducts.com

Page 34

PARTS

MODELS VSGF36PRC AND VSGF36NRC

www.fmiproducts.com

121082-01K

Page 35

PARTS

MODELS VSGF36PRC AND VSGF36NRC

This list contains replaceable parts used in your rebox. When ordering parts, follow the

instructions listed under Replacement Parts on page 31 of this manual.

KEY NO. PART NO. DESCRIPTION QTY.

1 113190-01CK Screen 2 2 116865-01CK Bottom Louver Assembly 1 3 ** Face Weldment 1 4 101355-03CK Hood 1 5 116864-01CK Louver Assembly 1 6 ** Firebox Bottom Bracket 1 7 ** Right Firebox Support Leg 1 8 ** Left Firebox Support Leg 2 9 ** Firebox Surround 1 10 ** Firebox Top Shield 1 11 ** Firebox Top 1 12 ** Damper Can Collar 1 13 ** Insulation Pan 1 14 ** Fireplace Top Insulation 1 15 ** Fireplace Top 1 16 20280 Top Spacer 4 17 ** Fireplace Surround 1 18 107128-01 Gas Conduit 2 19 115408-01 Receptacle Plate 1 20 21171 Gas Knock-Out Cover 4 21 103771-01 Strain Relief 1 22 115402-01 Steel Receptacle Box 1 23 119943-01 Blower 1 24 M11084-38 Hex Screw, #8 3 25 GA3555 Duplex Outlet 1 26 115403-01 Steel Receptacle Cover 1 27 101378-01 Thermostat Switch 1 28 117539-01 Brick Refractory Kit 1 29 117891-01 FPH Handle Bracket 4

** Not a eld replaceable part.

121082-01K

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Page 36

WARRANTY

KEEP THIS WARRANTY

Model (

located on product or identication tag

Serial No. (

located on product or identication tag

Date Purchased __________________________

Keep receipt for warranty verication.

FMI PRODUCTS, LLC LIMITED WARRANTIES

Standard Warranty: FMI PRODUCTS, LLC warrants this new product and any parts thereof to be free from defects in material and workmanship for a period of four (4) years from the date of rst purchase from an authorized dealer provided the product has been installed, maintained and operated in accordance with FMI PRODUCTS, LLC’s

warnings and instructions.

For products purchased for commercial, industrial or rental usage, this warranty is limited to 90 days from the date of rst purchase.

Limited Warranty: FMI PRODUCTS, LLC warrants factory reconditioned products and any parts thereof to be free from defects in material and workmanship for 30 days from the date of rst purchase from an authorized dealer provided the product has been installed, maintained and operated in accordance with FMI PRODUCTS, LLC’s

warnings and instructions.

The following terms apply to all of the above warranties:

Always specify model number and serial number when contacting the manufacturer. To make a claim under this warranty the bill of sale or other proof of purchase must be presented.

This warranty is extended only to the original retail purchaser when purchased from an authorized dealer, and only when installed by a qualied installer in accordance with all local codes and instructions furnished with this product.

This warranty covers the cost of part(s) required to restore this product to proper operating condition and an allowance for labor when provided by a FMI PRODUCTS, LLC Authorized Service Center or a provider approved by FMI PRODUCTS, LLC. Warranty parts must be obtained through authorized dealers of this product and/or FMI PRODUCTS, LLC who will provide original factory replacement parts. Failure to use original factory replacement

parts voids this warranty.

Travel, handling, transportation, diagnostic, material, labor and incidental costs associated with warranty repairs, unless expressly covered by this warranty, are not reimbursable under this warranty and are the responsibility of

the owner.

Excluded from this warranty are products or parts that fail or become damaged due to misuse, accidents, improper installation, lack of proper maintenance, tampering, or alteration(s).

This is FMI PRODUCTS, LLC’s exclusive warranty, and to the full extent allowed by law; this express warranty excludes any and all other warranties, express or implied, written or verbal and limits the duration of any and all implied warranties, including warranties of merchantability and tness for a particular purpose to four (4) years on new products and 30 days on factory reconditioned products from the date of rst purchase. FMI PRODUCTS, LLC

makes no other warranties regarding this product.

FMI PRODUCTS, LLC’s liability is limited to the purchase price of the product, and FMI PRODUCTS, LLC shall not be liable for any other damages whatsoever under any circumstances including indirect, incidental, or consequential

damages.

Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental

or consequential damages, so the above limitation or exclusion may not apply to you.

This warranty gives you specic legal rights, and you may also have other rights which vary from state to state.

For information about this warranty contact:

New Products

Factory Reconditioned Products

Terms Common to All Warranties

) _____________________________

) __________________________

2701 S. Harbor Blvd.

Santa Ana, CA 92704

1-866-328-4537

www.fmiproducts.com

121082-01 Rev. K 01/11

FMI VSGF36NRC, VSGF36PRC User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual