FMI CD36RN, VCDC36RNE, VCDC36RN, CDC36RN, CDC36RNE Owner's Operation And Installation Manual

...
DIRECT-VENT FIREPLACE
OWNER’S OPERATION AND INSTALLATION MANUAL
NATURAL GAS MODELS
(V)CD36RN, (V)CD36RNE,
(V)CDC36RN, (V)CDC36RNE
PROPANE/LP GAS MODELS
(V)CD36RP, (V)CD36RPE,
(V)CDC36RP, (V)CDC36RPE
WARNING: If the information in this manual is not
NATURAL GAS MODELS
(V)CDC36TN, (V)CDC36TNE
PROPANE/LP GAS MODELS
(V)CD36TP, (V)CD36TPE,
(V)CDC36TP, (V)CDC36TPE
followed exactly, a re or explosion may result causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other ammable
vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
— Installation and service must be performed by a quali-
ed installer, service agency or the gas supplier.
INSTALLER: Leave this manual with the appliance CONSUMER: Retain this manual for future reference.
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TABLE OF CONTENTS
Safety .................................................................. 2
Product Identication ........................................... 4
Local Codes......................................................... 5
Product Features ................................................. 5
Pre-Installation Preparation ................................. 5
Location of Termination Cap ................................ 9
Requirements for the Commonwealth of
Massachusetts................................................... 10
Venting Installation..............................................11
Fireplace Installation.......................................... 22
Operation ........................................................... 32
SAFETY
Inspecting Burners............................................. 36
Cleaning and Maintenance ................................ 37
Troubleshooting ................................................. 38
Specications .................................................... 44
Replacement Parts ............................................ 44
Service Hints ..................................................... 44
Technical Service............................................... 44
Accessories ....................................................... 45
Parts .................................................................. 46
Warranty ..............................................Back Cover
WARNING: Improper
installation, adjustment,
alteration, service or main-
tenance can cause injury or property damage. Refer
to this manual for correct
installation and operational procedures. For assistance
or additional information
consult a qualied installer, service agency or the gas
supplier.
This appliance may be in-
stalled in an aftermarket,*
permanently located, manu­factured (mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This ap­pliance is not convertible for use with other gases, unless a certied kit is used.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer
State of Massachusetts: The
installation must be made by a licensed plumber or gas tter
in the Commonwealth of Mas-
sachusetts.
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WARNING: This product
contains and/or generates
chemicals known to the State of California to cause cancer or
birth defects or other reproduc­tive harm.
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, op­erate or service this replace. Improper use of this replace can cause serious injury or death from burns, re, explo­sion, electrical shock and carbon monoxide poisoning.
DANGER: Carbon monoxide
poisoning may lead to death!
This fireplace complies with the National Safety Standards and is listed and tested by PFS Corporation to ANSI Z21.50/CSA 2.22
standard as vented gas replace.
NOTICE: Decorative product not for use as a heating appliance.
This replace must be installed by a qualied (certied or licensed) service person. It has a sealed gas combustion chamber that uses
a coaxial pipe (pipe within a pipe and having
the same center) venting system. It brings in fresh air for combustion through the outer pipe and combustion gases are exhausted through
the inner pipe. If the glass door assembly and venting pipe are not properly seated, con­nected and sealed, carbon monoxide leakage
(spillage) can occur.
Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning resemble the
u, with headaches, dizziness or nausea. If
116035-01N2
SAFETY
Continued
you have these signs, the replace may not be working properly. Get fresh air at once! Have replace serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the inu­ence of alcohol and those at high altitudes. Propane/LP and Natural Gas: Propane/LP and natural gas are odorless. An odor-making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists. Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this replace.
WARNING: Any change to this replace or its controls can be dangerous. Do not modify this replace under any circumstances. Any parts removed for servicing must be replaced prior to operat­ing replace.
WARNING: Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this replace.
WARNING: This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases unless a certied kit is used.
WARNING: Do not allow fans to blow directly into the replace. Avoid any drafts that alter burner ame patterns.
Due to high temperatures, the appliance should be located out of trafc and away from furniture and draperies.
Do not place clothing or other ammable material on or near the appliance. Never place any objects on the appliance.
Do not use this replace to cook food or burn paper or other am­mable material.
This replace reaches high temperatures. Keep children and adults away from hot surface to avoid burns or clothing ignition. Fireplace will remain hot for a time after shutdown. Allow surface to cool before touching.
116035-01N 3
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SAFETY
Continued
Carefully supervise young chil­dren when they are in the room
with replace.
Keep the area around your replace clear of combustible materials, gasoline and other ammable vapor or liquids. Do not run replace where these are used or stored.
1. For propane/LP replace, do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors. To prevent performance problems, do not use propane/LP fuel tank
of less than 100 lb. capacity.
2. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not
use any phone in your building
• immediately call your gas supplier from
a neighbor’s phone. Follow the gas sup­plier's instructions
• if you cannot reach you gas supplier, call
the re department.
3. Never install the replace
• in a recreational vehicle
• in windy or drafty areas where curtains
or other combustible (ammable) objects can make contact with the replace front
• in high trafc areas
4. Turn replace off and let cool before servic­ing, installing or repairing. Only a qualied service person should install, service or re­pair this replace. Have replace inspected annually by a qualied service person.
5. You must keep control compartments, burners and circulating air passages clean. More frequent cleaning may be needed due to excessive lint and dust
from carpeting, bedding material, etc.
Turn off the gas valve and pilot light before cleaning replace.
6. Have venting system inspected annually by a qualied service person. If needed,
have venting system cleaned or repaired. See Cleaning and Maintenance, page 37.
7. Do not use any solid fuels (wood, coal,
paper, cardboard, etc.) in this replace. Use only the gas type indicated on re-
place nameplate.
8. This appliance, when installed, must be electrically grounded in accordance with local
codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70,
or the Canadian electrical code, CSA C22.1.
9. Do not use replace if any part has been exposed to or under water. Immediately call a qualied service person to arrange for replacement of the unit.
10. Do not operate replace if any log is
broken.
11. Do not operate replace with glass door
removed, cracked or broken.
12. Provide adequate clearances around air
openings.
Rear Vent
Flue Collar
Screen Door
(CDC36 Series)
PRODUCT IDENTIFICATION
Upper Louver Panel (CD36 Series)
Glass Door Assembly
Junction
Box
Lower Louver Panel (CD36 Series)
Figure 1 - Top and Rear Direct-Vent Fireplaces
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Control Valve Variable
Input Adjustment
Top Vent
Flue Collar
Door Latch
Nailing Flange
Log Set
Ember Tray
Piezo Ignitor
with Optional Remote and Blower Control
Mount
116035-01N4
LOCAL CODES
Install and use replace with care. Follow all
local codes. In the absence to local codes,
use the current National Fuel Gas Code ANSI Z223.1/NFPA 54* (USA), or the current CSA -
B149.1 installation code (CANADA). *Available from:
American National Standards Institute, Inc.
National Fire Protection Association, Inc.
1430 Broadway
New York, NY 10018
Batterymarch Park
Quincy, MA 02269
PRODUCT FEATURES
These are a few facts that can help you un­derstand and enjoy your direct-vent replace:
• The CD36R dedicated rear vent is best suited for ush or corner installations when vented horizontally through an exterior wall.
• The CD36T dedicated top vent is suited
for any application where height is nec­essary to terminate the venting system
either through the roof (vertical) or to gain sufcient height and offset to vent to an outside/exterior wall (horizontal).
• The vent pipe installation is very important to allow for proper operation. You must se­lect the appropriate unit for your application and follow the venting instructions to plan your installation.
• This replace may be installed in any room of your house provided all local codes and these installation instructions are followed.
• Models (V)(CD)(CDC)36R/T are equipped
with a millivolt gas control system that does
not require electricity to operate. A piezo ignitor is provided to light the pilot without using matches or lighters.
• Models (V)(CD)(CDC)36RE/TE are equipped with an electronic ignition sys­tem that requires 120VAC to operate. An electrode ignitor automatically lights the pilot ame when the replace is turned on.
• All models can accept an optional circulat-
ing air blower when 120 VAC connection
is supplied. If you plan to install an optional blower, do not forget to wire the replace outlet when framing.
• Each time you turn on your replace, you may notice some amount of condensation on the inside of the replace glass. This
is normal and will disappear after 10-20
minutes of operation.
• Your direct-vent gas fireplace system (replace and venting) is a balanced and sealed gas operating unit. It is highly efcient because it uses outside air for combustion
while independently heating the indoor air.
116035-01N 5
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PRE-INSTALLATION
PREPARATION
LOCATION AND SPACE REQUIREMENTS
Determine the safest and most efcient loca­tion for your FMI PRODUCTS, LLC direct-vent replace. Make sure that rafters and wall studs are not in the way of the venting system. Choose a location where the heat output is not affected by drafts, air conditioning ducts, windows or doors. Figure 2 shows some com-
mon locations. Be aware of all restrictions and
precautions before deciding the exact location for your replace and termination cap.
When deciding the location of your replace, follow these rules:
• Do not connect this replace venting to a chimney ue serving a separate solid-fuel burning replace or appliance.
• Due to high temperatures, do not locate this replace in high trafc areas, windy or drafty areas or near furniture or draperies.
• Proper clearances must be maintained.
• If your replace is to be installed directly on carpeting, vinyl tile or any combustible ma­terial other than wood, it must be installed on a metal or wood panel extending the full width and depth of the replace. See Figure
3, page 6.
• Your replace is designed to be used in zero clearance installations. Wall or framing
material can be placed directly against any
exterior surface on the back, sides or top of your replace, except where standoff spac-
ers are integrally attached. If standoff spac-
ers are attached to your replace, these
spacers can be placed directly against wall or framing material. See framing details on page 7.
• If you plan on installing a television or enter­tainment center recessed above your re­place, it is recommended that you maintain a minimum 18" above top of louver opening.
Flush with
a wall
Through exterior wall
enclosed in a chase
Figure 2 - Common Fireplace Locations
Corner installation
PRE-INSTALLATION PREPARATION
Continued
• When locating termination cap, it is impor­tant to observe the minimum clearances shown in Figure 7, page 7.
• If recessing into a wall, you can avoid extra framing by positioning your replace against
an already existing framing member.
• Do not recess termination cap into a wall
or siding.
• You may paint the termination cap with 450º F (232º C) heat-resistant paint to coordinate with the exterior nish.
• There must not be any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24" from the front
of the termination cap.
• Do not locate termination cap where exces­sive snow or ice build up may occur. Be sure
to clear vent termination area after snow falls to prevent accidental blockage of venting
system. When using snow blowers, do not
direct snow towards vent termination area.
25"
(63.5 cm)
15"
(38.1 cm)
36"
(91.4 cm)
Figure 3 - Fireplace Bottom Dimensions
PACKAGING AND REMOVAL
The (V)CD36R/T direct vent gas replace replace is packaged with:
• one box containing a 4-log set located on the burner in the rebox
• one bag containing the owner’s manual with installation instructions, operator’s guide, and warranty information
• one bag of glowing ember material
• one bag of vermiculite hearth treatments
Remove the shrink-wrap securing the 2 carton trays to the unit. Lift the top carton tray off and remove the four corner posts. Discard the bottom tray once the unit is moved into
position.
Note: On rear vent models you must remove
the berboard collar protector located on the rear collar before installing the replace and
venting system. See Figure 4.
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Fire Board Collar Protector
Figure 4 - Removing Collar Protector
(Rear Vent Fireplace)
CLEARANCES
Minimum clearances to combustibles for the replace are as follows:
*Back and sides 0"/cm Perpendicular walls 12" (30.5 cm) Floor 0"/cm Ceiling to louver opening 40" (102 cm) Front 36" (91.4 cm) Top of Standoffs 0"/cm Vent Surfaces 1" (26 mm) (See venting
instructions for specific vent clearances.)
Mantel Clearances (See Mantel Clearances
for specifics on mantel
clearances.)
Combustible material with a maximum thick­ness of 5/8" may be ush with the top front of replace.
NOTICE: This replace is in­tended for use as supplemental heat. Use this replace along with your primary heating sys­tem. Do not install this replace as your primary heat source. If you have a central heating system, you may run system’s circulating blower while using replace. This will help circulate the heat throughout the house. In the event of a power outage, you can use this replace as a heat source.
116035-01N6
PRE-INSTALLATION PREPARATION
C
B
A
D
E
F
G
3
2
1
4
5
6
7
Continued
FRAMING AND FINISHING
Figure 5 shows typical framing of this replace. Figure 6 shows framing for corner installation. All minimum clearances must be met.
For overall unit dimensions, framing allow­ances and vent collar locations, see unit dimensions in Figure 9, page 8.
For available accessories for this replace, see Accessories on page 45. If you are us­ing a separate combustible mantel piece, refer to Figure 7 and Figure 8, page 8 for proper height and clearances. You can install noncombustible mantels at any height above the replace.
Note: Noncombustible mantels may discolor!
2"x4" Flat Header or Horizontal Cross Member 12" Above
Top of Fireplace for
12"
(30.5
cm)
(V)(CD)(CDC)36T
Units Only
2"x4" Vertical Double Stud
MANTEL CLEARANCES
Figure 7 shows projected mantel depths at various heights above the top of the louver opening. Figure 8, page 8, shows the mini­mum allowable distances from various mantel
components in relation to the both sides of the
replace opening.
WARNING: When nishing appliance, do not overlap com­bustible materials onto the black front face. Brick, tile, or other non­combustible materials may be applied to the face provided that any replace openings are not blocked and gaps in the material
used and the face are sealed with
a noncombustible caulking.
36" (91.4 cm)
36 1/4"
(92.1 cm)
14 3/4"
(37.5 cm)
Figure 5 - Framing Clearances for
Installation Against an Exterior Wall
5
/8" ( 16.8 cm)
6
TO CENTER
OF REAR VENT
21" (53.3 cm)
TO CENTER OF
TOP VENT
5
/8"
28
(72.7 cm)
1
/2" (6.3 cm)
2
MIN. 1" (2.6 cm)
3
/4"
56
(144 cm)
Figure 6 - Framing Clearances for Corner
Installation
116035-01N 7
14 3/4"
(37.5 cm)
THESE DIMENSIONS ALLOW FOR 1" OF CLEARANCE AT THE SIDES AND BACK OF THE FIREPLACE.
HOWEVER, 0" CLEARANCE IS ALSO PERMITTED AT ALL SIDES WHEN FRAMED.
3
/4"
14
(37.5 cm)
TO NAILING
FLANGES
1
/4"
12
(31 cm)
TO
OPENING
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Mantel from
Top of Louver
Ref. Mantel Depth Ref.
Opening 1 16" (40.6 cm) A 14" (35.6 cm) 2 14" (35.6 cm) A 12" (30.5 cm) 3 12" (30.5 cm) B 10" (25.4 cm) 4 10" (25.4 cm) C 8" (20.3 cm) 5 8" (20.3 cm) D 6" (15.2 cm) 6 4" (10.1 cm) F 4" (10.1 cm) 7 2" (5.1 cm) G 2" (5.1 cm)
Figure 7 - Clearances for Combustible
Mantels
PRE-INSTALLATION PREPARATION
Continued
Outer Surround
Combustible Material May Be Used
3
35
(90.8 cm)
4" (10.2 cm) TO NAILING
/4"
(3.8 cm)
To Fireplace
FLANGE
WALL SWITCH
WIREWAY
1 1/2"
SAFE ZONE
6"
(15.2 cm)
1
5
/2"
(14 cm)
Opening
3
3
/4"
(9.5 cm)
12"
(30.5 cm)
Figure 8 - Side Clearances for Combustible Materials
14
(37.5 cm)
2"
(5 cm)
TO NAILING
FLANGES
(5 cm)
(5 cm)
8" (20.4 cm)
TO CENTER OF
8" TOP VENT
36
(92.1 cm)
TO NAILING
FLANGE
3
36
/4"
(93.4 cm)
38"
(96.5 cm)
1
/4"
Perpendicular Side Wall
3
/4"
2"
36"
(91.4 cm)
FACE DIM.
2 "
33°
5/8"
(1.6 cm)
WALL SWITCH
WIREWAY
25"
(63.5 cm)
TO CENTER
OF 8"
REAR VENT
8" (20.3 cm)
GAS SUPPLY
INLET
1
4
/2" (11.4 cm)
ELECTRICAL
INLET
1
36
/4"
(92.1 cm)
FACE DIM.
37" (94 cm)
TO NAILING
FLANGE
Figure 9 - Rear/Top Common Dimensions
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1
2
/2 "
(6.4 cm)
15
(39 cm)
3
/8"
116035-01N8
LOCATION OF TERMINATION CAP
D
E
V
B
L
A = clearance above grade, veranda, porch, deck, or balcony [*12" (30.5 cm) minimum] B = clearance to window or door that may be opened [6" (15 cm) min. for 10,000 Btu or less; 9" (23 cm) in US if between 10,000 and 50,000, 12" (30 cm) in Canada if between 10,000 and 100,000; 12" (30 cm) in US if greater than 50,000, 36" (91 cm) in Canada if greater than 100,000] C = clearance to permanently closed window [minimum 12" (30.5 cm) recommended to prevent condensation on window] D = vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 24" (61 cm) from the center-line of the terminal [18" (45.7 cm) minimum] E = clearance to unventilated soffit [12" (30.5 cm) minimum] F = clearance to outside corner (see below) G = clearance to inside corner (see below) H = *not to be installed above a meter/regulator assembly within 36" (91.4 cm) horizontally from the center line of the regulator
† vent shall not terminate directly above a side-walk or paved driveway which is located between two single family dwellings and serves both dwellings* ‡ only permitted if veranda, porch, deck or balconey is fully open on a minimum of 2 sides beneath the floor* * as specified in CAN/CSA B149 (.1 or .2) Installation Codes (1991) for Canada and U.S.A.
Note: Local codes or regulations may require different clearances
Termination Clearances for Buildings with Combustible and Noncombustible Exteriors
Inside Corner
A
A = 6" (15.2 cm)
V
C
F
V
B
TERMINATION CAP
V
Fixed
Closed
Openable
V
Openable
B
AIR SUPPLY INLET
X
B
V
Fixed
Closed
B
J
V
X
A
I = clearance to service regulator vent outlet [*72" (182.9 cm) minimum] J = clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other fireplace [6" (15 cm) min. for 10,000 Btu or less; 9" (23 cm) in US if between 10,000 and 50,000, 12" (30 cm) in Canada if between 10,000 and 100,000; 12" (30 cm) in US if greater than 50,000, 36" (91 cm) in Canada if greater than 100,000] K = clearance to a mechanical air supply inlet [*In Canada, 6 ft. (1.83m) minimum; In US 3 ft. (91 cm) above if within 10 ft. (3 m) horizontally] L = † clearance above paved side-walk or a paved driveway located on public property [*84" (213.3 cm) minimum] M = clearance under veranda, porch, deck [*12" (30.5 cm) minimum ‡] N = clearance above a roof shall extend a minimum of 24" (61 cm) above the highest point when it passes through the roof surface and any other obstruction within a horizontal distance of 18" (45.7 cm)
Outside Corner Recessed Location
V
B = 6" (15.2 cm)
B
H
I
G
G
GAS METERRESTRICTED AREA
M
(TERMINATION PROHIBITED)
C
N
N
G
V
G
V
K
V
X
A
D
C
E
V
Balcony with No Side Wall
G
V
G = 12" (30.5 cm) minimum clearance
Balcony with Perpendicular Side Wall
H
V
J
Combustible & Noncombustible H = 24" (61 cm) J = 20" (50.8 cm)
C = Maximum depth of 48" (121.9 cm) for recessed location D = Minimum width for back wall of recessed location ­ Combustible - 38" (965 mm) Noncombustible - 24" (61 cm) E = Clearance from corner in recessed location­ Combustible - 6" (15.2 cm) Noncombustible - 2" (5.1 cm)
Figure 10 - Minimum Clearances for Termination Cap
116035-01N 9
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REQUIREMENTS FOR THE COMMONWEALTH OF
MASSACHUSETTS
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by
the Commonwealth and where the side wall ex-
haust vent termination is less than seven (7) feet above nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satised:
INSTALLATION OF CARBON
MONOXIDE DETECTORS
At the time of installation of the side wall horizon­tal vented gas fueled equipment, the installing plumber or gastter shall observe that a hard
wired carbon monoxide detector with an alarm
and battery backup is installed on the oor level where the gas equipment is to be installed. In addition, the installing plumber or gastter shall
observe that a battery operated or hard wired car­bon monoxide detector with an alarm is installed
on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualied licensed professionals for the installation
of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fueled equipment is installed
in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and
battery back-up may be installed on the next adjacent oor level.
In the event that the requirements of this subdivision can not be met at the time of
completion of installation, the owner shall
have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery
operated carbon monoxide detector with an alarm shall be installed.
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required
in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034
listed and IAS certied.
SIGNAGE
A metal or plastic identication plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than 1/2" in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS".
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INSPECTION
The state or local gas inspector of the side
wall horizontally vented gas fueled equipment shall not approve the installation unless, upon
inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR
5.08(2)(a) 1 through 4. EXEMPTIONS: The following equipment is ex-
empt from 248 CMR 5.08(2)(a) 1 through 4:
• The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by the Board; and
• Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwell­ing, building or structure used in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally vented gas equipment
provides a venting system design or venting
system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
• Detailed instructions for the installation of
the venting system design or the venting
system components; and
• A complete parts list for the venting system
design or venting system.
Gas Equipment Venting System Not
Provided
When the manufacturer of a Product Ap­proved side wall horizontally vented gas fu­eled equipment does not provide the parts for venting the ue gases, but identies "special venting systems", the following requirements shall be satised by the manufacturer:
The referenced "special venting system" in­structions shall be included with the appliance or equipment installation instructions; and
• The "special venting systems" shall be Prod­uct Approved by the Board, and the instruc­tions for that system shall include a parts list and detailed installation instructions.
A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting in­structions, all parts lists for venting instruc­tions, and/or all venting design instructions shall remain with the appliance or equipment
at the completion of the installation.
116035-01N10
VENTING INSTALLATION
NOTICE: Read these instruc-
tions completely before attempt­ing installation.
These models are tested and approved for
use with FMI PRODUCTS, LLC (direct-vent)
pipe components and terminations.
The venting system must terminate on the outside of the structure and can not be at­tached to a chimney or ue system serving a separate solid fuel or gas burning appliance. A direct-vent appliance must have its own
venting system. DO NOT common vent this appliance.
These models are approved to be vented
either horizontally through an outside wall or vertically through a roof or chase enclosure using the following:
• When venting system terminates horizon­tally on an outside wall, you may install
a standoff if the termination cap is to be
installed directly on a combustible nish such as vinyl, wood, stucco, etc.
• Never run the vent downward as this may cause excessive temperatures which could cause a re.
• Vent pipe air space clearances to com­bustibles are 1" on all sides except on the horizontal sections, which requires 2" clear-
ance from the top of the pipe. Where the
termination cap penetrates a combustible wall, 1" air space clearance is required.
• Have replace and selected vent compo-
nents on hand to help determine the exact
measurements when elbowing or offsetting. Always use wall restops when penetrating walls and restops when penetrating ceil-
ings or attic spaces.
• If using a venting conguration of only horizontal venting with no vertical run, a 1/4" rise for every 12" of run toward the termination is required.
WARNING: Read all instruc-
tions completely and thoroughly before attempting installation.
Failure to do so could result in
serious injury, property damage or loss of life.
IMPORTANT: Do not seal vent cap to pipe.
Cap must be removable for servicing.
NOTICE: Failure to follow these in-
structions will void the warranty.
NOTICE: Do not seal termination
cap to vent pipe. Cap must be removable for vent inspection and maintenance.
INSTALLATION PRECAUTIONS
• Wear gloves and safety glasses for protection
• Use extreme caution when using ladders or
when on roof tops
• Be aware of electrical wiring locations in walls
and ceilings
The following actions will void the warranty on your venting system:
• Installation of any damaged venting compo-
nent
• Unauthorized modication of the venting sys­tem (Do not cut or alter vent components)
• Installation of any component part not manufac­tured or approved by FMI PRODUCTS, LLC
• Installation other than as instructed by these instructions
WARNING: This gas replace and vent assembly must be vented directly to the outside. The venting system must NEVER be attached to a chimney serv­ing a separate solid fuel burning appliance. Each direct-vent gas appliance must use a separate vent system. Do not use com­mon vent systems.
WARNING: Vent pipe air space clearances to combus­tibles are 1" on all sides except
on the horizontal sections,
which require 2" clearances from the top of the pipe. Where the termination cap penetrates a combustible wall, 1" air space clearance is required.
116035-01N 11
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INSTALLATION PLANNING
(Framing
Detail)
11
1
/2"
(29.2 cm)
11
1
/2" Inside Framing
(29.2 cm)
11
1
/2"
(29.2 cm)
8 1/2"
(21.6 cm)
Vent Opening
Combustible Wall
Vent Opening
Noncombustible Wall
There are two basic types of direct-vent
installation:
• Horizontal Termination
• Vertical Termination
Horizontal Termination Installation
IMPORTANT: Horizontal square terminations require only inner portion of wall restop. Hori­zontal installations using round termination require exterior portion of wall restop (see Figure 20, page 15).
1. Set replace in its desired location and determine route your horizontal venting will take. Do not secure replace until all
venting has been installed. Some instal-
lations require sliding replace in and out of position to make nal venting connec­tions. Figures 18 through 25 on pages 14 through 17 show different congurations for venting with horizontal termination that will help you decide which application best suits your installation. Check to see if wall studs or roof rafters are in the path of your desired venting route. If they are, you may want to adjust location of replace.
2. Direct vent pipe sections and components are designed with special twist-lock con­nections.
Twist-Lock Procedure: Female ends of
pipes have locking lugs (indentations). These lugs will slide straight into match­ing slots on male ends of adjacent pipes. Push pipe sections together and twist
one section clockwise approximately one-
quarter turn until sections are fully locked (see Figure 11).
Note: Horizontal runs of vent must be sup-
ported every three feet. Use wall straps for this purpose.
3. Any straight pipe section, a 45° or 90°
elbow can be used when rst connecting the venting system to replace. Elbows are designed to twist-lock into any of four
90° positions to direct the venting system to the desired location. IMPORTANT: Do
not attempt to alter the conguration of elbow by cutting, twisting, bending, etc.
4. Assemble desired combination of pipe
and elbows to replace ue collar. If there are long portions of venting run, preas-
sembled pipe sections may be installed
as subassemblies for convenience.
VENTING INSTALLATION
Continued
5. Carefully determine location where vent pipe assembly will penetrate outside wall. Center of hole should line up with center line of horizontal vent pipe. Mark wall for a
11 1/2" x 11 1/2" square hole. Cut and frame
square hole in exterior wall where vent will
be terminated. If wall being penetrated is
constructed of noncombustible material, such as masonry block or concrete, a
8 1/2" hole with zero clearance is accept-
able (see Figure 12).
Figure 11 - Vent Pipe Connections
Figure 12 - Vent Opening Requirements
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Female
Locking Lugs
Male Slots
Center of Hole
116035-01N12
VENTING INSTALLATION
Continued
WARNING: Do not recess
vent termination into any wall. This will cause a re hazard.
6. Noncombustible Exterior Wall: Position
horizontal vent cap in center of 8 1/2" round hole and attach to exterior wall with four
wood screws provided. Before attaching
vent cap to exterior wall, run a bead of non-hardening mastic (pliable sealant) around outside edges to make a seal between it and outside wall.
Note: Four wood screws provided should
be replaced with appropriate fasteners for stucco, brick, concrete or other types of
sidings (see Figure 13).
Combustible Exterior Wall: For vinyl
siding, stucco or wood exteriors, a siding
standoff may be installed between vent cap and exterior wall. Siding standoff prevents excessive heat from damaging
siding materials. Siding material must be cut to accommodate standoff. Bolt vent
cap to standoff. Apply non-hardening
mastic around outside edge of standoff.
Position standoff/cap assembly in center of the 11 1/2" square hole and attach to exterior wall with wood screws provided
(see Figure 14). Siding standoff must sit ush against exterior fascia material.
7. Connecting Vent Cap with Horizontal Vent Pipe: Fit outer and inner wall restop
into wall before connecting horizontal run to vent cap (see Figure 15).
Carefully move replace, with vent assem-
bly attached, toward wall and insert vent
pipe into horizontal termination. The pipe overlap should be a minimum of 1 1/4".
Slide wall restop against interior wall sur-
face and attach with screws provided (see
Figure 16, page 14). See Figure 17, page 14, for horizontal termination details.
Place replace into position and shim with
noncombustible material, if needed. Nail or screw side anges to framing to secure unit in place. IMPORTANT: Make sure re- place is level before securing. If replace
is not level it will not work properly.
Apply Mastic to
All Four Sides
Vent Cap
Wood Screw
Figure 13 - Installing Horizontal Vent Cap
(Noncombustible Exterior)
Cut Siding Away
to Fit Standoff
Standoff
Inner Wall Firestop
Apply Mastic to
All Four Sides
Figure 14 - Installing Siding Standoff
(Combustible Exterior Wall)
Inner Wall Firestop
Outer Wall
Firestop
Figure 15 - Installing Outer Wall Firestop
(Combustible Exterior Wall)
Vent Cap
Screws
116035-01N 13
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VENTING INSTALLATION
Continued
NOTICE: Do not seal termination
cap to vent pipe. Cap must be removable for vent inspection and maintenance.
Vent Cap
Inner Wall Firestop
Pipe Section
Figure 16 - Installing Inner Wall Firestop
Minimum Pipe
Overlap 11/4"
Direct-Vent Pipe
Wall Firestop
Siding Standoff
Screws
WARNING: Never run vent
downward as this may cause
excessive temperatures which could cause a re. Operation of improperly installed and main­tained venting system could result in serious injury, property damage or loss of life.
Horizontal Termination Congurations
Figures 18 through 25 show different con­gurations and alternatives for venting with horizontal termination. Each gure includes a chart with critical minimum and maximum
dimensions which MUST be met.
IMPORTANT: If using a venting conguration of only horizontal venting with no vertical run, a 1/4" rise for every 12" of run toward the termination is required.
GROUND FLOOR INSTALLATION REAR VENT
Recommended Applications for Rear Vent
Model (V)(CD)(CDC)36R:
• Installation using cabinet surrounds
• Through wall using round or square termination (up to a maximum of 18" of horizontal pipe)
• Corner installation (Using one 45° elbow and a maximum of 18" of horizontal pipe).
Straight/Adjustable Pipe 18" Max.
Maintain 1" Minimum Air Space Around Outer Pipe When
Penetrating a Wall
11 1/2" x 11 1/2" Framed Opening
Exterior Wall with Vinyl Siding
Figure 17 - Typical Horizontal
Termination Cap Mounting with
Additional Siding Standoff Installed
High Wind Termination
Horizontal Square
Termination
Apply Mastic to
Outside
Edge of Standoff
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TOH
Figure 18 - Horizontal Termination
Congureation for Flush Installation
Wall Firestop
Square Termination
Vertical (V) Horizontal (H)
25 1/2" Min. 22" Max
(Model (V)(CD)(CDC)36R)
116035-01N14
VENTING INSTALLATION
Continued
Straight/Adjustable Pipe 18" Max.
Horizontal Square
Termination
Wall Firestop
Figure 19 - Horizontal Termination
Conguration for Corner Installation
(Model (V)(CD)(CDC)36R)
90° Elbow
Wall Firestop
45° Elbow
Corner Installation
Vertical (V) Horizontal (H)
25 1/2" Min. 24" Max
Exterior Portion of Wall
Firestop (Round Termination Only)
Horizontal Square
Termination
Straight/Adjustable Pipe 24" Max.
90° Elbow
Wall
V
Firestop
H
Corner Installation
Vertical (V) Horizontal (H)
45 1/2" Min. 32 1/2" Max
Figure 21 - Horizontal Termination
Conguration For Corner Installation Using
One 90° Elbow (Model (V)(C)(CDC)D36T)
Square
Termination
Not to Exceed
(H) Limits
90° Elbow
As
Required for (V),
See Chart for Pipe
TOH
Wall
Section
Required
Firestop
Horizontal Round
Termination
Figure 20 - Horizontal Termination Conguration Round Termination
(Model (V)(CD)(CDC)36T)
GROUND FLOOR INSTALLATION
Recommended Applications for Rear Vent
Model (V)(CD)(CDC)36T:
• Installation using cabinet surrounds
• Through wall using round or square termi­nation (up to 24" horizontal pipe)
• Corner installation (Using one 90° elbow and a maximum of 24" of horizontal pipe)
Required
Vertical (V)
45 1/2" None 26" Max. 57 1/4" Min. 1 ft. 30" Max. 69 1/4" Min. 2 ft. 74" Max. 81 1/2" Min. 3 ft. 98" Max.
94" Min. 4 ft. 122" Max. 106" Min. 5 ft. 146" Max. 159" Min. 9 ft. 20' Max.
Figure 22 - Horizontal Termination
Vertical (V)
Vertical Pipe
Allowable
Horizontal (H)
Conguration with Vertical Rise and One
90° Elbow (Model (V)(CD)(CDC)36T)
116035-01N 15
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VENTING INSTALLATION
Continued
SNORKEL TERMINATION INSTALLATION
Recommended Applications Models (V)(CD) (CDC)36R and (V)(CD)(CDC)36T:
• Installations requiring vertical rise on build-
ing exterior.
• Installation using snorkel termination to
achieve 1 ft. above grade.
Snorkel Termination
12"
Min.
Figure 23 - Snorkel Termination Conguration For Below Ground Installation
HORIZONTAL VENT INSTALLATIONS USING MULTIPLE 90° ELBOWS (V)(CD) (CDC)36T TOP VENT
The following congurations show the mini­mum vertical rise requirements for a horizontal system using two 90° elbows.
Snorkel terminations are available for installa-
tions requiring a vertical rise on the exterior of the building. If installing snorkel below grade you must provide proper drainage to prevent water from entering snorkel (see Figure 23). Do not back ll around snorkel termination.
Snorkel
Termination
Wall
Firestop
90° Elbow
12" Min.
Adequate
Drainage
Snorkel
Termination
12" Min.
90° Elbow
90° Elbow
Venting with Two 90° Elbows
Vertical (V)
Horizontal (H)+
Horizontal (H2)
7' Min. 10' Max 8' Min. 12' Max 9' Min. 14' Max
10' Min. 16' Max
11' Min. 18' Max
13' Min. 20' Max
Figure 24 - Horizontal Termination Conguration For Venting Using Two 90° Elbows
(Model (V)(CD)(CDC)36T)
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116035-01N16
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