FMI (V)KC36NE series, (V)KCC36NE series, (V)KCC36PE series Owner's Operation And Installation Manual

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Page 1

DIRECT-VENT FIREPLACE

PFS

USC

OWNER’S OPERATION AND INSTALLATION MANUAL

Patent Pending

NATURAL GAS MODELS (V)KC36NE AND (V)KCC36NE SERIES

PROPANE/LP GAS MODELS (V)KC36PE AND (V)KCC36PE SERIES

WARNING: If the information in this manual is not

followed exactly, a re or explosion may result causing property damage, personal injury or loss of life.

— Do not store or use gasoline or other ammable

vapors and liquids in the vicinity of this or any other appliance.

— WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the re department.

— Installation and service must be performed by a quali-

ed installer, service agency or the gas supplier.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

For more information, visit www.fmiproducts.com

Page 2

Safety .................................................................. 2

TABLE OF CONTENTS

Product Identication ........................................... 5

Local Codes......................................................... 5

Product Features ................................................. 5

Pre-Installation Preparation ................................. 6

Location of Termination Cap ................................ 8

Venting Installation .............................................. 9

Fireplace Installation.......................................... 19

Wiring Diagram .................................................. 27

Operation ........................................................... 28

SAFETY

Inspecting Burners............................................. 29

Cleaning and Maintenance ................................ 30

Troubleshooting ................................................. 31

Replacement Parts ............................................ 34

Service Hints ..................................................... 34

Technical Service............................................... 34

Specications .................................................... 34

Accessories ....................................................... 35

Parts .................................................................. 36

Warranty ..............................................Back Cover

WARNING: Improper

installation, adjustment,

alteration, service or maintenance can cause

injury or property damage. Refer to this manual

for correct installation

and operational procedures. For assistance or

additional information

consult a qualified installer, service agency or the gas supplier.

This appliance may be in-

stalled in an aftermarket,*

permanently located, manufactured (mobile) home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certied kit is used.

* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer

State of Massachusetts:

The installation must be made by a licensed plumber or gas tter in the Commonwealth of Massachusetts.

WARNING: This product

contains and/or generates

chemicals known to the State of California to cause cancer or

birth defects or other reproductive harm.

IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate or service this log set. Improper use of this log set can cause serious injury or death from burns, fire, explosion, electrical shock and carbon monoxide poisoning.

DANGER: Carbon monoxide

poisoning may lead to death!

This replace must be installed by a qualied (certied or licensed) service person. It has a sealed gas combustion chamber that uses a coaxial pipe (pipe within a pipe and having the same center) venting system. It brings in fresh air for combustion through the outer pipe and combustion gases are exhausted through the inner pipe. If the glass door assembly and venting pipe are not properly seated, connected and sealed, carbon monoxide leakage (spillage) can occur.

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SAFETY

Continued

Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning resemble the u, with headaches, dizziness or nausea. If you have these signs, the log set may not be working properly. Get fresh air at once! Have log set serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the inuence of alcohol and those at high altitudes.

Natural and Propane/LP Gas: Natural and propane/LP gas are odorless. An odor-making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.

Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this replace.

WARNING: Any change to this replace or it’s controls can be dangerous. Do not modify this replace under any circumstances. Any parts removed for servicing must be replaced prior to operating replace.

WARNING: Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this replace.

WARNING: This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases unless a certied kit is used.

WARNING: Do not allow fans to blow directly into the replace. Avoid any drafts that alter burner ame patterns.

Due to high temperatures, the appliance should be located out of trafc and away from furniture and draperies.

Do not place clothing or other ammable material on or near the appliance. Never place any objects on the appliance.

Do not use this replace to cook food or burn paper or other ammable material.

This replace reaches high temperatures. Keep children and adults away from hot surface to avoid burns or clothing ignition. Fireplace will remain hot for a time after shutdown. Allow surface to cool before touching.

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SAFETY

Continued

Carefully supervise young children when they are in the room

with replace.

Keep the area around your replace clear of combustible materials, gasoline and other ammable vapor or liquids. Do not run replace where these are used or stored.

1. For propane/LP replace, do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors. To prevent performance problems, do not use propane/LP fuel tank of less than 100 lb. capacity.

2. If you smell gas

• shut off gas supply

• do not try to light any appliance

• do not touch any electrical switch; do

not use any phone in your building

• immediately call your gas supplier from

a neighbor’s phone. Follow the gas supplier's instructions

• if you cannot reach you gas supplier,

call the re department.

3. Never install the replace

• in a recreational vehicle

• in windy or drafty areas where curtains

or other combustible (flammable) objects can make contact with the replace front

• in high trafc areas

4. Turn fireplace off and let cool before servicing, installing or repairing. Only a qualied service person should install, service or repair this replace. Have replace inspected annually by a qualied service person.

5. You must keep control compartments, burners and circulating air passages clean. More frequent cleaning may be needed due to excessive lint and dust from carpeting, bedding material, etc. Turn off the gas valve and pilot light before cleaning replace.

6. Have venting system inspected annually by a qualied service person. If needed, have venting system cleaned or repaired. See Cleaning and Maintenance, page 30.

7. Do not use any solid fuels (wood, coal, paper, cardboard, etc.) in this replace. Use only the gas type indicated on replace nameplate.

8. This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code,

ANSI/NFPA 70.

9. Do not use replace if any part has been

exposed to or under water. Immediately call a qualied service person to arrange for replacement of the unit.

10. Do not operate replace if any log is broken.

11. Do not operate replace with glass door removed, cracked or broken.

12. Provide adequate clearances around air openings.

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PRODUCT IDENTIFICATION

Upper Louver Panel (KC36 Series)

Screen Door (KCC36 Series)

Figure 1 - Direct-Vent Fireplace with Millivolt Ignition

Glass Door Assembly

Lava Rock

Electronic Control Valve

Lower Louver Panel (KC36 Series)

LOCAL CODES

Install and use replace with care. Follow all local codes. In the absence to local codes, use the current National Fuel Gas Code ANSI Z223.1/NFPA 54* (USA).

Flue Collar

Log Set

Nailing Flange

Andiron Assembly

Burner

Glowing Embers

Switch Bracket for Optional Remote and Blower

*Available from:

American National Standards Institute, Inc.

1430 Broadway

New York, NY 10018

National Fire Protection Association, Inc.

Batterymarch Park

Quincy, MA 02269

Assembly

PRODUCT FEATURES

These are a few facts that can help you understand and enjoy your direct-vent replace:

• The venting system may be routed to the outside of your home in several ways. It may vent through the roof (vertical) or it may vent to an outside/exterior wall (horizontal). The vent pipe installation is very important to allow for proper operation. You must follow the venting instructions very carefully for either vertical or horizontal applications.

• This replace may be installed in any room of your house provided all local codes and these installation instructions are followed.

• The blower requires electricity. If you plan to install the blower at a later date, do not

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forget to wire the outlet at the bottom of the replace when framing.

• The electronic ignition creates spark to ignite the pilot light. It does not require any matches, batteries or any other sources of ignition to light the pilot.

• Each time you turn on your replace, you may notice some amount of condensation on the inside of the replace glass. This is normal and will disappear after 10-20 minutes of operation.

• Your direct-vent gas fireplace system (replace and venting) is a balanced and sealed gas operating unit. It requires approximately 10-20 minutes of operating time before the ame pattern stabilizes.

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PRE-INSTALLATION PREPARATION

LOCATION AND SPACE REQUIREMENTS

Determine the safest and most efcient location for your FMI PRODUCTS, LLC direct-vent replace. Make sure that rafters and wall studs are not in the way of the venting system. Choose a location where the heat output is not affected by drafts, air conditioning ducts, windows or doors. Figure 2 shows some common locations. Be aware of all restrictions and precautions before deciding the exact location for your replace and termination cap.

When deciding the location of your replace, follow these rules:

• Do not connect this replace venting to a chimney ue serving a separate solid-fuel burning replace or appliance.

• Due to high temperatures, do not locate this replace in high trafc areas, windy or drafty areas or near furniture or draperies.

• Proper clearances must be maintained.

• If your replace is to be installed directly on carpeting, vinyl tile or any combustible material other than wood, it must be installed on a metal or wood panel extending the full width and depth of the replace. See Figure 3.

Flush with a wall

Through exterior wall enclosed in a chase

Corner installation

Figure 2 - Common Fireplace Locations

29"

21 1/8"

41"

Figure 3 - Fireplace Bottom Dimensions

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• Your replace is designed to be used in zero clearance installations. Wall or framing material can be placed directly against any exterior surface on the back, sides or top of your replace, except where standoff spacers are integrally attached. If standoff spacers are attached to your replace, these spacers can be placed directly against wall or framing material. See framing details on page 7.

• If you plan on installing a television or entertainment center recessed above your replace, it is recommended that you maintain a minimum 18" above top of louver opening.

• When locating termination cap, it is important to observe the minimum clearances shown in Figure 7, page 8.

• If recessing into a wall, you can avoid extra framing by positioning your replace against an already existing framing member.

• Do not recess termination cap into a wall or siding.

• You may paint the termination cap with 450º F (232º C) heat-resistant paint to coordinate with the exterior nish.

• There must not be any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24" from the front of the termination cap.

• Do not locate termination cap where excessive snow or ice build up may occur. Be sure to clear vent termination area after snow falls to prevent accidental blockage of venting system. When using snow blowers, do not direct snow towards vent termination area.

CLEARANCES

Minimum clearances to combustibles for the replace are as follows:

*Back and sides 0" Perpendicular walls 6" Floor 0" Ceiling to louver opening 42" Front 36" Top of Standoffs 0" Vent (See venting instruc-

tions for specic vent-

ing clearances.) Combustible material with a maximum thickness of 5/8" may be ush with the top front of replace.

* For back and sides of replace, do not pack with insulation or other materials. Zero inch clearance to combustible materials are for framing purpose only.

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Nailing Tabs

Top of Louver

Opening

Wall

PRE-INSTALLATION PREPARATION

Continued

NOTICE: This replace is intended for use as supplemental heat. Use this replace along with your primary heating system. Do not install this replace as your primary heat source. If you have a central heating system, you may run system’s circulating blower while using replace. This will help circulate the heat throughout the house. In the event of a power outage, you can use this replace as a heat source.

FRAMING AND FINISHING

Figure 4, page 7, shows typical framing of this replace. Figure 5, page 7, shows framing for corner installation. All minimum clearances must be met.

For available accessories for this replace, see Accessories on page 35. If you are using a separate combustible mantel piece, refer to Figure 6, page 7, for proper installation height. You can install noncombustible mantels at any height above the replace.

Note: Noncombustible mantels may discolor!

15"

10 3/8"

49 5/8"

35 3/4"

13 3/4"

41"

411/4"

681/2"

Nailing Tabs

Figure 5 - Framing Clearances for Corner

Installation

36 1/8"

41 1/4"

21" Horizontal Vent

24 1/2" Vertical Vent

Figure 4 - Framing Clearances for

Installation Against an Exterior Wall

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Mantel

Ref.

Depth Ref.

1 14" A 16" 2 12" B 14" 3 10" C 12" 4 8" D 10" 5 6" E 8" 6 4" F 6" 7 2" G 4"

Figure 6 - Clearances for Combustible

Mantels

Mantel from

Top of Louver

Opening

Page 8

LOCATION OF TERMINATION CAP

A = clearance above grade, veranda, porch, deck, or balcony [*12" (30.5 cm) minimum] B = clearance to window or door that may be opened [6" (15 cm) min. for 10,000 Btu or less; 9" (23 cm) in US if between 10,000 and 50,000, 12" (30 cm) in Canada if between 10,000 and 100,000; 12" (30 cm) in US if greater than 50,000, 36" (91 cm) in Canada if greater than 100,000] C = clearance to permanently closed window [minimum 12" (30.5 cm) recommended to prevent condensation on window] D = vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 24" (61 cm) from the center-line of the terminal [18" (45.7 cm) minimum] E = clearance to unventilated soffit [12" (30.5 cm) minimum] F = clearance to outside corner (see below) G = clearance to inside corner (see below) H = *not to be installed above a meter/regulator assembly within 36" (91.4 cm) horizontally from the center line of the regulator

† vent shall not terminate directly above a side-walk or paved driveway which is located between two single family dwellings and serves both dwellings* ‡ only permitted if veranda, porch, deck or balconey is fully open on a minimum of 2 sides beneath the floor* * as specified in CAN/CSA B149 (.1 or .2) Installation Codes (1991) for Canada and U.S.A.

Note: Local codes or regulations may require different clearances

Termination Clearances for Buildings with Combustible and Noncombustible Exteriors

Inside Corner

A = 6" (15.2 cm)

TERMINATION CAP

Fixed

Closed

Openable

AIR SUPPLY INLET

Fixed

Closed

I = clearance to service regulator vent outlet [*72" (182.9 cm) minimum] J = clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other fireplace [6" (15 cm) min. for 10,000 Btu or less; 9" (23 cm) in US if between 10,000 and 50,000, 12" (30 cm) in Canada if between 10,000 and 100,000; 12" (30 cm) in US if greater than 50,000, 36" (91 cm) in Canada if greater than 100,000] K = clearance to a mechanical air supply inlet [*In Canada, 6 ft. (1.83m) minimum; In US 3 ft. (91 cm) above if within 10 ft. (3 m) horizontally] L = † clearance above paved side-walk or a paved driveway located on public property [*84" (213.3 cm) minimum] M = clearance under veranda, porch, deck [*12" (30.5 cm) minimum ‡] N = clearance above a roof shall extend a minimum of 24" (61 cm) above the highest point when it passes through the roof surface and any other obstruction within a horizontal distance of 18" (45.7 cm)

Outside Corner Recessed Location

B = 6" (15.2 cm)

GAS METERRESTRICTED AREA

(TERMINATION PROHIBITED)

Balcony with No Side Wall

G = 12" (30.5 cm) minimum clearance

Figure 7 - Minimum Clearances for Termination Cap

Balcony with Perpendicular Side Wall

Combustible & Noncombustible H = 24" (61 cm) J = 20" (50.8 cm)

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C = Maximum depth of 48" (121.9 cm) for recessed location D = Minimum width for back wall of recessed location Combustible - 38" (965 mm) Noncombustible - 24" (61 cm) E = Clearance from corner in recessed location Combustible - 6" (15.2 cm) Noncombustible - 2" (5.1 cm)

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VENTING INSTALLATION

NOTICE: Read these instruc-

tions completely before attempting installation.

These models are tested and approved for use with FMI PRODUCTS, LLC (direct-vent) pipe components and terminations.

The venting system must terminate on the outside of the structure and can not be attached to a chimney or ue system serving a separate solid fuel or gas burning appliance. A direct-vent appliance must have its own venting system. DO NOT common vent this appliance.

These models are approved to be vented either horizontally through an outside wall or vertically through a roof or chase enclosure using the following guidelines:

• When venting system terminates horizontally on an outside wall, you may install a standoff if the termination cap is to be installed directly on a combustible nish such as vinyl, wood, stucco, etc.

• Never run the vent downward as this may cause excessive temperatures which could cause a re.

• Vent pipe air space clearances to combustibles are 1" on all sides except on the horizontal sections, which requires 2" clearance from the top of the pipe. Where the termination cap penetrates a combustible wall, 1" air space clearance is required.

• Snorkel terminations are required when minimum clearance to grade cannot be met (see Figure 16 on page 13).

• Have replace and selected vent components on hand to help determine the exact measurements when elbowing or offsetting. Always use wall restops when penetrating walls and restops when penetrating ceilings or attic spaces.

• If using a venting conguration of only horizontal venting with no vertical run, a 1/4" rise for every 12" of run toward the termination is required.

WARNING: Read all instruc-

tions completely and thoroughly before attempting installation.

Failure to do so could result in

serious injury, property damage or loss of life.

NOTICE: Failure to follow these in-

structions will void the warranty.

NOTICE: Do not seal termination

cap to vent pipe. Cap must be removable for vent inspection and maintenance.

INSTALLATION PRECAUTIONS

• Wear gloves and safety glasses for protection.

• Use extreme caution when using ladders or when on roof tops.

• Be aware of electrical wiring locations in walls and ceilings.

The following actions will void the warranty on your venting system:

• Installation of any damaged venting component.

• Unauthorized modication of the venting system (Do not cut or alter vent components).

• Installation of any component part not manufactured or approved by FMI PRODUCTS, LLC.

• Installation other than as instructed by these instructions.

WARNING: This gas replace and vent assembly must be vented directly to the outside. The venting system must NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each direct-vent gas appliance must use a separate vent system. Do not use common vent systems.

WARNING: Vent pipe air space clearances to combustibles are 1" on all sides except

on the horizontal sections,

which require 2" clearances from the top of the pipe. Where the termination cap penetrates a combustible wall, 1" air space clearance is required.

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Page 10

VENTING INSTALLATION

(Framing

Detail)

/2"

/2" Inside Framing

/2"

8 1/2"

Vent Opening

Combustible Wall

Vent Opening

Noncombustible Wall

INSTALLATION PLANNING

There are two basic types of direct-vent installation:

• Horizontal Termination

• Vertical Termination

Horizontal Termination Installation

IMPORTANT: Horizontal square terminations require only inner portion of wall restop. Horizontal installations using round termination require exterior portion of wall restop (see Figure 14, page 12).

1. Set replace in its desired location and determine route your horizontal venting will take. Do not secure replace until all venting has been installed. Some installations require sliding replace in and out of position to make nal venting connections. Figures 14 through 18 on pages 12 through 14 show different congurations for venting with horizontal termination that will help you decide which application best suits your installation. Check to see if wall studs or roof rafters are in the path of your desired venting route. If they are, you may want to adjust location of replace.

2. Direct-vent pipe sections and components are designed with special twist-lock connections.

Twist-Lock Procedure: Female ends of

pipes have locking lugs (indentations). These lugs will slide straight into matching slots on male ends of adjacent pipes. Push pipe sections together and twist one section clockwise approximately onequarter turn until sections are fully locked (see Figure 8). Note: Horizontal runs of

vent must be supported every three feet. Use wall straps for this purpose.

3. Use a 45° elbow to connect venting system to replace ue collar. The elbow is designed to be twist-locked onto the ue collar as described in step 2.

IMPORTANT: Do not attempt to alter the

conguration of the elbow by cutting, twisting, bending, etc.

4. Assemble desired combination of pipe and elbows to replace ue collar. If there are long portions of venting run, pre-assembled pipe sections may be installed as subassemblies for convenience.

Continued

5. Carefully determine location where vent pipe assembly will penetrate outside wall. Center of hole should line up with center line of horizontal vent pipe. Mark wall for a 11 1/2" x 11 1/2" square hole. Cut and frame square hole in exterior wall where vent will be terminated. If wall being penetrated is constructed of noncombustible material, such as masonry block or concrete, a 8 1/2" hole with zero clearance is acceptable (see Figure 9).

Female Locking Lugs

Figure 8 - Vent Pipe Connections

Figure 9 - Vent Opening Requirements

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Male Slots

Center of Hole

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VENTING INSTALLATION

Continued

WARNING: Do not recess

vent termination into any wall. This will cause a re hazard.

6. Noncombustible Exterior Wall: Position horizontal vent cap in center of 8 1/2" round hole and attach to exterior wall with four wood screws provided. Before attaching vent cap to exterior wall, run a bead of non-hardening mastic (pliable sealant) around outside edges to make a seal between it and outside wall.

Note: Four wood screws provided should

be replaced with appropriate fasteners for stucco, brick, concrete or other types of sidings.

Combustible Exterior Wall: For vinyl

siding, stucco or wood exteriors, a siding standoff may be installed between vent cap and exterior wall. Siding standoff prevents excessive heat from damaging siding materials. Siding material must be cut to accommodate standoff. Bolt vent cap to standoff. Apply non-hardening mastic around outside edge of standoff. Position standoff/cap assembly in center of 11 1/4" square hole and attach to exterior wall with wood screws provided (see Figure 11). Siding standoff must sit ush against exterior fascia material.

7. Connecting Vent Cap with Horizontal Vent Pipe: Slide wall restop over the vent pipe before connecting horizontal run to vent cap (see Figure 12).

Carefully move replace, with vent as-

sembly attached, toward wall and insert vent pipe into horizontal termination. Pipe overlap should be a minimum of 1 1/4" (see Figure 13, page 12).

Slide wall restop against interior wall

surface and attach with screws provided. See Figure 13, page 12, for horizontal termination details.

Place replace into position and shim with

noncombustible material if needed. Nail or screw side anges to framing to secure unit in place. IMPORTANT: Make sure re- place is level before securing. If replace is not level it will not work properly.

Apply Mastic to All Four Sides

Vent Cap

Wood Screw

Figure 10 - Installing Horizontal Vent Cap

(Noncombustible Exterior)

Cut Siding Away to Fit Standoff

Standoff

Apply Mastic to All Four Sides

Figure 11 - Installing Siding Standoff

(Combustible Exterior Wall)

Vent Cap (Horizontal Termination)

Screw

Figure 12 - Connecting Vent Cap with

Horizontal Vent Pipe

Wood Screw

Vent Cap

Screws

Interior Wall Surface

Wall Firestop

Horizontal Vent Pipe

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Page 12

VENTING INSTALLATION

Continued

Minimum Pipe Overlap 1 1/4"

Direct-Vent Pipe

Wall Firestop

Siding Standoff

Screws

GROUND FLOOR INSTALLATION

Recommended Applications:

• Installation using cabinet surrounds

• Through the wall using round or square termination (up to 12" adjustable pipe)

• NOT FOR CORNER INSTALLATION

Horizontal High Wind Square Termination

Adjustable Pipe 12" Max.

45° Elbow

Maintain 1" Minimum Air Space Around Outer Pipe When Penetrating a Wall

11 1/2" x 11 1/2"

Framed Opening

Exterior Wall with Vinyl Siding

Figure 13 - Typical Horizontal

Termination Cap Mounting with

Additional Siding Standoff Installed

Horizontal Termination Congurations

Figures 14 through 18 show different congurations and alternatives for venting with horizontal termination. Each gure includes a chart with critical minimum and maximum dimensions which MUST be met. IMPOR- TANT: If using a venting conguration of only horizontal venting with no vertical run, a 1/4" rise for every 12" of run toward the termination is required.

High Wind Termination

Apply Mastic to Outside Edge of Standoff

NOTICE: Do not seal termination

cap to vent pipe. Cap must be removable for vent inspection and maintenance.

WARNING: Never run vent

downward as this may cause

excessive temperatures which could cause a re. Operation of improperly installed and maintained venting system could result in serious injury, property damage or loss of life.

Wall Firestop

Square Termination

Vertical (V) Horizontal (H)

32 3/4" min. 17" max.

45° Elbow

Wall Firestop

* If installing this replace at altitudes of 4000 feet and above, it is recommended that an additional vertical height of 6" be added to the vent system.

Figure 14 - Horizontal Termination

Conguration for Square or Round

Terminations

Exterior Portion of Wall Firestop (Round Termination Only)

Horizontal Round Termination

Round Termination

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VENTING INSTALLATION

Continued

CORNER INSTALLATION

Recommended Applications:

• Corner ground oor installation

• Ground oor installation where pipe vents horizontally through wall (over 12" horizontal pipe)

• Basement installation where one foot clearance from ground to termination is possible

Not to Exceed (H) Limits

Square Termination

Wall Firestop

90° Elbow

As Required for (V), See Chart for Pipe Section Required

Vertical (V) Vertical Pipe Horizontal (H)

Required

*43 1/2" min. None 30" max.

54 1/2" min. 1 ft. 48" max. 66 1/2" min. 2 ft. 60" max. 78 1/2" min. 3 ft. 84" max. 90 1/2" min. 4 ft. 20' max.

* Ground Floor Corner Venting

Not to Exceed (H) Limits

90° Elbow

Wall Firestop

Square Termination

12" Min.

45° Elbow

Figure 15 - Horizontal Termination Conguration for Corner Installation Using One

90° Elbow

SNORKEL TERMINATION INSTALLATION

Recommended Applications:

• Installations requiring a vertical rise on building exterior

• Any installation using snorkel termination to achieve one foot above ground

Snorkel terminations are available for installations requiring a vertical rise on the exterior of the building. If installing snorkel termination below grade, you must provide proper drainage to prevent water from entering snorkel termination (see Figure 16). Do not back ll around snorkel termination.

Snorkel Termination

90° Elbow

Snorkel Termination

Wall Firestop

12" Min.

45° Elbow

Adequate Drainage

Figure 16 - Snorkel Termination Congurations for Below Ground Installation

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Page 14

VENTING INSTALLATION

Continued

HORIZONTAL SYSTEM INSTALLATION USING TWO 90° ELBOWS

The following congurations show the minimum vertical rise requirements for a horizontal system using two 90° elbows.

45° Elbow

Venting with Two 90° Elbows

Vertical (V) Horizontal (H1)

5' min. 2' max. 6' max. 6' min. 4' max. 12' max. 7' min. 6' max. 18' max. 8' min. 8' max. 20' max.

20' max. 8' max. 20' max.

Figure 17 - Horizontal Termination Conguration for Venting Using Two 90° Elbows

Horizontal (H1) +

Horizontal (H2)

Venting with Two 90° Elbows

Vertical (V)

Horizontal (H1) +

Horizontal (H2)

5' min. 6' max. 6' min. 12' max. 7' min. 18' max. 8' min. 20' max.

20' max. 20' max.

45° Elbow

Figure 18 - Horizontal Termination Conguration for Venting Using Two 90° Elbows

with Termination at 90° with Fireplace

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116238-01L14

Page 15

VENTING INSTALLATION

Continued

INSTALLATION FOR VERTICAL

TERMINATION

Note: Vertical restrictor must be installed in all vertical installations.

1. Determine route your vertical venting

will take. If ceiling joists, roof rafters or other framing will obstruct venting system, consider an offset (see Figure 19) to avoid cutting load bearing members. Note: Pay

special attention to these installation instructions for required clearances (air space) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, etc. Do not pack air spaces with insulation. Also note maximum vertical rise of venting system and any maximum horizontal offset limitations.

2. Set replace in desired location. Drop a

plumb line down from ceiling to position of replace exit ue. Mark center point where vent will penetrate ceiling. Drill a small locating hole at this point.

Drop a plumb line from inside of roof to

locating hole in ceiling. Mark center point where vent will penetrate roof. Drill a small locating hole at this point.

Flat Ceiling Installation

1. Cut a 11 1/2" square hole in ceiling using

locating hole as a center point. Opening

Roof Flashing

Wall Strap

should be framed to 11 1/2" x 11 1/2" inside dimensions, as shown in Figure 9 on page 10 using framing lumber the same size as ceiling joists. If area above ceiling is an insulated ceiling or an attic, nail restop from top side. This prevents loose insulation from falling into required clearance space. If area above ceiling is a living space, install restop below framed hole. Firestop should be installed with no less than three nails per side (see Figure 20).

2. Assemble desired lengths of pipe and elbows necessary to reach from replace ue up through restop. Be sure all pipe and elbow connections are fully twistlocked (see Figure 8, page 10).

3. Cut a hole in the roof using locating hole as a center point. (Cover any exposed open vent pipes before cutting hole in roof.) The 11 1/2" x 11 1/2" hole must be measured on the horizontal; actual length may be larger depending on pitch of roof. There must be a 1" clearance from the vent pipe to combustible materials. Frame opening as shown in Figure 9, page 10.

4. Connect a section of pipe and extend up through hole.

Note: If an offset is needed to avoid

obstructions, you must support vent pipe every 3 feet. Use wall straps for this purpose (see Figure 19). Whenever possible, use 45° elbows instead of 90° elbows. A

45° elbow offers less restriction to the ow of ue gases and intake air.

If area above is an attic or insulated area,

install restop above framed hole.

45° Elbow

If area above is a living space, install

restop below framed hole.

Ceiling Firestop

Figure 19 - Offset with Wall Strap and 45°

116238-01L 15

Elbows

Figure 20 - Installing Firestop

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Page 16

VENTING INSTALLATION

Continued

5. Place ashing over pipe section(s) extending through roof. Secure base of ashing to roof and framing with roong nails. Be sure roong material overlaps top edge of ashing as shown in Figure 19, page 15. There must be a 1" clearance from vent pipe to combustible materials.

6. Continue to add pipe sections until height of vent cap meets the minimum building code requirements described in Figure 7 on page 8.

Note: You must increase vent height for

steep roof pitches. Nearby trees, adjoining

rooines, steep pitched roofs and other

Vertical Termination Congurations

Figures 21 through 24 show four different congurations for vertical termination.

similar factors may cause poor draft or down-drafting in high winds. Increasing vent height may solve this problem.

7. Twist-lock vent cap onto last section of vent pipe.

Note: If vent pipe passes through any occu-

pied areas above rst oor, including storage

spaces and closets, you must enclose pipe. You may frame and sheetrock enclosure with standard construction material. Make sure and meet minimum allowable clearances

to combustibles. Do not ll any required air

spaces with insulation.

Venting with Two 90° Elbows

Vertical (V)

Horizontal (H1) +

Horizontal (H2)

5' min. 2' max. 6' min. 4' max. 7' min. 6' max. 8' min. 8' max.

20' max. 8' max.

45° Elbow

Note: Install restrictor

into inner collar of

replace as shown.

Figure 21 - Vertical Venting

Conguration Using Two 90° Elbows

with Two Horizontal Runs (Vertical

Round High Wind Termination Shown)

Venting with One 90° Elbow

Vertical (V) Horizontal (H)

5' min. 2' max. 6' min. 4' max. 7' min. 6' max. 8' min. 8' max.

20' max. 8' max.

45° Elbow

Note: Install restrictor into

inner collar of replace as

shown.

Figure 22 - Vertical Venting

Conguration Using One 90° Elbow

(Vertical Round High Wind Termination

Shown)

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116238-01L16

Page 17

VENTING INSTALLATION

Continued

Note: Install restrictor into inner collar of

replace as

shown.

45° Elbow

Venting with Two 90° Elbows

Vertical (V1) Horizontal (H)

5' min. 6' max. 6' min. 12' max. 7' min. 18' max. 8' min. 20' max.

Note: Vertical (V1) + Vertical (V2) = 40' max.

Figure 23 - Vertical Venting

Conguration Using Two 90° Elbows

(Vertical Round High Wind Termination

Shown)

Vertical Venting

V = 40' max.

Note: Install restrictor into inner collar of

replace as

shown.

45° Elbow

Figure 24 - Vertical Venting

Conguration With No Horizontal Run

(Vertical Round High Wind Termination

Shown)

HIGH ALTITUDE INSTALLATION

Your FMI PRODUCTS, LLC direct-vent replace has been tested and approved for elevations from 0-2000 feet.

When installing this replace at an elevation above 2000 feet, you may need to decrease the input rating by changing the existing burner orice to a smaller size. Reduce input 4% for each 1000 feet above sea level. Check with your local gas company for proper orice size identication.

116238-01L 17

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Consult your local gas company to help determine the proper orice for your location.

For assistance with any high altitude installation contact FMI PRODUCTS, LLC’s Customer Service Department at 1-866-328-4537.

Page 18

VENTING INSTALLATION

Continued

PARTS LIST FOR VENTING KITS

AND COMPONENTS

FMI PRODUCTS, LLC (5"/8") Pipe & Vent Kits Number Description

P58-6 6" Section Double Wall Pipe,

Galvanized

P58-12 12" Section Double Wall Pipe,

Galvanized

P58-24 24" Section Double Wall Pipe,

Galvanized

P58-36 36" Section Double Wall Pipe,

Galvanized

P58-48 48" Section Double Wall Pipe,

Galvanized

PA58-712 Adjustable 7"-12" Section Double

Wall Pipe, Galvanized

E58-45 45° Elbow, Galvanized E58-90 90° Elbow, Galvanized VKG-58 Ground Floor Vent Kit, Galvanized

(Includes: 45° Elbow, 7"-12" Adjustable Pipe, Wall Firestop, Horizontal Square Termination, 16 Screws)

VKB-58 Basement Vent Kit, Galvanized

(Includes: 45° Elbow, 7"-12" Adjustable Pipe, Wall Firestop, Horizontal Square Termination, 4' Pipe, 90° Elbow, 20 Screws)

VKS-58 Snorkel Vent Kit, Galvanized

(Includes: 45° Elbow, 7"-12" Adjustable Pipe, Wall Firestop, 36" Snorkel Termination, 4' Pipe, 1' Pipe, 90° Elbow, 26 Screws)

VKR-58 Roof Vent Kit, Galvanized

(Includes: 45° Elbow, 7"-12" Adjustable Pipe, Flue Restrictor, Vertical High Wind Termination, 2' Pipe, 4' Pipe, Wall Firestop, Storm Collar, Roof Flashing [0/12 - 6/12], 26 Screws)

VKC-58 Corner Vent Kit, Galvanized

(Includes 45° Elbow, 7"-12" Adjustable Pipe, Wall Firestop, Horizontal Termination, 6" Pipe, 90° Elbow, 18 Screws)

HHTK-58 High Wind Round Horizontal

Termination Kit (Includes Round Termination, Wall Firestop, 45° Elbow)

Number Description

HHT-58 High WInd Round Horizontal

HTS-58 Horizontal Square Termination,

HTKS-58 Horizontal Square Termination Kit

VT-58 Vertical Round Termination,

ST-58-14 14" Snorkel Termination,

ST-58-36 36" Snorkel Termination,

SC-58 Storm Collar, Galvanized WF-58 Wall Firestop, Galvanized RF-58-6 Roof Flashing - 0 to 6/12 Pitch,

RF-58-12 Roof Flashing - 6/12 to 12/12 Pitch,

VR-58 Vertical Restrictor, Galvanized S-58 Vinyl Siding Standoff, Galvanized WS-58 Wall Strap CS-58 Cathedral Ceiling Support FP-58 Firestop Plate SF-58 Stucco Flashing - For use with

RF-58 Flat Roof Flashing PF58-927 Flex Pipe Section 9" to 24"

PF58-1236 PF58-1854 VKF58-927

Termination Kit, Galvanized

Galvanized

(Includes: Square Termination, Wall Firestop, 45° Elbow)

Galvanized

HTS-58

Flex Pipe Section 12" to 36" Flex Pipe Section 18" to 54"

Flex Kit (Includes Flex Pipe Wall

Section 9" to 27", Firestop and Horizontal Square Termination)

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116238-01L18

Page 19

FIREPLACE

INSTALLATION

CHECK GAS TYPE

Use proper gas type for the replace unit you are installing. If you have conicting gas types, do not install replace. See retailer where you purchased the replace for proper replace according to your gas type or to purchase gas conversion kit (see Accessories, page 35).

INSTALLING OPTIONAL BLOWER ACCESSORIES

NOTICE: If installing blower in an existing replace with gas connections, shut off gas supply and disconnect heater from gas supply. Contact a qualied service person to do this.

WARNING: If there is a duplex

electrical outlet installed in the

right side of the bottom of the replace base area, be sure that the electrical power to the outlet is turned off before proceeding with blower installation. Failure

to do this may result in serious

injury.

Model BK Installation

Follow all instructions provided in blower accessory kit.

1. Attach power cord to blower motor by rmly pushing two female terminals at end of power cord onto two spade terminals on blower motor (see Figure 25).

2. Attach green ground wire from power cord to blower housing using screw provided (see Figure 25). Tighten screws securely.

3. Place blower against lower rear wall of rebox outer wrapper with exhaust port directed upward. Blower will t inside back opening and be held in position against back wall by magnets (see Figure 25).

4. Be certain that all wire terminals are securely attached to terminals on blower motor and that screw retaining green ground wire is tight.

5. Mount speed control box to switch bracket by placing plastic control shaft forward through round opening in switch bracket (see Figure 26).

6. While supporting speed control, secure control shaft with lock nut by pushing and turning lock nut with pliers clockwise until it is tight against front panel. Place provided control knob on shaft.

7. Turn on power to duplex outlet if previously turned off per warning in column 1.

8. Plug in blower power cord. a. If your rebox is installed as a free-

standing unit with an accessory mantel, determine whether power cord will exit left side or right side of rebox. Route power cord through exit hole and plug power cord into a wall receptacle near rebox.

b. If your rebox installation is recessed

and/or pre-wired, plug power cord into duplex outlet provided. Refer to your rebox owner’s manual for instructions on wiring duplex outlet.

Lower Firebox Cavity

Side View

Spade Terminals

Green Ground Wire

Figure 25 - Blower Model BK

Switch Bracket

Control Knob

Speed Control

Locknut

Figure 26 - Attaching Speed Control to

Blower Location

Magnetic Strips

Screw

Exhaust Port

Control Shaft

Blower Plug-In

Duplex Outlet (Located underneath rebox oor against lower right outside wall)

Firebox

116238-01L 19

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Page 20

Variable

Fan

Switc

White

Bla

Green

110/115 V.A.C.

Blowe

otor

Black

Off

FIREPLACE INSTALLATION

Continued

CAUTION: Never touch the

blower wheel while in operation.

9. Check to make sure that power cord is completely clear of blower wheel and that there are no foreign objects in blower wheel. Turn blower on and check for operation. Turn blower off by turning knob fully counterclockwise before continuing.

10. Peel off backing paper and stick supplied wiring diagram decal on rebox bottom approximately 12" in front of blower (see Figure 27).

Wiring Diagram Decal 12" in Front of Blower

Figure 27 - Location of Wiring Diagram

Decal (Model May Vary From Illustration)

Model BKT Installation

Note: The BKT blower is for application into direct-vent models only. When installing the BKT thermostatically-controlled blower, you must rst secure the wiring connections from the thermal switch to the blower (if it has not already been factory installed).

1. Attach green ground wire from power cord to blower housing using screw provided (see Figure 6) Tighten screws securely with a Phillips screwdriver.

2. Connect wire harness and power cord terminals. Connect the jumper wire to the blower motor terminal to the terminal of the thermal switch. Connect one wire of the thermal switch and one wire to the other remaining blower motor terminal.

Note: The power cord outer insulation sleeve may have to be stripped slightly to allow enough wire length to reach and make all connections. DO NOT trim excessive length away. Just enable enough to make all connections securely.

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3. Place the blower against the lower rear wall of the rebox outer wrapper with the exhaust port directed upward. Attach Thermal disc magnetic bracket to the bottom of the rebox sub-oor. The thermodisc must be oriented near the replace bottom as shown in Figure 6, in order to sense temperature and properly operate. The blower will be held in position against the back wall by the magnets incorporated onto the blower housing (see Figure 6).

4. Be certain that all wire terminals are securely attached to terminals on blower motor and that the screw retaining the green ground wire is tight.

5. Mount speed control box against mounting plate provided in lower replace cavity by placing plastic control shaft forward through round hole (see Figure 26, page 19).

6. While supporting speed control, secure control shaft with lock nut by pushing and turning lock nut with pliers clockwise until it is tight against mounting plate. Place provided control knob on shaft (see Figure 26, page 19).

Thermal Disc Magnetic Bracket Assembly

Power Cord

To Blower Motor Terminal

Magnetic Strips

Air Flow Direction

To Thermal Switch

Phillips Screw

Jumper Wire

Ring Terminal on Green Wire

Blower Location

Air Flow Direction

Thermodisc

Route BKT Blower Through This Area

Magnets

Side View Firebox Bottom

Figure 28 - Blower Model BKT

116238-01L20

Page 21

FIREPLACE INSTALLATION

Continued

7. Check to make sure that power cord is completely clear of blower wheel and that there are no foreign objects in blower wheel. Also double check all wire leads and make sure wire routing is not pinched or in a precarious position. Correct accordingly.

8. Turn on power to duplex outlet if previously turned off per warning in column 1, page 19.

9. Plug in blower power cord to duplex outlet.

10. Blower will only run when speed control knob is in the ON position and thermal switch senses temperature after replace begins to heat up. Blower speed can be adjusted by rotating the control knob. To turn off, turn knob fully counterclockwise until it clicks off. If blower is ON and has been running with replace operating, blower will continue to run for a short time after replace has been turned off. As thermal switch cools down, blower shuts down automatically.

11. Peel off backing paper and stick supplied wiring diagram decal on rebox bottom approximately 12" in front of blower (see Figure 27, page 20).

Blower Wiring Diagram

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

Variable

Fan Switch

Off

110/115

V.A.C.

Black

White

Green

Figure 29 - Blower Wiring Diagram for

Thermostat-Controlled Models

Black

Fan Switch

(N.O.)

Blue

Blower

Motor

INSTALLING GAS PIPING TO FIREPLACE LOCATION

WARNING: A qualified service person must connect replace to gas supply. Follow all local codes.

CAUTION: For propane/LP units, never connect fireplace directly to the propane/LP supply. This heater requires an external regulator (not supplied). Install the external regulator between the replace and propane/LP supply.

WARNING: For natural

gas, never connect heater to private (non-utility) gas wells. This gas is commonly known as wellhead gas.

Installation Items Needed

Before installing replace, make sure you have the items listed below.

• external regulator (supplied by installer)

• piping (check local codes)

• sealant (resistant to propane/LP gas)

• equipment shutoff valve *

• test gauge connection *

• sediment trap

• tee joint

• pipe wrench

• approved exible gas line with gas connector (if allowed by local codes)

* A equipment shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge connection. Purchase the equipment shutoff valve from your retailer.

For propane/LP connection only, the installer must supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11" and 14" of water. If you do not reduce incoming gas pressure, replace regulator damage could occur. Install external regulator with the vent pointing down as shown in Figure 30, page 22. Pointing the vent down protects it from freezing rain or sleet.

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Page 22

FIREPLACE

INSTALLATION

Continued

CAUTION: Use only new,

black iron or steel pipe. Internally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of 1/2" diameter or greater to allow proper gas volume to replace. If pipe is too small, undue loss of volume will occur.

Installation must include an equipment shutoff valve, union and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from replace (see Figure 31).

IMPORTANT: Install main gas valve (equipment shutoff valve) in an accessible location. The main gas valve is for turning on or shutting off the gas to the appliance.

Check your building codes for any special requirements for locating equipment shutoff valve to replaces.

Apply pipe joint sealant lightly to male NPT threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged replace valves.

WARNING: Use pipe joint sealant that is resistant to liquid petroleum (LP) gas.

Propane/LP Supply Tank

Figure 30 - External Regulator with Vent

Pointing Down (Propane/LP Only)

External Regulator with Vent Pointing Down

We recommend that you install a sediment trap/drip leg in supply line as shown in Figure

31. Locate sediment trap/drip leg where it is within reach for cleaning. Install in piping system between fuel supply and replace. Locate sediment trap/drip leg where trapped matter is not likely to freeze. A sediment trap traps moisture and contaminants. This keeps them from going into replace gas controls. If sediment trap/drip leg is not installed or is installed wrong, replace may not run properly.

Equipment Shutoff Valve with 1/8" NPT Tap*

Approved Flexible Gas Line

3" Minimum

Cap Pipe Tee Nipple Joint

Sediment Trap/Drip Leg

Figure 31 - Gas Connection

* The equipment shutoff valve may be supplied with the appliance or you can purchase it from your retailer.

Natural - From Gas Meter (5.5" W.C. to 10.5" W.C. Pressure) Propane/LP From External Regulator (11" W.C. to 14" W.C. Pressure)

CONNECTING FIREPLACE TO GAS SUPPLY

Installation Items Needed

• 5/16" hex socket wrench or nut-driver

• sealant (resistant to propane/LP gas, not provided)

1. Open lower louver door panel by gently

pulling forward.

2. Route exible gas line (provided by in-

staller) from equipment shutoff valve to replace. Route exible gas supply line through one of the access holes on side of replace.

3. Attach exible gas line from gas supply to

control valve (see Figure 32, page 23).

4. Check all gas connections for leaks. See

Checking Gas Connections, page 23.

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116238-01L22

Page 23

FIREPLACE

INSTALLATION

Continued

Equipment Shutoff Valve

1/2" NPT Incoming Gas Line

Note: Wire Connections Not Shown for Clarity

Figure 32 - Connecting Flexible Gas Line

Flexible Gas Line Do NOT Kink

Inlet Pressure Tap

to Electronic Valve

CHECKING GAS CONNECTIONS

WARNING: Test all gas piping

and connections , internal and external to unit, for leaks after

installing or servicing. Correct all leaks at once.

WARNING: Never use an open ame to check for a leak. Apply noncorrosive leak detection uid to all joints. Bubbles forming show a leak. Correct all leaks at once.

PRESSURE TESTING GAS SUPPLY PIPING SYSTEM

Test Pressures In Excess Of 1/2 PSIG (3.5 kPa)

1. Disconnect replace and its individual equipment shutoff valve from gas supply piping system. Pressures in excess of 1/2 psig (3.5 kPa) will damage replace gas regulator.

2. Cap off open end of gas pipe where equipment shutoff valve was connected.

3. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas replace or opening main gas valve located on or near gas meter for natural gas replace or using compressed air.

4. Check all joints of gas supply piping system. Apply noncorrosive leak detection uid to all joints. Bubbles forming show a leak. Correct all leaks at once.

Red Surface Indicates For Propane/LP Use Only

Outlet Pressure Tap

5. Reconnect fireplace and equipment shutoff valve to gas supply. Check reconnected ttings for leaks.

Test Pressures Equal To or Less Than 1/2 PSIG (3.5 kPa)

1. Close equipment shutoff valve (see Figure 33).

2. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas replace or opening main gas valve located on or near gas meter for natural gas replace or using compressed air.

3. Check all joints from propane/LP supply tank or gas meter to equipment shutoff valve (see Figure 34 or Figure 35). Apply noncorrosive leak detection uid to all joints. Bubbles forming show a leak. Correct all leaks at once.

Equipment Shutoff Valve

Figure 33 - Equipment Shutoff Valve

Propane/LP Supply Tank

Figure 34 - Checking Gas Joints for

Equipment Shutoff Valve

Gas Meter

Figure 35 - Checking Gas Joints for

Equipment Shutoff Valve

Gas Valve

Propane/LP Gas Fireplace

Gas Valve

Natural Gas Fireplace

Open

Closed

116238-01L 23

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Page 24

FIREPLACE

INSTALLATION

Continued

PRESSURE TESTING FIREPLACE GAS CONNECTIONS

1. Open equipment shutoff valve (see Figure 33, page 23).

2. Open propane/LP supply tank valve for propane/LP replace or main gas valve located on or near gas meter for natural gas replace.

3. Make sure control knob of replace is in the OFF position.

4. Check all joints from equipment shutoff valve to gas valve (see Figure 34 or 35 on page 23). Apply noncorrosive leak detection uid to all joints. Bubbles forming show a leak. Correct all leaks at once.

5. Light replace (see Operation, page 28). Check all other internal joints for leaks.

6. Turn off replace (see To Turn Off Gas to Appliance, page 28).

REMOVING/REPLACING GLASS

DOOR

Removing Louver Panels

Remove top and bottom louver panels by simultaneously pulling both top end spring latches towards center of appliance until they are disengaged from locating holes (see Figure 36). Repeat for bottom spring latches and pull louvers outward. To install or replace items removed, simply reverse procedures above.

Louver Panel

Spring Latch

Figure 36 - Removing Louver Panel

Removing Screen Door Assembly (KCC36 Series)

Push screen door assembly in toward the bottom left and right sides until the magnetic door latch pops the screen door out. Hold the screen door assembly at the bottom and swing the door up to disengage the tabs on the top of the door from inside the slots underneath the upper face.

Screen Door Tabs (KCC36 Series)

Slots underneath Upper Face

CAUTION: Do not operate this replace with a broken glass door panel or without the glass door panel securely in place. For replacement part information see Replacement Parts, page 34.

CAUTION: Wear gloves and safety glasses while handling or removing broken glass. Do not remove if glass is hot. Keep children and pets away from glass.

WARNING: If replace has been running, turn off and unplug replace. Let cool before removing glass door or louvers.

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Magnetic Door Latches (KCC36 Series)

Figure 37 - Removing/Replacing Screen

Door Assembly (KCC36 Series)

Replacing Screen Door Assembly (TCC36 Series)

Push magnetic door latch out to the open position. Position screen door tabs with slot openings in upper face frame. Swing door screen assembly in towards the bottom face, Press in on the bottom of door screen until magnetic door latch is pushed in.

116238-01L24

Page 25

Lock

Unlock

FIREPLACE INSTALLATION

Continued

Removing Glass Door

If replacement of glass is necessary, entire assembly, glass and frame, must be replaced. If glass is broken, wear gloves and tape remaining fragments onto frame.

1. Remove screen assembly by pushing the rod either left or right, then down and forward to remove screen/rod assembly from rebox. Set assembly aside.

2. Lift up on latches to unlock. There are two on top of rebox and two below rebox that hold glass door in place (see Figure 37).

3. While holding glass door to prevent it from falling and causing injury, remove ve screws from hinge located on left side of door frame assembly (see Figure 37).

Latch

Screw

Hinge

Glass Frame Assembly

Figure 38 - Removing/Replacing Glass

4. Remount new frame at hinge with ve new screws before closing door. This will ensure seating of gasket.

5. Close glass door frame. Lock latches by placing bar under tab on door and pushing down and back on latch (see Figure 37, page 24).

6. Replace screen/rod assembly by reversing step 1.

7. Replace louvers by reversing procedure under Removing Louver Panels, page 24, for KC36 series.

8. Replace screen door assembly, see removing screen door assembly, page 24 see Figure 37, for (V)KCC36 series.

Cleaning Glass Door

See Cleaning and Maintenance on page 30.

Door

INSTALLING LAVA ROCK AND

GLOWING EMBERS

It is very important to keep logs exactly as installed. Do not modify logs. Only use log set designed for this replace. Logs under log/grate assembly are attached to burner. Do not attempt to move these logs as this will damage logs.

WARNING: Logs are unitized and attached to the grate. Do not handle log/grate assembly by logs. Always pick up by grate.

Open louvers, remove screen, unlock door latches and open glass door. See Removing Glass Door, steps 1 and 2.

1. Pull ember material apart into pieces no larger than a dime. Place these pieces loosely and sparingly directly onto exposed front section of burner (see Figure 39, page 26). This will create the glowing ember appearance as flame touches ember material. Do not block air slots by using too much ember material in one area. Place small pieces of ember material to cover pilot ports. It is not necessary to use all of the ember material provided.

2. Pour lava rock onto plenum but not onto at burner. It is not necessary to use all of the lava rock provided.

NOTICE: Do not put lava rock on burner or under burner. Placing lava rock on burner will cause performance problems.

3. Close glass door, lock door latches, replace screen and close louvers (see Removing Glass Door, steps 5 through 7).

WARNING: The glass door must be securely in place before running this replace. Do not run this replace if glass is missing or broken.

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Page 26

FIREPLACE

INSTALLATION

Continued

Andiron

Ember Material

Figure 39 - Placing Ember Material on

Burner

INSTALLING BRICK LINER MODELS BL36D-A(S-A) AND BL36DH-A(S-A)

WARNING: If replace has been running, turn off unit. Let cool before installing brick liner.

You may purchase brick liner from your local retailer or see Accessories, page 35.

CAUTION: Always handle

brick panels with two hands. Do not force brick panels into place. Excessive force will break brick panels.

1. Remove top and bottom louvers to allow access to door latches.

2. Unlock door latches and open glass door. See Removing Glass Door, steps 1 and 2, page 25.

3. Carefully remove lava rock and ember material.

4. Remove and iron assembly from plenum by removing screws.

5. Carefully lift logs and ember pod from burner

6. Remove screws that attach plenum to burner to remove plenum.

7. Remove three screws from deflector shield on inside top of rebox. Set shield and screws aside.

8. Install rear brick panel rst. Rest bottom edge of panel on back edge of burner assembly (see Figure 40).

9. Install left side brick panel by sliding it

Plenum

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between burner assembly and side of rebox (see Figure 40).

10. Install right brick panel using same method described in step 6 for left brick panel.

11. Replace deector shield using screws removed in step 7.

12. Using screws removed in step 6, replace plenum and attach to burner.

13. Carefully replace the ember pod and log set.

14. Use screws removed in step 4 to replace andiron assembly.

15. Install lava rock and glowing embers. See

Installing Lava Rock and Glowing Embers,

page 25.

16. Close glass door and lock latches on top and bottom of door and replace screen. See Removing Glass Door, steps 5 and 6, page 25.

17. Replace top and bottom louvers.

Left Side Brick Panel

Rear Brick Panel

Figure 40 - Installing Rear Brick Panel

WALL SWITCH INSTALLATION

Installation of a wall switch allows you to activate gas control valve and turn replace on and off. Wall switch is to be connected to incoming 120 volt regular household wiring that supplies electricity to replace.

OPTIONAL REMOTE CONTROL

INSTALLATION (MODEL WRC)

Note: If using optional wireless hand-held remote control, wall switch must be in the ON position to be operational. Remote control then becomes the switching mechanism for

replace operation.

1. Open lower louver panel.

2. The WRC model receiver does not require

116238-01L26

Page 27

FIREPLACE

EV2

EV1

ORANGE

IGNITOR LEAD

GREEN

PILOT

TRANSFORMER

IS1070B

SYNETEK CONTROLS INC

24V AC

RED

E12

BLUE

120V AC

GROUND

BLACK

WHITE

INSTALLATION

Continued

a battery. Receiver can be installed by rst plugging short extension cord into replace receptacle. Plug receiver unit into extension cord. Plug ignition module plug into receiver unit (see Figure 41).

3. Activate remote handset battery by removing insulating tab on back of handset (see Figure 42). Battery is included preinstalled.

4. Once battery is activated unit is ready to use.

5. Close lower louver panel.

Fireplace Receptacle

Remote Control Receiver

Extension Cord

Ignition Module Plug

Figure 41 - Installing the WRC Remote

Receiver

Battery Cover

12 Volt Battery

Back of Handset

Figure 42 - Installing Battery into Back of

WIRING DIAGRAM

Pull to Remove Insulation Tab

Handset

116238-01L 27

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Page 28

OPERATION

FOR YOUR SAFETY

READ BEFORE LIGHTING

WARNING: If you do not fol-

low these instructions exactly,

a re or explosion may result causing property damage, personal injury or loss of life.

A. This appliance is equipped with an igni-

tion device which automatically lights the pilot. Do not light pilot by hand.

B. BEFORE LIGHTING smell all around

the appliance area for gas. Be sure to smell next to the oor because some gas is heavier than air and will settle on the oor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electric switch; do

not use any phone in your building.

• Immediately call your gas supplier

from a neighbor's phone. Follow the gas supplier's instructions.

C. Do not use this appliance if any part

has been under water. Immediately call a qualied service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

LIGHTING

INSTRUCTIONS

NOTICE: During initial operation of new heater, burning logs will give off a paper-burning smell. Orange ame will also be present. Open damper or window to vent smell. This will only last a few hours.

1. STOP! Read the safety information above.

2. Turn off all electric power to replace.

3. Turn wall switch to the OFF position.

4. Open lower louver panel.

5. Turn equipment shutoff valve clockwise

to the OFF position (see Figure

43). Do not force.

6. Wait ve (5) minutes to clear out any gas. Then smell for gas, including near the oor. If you smell gas, STOP! Follow “B” in the safety information in column 1. If you don't smell gas, go to the next step.

7. Turn equipment shutoff valve counterclockwise to the ON position. Do not force.

8. Close lower louver panel.

9. Turn on all electric power to appliance.

10. Turn wall switch to the ON position.

11. Visually locate pilot. The ignitor should begin to spark and main burner should ignite once ame appears at pilot.

• If lighting appliance for the rst time

each season, it may take several attempts before the supply gas can reach pilot and main burners.

• If appliance will not stay lit after several

attempts, follow instructions To Turn Off Gas To Appliance and call your service technician or gas supplier.

Equipment Shutoff Valve

Figure 43 - Turning Equipment Shutoff

Pilot Burner

Pilot Adjustment Screw

Valve to the OFF Position

Sensing Rod

Ignitor

Figure 44 - Pilot

TO TURN OFF GAS

TO APPLIANCE

1. Turn off wall switch.

2. Turn off all electric power to appliance if service is to be performed.

3. Open lower louver panel.

4. Remove front hearth brick and control access panel.

5. Turn equipment shutoff valve clockwise

6. Close lower louver panel.

to OFF. Do not force.

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116238-01L28

Page 29

OPERATION

Continued

OPTIONAL REMOTE

OPERATION

Note: The WRC receiver and hand-held remote control kit must be purchased separately (see Accessories, page 35). Follow installation instructions on page 26.

1. Turn equipment shutoff valve to ON position. You can now turn burner on and off with hand-held remote control unit.

IMPORTANT: Be sure to press ON/OFF

buttons on hand-held remote control unit for up to 3 seconds to assure proper operation.

2. Press ON/OFF button to turn burner on and off.

OPERATING OPTIONAL

BLOWER ACCESSORY

Locate blower controls by opening lower louver panel on replace. Blower controls are

INSPECTING BURNERS

Check pilot ame pattern and burner ame patterns often.

PILOT ASSEMBLY

The pilot assembly is factory preset for the proper ame. Alterations may have occurred during shipping and handling. The pilot is located on left hand side of burner.

The ame must envelope 1/4" of top of the ignitor/sensor and grounding stem.

If your pilot assembly does not meet these requirements:

• Turn adjustment screw marked PILOT

clockwise to decrease or counterclockwise to increase ame to proper size (see Figure 43, page 28). Do not remove adjustment screw.

• see Troubleshooting, page 31

located on the left side of switch bracket to the right just inside louver panel.

The BK manual blower and BKT thermostatically-controlled blower have an ON setting and an OFF setting. Blower will only run when switch is in the ON position. In the OFF position, blower will not operate.

Note for BKT Only: If you are using BKT blower with optional thermostat (wall mounted or remote control) for replace, your replace and blower will not turn on and off at the same time. Fireplace may run for several minutes before blower turns on. After heater modulates to the pilot position, blower will continue to run. Blower will shut off after rebox temperature decreases.

Blower helps distribute heated air from replace. Periodically check louvers of rebox and remove any dust, dirt or other obstructions that will hinder the ow of air.

BURNER FLAME PATTERN

Burner ames will be steady, not lifting or oating. Flame patterns will be different from unit to unit and will vary depending on installation type and weather conditions.

If the vent conguration is installed incorrectly, ames will lift or "ghost". This can be dangerous. Inspect ames after installation to ensure proper installation and performance.

Figure 46 shows a typical ame pattern. If burner ame pattern differs from that de-

scribed:

• turn replace off (see To Turn Off Gas to Appliance, page 28)

• see Troubleshooting, page 31

Pilot Burner

Figure 44 - Correct Pilot Flame Pattern

116238-01L 29

Sensing Rod

Ignitor/ Sensor

Figure 46 - Typical Flame Pattern

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Page 30

CLEANING AND MAINTENANCE

WARNING: Turn off replace

and let cool before cleaning.

CAUTION: You must keep control areas, burners and circulating air passageways of replace clean. Inspect these areas of replace before each use. Have replace inspected yearly by a qualied service person. Fireplace may need more frequent cleaning due to excessive lint from carpeting, bedding material, pet hair, etc.

GLASS DOOR

WARNING: Handle glass door panel with care. Do not strike, slam or otherwise abuse glass. Do not operate replace with the glass door unlatched, removed, cracked or broken.

WARNING: Do not use

abrasive cleaners as this may damage glass. Use a nonabrasive household glass cleaner to clean glass. Do not clean glass when hot.

Glass must be cleaned periodically. During start-up it is normal for condensation to form on the inside of the glass causing lint, dust and other airborne particles to cling to the glass surface. During initial start-up a slight lm may form on the glass due to paint curing. The glass should be cleaned several times with a non-ammonia, nonabrasive household cleaner and warm water after the rst two weeks of operation. Thereafter, clean the glass two or three times during each heating season, depending on the usage and circumstances present. Refer to Removing/Replacing Glass Door, page 24 of this manual when removing glass door for cleaning.

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WARNING: Only parts supplied by the manufacturer should be used when replacing broken or damaged glass door panel (see Replacement Parts, page

34). This glass door panel is a complete unit. No substitute materials may be used.

CAUTION: Wear gloves and safety glasses while handling or removing broken glass. Do not remove if glass is hot. Keep children and pets away from glass.

If glass has been broken, carefully remove glass door (see Removing/Replacing Glass Door, page 24). Vacuum all glass pieces with a shop vac.

CAUTION: Do not vacuum if

pieces are hot.

Use only the tempered glass door replacement intended for this replace (see Replace- ment Parts, page 34 for detail on ordering). No substitutions may be made. See Remov- ing/Replacing Glass Door, page 24 for instructions for replacing glass door.

WARNING: Do not operate replace with the glass door unlatched, removed, cracked or broken.

PILOT AND BURNERS

• Remove ember material before cleaning burners and replace when cleaning is complete.

• Burner and controls should be cleaned with compressed air to remove dust, dirt or lint.

• Use a vacuum cleaner or small, soft bristled brush to remove excess dust, dirt or lint.

LOGS

• If you remove logs for cleaning, refer to Installing Lava Rock and Glowing Embers, page 25, to properly replace logs.

• Use a vacuum cleaner to remove any carbon buildup on logs.

• Replace log(s) if broken. See Replacement Parts on page 34.

•

Replace ember material periodically as needed. See Replacement Parts on page 34.

116238-01L30

Page 31

CLEANING AND MAINTENANCE

Continued

VENTING SYSTEM

Conduct annual inspection of the venting system following these guidelines:

1. Check areas of venting system that are exposed to the weather for corrosion (rust spots or streaks and, in extreme cases, holes). Have these items replaced immediately by a qualied service person.

Remove the vent cap and shine a ashlight into the vent. Remove any foreign material.

3. Check for evidence of excessive condensation. Continuous condensation can cause corrosion of caps, pipes and ttings and can be caused by having excessive lateral runs, too many elbows or exterior portions of the system being exposed to cold weather.

4. Inspect joints to verify that no pipe section or tting has been disturbed and loosened. Check mechanical supports such as wall straps for rigidity.

TROUBLESHOOTING

WARNING: Turn off heater and let cool before servicing. Only a

qualied service person should service and repair heater.

CAUTION: Never use a wire, needle or similar object to clean

pilot. This can damage pilot unit.

Note: Before troubleshooting the system, make sure the gas shutoff valve is ON.

The two most common causes of a malfunctioning gas appliance are:

1. Loose wiring connections

2. Construction debris clogging the pilot and/or gas control valve lter

OBSERVED PROBLEM

Ignitor will not spark or pilot will not light

116238-01L 31

POSSIBLE CAUSE

1. No gas supply or shutoff valve is OFF

2. Air in gas line

3. Construction debris clogging pilot orice

4. Low gas pressure

5. Kinked pilot line

6. Control valve is not opening

7. No power to unit or ignition module or power transformer is bad

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REMEDY

1. Check to see if you have gas supply and that equipment shutoff valve is opened

2. Repeat lighting procedure several times to purge all air out of lines. If after repeated attempts appliance does not light, call for qualied service and repair.

3. Remove debris and dirt, inspect and clean any other possible obstructions

4. Contact your gas supplier to check pressure

5. Have a qualied technician replace pilot line

6. Replace control valve (Refer to Replacement Parts, page 34)

7. Check that main power is on and that all wire connections are made correctly to ignition model (see Wiring Diagram, page 27). Check for 24 VAC at secondary side of transformer. If 24 VAC is present and module does not operate, have module replaced otherwise have transformer replaced

Page 32

OBSERVED PROBLEM

Pilot will not stay lit

TROUBLESHOOTING

Continued

POSSIBLE CAUSE

1. Loose wiring on ignitor wire to ignition module and/or poor ground to ignition module

2. Pilot flame too low to sense

REMEDY

1. Check wiring connection. Refer to wiring diagram (see Wiring Diagram, page

27) and/or check ground wire to ignition module

2. Clean and adjust pilot burner and check gas supply and inlet pressure to unit

Note: Have a qualified

technician replace pilot assembly if broken or corroded

No gas to burner, although wall switch and valve are set to the ON position

Frequent pilot outage

Fireplace produces a clicking/ ticking noise just after burner is lit or shut off

Slight smoke or odor during initial operation

1. Wall switch wires defective or too long

1. Pilot flame may be too low, causing safety pilot to “drop out”

2. Improper venting or excessive blockage

1. Metal expanding while heating or contracting while cooling

1. Residues from manufacturing processes and logs curing

1. Check electrical connections

1. Clean and adjust pilot ame for maximum flame impingement on thermopile

2. Have vent system inspected, including termination cap. Remove any restriction or obstruction

1. This is normal with most replaces. If noise is excessive, contact qualied service person

1. Problem will stop after a few hours of operation

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116238-01L32

Page 33

TROUBLESHOOTING

Continued

WARNING: If you smell gas

• Shut off gas supply.

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the re department.

OBSERVED PROBLEM

Gas odor even when gas control valve is off

Gas odor during combustion

Glass soots

Dark residue on logs or inside of replace

POSSIBLE CAUSE

1. Gas leak. See Warn-

ing statement at top of page

2. Control valve defective

1. Foreign matter between control valve and burner

2. Gas leak. See Warn-

ing statement at top of page

1. Debris around burner air mixer

2. Improper vent conguration

1. Air holes at burner inlet blocked

2. Burner flame holes blocked

3. Improper venting or excessive blockage

4. Excessive amounts of embers and pan material

REMEDY

1. Locate and correct all leaks (see Checking Gas Connec- tions, page 23)

2. Replace control valve

1. Take apart gas tubing and remove foreign matter

2. Locate and correct all leaks (see Checking Gas Connec- tions, page 23)

1. Inspect opening at base of burner by removing log/grate assembly to see that it is NOT packed with any type of material [see Installing Brick Lin-

er Models BL36DA(SA) and BL36DHA(SA), page 26 for log/

grate removal]

2. Check vent conguration specication (see Venting Installation Instructions, page 9)

1. Clean out air holes at burner inlets. Periodically repeat as needed

2. Remove blockage

3. Have vent system inspected, including termination cap. Remove any restrictions or obstruction

4. Clear excess embers until a minimum gap of 1/2" remains under grate

116238-01L 33

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Page 34

REPLACEMENT PARTS

Note: Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty.

Contact authorized dealers of this product. If they can’t supply original replacement part(s), call FMI PRODUCTS, LLC at 1-866-328-4537.

SERVICE HINTS

When Gas Pressure Is Too Low

• pilot will not stay lit

• burners will have delayed ignition

• replace will not produce specied heat

• propane/LP gas supply might be low (propane/LP units only)

You may feel your gas pressure is too low. If so, contact your local gas supplier.

SPECIFICATIONS

KC36NE, VKC36NE, KCC36NE and VKCC36NE

• Rating: 23,000/33,000 Btu/hr

• Gas Type: Natural Gas Only

• Ignition: Electronic

• Manifold Pressure: 3.5" w.c.

• Minimum Inlet Supply Pressure: 5.5" w.c.

• Firebox Dimensions (HxWxD) (Flanges and Standoffs Not Included in Measurement): 36" x 41" x 21 1/8" (91 x 104 x 54 cm)

When calling, have ready:

• your name

• your address

• model and serial numbers of your heater

• how heater was malfunctioning

• purchase date Usually, we will ask you to return the part to

the factory.

TECHNICAL SERVICE

You may have further questions about installation, operation, or troubleshooting. If so, contact FMI PRODUCTS, LLC at 1-866-328-4537. When calling please have your model and serial numbers of your heater ready.

You can also visit FMI PRODUCTS, LLC’s web site at www.fmiproducts.com.

KC36PE, VKC36PE, KCC36PE and VKCC36PE

• Rating: 22,000/31,000 Btu/hr

• Gas Type: Propane/LP Gas Only

• Ignition: Electronic

• Manifold Pressure: 10" w.c.

• Minimum Inlet Supply Pressure: 11" w.c.

• Firebox Dimensions (HxWxD) (Flanges and Standoffs Not Included in Measurement): 36" x 41" x 21 1/8" (91 x 104 x 54 cm)

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116238-01L34

Page 35

ACCESSORIES

NOTICE: All accessories may

not be available for all replace models.

Purchase these accessories from your local dealer. If they can not supply these accessories call FMI PRODUCTS, LLC at 1-866-328-4537 for information. You can also write to the address listed on the back page of this manual.

BRICK LINER KIT

BL36D-A - Textured Refractory BL36DS-A - Standard Refractory BL36DH-A - Textured Refractory Herringbone BL36DHS-A - Standard Refractory Her-

ringbone

BLX36STL - Ledgestone Refractory Kit BLX36SVF - Fiber Liner Kit PLX36 - Porcelain Liner Kit

This brick liner adds a touch of style to your direct-vent replace. Complete installation and operation instructions included in this manual.

FLEXIBLE GAS LINE INSTALLATION

KIT - CIKA

For all models.

PROPANE/NATURAL GAS

CONVERSION KIT

PCDE-36KC - Propane/LP Gas NCDE-36KC - Natural Gas

FACE/LOUVER PANEL KIT

RLD36 - Rolled Louver, Black FPD36 - Filigree, Black FPD36B - Filigree, Brushed Brass FPD36P - Filigree, Platinum

ROLLED LOUVER TRIM KIT

LT36B - Brushed Brass LT36P - Platinum

DEFLECTION HOODS

HD36 - Black (2" Brow)

PERIMETER TRIM KIT

PT36 - Black PT36B - Brushed Brass PT36P - Platinum

MANUAL BLOWER KIT - BK

Manual variable control blower accessory provides better heat distribution. Complete installation and operation instructions included in this manual.

THERMOSTATICALLY-

CONTROLLED BLOWER KIT - BKT

Provides better heat distribution. Blower turns off and on automatically, as needed. Complete installation and operation instructions included in this manual.

REMOTE CONTROL KIT - WRC

SERIES

Standard ON/OFF electronic remote control kit.

116238-01L 35

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Page 36

PARTS

MODELS (V)KC36(NE)(PE) AND (V)KCC36(NE)(PE) SERIES

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116238-01L36

Page 37

This list contains replaceable parts used in your replace. When ordering parts, follow the

PARTS

instructions listed under Replacement Parts on page 34 of this manual.

KEY NO. PART NO. DESCRIPTION QTY.

1 ** Firebox Assembly • • 1 2 ** Face Weldment • • 1 3 108010-01 Door Assembly • • 1

108010-02 Door Assembly (V Models Only) • • 1 4 108011-01 Top Louver Assembly • 1 5 108011-02 Bottom Louver Assembly • 1 6 ** Fireplace Top • • 1 7 ** Fireplace Top Insulation • • 1 8 ** Fireplace Surround • • 1 9 109082-01 Heat Shield • • 1 10 116541-03 Burner Assembly NG (see page 38) • • 1

116541-04 Burner Assembly LP (see page 38) • • 1 11 See Below Left Refractory Brick Panel • • 1 12 See Below Rear Refractory Brick Panel • • 1 13 See Below Right Refractory Brick Panel • • 1 14 108719-01 Screen Rod • 1 15 12105 Screen • 2 16 11418 Push-On Nut • 2 17 14123 Strain Relief • • 1 18 21171 Gas Knock-Out Cover • • 2 19 24353 Handy Box Assembly • • 1 20 24460 Gas Conduit Assembly • • 1 21 116217-01 Log Set Assembly • • 1 22 116596-01 Ember Pod • • 1 23 116543-01 Plenum • • 1 24 111871-04 Andiron Assembly • • 1 25 118372-02 Top Pilot Shield • • 1 26 120945-02 Bottom Pilot Shield • • 1 27 125408-02 Screen Door • 1 28 125519-01 Door Latch Magnet • 2 29 125558-01 Door Latch Screw • 8

PARTS AVAILABLE - NOT SHOWN

25487 Lava Rock/Bag Assembly • • 1

27253 Notice Label • • 1

55240 Vent Label • • 1

110986-01 Air Bafe (Natural Gas Only) • • 1

** Not a eld replaceable part.

KC36NE KC36PE

KCC36NE

KCC36PE

VKC36NE

VKC36PE VKCC36NE VKCC36PE

REFRACTORY BRICK PANELS KC36NHE KC36PHE

KCC36NHE

KCC36PHE

VKC36NHE

VKC36PHE VKCC36NHE VKCC36PHE DESCRIPTION QTY

110989-02 110989-01 111215-02 111215-01 Left Refractory Brick Panel 1 110991-02 110991-01 111217-02 111217-01 Rear Refractory Brick Panel 1 110990-02 110990-01 111216-02 111216-01 Right Refractory Brick Panel 1

KC36

KCC36

116238-01L 37

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Page 38

PARTS

BURNER ASSEMBLY MODELS (V)KC36(NE)(PE) AND (V)KCC36(NE)(PE)

SERIES

www.fmiproducts.com

116238-01L38

Page 39

PARTS

BURNER ASSEMBLY MODELS (V)KC36(NE)(PE) AND (V)KCC36(NE)(PE)

SERIES

This list contains replaceable parts used in your replace. When ordering parts, follow the instructions listed under Replacement Parts on page 34 of this manual.

KEY NO. PART NO. DESCRIPTION QTY.

1 116212-01 Burner Pan Assembly 1 2 116538-01 Base Grate 1 3 ** Bottom Firebox Base 1 4 26808 Valve Bracket 1 5 1110 7 Screw, #10-32 x 1/4 Zinc 4 6 ** Firebox Bottom 1 7 1110 2 Screw, #8-32 x 3/8 Zinc 2 8 116572-01 Aluminum Tubing Assembly 1 9 111288-02 Flex Gas Line 1 10 108866-01 Electric Pilot Assembly NG 1

108866-02 Electric Pilot Assembly LP 1

11 14569 Electric Valve Assembly NG 1

14570 Electric Valve Assembly LP 1 12 1116 5 Screw #10 x 5/8 Zinc 1 13 ** Burner Base Gasket 1 14 14396 Brass Fitting 2 15 116345-01 Pilot Bracket 1 16 26827 Switch Bracket 1 17 116573-01 Flat Washer, 7/8" ID x 1 1/4" OD 2 18 11214 Bulkhead Fitting with Washer 1 19 14296 Elbow, 3/8" 1 20 116562-01 Gas Orice #35 NG 1

116564-01 Gas Orice #51 LP 1 21 1118 6 Screw, #8 x 32 x 1 Zinc 2 22 110286-01 Ignition Module 1 23 1114 7 Screw, 10-24 x 1/2 BLK 2 24 14129 Transformer, 24V Class 2 1 25 116659-01 Crimp-on Terminal Ring 1 26 108863-01 24" Supply Connect Plug 1 27 14149 Spade 1/4 F RT. Angle 4 28 14126 16 GA Green Wire 1 29 14134 18 GA Black Wire 5 30 14520 Spade 1/4 Female Connector 4 31 17223 Magnet 2 32 23416 Electronic Components Board 1 33 11201 Nut, 8-32 Hex Zinc 4

** Not a eld replaceable part.

116238-01L 39

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Page 40

WARRANTY

KEEP THIS WARRANTY

Model (

located on product or identication tag

Serial No. (

located on product or identication tag

Date Purchased __________________________

Keep receipt for warranty verication.

FMI PRODUCTS, LLC LIMITED WARRANTIES

Standard Warranty: FMI PRODUCTS, LLC warrants this new product and any parts thereof to be free from defects in material and workmanship for a period of four (4) years from the date of rst purchase from an authorized dealer provided the product has been installed, maintained and operated in accordance with FMI PRODUCTS, LLC’s warnings and instructions.

For products purchased for commercial, industrial or rental usage, this warranty is limited to 90 days from the date of rst purchase.

Limited Warranty: FMI PRODUCTS, LLC warrants factory reconditioned products and any parts thereof to be free from defects in material and workmanship for 30 days from the date of rst purchase from an authorized dealer provided the product has been installed, maintained and operated in accordance with FMI PRODUCTS, LLC’s warnings and instructions.

The following terms apply to all of the above warranties:

Always specify model number and serial number when contacting the manufacturer. To make a claim under this warranty the bill of sale or other proof of purchase must be presented.

This warranty is extended only to the original retail purchaser when purchased from an authorized dealer, and only when installed by a qualied installer in accordance with all local codes and instructions furnished with this product.

This warranty covers the cost of part(s) required to restore this product to proper operating condition and an allowance for labor when provided by a FMI PRODUCTS, LLC Authorized Service Center or a provider approved by FMI PRODUCTS, LLC. Warranty parts must be obtained through authorized dealers of this product and/or FMI PRODUCTS, LLC who will provide original factory replacement parts. Failure to use original factory replacement parts voids this warranty.

Travel, handling, transportation, diagnostic, material, labor and incidental costs associated with warranty repairs, unless expressly covered by this warranty, are not reimbursable under this warranty and are the responsibility of the owner.

Excluded from this warranty are products or parts that fail or become damaged due to misuse, accidents, improper installation, lack of proper maintenance, tampering, or alteration(s).

This is FMI PRODUCTS, LLC’s exclusive warranty, and to the full extent allowed by law; this express warranty excludes any and all other warranties, express or implied, written or verbal and limits the duration of any and all implied warranties, including warranties of merchantability and tness for a particular purpose to four (4) years on new products and 30 days on factory reconditioned products from the date of rst purchase. FMI PRODUCTS, LLC makes no other warranties regarding this product.

FMI PRODUCTS, LLC’s liability is limited to the purchase price of the product, and FMI PRODUCTS, LLC shall not be liable for any other damages whatsoever under any circumstances including indirect, incidental, or consequential damages.

Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

This warranty gives you specic legal rights, and you may also have other rights which vary from state to state.

For information about this warranty contact:

Factory Reconditioned Products

Terms Common to All Warranties

) _____________________________

) __________________________

New Products

2701 S. Harbor Blvd.

Santa Ana, CA 92704

1-866-328-4537

www.fmiproducts.com

116238-01

Rev. L 09/12