FMI (V)CB36N(E), VCB36PE, CB36N, CB36NE, VCB36N Installation And Owner's Operation Manual

...
VENTED GAS FIREPLACE
PFS
US
INSTALLATION AND OWNER’S OPERATION MANUAL
4" B-VENT DECORATIVE GAS FIREPLACES
®
MODELS(V)CB36N(E) AND (V)CB36P(E)
WARNING: If the information in this manual is not
followed exactly, a re or explosion may result causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other ammable
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
— Installation and service must be performed by a quali-
ed installer, service agency or the gas supplier.
INSTALLER: Leave this manual with the appliance CONSUMER: Retain this manual for future reference.
For more information, visit www.fmiproducts.com
Safety .................................................................. 2
TABLE OF CONTENTS
Product Identication ........................................... 4
Local Codes......................................................... 4
Product Features ................................................. 5
Pre-Installation Preparation ................................. 5
Installation Precautions ....................................... 9
Venting Installation .............................................. 9
Installing Optional Controls................................ 12
Fireplace Installation.......................................... 15
Operating Fireplace ........................................... 20
SAFETY
Inspecting Burners............................................. 23
Cleaning and Maintenance ................................ 24
Specications .................................................... 25
Service Hints ..................................................... 25
Technical Services ............................................. 25
Troubleshooting ................................................. 26
Replacement Parts ............................................ 31
Accessories ....................................................... 31
Parts .................................................................. 32
Warranty ..............................................Back Cover
WARNING: Improper
installation, adjustment,
alteration, service or maintenance can cause
injury or property dam­age. Refer to this manual
for correct installation
and operational proce­dures. For assistance or
additional information
consult a qualified in­staller, service agency or the gas supplier.
This appliance may be in-
stalled in an aftermarket,*
permanently located, manufactured (mobile) home, where not prohib­ited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer
State of Massachusetts: The installation must
be made by a licensed plumber or gas tter in
the Commonwealth of
Massachusetts.
WARNING: This product
contains and/or generates
chemicals known to the State of California to cause cancer or
birth defects or other reproduc­tive harm.
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, op­erate or service this replace. Improper use of this replace can cause serious injury or death from burns, fire, explosion, electrical shock and carbon monoxide poisoning.
DANGER: Carbon monoxide
poisoning may lead to death!
This fireplace complies with the National Safety Standards and is listed and tested by PFS Corporation to ANSI Z21.50 standard as
vented gas replace.
NOTICE: Decorative product not for use as a heating appliance.
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117437-01F2
SAFETY
Continued
This replace is a vented product. This replace
will not produce any gas leakage into your
home if properly installed. This replace must be installed by a qualied (certied or licensed) service person. If this unit is not properly in­stalled by a qualied service person gas and/or carbon monoxide leakage (spillage) can occur.
Carbon Monoxide Poisoning: Early signs of
carbon monoxide poisoning resemble the u, with headaches, dizziness or nausea. If you have these signs, the replace may not be working properly. Get fresh air at once! Have replace serviced. Some people are more af­fected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the inu­ence of alcohol and those at high altitudes.
Natural and Propane/LP Gas: Natural and
propane/LP gases are odorless. An odor-mak­ing agent is added to these gases. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all
warnings. Keep this manual for reference. It
is your guide to safe and proper operation of
this replace.
WARNING: Any change to this replace or its controls can be dangerous.
WARNING: Do not use a blow­er insert, heat exchanger insert or other accessory not approved for use with this replace.
WARNING: Do not allow fans
to blow directly into the replace. Avoid any drafts that alter burner ame patterns. Ceiling fans can create drafts that alter burner ame patterns. Altered burner patterns can cause sooting.
117437-01F 3
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Due to high temperatures, the appliance should be located out of trafc and away from furniture and draperies.
Do not place clothing or other ammable material on or near the appliance. Never place any objects on or around replace.
Fireplace reaches high tempera­tures. Keep children and adults
away from hot surface to avoid
burns or clothing ignition. Fire­place will remain hot for a time after shutdown. Allow surfaces to cool before touching.
Do not operate replace with glass door removed, cracked or broken.
Carefully supervise young chil-
dren when they are in the room
with the replace.
Keep the appliance area clear and free from combustible ma­terials, gasoline and other am­mable vapors and liquids.
This product is intended only as a supplement to your central heating system and is not to be installed as a primary source of heat. You may use this product for emergency heating during a power outage.
1. This appliance is only for use with the type of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases unless a certied kit is used.
2. Do not place propane/LP supply tank(s) inside any structure. Locate propane/ LP supply tank(s) outdoors (propane/LP units only).
3. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not
use any phone in your building
• immediately call your gas supplier from a neighbor’s phone. Follow the gas sup-
plier’s instructions
• if you cannot reach your gas supplier, call the re department
4. Never install the replace
• in a recreational vehicle
• in windy or drafty areas where curtains or other combustible (ammable) objects can make contact with the replace front
• in high trafc areas
5. Do not modify this replace under any circumstances. Any parts removed for
servicing must be replaced prior to operat-
ing replace.
6. Turn fireplace off and let cool before servicing, installing or repairing. Only a qualied service person should install, service or repair this replace.
7. You must keep control compartments,
burners and circulating air passages
clean. More frequent cleaning may be
needed due to excessive lint and dust
from carpeting, bedding material, etc.
Turn off the gas valve and pilot light before
cleaning replace.
PRODUCT
IDENTIFICATION
Top Louver Panel
Glass Door
Assembly
Log Set
Junction Box
(Electronic Ignition Only)
4" B-Vent Flue Collar
Nailing Flange
SAFETY
Continued
8. Have replace and venting system inspect­ed annually by a qualied service person. If needed, have venting system cleaned or repaired. See Cleaning and Maintenance, page 24.
9. Do not use this replace to cook food or burn paper or other objects.
10. Do not use any solid fuels (wood, coal, pa­per, cardboard, etc.) in this replace. Use only gas type indicated on nameplate.
11. This appliance, when installed, must be
electrically grounded in accordance with
local codes or, in the absence of local codes, with the National Electric Code,
ANSI/NFPA 70.
12. Do not use replace if any part has been exposed to or under water. Immediately call a qualied service technician to ar­range for replacement of the unit.
13. Do not operate replace if any log is bro­ken or missing.
14. To prevent performance problems, do not use propane/LP fuel tank of less than 100 lb. (45 kg) capacity (propane/LP units only).
15. Provide adequate clearances around air openings.
LOCAL CODES
Install and use replace with care. Follow all local codes. In the absence of local codes,
use the latest edition of The National Fuel Gas Code ANSI Z223.1/NFPA 54*.
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
Bottom Louver Panel
Control Valve
Figure 1 - B-Vent Fireplace
Ember Tray
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117437-01F4
PRODUCT FEATURES
These are a few facts that can help you un-
derstand and enjoy your vented decorative replace:
• The (V)CB36N(E) and (V)CB36P(E) series of vented decorative replaces may be recessed into an exterior chase, an interior ush wall enclosure or a framed-in corner installation.
• Models (V)CB36N and (V)CB36P are
equipped with a millivolt gas control system
that does not require electricity to operate. A piezo ignitor is provided to light the pilot without using matches or lighters.
• Models (V)CB36N(E) and (V)CB36P(E)
are equipped with an electronic ignition
system that requires 120 VAC to operate.
An electrode ignitor automatically lights the
pilot ame when the replace is turned on.
• These replaces can accept any approved
4" B-Type venting system and must be terminated vertically through the roof using
PRE-INSTALLATION PREPARATION
LOCATION AND SPACE REQUIREMENTS
Determine the safest and most efcient loca­tion for your FMI PRODUCTS, LLC B-vent replace. Make sure that rafters and wall studs are not in the way of the venting system.
Choose a location where the heat output is
not affected by drafts, air conditioning ducts, windows or doors. Figure 2 shows some com­mon locations. Be aware of all restrictions and
precautions before deciding the exact location
for your replace and termination cap. When deciding the location of your replace,
follow these rules:
• Do not connect this replace to a chimney ue servicing a separate solid fuel burning replace or appliance.
• Do to high temperatures, do not locate this replace in high trafc areas, windy or drafty areas, or near furniture or draperies.
• Proper clearances must be maintained.
• If your replace is to be installed directly on carpeting, vinyl, tile or any combustible mate­rial other than wood, it must be installed on a
metal or wood panel extending the full width
and depth of the replace (see Figure 3).
a listed type vent cap only. See venting
instructions starting on page 8 for proper
venting requirements.
• These vented replaces require indoor air
for combustion and must be installed in a
room of sufcient size to provide adequate fresh air for safe and proper operation. The
room intended for installation must be of
sufcient size to meet the requirements for an unconned space as dened in the
National Fuel Gas Code, ANSI Z223.1/ NFPA 54. Air for Combustion and Ventila­tion. If sufcient air for combustion is not
available a makeup air kit model AK4 may
be required to provide outside air to this
appliance. Check your local codes as to specic requirements for make up air.
• This replace may be installed in any room
of the house provided all local codes and
these installation instructions are followed.
• Only trim kits supplied by FMI PRODUCTS,
LLC shall be used in the installation of this
replace, see Accessories, page 31.
• Do not install aftermarket vent dampers.
Manual or automatic vent dampers are not
approved for use with this appliance.
Flush with a wall
Through exterior wall
Corner Installation
enclosed in a chase
Figure 2 - Common Fireplace Locations
25"
(63.5 cm)
36"
(91.4 cm)
36"
(91.4 cm)
Figure 3 - Fireplace Bottom Dimensions
117437-01F 5
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PRE-INSTALLATION PREPARATION
Continued
• Your replace is designed to be used in zero clearance installations. Wall or framing
material can be placed directly against any
exterior surface on the back, sides or top of your replace, except when clearances are required from ue vent pipe, see Clear- ances.
• If recessed into a wall, you can avoid extra framing by positioning your replace against an already existing framing member.
• A hearth extension is not required with this appliance. If one is installed, it is for
aesthetic purposes only and does not have to meet standard requirements for hearth
extensions.
• If you plan on installing a television or
entertainment center recessed above your
replace, it is recommended that you main­tain a minimum 18" (45.7 cm) above the top of louver opening.
• When locating the termination cap, it is im-
portant to observe the minimum vent height
and clearances required under code, see Venting Installation Instructions, page 9.
• Do not recess termination cap into a wall or siding.
• You may paint the termination cap with 450° F (232° C) heat resistant paint to coordinate with the exterior nish.
PACKAGING AND REMOVAL
The (V)CB36 vented decorative gas replaces
are packaged with the following items:
• one box containing a 4 piece log set located on the burner in the rebox.
• one bag containing the owner’s manual with installation instructions, operator’s guide, and warranty information.
• one bag of glowing ember material.
• one bag of vermiculite hearth treatments.
1. Remove shrink wrap securing 2 carton
trays to unit.
2. Lift top carton tray off and remove four
corner posts.
3. Discard bottom tray once unit is moved
into position.
Note: To prevent damage to ceramic logs and glass panels you may want to remove them before positioning and framing the unit. To access rebox, see Louver Panels and Glass Door, page 17.
Carton Tray
Corner Post
Glass
Panel
Log Carton
Figure 4 - Unpacking Fireplace
CLEARANCES
Minimum clearances to combustibles for
replace: Back, Sides, Floor and Top
Perpendicular walls 10" (25.4 cm)
Ceiling to Louver & Front 36" (91.4 cm)
B-Vent Surfaces 1" (26 mm) (See venting
Mantel Clearances (See Mantel Clearances,
Combustible material with a maximum thick-
ness of 5/8" (16 mm) may be ush with top and sides of front face of replace.
0" (0 mm)
instructions for specics on vent clearances.)
page 8, for specic clear-
ances to combustible
mantels.)
FRAMING AND FINISHING
Figure 5, page 7, shows typical framing of this replace. Figure 6, page 7, shows framing for corner installation. All minimum clearances must be met.
For overall unit dimensions, framing allow­ances and vent collar locations, see Figure 7 on page 7.
For available accessories for this replace, see Accessories, page 31. If you are using a separate combustible mantel piece, refer to Figures 8 and 9, page 8, for proper height and clearances. You can install a noncombustible
mantel at any height above the fireplace
opening.
Note: Noncombustible mantels may discolor!
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117437-01F6
36 1/4"
(39 cm)
(92.1 cm)
PRE-INSTALLATION PREPARATION
Continued
21" (53.3 cm)
To Center of
Top Vent
28 5/8"
(72.7 cm)
36"
(91.4 cm)
**These dimensions allow for 1" clearance at
sides and back of replace. However, 0" clearance is also permitted at all sides when framed.
Figure 6 - Framing Clearances for Corner
14 3/4"
(37.5 cm)
(144 cm)
Installation
14 3/4"
(37.5 cm)
**
3
14
/4" (37.5 cm)
to Nailing
Flanges
1
12
/4"
(31 cm)
to Opening
3
56
/4"
Figure 5 - Framing Clearances for Flush
Wall Installation
7 7/8" (20 cm) to
Center of 4" B-Vent
7
/8"
5
(15 cm) to
Nailing Flange
" (92.1 cm)
4
/
1
36
3
35
/4"
(90.8 cm)
8" (20.3 cm)
Gas Supply
Inlet
Wall Switch
Wireway
to Nailing Flange
" (93.4 cm)
4
/
3
36
" (11.4 cm) Electrical Inlet
2
/
1
4
Figure 7 - Unit Dimensions
38"
(96.5 cm)
36 1/4" (92.1 cm)
Face Dimensions
37" (94 cm)
to Nailing Flange
2"
(5.1 cm)
14 3/4" (37.5 cm)
to Nailing Flanges
1
/4"
1
(3.2 cm)
36" (91.4 cm)
Face Dimensions
" (6.4 cm)
" (3.8 cm)
2
/
2
/
1
1
2
1
5/8"
(16 mm)
Wall Switch
Wireway
1
/8"
11
(28.3 cm)
Air Kit Location
3
/8"
15
6" (15.2 cm)
117437-01F 7
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PRE-INSTALLATION PREPARATION
Side Wall
Continued
MANTEL CLEARANCES
Figure 8 shows projected mantel depths at various heights above top of louver opening. Figure 7, page 7, shows minimum allowable
distances from various mantel components in
relation to both sides of replace opening.
WARNING: When nishing appliance do not overlap com­bustible materials onto the black front face. Brick, tile or other noncombustible materials may be applied to the face provided that any replace openings are not blocked and gaps in the material
used and the face are sealed with
a noncombustible caulking.
Outer
Surround
Combustible
Material May
Be Used
1 1/2"
(3.8 cm)
5 1/4"
(13.3 cm)
1
(4.4 cm)
To Fireplace
Opening
1
3
/2"
(8.9
cm)
3
/4"
10" (25.4 cm)
Figure 8 - Side Clearances for
Combustible Mantels
Safe Zone
Perpendicular
33°
1
A
B
C
Top of Louver
D
E
Opening
2
3
4
5
6
7
F
G
Stud Wall
2 x 4 Header at 1" Min. Clearance
4" B-Vent Flue Pipe
Mantel from
Top of Louver
Ref. Mantel Depth Ref.
Opening 1 16" (40.6 cm) A 18" (45.7 cm) 2 14" (35.6 cm) B 16" (40.6 cm) 3 12" (30.5 cm) C 14" (35.6 cm) 4 10" (25.4 cm) D 12" (30.5 cm) 5 8" (20.3 cm) E 10" (25.4 cm) 6 4" (10.2 cm) F 8" (20.3 cm) 7 2" (5.1 cm) G 6" (15.2 cm)
Figure 9 - Clearances for Combustible
Mantels
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117437-01F8
INSTALLATION PRECAUTIONS
NOTICE: Failure to follow these
instructions will void the warranty.
• Wear gloves and safety glasses for
protection
• Use extreme caution when using ladders
or when on roof tops
• Be aware of electrical wiring locations in
walls and ceilings
The following actions will void the warranty on this product:
• Installation of any damaged venting
component
• Unauthorized modication of the venting system (Do not cut or alter vent compo­nents)
• Installation of any component part not manufactured or approved by FMI PROD­UCTS, LLC
• Installation other than as instructed by
these instructions
VENTING INSTALLATION
A 4" B-type venting system must be connected to the appliance for venting to the outside of
the building.
The following section is provided as a guide to
install a standard B-type vent installation.
Standing code requirements concerning B-type vent installations may vary within
your state, province or local codes jurisdic­tion. Therefore, it is recommended that you
check with your local building code authority
for specic requirements or in absence of local codes, follow Section 7.0 of the cur-
rent National Fuel Gas Code NFPA 54/ANSI Z223.1 for Category I systems using double
wall B-1 vent pipe.
This gas appliance must be vented to the outdoors only and may not be terminated into
an attic space or into a chimney ue servicing a solid fuel burning appliance.
This appliance may be vented through a manufactured chimney liner system if all are
listed, inspected and approved by local codes and/or building authorities.
The examples shown in Figure 10, page 10,
are typical of most B-vent installations and
code practices.
WARNING: Read all instruc-
tions completely and thoroughly before attempting installation.
Failure to do so could result in
serious injury, property damage or loss of life.
WARNING: B-type vent pipe airspace clearance to combus­tibles is 1" on all sides. Where the vent pipe passes through a vertical wall a listed thimble ap­proved for use with B-type vent must be used.
WARNING: This gas replace and vent assembly must be vented directly to the outside. The venting system must NEVER be attached to a chimney serving a separate solid fuel burning appliance.
Example 1: Shows the minimum allowable sys-
tem height and lateral offset for a 60° or greater inclination. Code species that offsets at 60° or greater are considered horizontal and must fol-
low the 75% rule for lateral to total vertical sys-
tem height. Codes also allows only one offset in the total system when at 60° or greater. The
total vertical height in this example represents the minimum height of 8 feet and therefore the allowable lateral is 6 feet when the 75% rule
applies. If the lateral length must exceed 75% then the system must be sized in accordance with the Category I venting tables.
Example 2: Shows multiple offsets each at
45° of inclination. Multiple offsets are permit­ted if they do not exceed 45° of inclination.
The total lengths of the two offsets are not
required to meet the 75% rule. Example 3: Shows a single offset at 45° of
inclination and therefore the lateral length at 10 feet of offset does not have to meet the 75%
allowable rule.
117437-01F 9
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VENTING INSTALLATION
Continued
In each case the offsets must be supported
and restops must be positioned wherever the vent must pass through a sub-oor, ceil­ing joist or an attic overhang. The vent pipe
must terminate vertically into a listed type vent
cap and extend a sufcient height through an approved roof ashing, roof jack or a roof thimble. At all points the listed clearances must be maintained.
Vent terminations must be located in ac­cordance with height and proximity rules of
NFPA No. 54. These rules apply to vents at
12" diameter or less and require a minimum height in accordance with the roof pitch and a minimum of 8 foot distance from a vertical
wall or obstruction (see Figure 11). If venting horizontally through a side wall be-
comes necessary, a listed thimble approved for use with B-type vent must be used. Check
with your local codes before venting through
a side wall.
Maintain Listed Clearance
8'
Position Firestop
12' Min.
Listed Vent Cap
60
6'
Maintain Listed Clearance
Maintain Listed Clearance
Support Each
Lateral At
Least Every
6 Feet
Position Firestop
Maintain Listed Clearance
Some codes areas allow the use of existing B­type vent systems if the system is at or above
the recommended diameter of the ue. The ue connection must be made using listed
B-type connectors and the existing system must be code inspected for damage and proper
installation.
It is not recommended that this appliance be common vented with and existing gas burning
appliance. However, if it becomes necessary to common vent the appliance. The venting system must be sized and congured in ac-
cordance with the common venting guides
Appendix G of the current National Fuel Gas Code NFPA No. 54/ANSI Z223.1.
Note: Before connecting this appliance to an
existing vent system or a common venting
system consult with your local architect plan-
ner, or building ofcial.
CHECKING FOR PROPER VENTING
45
45
Listed Vent Cap
Maintain Listed Clearance
12' Min.
Position Firestop
45°
Listed Vent Cap
Maintain Listed Clearance
Maintain Listed Clearance
10'
12' Min.
EXAMPLE 1
Lowest Discharge Opening
Listed Gas Vent
H (Min) Height From Roof
Listed Vent Cap
8 Ft. Min.
Figure 10 - Typical B-Vent Conguration
Roof Pitch H (Min.)
Flat to 6/12 1.0 ft (0.3 m) 6/12 to 7/12 1.25 ft (0.38 m) Over 7/12 to 8/12 1.5 ft (0.46 m) Over 8/12 to 9/12 2.0 ft (0.61 m) Over 9/12 to 10/12 2.5 ft (0.76 m)
x
12
Roof Pitch x/12 Listed Clearance
Over 10/12 to 11/12 3.25 ft (0.99 m) Over 11/12 to 12/12 4.0 ft (1.22 m) Over 12/12 to 14/12 5.0 ft (1.52 m) Over 14/12 to 16/12 6.0 ft (1.83 m) Over 16/12 to 18/12 7.0 ft (2.13 m) Over 18/12 to 20/12 7.5 ft (2.27 m) Over 20/12 to 21/12 8.0 ft (2.44 m)
Figure 11 - B-Vent Termination
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EXAMPLE 3EXAMPLE 2
117437-01F10
VENTING INSTALLATION
Continued
After completing and checking electrical, gas and vent connections, follow lighting
instructions and allow main burner to run for
approximately 5 minutes. Hold a match or butane lighter ame, near opening between glass and replace face and play it along entire length of opening (Smoke may also be used). Proper venting will tend to draw ame or smoke into appliance. Improper venting, escaping or spillage of burned gas, is indi­cated when match ickers or goes out (see Figure 12). Smoke will also tend to disperse away from appliance.
If appliance is not venting properly, shut it off and notify your installer or a qualied service agency to inspect venting system.
ELECTRICAL SUPPLY CONNECTION
Figure 12 - Checking for Spillage
Note: If you do not need to relocate the junc-
tion box, to connect the electric supply follow
steps 8 through 11 only:
1. Remove 2 screws and outer cover with
strain relief bushing on right side of cabi-
net (see Figure 13).
2. Remove inner retaining screw on junction box mounting tab.
3. Slide junction box up until screw mounting tab is lined up to notch in outer cabinet.
4. Swing junction box out and slip retaining ange out through slot in outer cabinet.
5. Remove 2 screws and outer cover on left side of outer cabinet.
6. Reinsert junction box retaining flange
through slot now on left side and swing screw mounting tab back through notch
as before.
7. Slide junction box down till mounting tab
holes line up and replace inner retaining
screw.
8. With junction box cover removed, pull
end of 3-wire Romex supply line through
universal strain relief bushing on cover. (see Figure 13).
9. Strip back outer Romex to about 4" and connect black, white and green wires ac­cordingly using 3 wire nut connectors.
10. Tuck tailing wires into junction box and replace junction box cover using 2 remain­ing screws.
11. Tighten adjustment on universal strain
bushing to secure Romex sheathing and
complete supply connection.
J-Box
CAUTION: Disconnect the
electrical power to the supply circuit before attempting to con-
Cover with Strain Relilef
nect or service this appliance.
A prewired junction box receptacle with strain
relief is provided on right side of cabinet for
hard wiring unit to a 15 Amp, 120 VAC, 60 Hz grounded branch circuit. If installation demands electrical supply be connected from the left, the
entire receptacle box can be relocated to the left side by following these instructions:
117437-01F 11
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Romex Cable
Figure 13 - Relocating Junction Box Recep-
tacle and Electrical Supply Connection
J-Box Cover
J-Box with Receptacle
Screw/Tab
Retainer
J-Box Cover with Strain Relief
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