FMI VSGF28NTF, VSGF28PTF Operation And Installation Manual

UNVENTED (VENT-FREE) GAS FIREPLACE SYSTEM
PFS
US
OWNER’S OPERATION AND INSTALLATION MANUAL
®
THERMOSTATICALLY-CONTROLLED MODELS
VSGF28NTF AND VSGF28PTF
WARNING: If the information in this manual is not
followed exactly, a re or explosion may result causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other ammable
vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
— Installation and service must be performed by a quali-
ed installer, service agency or the gas supplier.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
For more information, visit www.fmiproducts.com
TABLE OF CONTENTS
Safety .................................................................. 2
Local Codes......................................................... 4
Product Identication ........................................... 5
Unpacking............................................................ 5
Product Features ................................................. 5
Air For Combustion and Ventilation ..................... 6
Installation ........................................................... 8
Operation ........................................................... 18
Inspecting Burners............................................. 20
Cleaning ............................................................ 21
SAFETY
Wiring Diagram .................................................. 22
Specications .................................................... 22
Replacement Parts ............................................ 22
Troubleshooting ................................................. 23
Technical Service............................................... 27
Service Hints ..................................................... 27
Accessories ....................................................... 27
Parts .................................................................. 28
Warranty ..............................................Back Cover
WARNING: Improper in-
stallation, adjustment, al­teration, service or main-
tenance can cause injury or property damage. Refer
to this manual for correct
installation and operation­al procedures. For assis-
tance or additional infor-
mation consult a qualied installer, service agency or the gas supplier.
WARNING: This is an
unvented gas-red heat­er. It uses air (oxygen)
from the room in which
it is installed. Provisions for adequate combustion
and ventilation air must
be provided. Refer to Air for Combustion and Ven­tilation section on page 6
of this manual.
This appliance may be in-
stalled in an aftermarket*,
permanently located, manufactured (mobile) home, where not prohib­ited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
*Aftermarket: Completion of sale, not for
purpose of resale, from the manufacturer
WARNING: This product
contains and/or generates
chemicals known to the state of California to cause cancer or
birth defects or other reproduc­tive harm.
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate or service this heater. Improper use of this heater can cause serious injury or death from burns, fire, explosion, electrical shock and carbon monoxide poisoning.
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SAFETY
Continued
DANGER: Carbon monoxide
poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs
of carbon monoxide poisoning resemble the
u, with headaches, dizziness or nausea. If you have these signs, the replace may not
be working properly. Get fresh air at once!
Have replace serviced. Some people are
more affected by carbon monoxide than oth-
ers. These include pregnant women, people with heart or lung disease or anemia, those under the inuence of alcohol and those at
high altitudes. Natural and Propane/LP Gas: Natural and
propane/LP gases are odorless. An odor­making agent is added to the gas. The odor
helps you detect a gas leak. However, the
odor added to the gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of
this replace.
WARNING: Any change to
this heater or its controls can
be dangerous.
WARNING: Do not use a blow­er insert, heat exchanger insert or other accessory not approved for use with this replace.
WARNING: Do not allow fans
to blow directly into the replace. Avoid any drafts that alter burner ame patterns. Ceiling fans can create drafts that alter burner ame patterns. Altered burner patterns can cause sooting.
Due to high temperatures, the appliance should be located out of trafc and away from furniture and draperies.
Do not place clothing or other ammable material on or near the appliance. Never place any objects on the replace.
Fireplace front and screen be­come very hot when running re­place. Keep children and adults
away from hot surfaces to avoid
burns or clothing ignition. Fire­place will remain hot for a time after shutdown. Allow surfaces to cool before touching.
Carefully supervise young chil-
dren when they are in the room
with replace.
You must operate this replace with the replace screen and hood in place. Make sure re­place screen and hood are in place before running replace.
Keep the appliance area clear and free from combustible ma­terials, gasoline and other am­mable vapors and liquids.
1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
2. Do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors (propane/LP units only).
3. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not
use any phone in your building
• immediately call your gas supplier from
a neighbor’s phone. Follow the gas sup­plier’s instructions
• if you cannot reach your gas supplier,
call the re department
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SAFETY
Continued
4. This replace shall not be installed in a
bedroom or bathroom.
5. Do not use this replace as a wood-burn­ing replace. Use only the logs provided with the replace.
6. Do not add extra logs or ornaments such
as pine cones, vermiculite or rock wool.
Using these added items can cause soot­ing. Do not add lava rock around base. Rock and debris could fall into the control
area of replace.
7. This replace is designed to be smoke­less. If logs ever appear to smoke, turn off replace and call a qualied service
person. Note: During initial operation, slight smoking could occur due to log cur-
ing and replace burning manufacturing
residues.
8. To prevent the creation of soot, follow the instructions in Cleaning, page 21.
9. Before using furniture polish, wax, carpet cleaner or similar products, turn heater off. If heated, the vapors from these products may
create a white powder residue within burner box or on adjacent walls or furniture.
10. This replace needs fresh air ventilation to run properly. This replace has an Oxygen
Depletion Sensing (ODS) safety shutoff system. The ODS shuts down the re­place if enough fresh air is not available. See Air for Combustion and Ventilation,
page 6. If replace keeps shutting off, see Troubleshooting, page 23.
11. Do not run replace
• where ammable liquids or vapors are
used or stored
• under dusty conditions
12. Do not use this replace to cook food or
burn paper or other objects.
13. Do not use replace if any part has been
exposed to or under water. Immediately
call a qualied service technician to in­spect the replace and to replace any part
of the control system and any gas control which has been under water.
14. Do not operate fireplace if any log is
broken. Do not operate replace if a log is chipped (dime-sized or larger).
15. Turn fireplace off and let cool before
servicing. Only a qualied service person should service and repair replace.
16. Operating replace above elevations of 4,500 feet could cause pilot outage.
17. To prevent performance problems in
propane/LP units, do not use propane/LP
fuel tanks of less than 100 lbs. capacity (propane/LP units only).
18. Provide adequate clearances around air
openings.
LOCAL CODES
Install and use replace with care. Follow all local codes. In the absence of local codes,
use the latest edition of The National Fuel Gas Code ANSI Z223.1/NFPA 54*.
*Available from:
American National Standards Institute, Inc.
National Fire Protection Association, Inc.
Note: Where listed vented decorative logs are required, thermostat operation is not permitted.
4
1430 Broadway
New York, NY 10018
Batterymarch Park
Quincy, MA 02269
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State of Massachusetts: The installation must be made by a licensed plumber or gas tter in the Commonwealth of Mas­sachusetts.
Sellers of unvented propane or natural
gas-red supplemental room heaters shall
provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.
Vent-free gas products are prohibited for bedroom and bathroom installation in the Commonwealth of Massachusetts.
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PRODUCT IDENTIFICATION
Rear
Log Set
Base Assembly
Figure 1 - Log Base Assembly
Front Burner
Burner
UNPACKING
CAUTION: Do not remove the
data plates attached to the heater base assembly. The data plates contain important warranty and safety information.
1. With utility knife, cut carton all the way
around above staples on bottom tray. Lift carton off of heater. Remove packing.
Note: Hood is located in packing on right
hand side of heater front. Lift heater off bottom tray.
PRODUCT FEATURES
OPERATION
This vent-free replace is clean burning. It requires no outside venting. There is no heat
loss out a vent or up a chimney. Heat is gen-
erated by both realistic ames and glowing embers. When used without the blower, the replace requires no electricity making it ideal
for emergency backup heat.
SAFETY DEVICE
This replace has a pilot with an Oxygen
Depletion Sensing (ODS) safety shutoff
system. The ODS/pilot is a required feature
for vent-free room heaters. The ODS/pilot
system shuts off the replace if there is not
enough fresh air.
PIEZO IGNITION SYSTEM
This replace has a piezo ignitor. This sys­tem requires no matches, batteries or other sources to light replace.
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Top Outer Casing
Top Louver Assembly
Fireplace Hood
Screen Assembly
Bottom Louver Assembly
Figure 2 - Fireplace
2. Locate two screws above top corners of
the replace screen. Remove and discard these screws. Lift replace screen up and
pull out to remove.
3. Remove protective packaging applied to
logs, log base assembly, and replace.
4. Remove replace hood from carton insert.
5. Check all items for any shipping damage.
If damaged, promptly inform dealer where you bought replace.
Blower Assembly
BLOWER ASSEMBLY
This replace has a blower assembly. The
blower operates thermostatically and has a variable speed control. The blower circulates
heated air from the replace into the room.
Use of blower is optional.
THERMOSTAT CONTROL
This replace has a thermostat sensing bulb
and control valve. The thermostat controls the
heat output and ame height. This maintains
a consistent room temperature. Even the
lowest setting provides realistic ames and
glowing embers from two burners. Selecting
higher comfort settings allows replace to run longer, producing greater heat output. At lower comfort settings, the replace will run less.
This results in increased heating comfort. This can also result in lower gas results.
5
AIR FOR COMBUSTION AND VENTILATION
WARNING: This heater shall
not be installed in a room or space unless the required vol­ume of indoor combustion air is provided by the method de­scribed in the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or
applicable local codes. Read the following instructions to insure proper fresh air for this and other fuel-burning appliances in your home.
Today’s homes are built more energy efcient than ever. New materials, increased insulation
and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in.
During heating months, home owners want
their homes as airtight as possible. While it is good to make your home energy
efcient, your home needs to breathe. Fresh
air must enter your home. All fuel-burning ap­pliances need fresh air for proper combustion and ventilation.
Exhaust fans, reboxes, clothes dryers and
fuel burning appliances draw air from the
house to operate. You must provide adequate
fresh air for these appliances. This will insure proper venting of vented fuel-burning appli­ances.
PROVIDING ADEQUATE
VENTILATION
The following are excerpts from National Fuel
Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation.
All spaces in homes fall into one of the three
following ventilation classications:
1. Unusually Tight Construction
2. Unconned Space
3. Conned Space
The information on pages 6 through 9 will help you classify your space and provide
adequate ventilation.
Unusually Tight Construction
The air that leaks around doors and windows may provide enough fresh air for combustion
and ventilation. However, in buildings of un­usually tight construction, you must provide
additional fresh air.
Unusually tight construction is dened as
construction where:
a. walls and ceilings exposed to the out-
side atmosphere have a continuous water vapor retarder with a rating of one perm (6 x 10 less with openings gasketed or sealed
and
b. weather stripping has been added on
openable windows and doors and
c. caulking or sealants are applied to
areas such as joints around window and door frames, between sole plates and oors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical and gas lines and at other openings.
If your home meets all of the three criteria
above, you must provide additional fresh air. See Ventilation Air From Outdoors, page 8.
If your home does not meet all of the three
criteria above, proceed to Determining Fresh-Air Flow for Heater Location, page 7.
Conned and Unconned Space
The National Fuel Gas Code, ANSI Z223.1/ NFPA 54 denes a conned space as a space
whose volume is less than 50 cubic feet per
1,000 Btu/hr (4.8 m3 per kw) of the aggregate
input rating of all appliances installed in that
space and an unconned space as a space
whose volume is not less than 50 cubic feet
per 1,000 Btu/hr (4.8 m3 per kw) of the ag-
gregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are
installed*, through openings not furnished with doors, are considered a part of the un­conned space.
* Adjoining rooms are communicating only if there are doorless passageways or ventilation grills between them.
-11
kg per pa-sec-m2) or
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AIR FOR COMBUSTION AND VENTILATION
Continued
DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION
Determining if You Have a Conned or Unconned Space
Use this work sheet to determine if you have
a conned or unconned space.
Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length x width x height).
Length x Width x Height =__________cu. ft.
(volume of space)
Example: Space size 22 ft. (length) x 18 ft.
(width) x 8 ft. (ceiling height) = 3168 cu. ft. (volume of space)
If additional ventilation to adjoining room
is supplied with grills or openings, add the
volume of these rooms to the total volume of the space.
2. Multiply the space volume by 20 to deter­mine the maximum Btu/Hr the space can support.
________ (volume of space) x 20 = (Maxi-
mum Btu/Hr the space can support)
Example: 3168 cu. ft. (volume of space) x 20
= 63,360 (maximum Btu/Hr the space can
support)
3. Add the Btu/Hr of all fuel burning appliances in the space.
Vent-free replace __________ Btu/Hr Gas water heater* __________ Btu/Hr Gas furnace __________ Btu/Hr Vented gas heater __________ Btu/Hr Gas replace logs __________ Btu/Hr Other gas appliances*+ __________ Btu/Hr Total = _________ Btu/Hr * Do not include direct-vent gas appliances.
Direct-vent draws combustion air from the outdoors and vents to the outdoors.
Example: Gas water heater __________ Btu/Hr Vent-free replace + _________ Btu/Hr Total = _________ Btu/Hr
40,000 39,000 79,000
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/ Hr used.
_______ Btu/Hr (maximum the space can
support)
_______ Btu/Hr (actual amount of Btu/Hr
used)
Example: 63,360 Btu/Hr (maximum the
space can support)
79,000 Btu/Hr (actual amount of
Btu/Hr used)
The space in the above example is a conned
space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can sup­port. You must provide additional fresh air. Your options are as follows:
A. Rework worksheet, adding the space of an
adjoining room. If the extra space provides an
unconned space, remove door to adjoining
room or add ventilation grills between rooms. See Ventilation Air From Inside Building, page 8.
B. Vent room directly to the outdoors. See
Ventilation Air From Outdoors, page 8.
C. Install a lower Btu/Hr replace, if lower Btu/
Hr size makes room unconned.
If the actual Btu/Hr used is less than the
maximum Btu/Hr the space can support, the space is an unconned space. You will need
no additional fresh air ventilation.
WARNING: If the area in which
the heater may be operated does not meet the required volume for indoor combustion air, combus­tion and ventilation air shall be provided by one of the methods described in the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code,
or applicable local codes.
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7
AIR FOR COMBUSTION AND VENTILATION
Or
Remove Door into Adjoining
Room, Option
3
Ventilation Grills
Into Adjoining Room,
Option 2
Ventilation
Grills Into
Adjoining
Room,
Option 1
12"
12"
Continued
VENTILATION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining
unconned space. When ventilating to an adjoining unconned space, you must provide
two permanent openings: one within 12" of the
ceiling and one within 12" of the oor on the
wall connecting the two spaces (see options
1 and 2, Figure 3). You can also remove door into adjoining room (see option 3, Figure 3).
Follow the National Fuel Gas Code, ANSI
Z223.1/NFPA 54, Air for Combustion and Ventilation for required size of ventilation
grills or ducts.
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two perma­nent openings: one within 12" of the ceiling
and one within 12" of the oor. Connect these
items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation for required size
of ventilation grills or ducts. IMPORTANT: Do not provide openings for
inlet or outlet air into attic if attic has a thermo­stat-controlled power vent. Heated air entering the attic will activate the power vent.
Figure 3 - Ventilation Air from Inside
Building
INSTALLATION
NOTICE: This heater is intended
for use as supplemental heat. Use this heater along with your primary heating system. Do not install this heater as your pri­mary heat source. If you have a central heating system, you may run system’s circulating blower while using heater. This will help circulate the heat throughout the house. In the event of a power outage, you can use this heater as your primary heat source.
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Ventilated Attic
Crawl Space
Ventilated
To Attic
To
Crawl
Space
Outlet Air
Inlet Air
Outlet Air
Inlet Air
Figure 4 - Ventilation Air from Outdoors
WARNING: A qualied service person must install replace. Follow all local codes.
WARNING: Never install the
replace
• in a bedroom or bathroom
• in a recreational vehicle
• where curtains, furniture,
clothing or other ammable objects are less than 36" from front and 42" from top of re­place. For side clearances see Figure 8, page 10
• in high trafc areas
• in windy or drafty areas
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INSTALLATION
Continued
WARNING: These models have
a three-prong, grounded electrical plug. This plug helps protect you against electrical shock. Only con­nect plug to a properly grounded, three-prong receptacle. Do not cut or remove the grounding prong from this plug.
CAUTION: This replace cre-
ates warm air currents. These
currents move heat to wall sur-
faces next to replace. Installing replace next to vinyl or cloth wall coverings or operating heater where impurities (such as, but not limited, to tobacco
smoke, aromatic candles, clean-
ing uids, oil or kerosene lamps, etc.) in the air exist, may discolor walls or cause odors.
Note: Your replace is designed to be used in zero clearance installations. Wall or framing ma­terial can be placed directly against any exterior surface on the rear, sides or top of your replace, except where standoff spacers are integrally at­tached. If standoff spacers are attached to your replace, these spacers can be placed directly against wall or framing materials.
Use the dimensions shown for rough openings to create the easiest installation. See Built-In
Fireplace Installation, page 12.
IMPORTANT: Vent-free heaters add moisture
to the air. Although this is benecial, installing replace in rooms without enough ventilation
air may cause mildew to form from too much moisture. See Air for Combustion and Ventila-
tion, page 6.
IMPORTANT: Make sure the replace is level. If replace is not level, log set will not work
properly.
CHECK GAS TYPE
Use the correct gas type (natural or propane/
LP) for your replace. If your gas supply is not correct, do not install replace. Call dealer where you bought replace for proper type replace.
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WARNING: This appliance is equipped for either natural gas or propane/LP gas but not both. Gas type is indicated on the rat­ing plate. Field conversion is not permitted.
ELECTRICAL HOOKUP
This replace has a blower assembly with an electrical cord. The electrical cord is ve feet in length. You must locate replace within
reach of 120-volt grounded electrical outlet. If
not, you must install an electrical outlet within reach of replace power cord. The GA3555
outlet accessory may be used for built-in installation when a blower is installed.
INSTALLING HOOD
Install hood to rail already installed in replace
as shown in Figure 5. Use 3 Phillips screws provided.
Rail
Hood
Screw
Figure 5 - Installing Hood
ASSEMBLING AND ATTACHING
OPTIONAL PERIMETER TRIM (Included with Mantel Accessory)
IMPORTANT: If you are recessing the rebox in a wall, do not attach trim at this time. See Built-In Fireplace Installation, page 12.
Note: These instructions are for assembling
and attaching trim to replace.
1. Remove packaging from three pieces of trim.
2. Locate four screws, two adjusting plates with set screws, and two shims in the
hardware packet.
3. Align shim under adjusting plate as shown
in Figure 6, page 10.
4. Slide one end of adjusting plate/shim in slot on mitered edge of top trim (see
Figure 6, page 10).
9
INSTALLATION
Continued
5. Slide other end of adjusting plate/shim in slot on mitered edge of side trim (see Figure 6).
6. While rmly holding edges of trim together,
tighten both set screws on the adjusting plate with slotted screwdriver.
7. Repeat steps 1 through 6 for other side.
8. Tighten trim hanging screws (#10 x 6.25 shoulder) into holes in cabinets. Place
the assembled trim onto replace cabinet.
Align hanging notches on trim with hang-
ing screws on side of replace (see Figure
7). Push trim rmly into place, sliding
hanging notches over hanging screws.
Set Screws
Top Trim
Side Trim
Adjusting Plate
Minimum Clearances For Side Combustible Material, Side Wall, and Ceiling
A. Clearances from the side of the replace
cabinet to any combustible material and wall should follow diagram in Figure 8.
Example: The face of a mantel, bookshelf,
etc. is made of combustible material and protrudes 3 1/2" from the wall. This com­bustible material must be 4" from the side
of the replace opening (see Figure 8).
B. Clearances from the top of the replace
opening to the ceiling should not be less than 42".
Example
Mitered
Shim
Edge Mitered Edge
Slot
Figure 6 - Assembling Perimeter Trim
Assembled Trim
Figure 7 - Attaching Perimeter Trim to
Fireplace
Slot
Trim Hanging Screws
Hanging Notches on Trim
INSTALLATION CLEARANCES
WARNING: Maintain the
minimum clearances. If you can, provide greater clearances from oor, ceiling, and adjoining wall.
Carefully follow these instructions. This will ensure safe installation.
*
*Minimum 16" from Side Wall
Figure 8 - Minimum Clearance for
Combustible to Wall
CONVENTIONAL FIREPLACE
INSTALLATION
Conventional installation of this fireplace
involves installing replace along with the corner, face, or cabinet mantel with hearth
base accessories against a wall in your home. Follow the instructions in this section to install
the replace in this manner.
1. Assemble cabinet mantel, hearth base,
and trim accessories. Assembly instruc­tions are included with each accessory.
2. When installing blower, install a properly grounded, 120 volt three-prong electrical outlet at replace location if an outlet is not there. If possible, locate outlet so cabinet
mantel will cover it when installed (see
Figure 9, page 11).
3. Install gas piping to replace location. This installation includes an approved exible
gas line (if allowed by local codes) after
the equipment shutoff valve. The exible
gas line must be the last item installed on the gas piping. See Installing Gas Piping to Fireplace Location, page 13.
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