FMI (V)CB36N(E), VCB36PE, CB36N, CB36NE, VCB36N Installation And Owner's Operation Manual

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VENTED GAS FIREPLACE

PFS

INSTALLATION AND OWNER’S OPERATION MANUAL

4" B-VENT DECORATIVE GAS FIREPLACES

MODELS(V)CB36N(E) AND (V)CB36P(E)

WARNING: If the information in this manual is not

followed exactly, a re or explosion may result causing property damage, personal injury or loss of life.

— Do not store or use gasoline or other ammable

vapors and liquids in the vicinity of this or any other appliance.

— WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the re department.

— Installation and service must be performed by a quali-

ed installer, service agency or the gas supplier.

INSTALLER: Leave this manual with the appliance CONSUMER: Retain this manual for future reference.

For more information, visit www.fmiproducts.com

Safety .................................................................. 2

TABLE OF CONTENTS

Product Identication ........................................... 4

Local Codes......................................................... 4

Product Features ................................................. 5

Pre-Installation Preparation ................................. 5

Installation Precautions ....................................... 9

Venting Installation .............................................. 9

Installing Optional Controls................................ 12

Fireplace Installation.......................................... 15

Operating Fireplace ........................................... 20

SAFETY

Inspecting Burners............................................. 23

Cleaning and Maintenance ................................ 24

Specications .................................................... 25

Service Hints ..................................................... 25

Technical Services ............................................. 25

Troubleshooting ................................................. 26

Replacement Parts ............................................ 31

Accessories ....................................................... 31

Parts .................................................................. 32

Warranty ..............................................Back Cover

WARNING: Improper

installation, adjustment,

alteration, service or maintenance can cause

injury or property damage. Refer to this manual

for correct installation

and operational procedures. For assistance or

additional information

consult a qualified installer, service agency or the gas supplier.

This appliance may be in-

stalled in an aftermarket,*

permanently located, manufactured (mobile) home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.

* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer

State of Massachusetts: The installation must

be made by a licensed plumber or gas tter in

the Commonwealth of

Massachusetts.

WARNING: This product

contains and/or generates

chemicals known to the State of California to cause cancer or

birth defects or other reproductive harm.

IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate or service this replace. Improper use of this replace can cause serious injury or death from burns, fire, explosion, electrical shock and carbon monoxide poisoning.

DANGER: Carbon monoxide

poisoning may lead to death!

This fireplace complies with the National Safety Standards and is listed and tested by PFS Corporation to ANSI Z21.50 standard as

vented gas replace.

NOTICE: Decorative product not for use as a heating appliance.

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117437-01F2

SAFETY

Continued

This replace is a vented product. This replace

will not produce any gas leakage into your

home if properly installed. This replace must be installed by a qualied (certied or licensed) service person. If this unit is not properly installed by a qualied service person gas and/or carbon monoxide leakage (spillage) can occur.

Carbon Monoxide Poisoning: Early signs of

carbon monoxide poisoning resemble the u, with headaches, dizziness or nausea. If you have these signs, the replace may not be working properly. Get fresh air at once! Have replace serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the inuence of alcohol and those at high altitudes.

Natural and Propane/LP Gas: Natural and

propane/LP gases are odorless. An odor-making agent is added to these gases. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.

Make certain you read and understand all

warnings. Keep this manual for reference. It

is your guide to safe and proper operation of

this replace.

WARNING: Any change to this replace or its controls can be dangerous.

WARNING: Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this replace.

WARNING: Do not allow fans

to blow directly into the replace. Avoid any drafts that alter burner ame patterns. Ceiling fans can create drafts that alter burner ame patterns. Altered burner patterns can cause sooting.

117437-01F 3

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Due to high temperatures, the appliance should be located out of trafc and away from furniture and draperies.

Do not place clothing or other ammable material on or near the appliance. Never place any objects on or around replace.

Fireplace reaches high temperatures. Keep children and adults

away from hot surface to avoid

burns or clothing ignition. Fireplace will remain hot for a time after shutdown. Allow surfaces to cool before touching.

Do not operate replace with glass door removed, cracked or broken.

Carefully supervise young chil-

dren when they are in the room

with the replace.

Keep the appliance area clear and free from combustible materials, gasoline and other ammable vapors and liquids.

This product is intended only as a supplement to your central heating system and is not to be installed as a primary source of heat. You may use this product for emergency heating during a power outage.

1. This appliance is only for use with the type of gas indicated on the rating plate. This

appliance is not convertible for use with

other gases unless a certied kit is used.

2. Do not place propane/LP supply tank(s) inside any structure. Locate propane/ LP supply tank(s) outdoors (propane/LP units only).

3. If you smell gas

• shut off gas supply

• do not try to light any appliance

• do not touch any electrical switch; do not

use any phone in your building

• immediately call your gas supplier from a neighbor’s phone. Follow the gas sup-

plier’s instructions

• if you cannot reach your gas supplier, call the re department

4. Never install the replace

• in a recreational vehicle

• in windy or drafty areas where curtains or other combustible (ammable) objects can make contact with the replace front

• in high trafc areas

5. Do not modify this replace under any circumstances. Any parts removed for

servicing must be replaced prior to operat-

ing replace.

6. Turn fireplace off and let cool before servicing, installing or repairing. Only a qualied service person should install, service or repair this replace.

7. You must keep control compartments,

burners and circulating air passages

clean. More frequent cleaning may be

needed due to excessive lint and dust

from carpeting, bedding material, etc.

Turn off the gas valve and pilot light before

cleaning replace.

PRODUCT

IDENTIFICATION

Top Louver Panel

Glass Door

Assembly

Log Set

Junction Box

(Electronic Ignition Only)

4" B-Vent Flue Collar

Nailing Flange

SAFETY

Continued

8. Have replace and venting system inspected annually by a qualied service person. If needed, have venting system cleaned or repaired. See Cleaning and Maintenance, page 24.

9. Do not use this replace to cook food or burn paper or other objects.

10. Do not use any solid fuels (wood, coal, paper, cardboard, etc.) in this replace. Use only gas type indicated on nameplate.

11. This appliance, when installed, must be

electrically grounded in accordance with

local codes or, in the absence of local codes, with the National Electric Code,

ANSI/NFPA 70.

12. Do not use replace if any part has been exposed to or under water. Immediately call a qualied service technician to arrange for replacement of the unit.

13. Do not operate replace if any log is broken or missing.

14. To prevent performance problems, do not use propane/LP fuel tank of less than 100 lb. (45 kg) capacity (propane/LP units only).

15. Provide adequate clearances around air openings.

LOCAL CODES

Install and use replace with care. Follow all local codes. In the absence of local codes,

use the latest edition of The National Fuel Gas Code ANSI Z223.1/NFPA 54*.

*Available from:

American National Standards Institute, Inc.

1430 Broadway

New York, NY 10018

National Fire Protection Association, Inc.

Batterymarch Park

Quincy, MA 02269

Bottom Louver Panel

Control Valve

Figure 1 - B-Vent Fireplace

Ember Tray

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117437-01F4

PRODUCT FEATURES

These are a few facts that can help you un-

derstand and enjoy your vented decorative replace:

• The (V)CB36N(E) and (V)CB36P(E) series of vented decorative replaces may be recessed into an exterior chase, an interior ush wall enclosure or a framed-in corner installation.

• Models (V)CB36N and (V)CB36P are

equipped with a millivolt gas control system

that does not require electricity to operate. A piezo ignitor is provided to light the pilot without using matches or lighters.

• Models (V)CB36N(E) and (V)CB36P(E)

are equipped with an electronic ignition

system that requires 120 VAC to operate.

An electrode ignitor automatically lights the

pilot ame when the replace is turned on.

• These replaces can accept any approved

4" B-Type venting system and must be terminated vertically through the roof using

PRE-INSTALLATION PREPARATION

LOCATION AND SPACE REQUIREMENTS

Determine the safest and most efcient location for your FMI PRODUCTS, LLC B-vent replace. Make sure that rafters and wall studs are not in the way of the venting system.

Choose a location where the heat output is

not affected by drafts, air conditioning ducts, windows or doors. Figure 2 shows some common locations. Be aware of all restrictions and

precautions before deciding the exact location

for your replace and termination cap. When deciding the location of your replace,

follow these rules:

• Do not connect this replace to a chimney ue servicing a separate solid fuel burning replace or appliance.

• Do to high temperatures, do not locate this replace in high trafc areas, windy or drafty areas, or near furniture or draperies.

• Proper clearances must be maintained.

• If your replace is to be installed directly on carpeting, vinyl, tile or any combustible material other than wood, it must be installed on a

metal or wood panel extending the full width

and depth of the replace (see Figure 3).

a listed type vent cap only. See venting

instructions starting on page 8 for proper

venting requirements.

• These vented replaces require indoor air

for combustion and must be installed in a

room of sufcient size to provide adequate fresh air for safe and proper operation. The

room intended for installation must be of

sufcient size to meet the requirements for an unconned space as dened in the

National Fuel Gas Code, ANSI Z223.1/ NFPA 54. Air for Combustion and Ventilation. If sufcient air for combustion is not

available a makeup air kit model AK4 may

be required to provide outside air to this

appliance. Check your local codes as to specic requirements for make up air.

• This replace may be installed in any room

of the house provided all local codes and

these installation instructions are followed.

• Only trim kits supplied by FMI PRODUCTS,

LLC shall be used in the installation of this

replace, see Accessories, page 31.

• Do not install aftermarket vent dampers.

Manual or automatic vent dampers are not

approved for use with this appliance.

Flush with a wall

Through exterior wall

Corner Installation

enclosed in a chase

Figure 2 - Common Fireplace Locations

25"

(63.5 cm)

36"

(91.4 cm)

36"

(91.4 cm)

Figure 3 - Fireplace Bottom Dimensions

117437-01F 5

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PRE-INSTALLATION PREPARATION

Continued

• Your replace is designed to be used in zero clearance installations. Wall or framing

material can be placed directly against any

exterior surface on the back, sides or top of your replace, except when clearances are required from ue vent pipe, see Clear- ances.

• If recessed into a wall, you can avoid extra framing by positioning your replace against an already existing framing member.

• A hearth extension is not required with this appliance. If one is installed, it is for

aesthetic purposes only and does not have to meet standard requirements for hearth

extensions.

• If you plan on installing a television or

entertainment center recessed above your

replace, it is recommended that you maintain a minimum 18" (45.7 cm) above the top of louver opening.

• When locating the termination cap, it is im-

portant to observe the minimum vent height

and clearances required under code, see Venting Installation Instructions, page 9.

• Do not recess termination cap into a wall or siding.

• You may paint the termination cap with 450° F (232° C) heat resistant paint to coordinate with the exterior nish.

PACKAGING AND REMOVAL

The (V)CB36 vented decorative gas replaces

are packaged with the following items:

• one box containing a 4 piece log set located on the burner in the rebox.

• one bag containing the owner’s manual with installation instructions, operator’s guide, and warranty information.

• one bag of glowing ember material.

• one bag of vermiculite hearth treatments.

1. Remove shrink wrap securing 2 carton

trays to unit.

2. Lift top carton tray off and remove four

corner posts.

3. Discard bottom tray once unit is moved

into position.

Note: To prevent damage to ceramic logs and glass panels you may want to remove them before positioning and framing the unit. To access rebox, see Louver Panels and Glass Door, page 17.

Carton Tray

Corner Post

Glass

Panel

Log Carton

Figure 4 - Unpacking Fireplace

CLEARANCES

Minimum clearances to combustibles for

replace: Back, Sides, Floor and Top

Perpendicular walls 10" (25.4 cm)

Ceiling to Louver & Front 36" (91.4 cm)

B-Vent Surfaces 1" (26 mm) (See venting

Mantel Clearances (See Mantel Clearances,

Combustible material with a maximum thick-

ness of 5/8" (16 mm) may be ush with top and sides of front face of replace.

0" (0 mm)

instructions for specics on vent clearances.)

page 8, for specic clear-

ances to combustible

mantels.)

FRAMING AND FINISHING

Figure 5, page 7, shows typical framing of this replace. Figure 6, page 7, shows framing for corner installation. All minimum clearances must be met.

For overall unit dimensions, framing allowances and vent collar locations, see Figure 7 on page 7.

For available accessories for this replace, see Accessories, page 31. If you are using a separate combustible mantel piece, refer to Figures 8 and 9, page 8, for proper height and clearances. You can install a noncombustible

mantel at any height above the fireplace

opening.

Note: Noncombustible mantels may discolor!

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117437-01F6

36 1/4"

(39 cm)

(92.1 cm)

PRE-INSTALLATION PREPARATION

Continued

21" (53.3 cm)

To Center of

Top Vent

28 5/8"

(72.7 cm)

36"

(91.4 cm)

**These dimensions allow for 1" clearance at

sides and back of replace. However, 0" clearance is also permitted at all sides when framed.

Figure 6 - Framing Clearances for Corner

14 3/4"

(37.5 cm)

(144 cm)

Installation

14 3/4"

(37.5 cm)

/4" (37.5 cm)

to Nailing

Flanges

/4"

(31 cm)

to Opening

/4"

Figure 5 - Framing Clearances for Flush

Wall Installation

7 7/8" (20 cm) to

Center of 4" B-Vent

/8"

(15 cm) to

Nailing Flange

" (92.1 cm)

/4"

(90.8 cm)

8" (20.3 cm)

Gas Supply

Inlet

Wall Switch

Wireway

to Nailing Flange

" (93.4 cm)

" (11.4 cm) Electrical Inlet

Figure 7 - Unit Dimensions

38"

(96.5 cm)

36 1/4" (92.1 cm)

Face Dimensions

37" (94 cm)

to Nailing Flange

(5.1 cm)

14 3/4" (37.5 cm)

to Nailing Flanges

/4"

(3.2 cm)

36" (91.4 cm)

Face Dimensions

" (6.4 cm)

" (3.8 cm)

5/8"

(16 mm)

Wall Switch

Wireway

/8"

(28.3 cm)

Air Kit Location

/8"

6" (15.2 cm)

117437-01F 7

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PRE-INSTALLATION PREPARATION

Side Wall

Continued

MANTEL CLEARANCES

Figure 8 shows projected mantel depths at various heights above top of louver opening. Figure 7, page 7, shows minimum allowable

distances from various mantel components in

relation to both sides of replace opening.

WARNING: When nishing appliance do not overlap combustible materials onto the black front face. Brick, tile or other noncombustible materials may be applied to the face provided that any replace openings are not blocked and gaps in the material

used and the face are sealed with

a noncombustible caulking.

Outer

Surround

Combustible

Material May

Be Used

1 1/2"

(3.8 cm)

5 1/4"

(13.3 cm)

(4.4 cm)

To Fireplace

Opening

/2"

(8.9

cm)

/4"

10" (25.4 cm)

Figure 8 - Side Clearances for

Combustible Mantels

Safe Zone

Perpendicular

33°

Top of Louver

Opening

Stud Wall

2 x 4 Header at 1" Min. Clearance

4" B-Vent Flue Pipe

Mantel from

Top of Louver

Ref. Mantel Depth Ref.

Opening 1 16" (40.6 cm) A 18" (45.7 cm) 2 14" (35.6 cm) B 16" (40.6 cm) 3 12" (30.5 cm) C 14" (35.6 cm) 4 10" (25.4 cm) D 12" (30.5 cm) 5 8" (20.3 cm) E 10" (25.4 cm) 6 4" (10.2 cm) F 8" (20.3 cm) 7 2" (5.1 cm) G 6" (15.2 cm)

Figure 9 - Clearances for Combustible

Mantels

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117437-01F8

INSTALLATION PRECAUTIONS

NOTICE: Failure to follow these

instructions will void the warranty.

• Wear gloves and safety glasses for

protection

• Use extreme caution when using ladders

or when on roof tops

• Be aware of electrical wiring locations in

walls and ceilings

The following actions will void the warranty on this product:

• Installation of any damaged venting

component

• Unauthorized modication of the venting system (Do not cut or alter vent components)

• Installation of any component part not manufactured or approved by FMI PRODUCTS, LLC

• Installation other than as instructed by

these instructions

VENTING INSTALLATION

A 4" B-type venting system must be connected to the appliance for venting to the outside of

the building.

The following section is provided as a guide to

install a standard B-type vent installation.

Standing code requirements concerning B-type vent installations may vary within

your state, province or local codes jurisdiction. Therefore, it is recommended that you

check with your local building code authority

for specic requirements or in absence of local codes, follow Section 7.0 of the cur-

rent National Fuel Gas Code NFPA 54/ANSI Z223.1 for Category I systems using double

wall B-1 vent pipe.

This gas appliance must be vented to the outdoors only and may not be terminated into

an attic space or into a chimney ue servicing a solid fuel burning appliance.

This appliance may be vented through a manufactured chimney liner system if all are

listed, inspected and approved by local codes and/or building authorities.

The examples shown in Figure 10, page 10,

are typical of most B-vent installations and

code practices.

WARNING: Read all instruc-

tions completely and thoroughly before attempting installation.

Failure to do so could result in

serious injury, property damage or loss of life.

WARNING: B-type vent pipe airspace clearance to combustibles is 1" on all sides. Where the vent pipe passes through a vertical wall a listed thimble approved for use with B-type vent must be used.

WARNING: This gas replace and vent assembly must be vented directly to the outside. The venting system must NEVER be attached to a chimney serving a separate solid fuel burning appliance.

Example 1: Shows the minimum allowable sys-

tem height and lateral offset for a 60° or greater inclination. Code species that offsets at 60° or greater are considered horizontal and must fol-

low the 75% rule for lateral to total vertical sys-

tem height. Codes also allows only one offset in the total system when at 60° or greater. The

total vertical height in this example represents the minimum height of 8 feet and therefore the allowable lateral is 6 feet when the 75% rule

applies. If the lateral length must exceed 75% then the system must be sized in accordance with the Category I venting tables.

Example 2: Shows multiple offsets each at

45° of inclination. Multiple offsets are permitted if they do not exceed 45° of inclination.

The total lengths of the two offsets are not

required to meet the 75% rule. Example 3: Shows a single offset at 45° of

inclination and therefore the lateral length at 10 feet of offset does not have to meet the 75%

allowable rule.

117437-01F 9

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VENTING INSTALLATION

Continued

In each case the offsets must be supported

and restops must be positioned wherever the vent must pass through a sub-oor, ceiling joist or an attic overhang. The vent pipe

must terminate vertically into a listed type vent

cap and extend a sufcient height through an approved roof ashing, roof jack or a roof thimble. At all points the listed clearances must be maintained.

Vent terminations must be located in accordance with height and proximity rules of

NFPA No. 54. These rules apply to vents at

12" diameter or less and require a minimum height in accordance with the roof pitch and a minimum of 8 foot distance from a vertical

wall or obstruction (see Figure 11). If venting horizontally through a side wall be-

comes necessary, a listed thimble approved for use with B-type vent must be used. Check

with your local codes before venting through

a side wall.

Maintain Listed Clearance

Position Firestop

12' Min.

Listed Vent Cap

Maintain Listed Clearance

Support Each

Lateral At

Least Every

6 Feet

Position Firestop

Maintain Listed Clearance

Some codes areas allow the use of existing Btype vent systems if the system is at or above

the recommended diameter of the ue. The ue connection must be made using listed

B-type connectors and the existing system must be code inspected for damage and proper

installation.

It is not recommended that this appliance be common vented with and existing gas burning

appliance. However, if it becomes necessary to common vent the appliance. The venting system must be sized and congured in ac-

cordance with the common venting guides

Appendix G of the current National Fuel Gas Code NFPA No. 54/ANSI Z223.1.

Note: Before connecting this appliance to an

existing vent system or a common venting

system consult with your local architect plan-

ner, or building ofcial.

CHECKING FOR PROPER VENTING

Listed Vent Cap

Maintain Listed Clearance

12' Min.

Position Firestop

45°

Listed Vent Cap

Maintain Listed Clearance

10'

12' Min.

EXAMPLE 1

Lowest Discharge Opening

Listed Gas Vent

H (Min) Height From Roof

Listed Vent Cap

8 Ft. Min.

Figure 10 - Typical B-Vent Conguration

Roof Pitch H (Min.)

Flat to 6/12 1.0 ft (0.3 m) 6/12 to 7/12 1.25 ft (0.38 m) Over 7/12 to 8/12 1.5 ft (0.46 m) Over 8/12 to 9/12 2.0 ft (0.61 m) Over 9/12 to 10/12 2.5 ft (0.76 m)

Roof Pitch x/12 Listed Clearance

Over 10/12 to 11/12 3.25 ft (0.99 m) Over 11/12 to 12/12 4.0 ft (1.22 m) Over 12/12 to 14/12 5.0 ft (1.52 m) Over 14/12 to 16/12 6.0 ft (1.83 m) Over 16/12 to 18/12 7.0 ft (2.13 m) Over 18/12 to 20/12 7.5 ft (2.27 m) Over 20/12 to 21/12 8.0 ft (2.44 m)

Figure 11 - B-Vent Termination

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EXAMPLE 3EXAMPLE 2

117437-01F10

VENTING INSTALLATION

Continued

After completing and checking electrical, gas and vent connections, follow lighting

instructions and allow main burner to run for

approximately 5 minutes. Hold a match or butane lighter ame, near opening between glass and replace face and play it along entire length of opening (Smoke may also be used). Proper venting will tend to draw ame or smoke into appliance. Improper venting, escaping or spillage of burned gas, is indicated when match ickers or goes out (see Figure 12). Smoke will also tend to disperse away from appliance.

If appliance is not venting properly, shut it off and notify your installer or a qualied service agency to inspect venting system.

ELECTRICAL SUPPLY CONNECTION

Figure 12 - Checking for Spillage

Note: If you do not need to relocate the junc-

tion box, to connect the electric supply follow

steps 8 through 11 only:

1. Remove 2 screws and outer cover with

strain relief bushing on right side of cabi-

net (see Figure 13).

2. Remove inner retaining screw on junction box mounting tab.

3. Slide junction box up until screw mounting tab is lined up to notch in outer cabinet.

4. Swing junction box out and slip retaining ange out through slot in outer cabinet.

5. Remove 2 screws and outer cover on left side of outer cabinet.

6. Reinsert junction box retaining flange

through slot now on left side and swing screw mounting tab back through notch

as before.

7. Slide junction box down till mounting tab

holes line up and replace inner retaining

screw.

8. With junction box cover removed, pull

end of 3-wire Romex supply line through

universal strain relief bushing on cover. (see Figure 13).

9. Strip back outer Romex to about 4" and connect black, white and green wires accordingly using 3 wire nut connectors.

10. Tuck tailing wires into junction box and replace junction box cover using 2 remaining screws.

11. Tighten adjustment on universal strain

bushing to secure Romex sheathing and

complete supply connection.

J-Box

CAUTION: Disconnect the

electrical power to the supply circuit before attempting to con-

Cover with Strain Relilef

nect or service this appliance.

A prewired junction box receptacle with strain

relief is provided on right side of cabinet for

hard wiring unit to a 15 Amp, 120 VAC, 60 Hz grounded branch circuit. If installation demands electrical supply be connected from the left, the

entire receptacle box can be relocated to the left side by following these instructions:

117437-01F 11

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Romex Cable

Figure 13 - Relocating Junction Box Recep-

tacle and Electrical Supply Connection

J-Box Cover

J-Box with Receptacle

Screw/Tab

Retainer

J-Box Cover with Strain Relief

VENTING INSTALLATION

or Wall Switch

Continued

WARNING: This appliance, when installed must be electrically grounded in accordance with local code or in the absence

of local code, with the current

National Electric Code, ANSI/ NFPA 70.

HIGH ALTITUDE INSTALLATION

Your FMI PRODUCTS, LLC B-vent replace has been tested and approved in the USA for elevations from 0-2,000 feet.

INSTALLING OPTIONAL CONTROLS

INSTALLING OPTIONAL WALL MOUNT SWITCH - GWMS2

1. Connect one terminal of 15 foot wire from

wall switch to male connector on high limit

harness. Connect remaining wire terminal to TH terminal on valve. Make sure that

wire terminals are in positions on unit as

pictured in Figure 14. If wires are not connected as shown switch will not work.

2. Route 15 foot wire through hole openings

with bushings provided on either side of

replace cabinet.

3. Connect one bare wire end to each of terminals of GWMS2 wall switch.

4. Install wall switch and cover in wall.

When installing a non-high altitude replace at an elevation above 2,000 feet, you may

need to decrease the input rating by changing

the existing burner orice to a smaller size. Reduce input 4% for each 1,000 feet above sea level. Check with your local gas company for proper orice size identication.

Consult your local gas company to help deter-

mine the proper orice for your location.

For assistance with any high altitude installa-

tion contact FMI PRODUCTS, LLC’s Customer Service Department at 1-866-328-4537.

IMPORTANT: Do not use any other wire than that provided with GWMS2 wall switch kit. Do

not exceed 15 feet of distance from valve con-

nection. Using wire of higher gauge or turns

or exceeding minimum distance will increase resistance at control valve causing unreliable

performance of replace controls.

Remote Receiver or Wall Switch to Terminal Marked “TH”

Figure 14 - Connecting Remote Receiver

or Wall Switch to the Gas Control Valve

Wire Harness From High Limit Switch

Male Connector to Remote Receiver

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117437-01F12

INSTALLING OPTIONAL CONTROLS

Continued

INSTALLING OPTIONAL WIRELESS REMOTE CONTROL - MODEL WRC

(Electronic Ignition)

Installing and Activating the Remote

Receiver

1. Open bottom louver and locate plug receptacle. Plug receptacle is located either on right or left side of cabinet.

2. The WRC model receiver does not require a battery. Receiver can be installed by rst plugging short extension cord into replace receptacle. Then plug receiver unit into extension cord. Finally plug ignition module plug into receiver unit (see Figure 15).

3. Activate remote handset battery by re-

moving insulating tab on back of handset

(see Figure 16). Battery is included pre

installed

4. Once battery is activated unit is ready to use.

5. Replace bottom louver panel.

Fireplace Receptacle

Extension Cord

Figure 15 - Installing WRC Remote Receiver

Battery Cover

12 Volt Battery

Figure 16 - Installing Battery into Back of

Back of Handset

Handset

Remote Control Receiver

Ignition Module Plug

Pull to Remove Insulation Tab

117437-01F 13

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Millivolt Wiring Diagram

Pilot Burner

INSTALLING OPTIONAL CONTROLS

Continued

WIRING DIAGRAMS

NOTICE: This appliance is equipped with a vent safety shutoff switch which will shut down the appliance in case of a venting problem. Do not bypass the vent safety shutoff switch. If the appliance should shut down, have a qualied installer, service agency, or your gas supplier inspect the vent before operating.

CAUTION: label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

Incoming Main Gas Supply

Gas Valve

EV1

Pilot Burner

Figure 17 - Millivolt Ignition Wiring Diagram

ELECTRONIC IGNITION

High Limit

Switch

WIRING DIAGRAM

Black

Thermocouple

Replace factory wiring with 105° C equivalent or higher rating

External wiring use only Class 2 thermostat wire 18 Ga. Red/White

Red

MV PV TH P/MV GND TR

RED

WHITE

TP TH/TP

HIGH LIMIT

SWITCH

Wall Switch/Remote Receiver

Ignitor

Orange

Ignition Control

Module

Red

Transformer

24 VAC

DO NOT

CONNECT

TO 120V

White

EV2

High Voltage

Blue

Green

Blue

Ignition Module

Figure 18 - Electronic Ignition Wiring Diagram

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Ground

120 VAC

117437-01F14

FIREPLACE INSTALLATION

CHECK GAS TYPE

Use only the correct type of gas (natural or propane/LP). If your gas supply is not the correct gas type, do not install replace. See dealer where you purchased your replace for proper gas type replace or to purchase gas conversion kit (see Accessories, page 31).

INSTALLING GAS PIPING TO FIREPLACE LOCATION

WARNING: A qualified service person must connect replace to gas supply. Follow all local codes.

CAUTION: For propane/LP units, never connect fireplace directly to the propane/LP supply. This replace requires an external regulator (not supplied). Install the external regulator between the replace and propane/LP supply.

Installation Items Needed

Before installing replace, make sure you have the items listed below.

• external regulator (supplied by installer)

• piping (check local codes)

• sealant (resistant to propane/LP gas)

• equipment shutoff valve *

• test gauge connection *

• sediment trap

• tee joint

• pipe wrench

• approved exible gas line with gas connector (if allowed by local codes)

* An equipment shutoff valve with 1/8" NPT

tap is an acceptable alternative to test gauge

connection. Purchase the equipment shutoff valve from your retailer.

For propane/LP connection only, installer must supply an external regulator. External regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11" and 14" of water. If you do not reduce incoming gas pressure, fireplace regulator damage could occur. Install external

regulator with vent pointing down as shown in

Figure 19. Pointing vent down protects it from freezing rain or sleet.

117437-01F 15

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CAUTION: Use only new,

black iron or steel pipe. Internally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of 1/2" diameter or greater to allow proper gas volume to replace. If pipe is too small, undue loss of volume will occur.

Installation must include an equipment shutoff

valve, union and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from replace (see Figure 20).

Propane/LP Supply Tank

External Regulator with Vent Pointing

Down

Figure 19 - External Regulator with Vent

Pointing Down (Propane/LP Only)

Equipment Shutoff Valve

with 1/8" NPT Tap*

Approved Flexible

Gas Line

3" Minimum

Cap Pipe Tee Joint Nipple

Sediment Trap/Drip Leg

Figure 20 - Gas Connection

* The equipment shutoff valve may be supplied with the appliance or you can purchase

it from your retailer.

Natural - From

Gas Meter (5.5" W.C. to 10.5" W.C. Pressure)

Propane/LP From External Regulator

(11" W.C. to 14" W.C. Pressure)

FIREPLACE INSTALLATION

Continued

IMPORTANT: Install main gas valve (equipment shutoff valve) in an accessible location.

The main gas valve is for turning on or shutting

off gas to appliance.

Check your building codes for any special requirements for locating equipment shutoff

valve to replaces. Apply pipe joint sealant lightly to male NPT

threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged replace valves.

WARNING: Use pipe joint sealant that is resistant to liquid petroleum (LP) gas.

We recommend that you install a sediment

trap/drip leg in supply line as shown in Figure 20, page 15. Locate sediment trap/drip leg where it is within reach for cleaning. Install

in piping system between fuel supply and

replace. Locate sediment trap/drip leg where trapped matter is not likely to freeze. A sediment trap traps moisture and contaminants. This keeps them from going into replace gas controls. If sediment trap/drip leg is not installed or is installed wrong, replace may not run properly.

CONNECTING FIREPLACE TO GAS SUPPLY

Installation Items Needed

• 3/4" and a 7/8" open end wrench or adjustable wrench

• sealant (resistant to propane/LP gas, not provided)

1. Remove lower louver door panel by lifting

up until disengaged. Swing forward and out of locating slots at bottom.

2. Route exible gas line (provided by in-

staller) from equipment shutoff valve to replace. Route exible gas supply line

through one access hole on each side of

replace cabinet.

3. Attach exible gas line from gas supply

to the 1/2" are tting provided on control valve (see Figure 21).

4. Check all gas connections for leaks (see

Checking Gas Connections).

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To Gas Supply (Natural)

To External Regulator

(Propane/LP)

Flexible Gas Line Do NOT Kink

Control Valve

Figure 21 - Connecting Flexible Gas Line

to Millivolt Valve

Equipment Shutoff Valve

CHECKING GAS CONNECTIONS

WARNING: Test all gas piping

and connections, internal and external to unit, for leaks after

installing or servicing. Correct all leaks at once.

WARNING: Never use an open ame to check for a leak. Apply noncorrosive leak detection uid to all joints. Bubbles forming show a leak. Correct all leaks at once.

PRESSURE TESTING GAS SUPPLY PIPING SYSTEM

Test Pressures In Excess Of 1/2 PSIG (3.5 kPa)

1. Disconnect replace and its individual

equipment shutoff valve from gas supply

piping system. Pressures in excess of 1/2 psig (3.5 kPa) will damage replace gas regulator.

2. Cap off open end of gas pipe where equipment shutoff valve was connected.

3. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas replace or opening

main gas valve located on or near gas

meter for natural gas replace or using compressed air.

4. Check all joints of gas supply piping system. Apply noncorrosive leak detection uid to all joints. Bubbles forming show a leak. Correct all leaks at once.

5. Reconnect fireplace and equipment shutoff valve to gas supply. Check reconnected ttings for leaks.

117437-01F16

FIREPLACE INSTALLATION

Continued

Test Pressures Equal To or Less Than 1/2 PSIG (3.5 kPa)

1. Close equipment shutoff valve (see Figure 22).

2. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas replace or opening

main gas valve located on or near gas

meter for natural gas replace or using compressed air.

3. Check all joints from propane/LP supply

tank or gas meter to equipment shutoff

valve (see Figure 23, for propane/LP or Figure 24, for natural gas). Apply noncorrosive leak detection uid to all joints. Bubbles forming show a leak. Correct all leaks at once.

Equipment Shutoff Valve

Figure 22 - Equipment Shutoff Valve

Equipment Shutoff Valve

Propane/LP

Supply Tank

Open

Closed

PRESSURE TESTING FIREPLACE GAS CONNECTIONS

1. Open equipment shutoff valve (see Figure 22).

2. Open propane/LP supply tank valve for propane/LP replace or main gas valve

located on or near gas meter for natural

gas replace.

3. Make sure control knob of replace is in the OFF position.

4. Check all joints from equipment shutoff valve to gas valve (see Figure 23, for propane/LP or Figure 24, for natural gas). Apply noncorrosive leak detection uid to all joints. Bubbles forming show a leak. Correct all leaks at once.

5. Light replace (see Operating Fireplace, page 20). Check all other internal joints for leaks.

6. Turn off replace (see To Turn Off Gas to Appliance, page 20 or 21 depending on your model).

LOUVER PANELS AND GLASS DOOR

CAUTION: Do not operate this replace with a broken glass door panel or without the glass door panel securely in place. For replacement part informa-

tion see Replacement Parts,

page 31.

Gas Valve

Figure 23 - Checking Gas Joints for

Propane/LP Gas Fireplace

Equipment Shutoff Valve

Gas

Meter

CAUTION: Wear gloves and safety glasses while handling or removing broken glass. Do not remove if glass is hot. Keep children and pets away from glass.

WARNING: If replace has been running, turn off and unplug replace. Let cool before removing glass door or louvers.

Gas Valve

Figure 24 - Checking Gas Joints for

Natural Gas Fireplace

117437-01F 17

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FIREPLACE INSTALLATION

Continued

Removing Louver Panels

Remove top and bottom louver panels by simultaneously pulling both top end spring latches toward center of appliance until they

are disengaged from locating holes (see Figure 25). Repeat for bottom spring latches and pull louvers outward. To install or replace items removed, simply reverse procedures above.

Spring Clips

Louver Panel

Spring Latch

Figure 25 - Removing Louver Panel

Removing/Replacing Glass Door

WARNING: Handle glass door panel with care. Do not strike, slam or otherwise abuse glass. Do not operate fireplace with glass door removed, cracked or broken.

If replacement of glass is necessary, the entire assembly, glass and frame, must be replaced. If glass is broken, wear gloves and tape remaining fragments onto frame.

1. Placing a screw driver or your nger tips

into gap between lower glass panel rail and bottom face frame, lift glass door assembly until door pins clear locating holes

in bottom face frame (see Figure 26).

2. Swing bottom glass panel assembly out

until door pins on lower rail clear bottom

face frame (see Figure 27).

3. Lower door down until upper door pins are

free of locating holes in spring clips and

place in a safe area.

4. Replace glass panel in reverse order by inserting top door pins into spring clips,

lifting up at lower frame rail and locating

bottom pins in holes on lower face frame.

1. Lift Up Panel at Lower Rail

Glass Panel

Frame Rail

Figure 26 - Removing/Replacing Glass

Door

Locating Hole

2. Swing Out Panel

3. Lower Panel Out

Glass Panel

Frame Rail

Door Pin

Figure 27 - Removing/Replacing Glass

Door

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117437-01F18

FIREPLACE INSTALLATION

Continued

INSTALLING LOGS AND GLOWING EMBERS

A 4 piece ceramic log set comes packed in-

side the unit rebox. Removal of glass door is

necessary to unpack and assemble logs and

add hearth treatments. Follow steps under Removing/Replacing Glass Door, page 18 to access logs and burner.

Assemble logs and add burner treatments as follows:

1. Position base log onto burner log mounts (see Figure 28).

Top Left Log

Note: Cut out on bottom should t over

mounts and base log should be positioned against rear panel.

2. Position holes on bottom of rear log over pins on base log (see Figure 28).

3. Position top left log and top right log

onto rear log and base log as shown in

Figure 28.

4. Break ember material into quarter sized

pieces and place a single layer along the full length of ember tray to hide bottom

edge of base log (see Figure 29).

5. Replace glass door and louver panels (see Removing/Replacing Glass Door, page 18).

Rear Log

Burner Base Log

Log Mounts

Figure 28 - Installing Logs

Top Right Log

Rear Log Stand

Burner Pan

WARNING: The glass door must be securely in place before running this replace. Do not run this replace if glass is missing or broken.

Ember Tray

Ember Material

Figure 29 - Applying Ember Material

117437-01F 19

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OPERATING FIREPLACE

MANUAL IGNITION SYSTEM

FOR YOUR SAFETY

READ BEFORE LIGHTING

WARNING: If you do not fol-

low these instructions exactly,

a re or explosion may result causing property damage, personal injury or loss of life.

A. This appliance is equipped with an igni-

tion device which automatically lights the pilot. Do not light pilot by hand.

B. BEFORE LIGHTING smell all around

the appliance area for gas. Be sure to smell next to the oor because some gas is heavier than air and will settle on the oor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the re department

C. Use only your hand to push in or turn

the gas control knob. Never use tools. If the knob will not push in or turn by hand, don't try to repair it, call a qualied service technician. Force or attempted repair may result in a re or explosion.

D. Do not use this appliance if any part

has been under water. Immediately call a qualied service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

LIGHTING

INSTRUCTIONS

1. STOP! Read the safety information above.

2. Open lower louver panel.

3. Turn off all electric power to the replace.

4. Push in gas control knob slightly and turn clockwise to OFF (see Figure 30).

5. Wait ve (5) minutes to clear out any gas. Then smell for gas, including near

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the oor. If you smell gas, STOP! Follow “B” in the safety information above. If you don’t smell gas go to the next step.

6. The pilot is located by the main burner and should not require accessing for lighting.

7. Turn gas control knob counterclockwise

to PILOT.

8. Push in gas control knob all the way and hold. Immediately light the pilot by repeatedly pressing the piezo ignitor until a ame appears. Continue to hold for about one (1) minute after the pilot is lit. Release gas control knob and it will pop up. Pilot should remain lit. If it goes out, repeat steps 5 through 8.

• If gas control knob does not pop up when

released, stop and immediately call your service technician or gas supplier.

• If the pilot will not stay lit after several tries,

turn gas control knob to OFF and call your

service technician or gas supplier.

9. Turn on all electric power to replace.

10. Turn gas control knob counterclockwise

to ON.

11. To leave pilot lit and shut off burners only:

turn control knob clockwise to the

PILOT position. Set wall switch or remote

selector switch to OFF position to prevent

draining battery.

12. Close lower louver panel.

Regulator Cap

Gas Control Knob

Piezo Ignitor

Figure 30 - Control Valve Millivolt

TO TURN OFF GAS

TO APPLIANCE

1. Open lower louver panel.

2. Set the wall switch to “OFF” position or the HRC selector switch (when equipped) to prevent draining the battery.

3. Turn off all electric power to the appliance if service is to be performed.

4. Push in gas control knob slightly and turn clockwise to OFF.

5. Close lower louver panel.

6. Close equipment shutoff valve (see Figure 22, page 17).

117437-01F20

OPERATING FIREPLACE

Continued

MANUAL LIGHTING

PROCEDURE

1. Remove glass door (see Removing/Replacing Glass Door, page 18).

2. Follow steps 1 through 8 under Lighting Instructions, page 20).

3. Press gas control knob and light pilot with match.

Keep gas control knob pressed in for 30 seconds after lighting pilot. After 30 seconds, release gas control knob. Follow

steps 10 through 11 under Lighting Instructions, page 20).

5. Replace glass door (see Removing/Replacing Glass Door, page 18).

ELECTRONIC IGNITION

SYSTEM

LIGHTING

INSTRUCTIONS

1. STOP! Read the safety information, page 20.

2. Turn off all electrical power to the replace.

3. Turn wall switch to the OFF position.

4. Open lower louver panel.

5. Turn equipment shutoff valve clockwise

6. Wait ve (5) minutes to clear out any gas.

7. Turn equipment shutoff valve counter-

8. Close lower louver panel.

9. Turn on all electric power to replace.

10. Turn wall switch to the ON position.

Figure 31 - Turning Equipment Shutoff

to the OFF position (see Figure

31). Do not force.

Then smell for gas, including near the oor. If you smell gas, STOP! Follow “B” in the safety information, page 20. If you don’t smell gas go to the next step.

clockwise to the ON position. Do not force.

Valve to the OFF Position

11. Visually locate pilot. Ignitor should begin

to spark and main burner should ignite

once ame appears at pilot.

• If lighting appliance for the rst time each season, it may take several attempts

before supply gas can reach pilot and

main burner.

• If appliance will not stay lit after several attempts, follow instructions in To Turn Off Gas To Appliance, and call your service technician or gas supplier.

NOTICE: During initial operation of a new replace, the burning of residues from the manufacturing process of the rebox and logs will produce a paper-burning smell and orange ames. Open a window for the rst few hours of operation to adequately vent this smell.

TO TURN OFF GAS

TO APPLIANCE

1. Turn off wall switch.

2. Turn off all electric power to appliance if service is to be performed.

3. Open lower louver panel.

4. Turn equipment shutoff valve clockwise

5. Close lower louver panel.

Note: The WRC receiver and hand-held remote control kit must be purchased separately (see Accessories, page 31). Follow installation instructions included with the remote control.

1. Turn equipment shutoff valve to ON posi-

to OFF. Do not force.

Pilot Burner

Figure 32 - Pilot

Ignitor

Sensor Rod

OPTIONAL WIRELESS

REMOTE OPERATION

tion. You can now turn burner on and off with hand-held remote unit.

117437-01F 21

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OPERATING FIREPLACE

OFF

REMOTE

OFF

Continued

IMPORTANT: Be sure to press the ON/

OFF buttons on hand-held remote control unit for up to 3 seconds to assure proper

operation.

2. Press ON/OFF button to turn the burner on and off.

OPTIONAL HAND-HELD

REMOTE OPERATION

Note: All remote control accessories must be purchased separately (see Accessories, page 31). Follow instructions included with the remote control.

NOTICE: You must light the pilot before using the hand-held remote control unit. See Lighting Instructions, page 21.

After lighting, let pilot ame burn for about one minute. Turn control knob to ON position. Adjust ame adjustment knob anywhere between HI and LO. Slide the selector switch to the REMOTE position (see Figure 33).

Note: Burner may light if hand-held remote was on when selector switch was last turned off. You can now turn burner on and off with hand-held remote control unit.

IMPORTANT: Do not leave selector switch in

the REMOTE or ON position when pilot is not

lit. This will drain battery.

OPTIONAL GWMS2

ON/OFF WALL

MOUNTED SWITCH

WARNING: Do not connect

the appliance gas controls to a 120 VAC power source. Damage or injury may occur.

Light replace as instructed in Lighting Instructions on page 21 . If using an optional

remote with a wall switch, set remote selector switch to the ON position (see Figure 33). Wall switch may now be used to turn burner ame ON and OFF.

To turn replace off, turn wall switch and/or

remote selector switch to the OFF position

and turn gas control knob back to PILOT. Pilot will remain lit.

IMPORTANT: To turn pilot off, turn gas control knob on replace to the OFF position.

Blower Control Knob (Optional Accessory)

Variable

Control Knob

Selector Switch in Remote Position

Gas Control Knob

in ON Position

Figure 33 - Setting the Selector Switch, Gas Control Knob and Variable Control

Knob for Remote Operation

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117437-01F22

INSPECTING BURNERS

Check pilot ame pattern and burner ame patterns often.

PILOT ASSEMBLY

The pilot assembly is factory preset for

proper ame height. Alterations may have occurred during shipping and handling. Call a qualied service person to readjust the pilot if necessary.

The position and pattern of pilot ames in rela-

tion to sensing devices should be as shown

in Figures 34 and 35 respectively. Pilot ame may need adjustment in order

for thermocouple, thermopile and/or ignition system to sense pilot ame.

If your pilot assembly does not meet these requirements:

• turn replace off (see To Turn Off Gas to

Appliance, page 20 or 21)

• see sections under Troubleshooting,

page 25

Thermopile

3/8" to 1/2"

Pilot Burner

BURNER FLAME PATTERNS

Burner ames will be steady, not lifting or oating. Flame patterns will differ from unit

to unit and will vary depending on installation

type and weather conditions. If vent conguration is installed incorrectly,

ames will lift or “ghost”. This can be dangerous. Inspect ames after installation to ensure proper installation and performance. Figure 40 shows a typical ame pattern.

If burner ame pattern differs from that de-

scribed:

• turn replace off (see To Turn Off Gas to Appliance, page 20 or 21)

• see Troubleshooting, page 26

1/4"

Figure 36 - Typical Flame Pattern

AIR ADJUSTMENT SETTING

Thermocouple

Piezo

Ignitor

Figure 34 - Pilot Assembly

(Millivolt Ignition System)

Pilot Burner

Figure 35 - Pilot Assembly

Electronic Ignition System)

117437-01F 23

Sensor Rod

Piezo

Ignitor

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The main burner air shutter opening is factory set to the following:

Natural Gas - 1/8", Propane/LP Gas - 3/4" Air shutter may require adjustment depending

on altitude, venting condition, burner operation and general ame appearance.

If ames are lifting or sooting shutter may require opening. If ames are too blue or improperly lighting shutter may require closing. See Figure 37 for proper air adjustment.

IMPORTANT: Do not reduce air shutter open- ing any lower than designed minimum stop

setting of 1/8".

Burner Tube

Adjustment

Screw

Figure 37 - Adjusting Air Setting

Air Shutter

1/8" Minimum

Air Opening

CLEANING AND MAINTENANCE

WARNING: Turn off replace

and let cool before cleaning.

CAUTION: You must keep control areas, burners, and circulating air passages of replace clean. Inspect these areas of replace before each use. Have replace inspected yearly by a qualied service person. Fireplace may need more frequent cleaning due to excessive lint from carpeting, bedding mate rial, pet hair, etc.

GLASS DOOR

WARNING: Handle glass door panel with care. Do not strike, slam, or otherwise abuse glass. Do not operate replace with the glass door removed, cracked, or broken.

WARNING: Do not use

abrasive cleaners as this may damage glass. Use a nonabrasive household glass cleaner to clean glass. Do not clean glass when hot.

Glass must be cleaned periodically. During

start-up it is normal for condensation to form

on the inside of the glass causing lint, dust,

and other airborne particles to cling to the

glass surface. During initial start-up a slight lm may form on the glass due to paint curing.

The glass should be cleaned several times

with a non-ammonia, non-abrasive household cleaner and warm water after the rst two weeks of operation. Thereafter, clean the

glass two or three times during each heating

season, depending on the usage and circumstances present. Refer to Removing/Replac- ing Glass Door, page 18, when removing glass door for cleaning.

WARNING: Only parts supplied by the manufacturer should be used when replacing broken or damaged glass door panel (see Replacement Parts, page

31). This glass door panel is a complete unit. No substitute materials may be used.

CAUTION: Wear gloves and safety glasses while handling or removing broken glass. Do not remove if glass is hot. Keep children and pets away from glass.

If glass has been broken, carefully remove glass door (see Removing/Replacing Glass Door, page 18). Vacuum all glass pieces with a shop vac.

CAUTION: Do not vacuum if

pieces are hot.

Use only the tempered glass door replacement intended for this replace (see Replace- ment Parts, page 31 for detail on ordering). No substitutions may be made. See Remov- ing/Replacing Glass Door, page 18 for instructions for replacing glass door.

WARNING: Do not block required air openings around glass or louver panels. Ventilated compartments should be inspected and vacuumed at least once a year to prevent blockage prior to operation.

PILOT AND BURNERS

• Remove ember material before cleaning

burners and replace

• Burner and controls should be cleaned with compressed air to remove dust, dirt or lint.

• Use a vacuum cleaner or small, soft bristled brush to remove excess dust, dirt or lint.

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117437-01F24

CLEANING AND MAINTENANCE

Continued

LOGS

• If you remove logs for cleaning, refer to Installing Logs and Glowing Embers, page 19, to properly replace logs.

• Use a vacuum cleaner to remove any carbon buildup on logs.

• Replace log(s) if broken. See Replacement Parts, page 31.

• Replace ember material periodically as needed. See Replacement Parts, page 31.

VENTING SYSTEM

Conduct annual inspection of the venting system following these guidelines:

1. Check areas of venting system that are

exposed to the weather corrosion (rust

spots or streaks and in extreme cases, holes). Have these items replaced immediately by a qualied service person.

2. Remove the vent cap and shine a ashlight into vent. Remove any foreign material.

3. Check for evidence of excessive condensation. Continuous condensation can cause corrosion of caps, pipes and ttings

and can be caused by having excessive

lateral runs, too many elbows or exterior

portions of the system being exposed to

cold weather.

4. Inspect joints to verify that no pipe section or tting has been distributed and loosened. Check mechanical supports such as wall straps for rigidity.

SPECIFICATIONS

(V)CB36N

• Maximum Input Rating: 18,000 Btu/hr

• Gas Type: Natural

• Orifice Size (Main Burner): #45 DMS (0.082")

• Ignition: Millivolt

• Manifold Pressure: 3.5" w.c. (0.87 kPa)

• Min. Inlet Supply Pressure: 5.5" w.c. (1.1 kPa)

(V)CB36P

• Maximum Input Rating: 18,000 Btu/hr

• Gas Type: Propane/LP

• Orifice Size (Main Burner): #55 DMS (0.052")

• Ignition: Millivolt

• Manifold Pressure: 10" w.c. (2.5 kPa)

• Min. Inlet Supply Pressure: 11" w.c. (2.7 kPa)

ALL MODELS

• Fireplace Dimension HxWxD (Actual size of rebox measurements do not include nailing anges or standoffs): 35.75" x 36.25" x 14.75" (90.8 x 92.1 x 37.5 cm)

• Carton Dimension HxWxD: 36.75" x 38" x 16.25" (93.3 x 96.5 x 41.3 cm)

(V)CB36NE

• Maximum Input Rating: 18,000 Btu/hr

• Gas Type: Natural

• Orifice Size (Main Burner): #45 DMS (0.082")

• Ignition: Electronic

• Manifold Pressure: 3.5" w.c. (0.87 kPa)

• Min. Inlet Supply Pressure: 5.5" w.c. (1.1 kPa)

(V)CB36PE

• Maximum Input Rating: 18,000 Btu/hr

• Gas Type: Propane/LP

• Orifice Size (Main Burner): #55 DMS (0.052")

• Ignition: Electronic

• Manifold Pressure: 10" w.c. (2.5 kPa)

• Min. Inlet Supply Pressure: 11" w.c. (2.7 kPa)

SERVICE HINTS

When Gas Pressure Is Too Low

• pilot will not stay lit

• burners will have delayed ignition

• replace will not produce specied heat

• for propane/LP units, propane/LP gas sup-

ply may be low

You may feel your gas pressure is too low. If so, contact your local natural or propane/LP gas supplier.

117437-01F 25

www.fmiproducts.com

TECHNICAL SERVICES

You may have further questions about installation, operation, or troubleshooting. If so, contact FMI PRODUCTS, LLC at 1-866-328-4537. When calling please have

your model and serial numbers of your

replace ready. You can also visit FMI PRODUCTS, LLC’s web

site at www.fmiproducts.com.

TROUBLESHOOTING

WARNING: Turn off replace and let cool before servicing. Only

a qualied service person should service and repair replace.

CAUTION: Never use a wire, needle or similar object to clean

ODS/pilot. This can damage ODS/pilot unit.

Note: All troubleshooting items are listed in order of operation.

The two most common causes of a malfunctioning gas appliance are:

1. Loose wiring connections

2. Construction debris clogging the pilot and/or gas control valve lter

OBSERVED PROBLEM

Manual Ignition System Only When ignitor button is

pressed, there is no spark at ODS/pilot

Manual Ignition System Only

When ignitor button is pressed, there is spark at ODS/pilot but

no ignition

POSSIBLE CAUSE

1. Ignitor electrode not connected to ignitor cable

2. Ignitor cable pinched or

wet

3. Piezo ignitor nut is loose

4. Broken ignitor cable

5. Bad piezo ignitor

6. Ignitor electrode positioned

wrong

7. Ignitor electrode broken

1. Gas supply turned off or

equipment shutoff valve closed

2. Control knob not in PILOT

position

3. Control knob not pressed

in while in PILOT position

4. Air in gas lines when installed

5. Depleted gas supply (propane/LP only)

6. ODS/pilot is clogged

7. Gas regulator setting is not

correct

REMEDY

1. Reconnect ignitor cable

2. Free ignitor cable if pinched by any metal or tubing. Keep ignitor cable dry

Tighten nut holding piezo

ignitor to base panel of log

set. Nut is located behind base panel.

4. Replace ignitor cable

5. Replace piezo ignitor

6. Replace pilot assembly

7. Replace pilot assembly

1. Turn on gas supply or open

equipment shutoff valve

2. Turn control knob to PILOT

position

3. Press in control knob while

in PILOT position

4. Continue holding down control knob. Repeat ignit-

ing operation until air is removed

5. Contact local propane/LP

gas company

6. Clean ODS/pilot (see Cleaning and Maintenance, page

24) or replace ODS/pilot

assembly

7. Replace gas regulator

www.fmiproducts.com

117437-01F26

TROUBLESHOOTING

OBSERVED PROBLEM

Manual Ignition System Only

Pilot lights but ame goes

out when control knob is released

Continued

POSSIBLE CAUSE

1. Gas control knob not fully

pressed in

2. Gas control knob not

pressed in long enough

3. Equipment shutoff valve

not fully open

4. Pilot flame not touching thermocouple, which allows thermocouple to cool, causing pilot to go out. This

problem could be caused by one or more of the following:

A) Low gas pressure B) Dirty or partially clogged

pilot

5. Thermocouple connection loose at control valve.

6. Thermocouple damaged

7. Control valve damaged

REMEDY

1. Press in gas control knob

fully

After pilot lights, keep gas

control knob pressed in 30 seconds

3. Fully open equipment shutoff valve

4. A) Contact local natural or propane/LP gas company

B) Clean pilot (see Cleaning

and Maintenance, page 24)

or replace pilot assembly

5. Hand tighten until snug, then tighten 1/4 turn more

6. Replace pilot assembly

7. Replace control valve

Burner does not light after pilot is lit or cycles during

operation.

Delayed ignition at burner

Burner backring during com-

bustion

Slight smoke or odor during initial operation

1. Burner orice clogged

2. Inlet gas pressure is too

low

3. Thermopile leads disconnected or improperly connected

4. Thermopile is defective

5. Improper venting or exces-

sive blockage

1. Manifold pressure too

low

2. Burner porting or orice

clogged

1. Burner orice is clogged or

damaged

2. Damaged burner

3. Gas regulator defective

1. Residues from manufac-

turing processes and logs curing

1. Clean burner (see Cleaning and Maintenance, page 24)

or replace burner orice

2. Contact local propane/LP or

natural gas company

3. Reconnect leads

4. Replace thermopile

5. Have the vent system inspected, including the termination cap. Remove any

restriction or obstruction

1. Contact local propane/LP or

natural gas company

2. Clean burner (see Cleaning and Maintenance, page 24)

or replace burner orice

1. Clean burner (see Cleaning and Maintenance, page 24) or replace burner orice

2. Replace damaged burner

3. Replace gas control

1. Problem will stop after a few

hours of operation

117437-01F 27

www.fmiproducts.com

OBSERVED PROBLEM

Heat produces a whistling noise when burner is lit

TROUBLESHOOTING

Continued

POSSIBLE CAUSE

1. Turning gas control knob

to HI position when burner is cold

2. Air in gas line

3. Dirty or partially clogged burner orice

REMEDY

1. Turn gas control knob to LO

position and let warm up for a minute

2. Operate burner until air is removed from line. Have

gas line checked by pro

pane/LP or natural gas

company

3. Clean burner (see Cleaning and Maintenance, page 24)

or replace burner orice

Glass soots

Fireplace produces a clicking/ ticking noise just after burners

are lit or shut off

Remote does not function

Fireplace shuts off in use. Burner backring during com-

bustion

1. Flame impingement on

logs

2. Debris around burner air

mixer

1. Metal expanding while

heating or contracting while cooling

1. Battery is not installed or

battery is power is low

1. High or gusting winds

2. Low line pressure

3. Pilot is partially clogged

Improper or restricted venting

5. Clogged burner tube, blocked orice or improper burner air adjustment

6. Bad thermopile or thermo-

couple

7. Vent cap improperly installed or blocked

1. Adjust the log set so the ame does equipment shut-

off valve

2. Inspect the opening at the

base of the burner to see that it is not packed with any type of material

1. This is normal. If noise is excessive, contact qualied

service person

1. Replace 9-volt batteries in

receiver and remote control

1. Fireplace has been tested for up to 40 mph winds. However, extreme conditions may occur. See Lighting Instructions, page 20 or 21

2. Check local propane/LP or

natural gas company

3. Clean pilot (see Cleaning and Maintenance, page

24)

4. Locate and correct all vent conditions (see Checking for Proper Venting, page 10)

5. Clean burner tube and orice, adjust air shutter (see Inspecting Burners, page 23)

6. Replace faulty compo-

nents

7. Check for proper installation or remove debris or blockage

www.fmiproducts.com

117437-01F28

OBSERVED PROBLEM

Electronic Ignition Models Only Ignitor will not spark or

pilot will not light

TROUBLESHOOTING

Continued

POSSIBLE CAUSE

1. No gas supply, or shutoff

valve is OFF

2. Air in gas line

3. Construction debris clogging pilot orice

4. Low gas pressure

5. Kinked pilot line

6. Control valve is not open-

ing

7. No power to unit or the

ignition module

REMEDY

1. Check to see if you have gas

supply and that equipment shutoff valve is opened

2. Repeat lighting procedure

several times to purge all air

out of lines. If after repeated

attempts appliance does

not light, call for qualied

service and repair

3. Remove debris and dirt, and

inspect and clean any other possible obstructions

4. Contact your gas supplier

to check pressure

5. Have a qualied technician

replace pilot line

6. Replace control valve (Refer to Replacement Parts,

page 31)

7. Check that main power is

on and that wire connections are made correctly

to the ignition model (see Wiring Diagrams, page 14).

Check for 24 VAC at the secondary side of the trans-

former. If 24 VAC is present,

and the module does not

operate, have the module

replaced otherwise have the transformer replaced

Electronic Ignition Models Only Pilot will not stay lit

Electronic Ignition Models Only Frequent outage of main

burner and pilot after complete ignition sequence

117437-01F 29

1. Loose wiring on ignitor wire to ignition module and/

or poor ground to ignition module

2. Pilot flame too low to

sense

1. Pilot ame may be too low

to sense flame causing ignition module to shut down

Improper or restricted venting

www.fmiproducts.com

Check wiring connection. Refer to wiring diagram (see Wiring Diagrams, page 14) and/or check ground wire to

ignition module

Clean and adjust pilot burner

and check gas supply and

inlet pressure to unit. Note: Have a qualied technician

replace pilot assembly if broken or corroded

1. Clean and adjust pilot ame for maximum ame across

sensor rod

2. Locate and correct all vent conditions (see Checking for Proper Venting, page 10)

TROUBLESHOOTING

Continued

WARNING: If you smell gas

• Shut off gas supply.

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the re department.

IMPORTANT: Operating replace where impurities in air exist may create odors. Cleaning supplies, paint, paint remover, cigarette smoke, cements and glues, new carpet or textiles, etc., create fumes. These fumes may mix with combustion air and create odors. These odors will disappear over time.

OBSERVED PROBLEM

Fireplace produces unwanted odors

POSSIBLE CAUSE

1. Gas leak. See Warning

statement above

REMEDY

1. Locate and correct all leaks (see Checking Gas Con- nections, page 16)

Gas odor when control knob

is in OFF position or during combustion

Dark residue on logs or inside of replace

1. Gas leak. See Warning

statement above

2. Control valve defective

1. Improper log placement

2. Air holes at burner inlet

blocked

3. Burner flame holes

blocked

4. Improper venting or excessive blockage

5. Excessive amounts of

embers and pan material

1. Locate and correct all leaks (see Checking Gas Con- nections, page 16)

2. Replace gas control valve

1. Properly locate logs (see

Installing Logs, Lava Rock and Glowing Embers, page

19)

2. Clean out air holes at burner inlets. Periodically repeat

as needed

3. Remove blockage or replace burner

4. Have the vent system inspected, including the termination cap. Remove any

restrictions or blockage

5. Clear excess embers from around rear main ports. Use a minimum one layer

of smaller ember pieces to achieve best glowing effect over visible areas

www.fmiproducts.com

117437-01F30

REPLACEMENT PARTS

Note: Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty.

PARTS UNDER WARRANTY

Contact authorized dealers of this product.

If they can’t supply original replacement

part(s), call FMI PRODUCTS, LLC at 1-866-328-4537.

When calling FMI PRODUCTS, LLC have

ready

• your name and address

• model and serial numbers of your replace

• how replace was malfunctioning

• type of gas (propane/LP or natural gas)

• purchase date

ACCESSORIES

Usually, we will ask you to return the part to the factory.

PARTS NOT UNDER WARRANTY

Contact authorized dealers of this product.

If they can’t supply original replacement

part(s), call FMI PRODUCTS, LLC at 1-866-328-4537 for referral information. A list of authorized dealers can be found by visiting www.fmiproducts.com.

When calling FMI PRODUCTS, LLC, have

ready

• model number of your replace

• the replacement

NOTE: All accessories may not

be available for all replace models.

Purchase these replace accessories from your local retailer. If they can not supply these accessories, call FMI PRODUCTS, LLC at 1-866-328-4537, for information. You can

also write to the address listed on the back of this manual

PROPANE/NATURAL GAS

CONVERSION KIT

PCBM-36C - Propane/LP Gas Millivolt

Models

NCBM-36C - Natural Gas Millivolt Models PCBE-36C - Propane/LP Gas Electronic

Models

NCBE-36C - Natural Gas Electronic Models

ROLLED LOUVER TRIM KITS

LTC36B - Brushed Brass LTC36P - Platinum

OFF

RECEIVER AND HAND-HELD ON/ OFF REMOTE CONTROL MRC

Allows the replace to be turned on and off conveniently with dual safety lock feature.

REMOTE CONTROL KIT WRC

SERIES

Standard ON/OFF electronic remote control kit.

WALL MOUNTED ON/OFF SWITCH GWMS2

Allows burner system to be turned on and off

with a wall switch.

117437-01F 31

www.fmiproducts.com

PARTS

1-2

FIREPLACE ASSEMBLY FOR MODELS

(V)CB36N, (V)CB36P, (V)CB36NE AND (V)CB36PE

1-1

www.fmiproducts.com

1-4

1-3

117437-01F32

This list contains replaceable parts used in your replace. When ordering parts, follow the

PARTS

instructions listed under Replacement Parts on page 31 of this manual.

KEY NO. PART NO. DESCRIPTION QTY.

1 116108-01 Log Set • • • • 1 1-1 116109-01 Burner Base Log • • • • 1 1-2 116110-01 Rear Log • • • • 1 1-3 111802-05 Right Top Log • • • • 1 1-4 111802-04 Left Top Log • • • • 1 2 117447-01 Burner Assembly Complete (See pages 30 and 32) • • • • 1 3 114889-01 Junction Box Duplex Plug • • 1 4 106967-01 Damper Assembly • • • • 1 5 117461-01 Vent Bafe • • • • 1 6 117456-01 Diverter Panel • • • • 2 7 117455-01 Heat Deector • • • • 1 8 114875-02 Fireplace Surround • • • • 1 9 117450-01 Wire Harness Assembly • • • • 1 10 117451-01 Fireplace Top • • • • 1 11 117452-01 Fireplace Top Insulation • • • • 1 12 117445-01 Louver Assembly • • • • 2 13 117458-01 Hanger Bracket • • • • 1 14 117446-01 Glass Door Assembly • • • • 1 15 ** Face Assembly • • • • 1 16 ** Firebox Assembly (see pages 32 and 33 for details) • • • • 1 17 110973-01 Cover Junction Box • • • • 2 18 106543-01 High Limit Switch • • • • 1 19 26782 Screen Assembly • • • • 2 20 26290 Firebox Leg • • • • 2 21 24460 Gas Conduit Assembly • • • • 2 22 21171 Gas Knock-Out Cover • • • • 2 23 20090 Spring Clip • • • • 2 24 14418 Duplex Plug Receptacle • • 1 25 14123 Bushing Universal Strain Relief • • 1 26 11408 Bushing 0.5" Electric • • • • 3 27 11404 Cable Tie Down • • • • 1

PARTS AVAILABLE - NOT SHOWN

25580 Ember Bag • • • • 1

27253 Notice Label • • • • 1 117700-01 Wiring Diagram Label • • 1 117701-01 Wiring Diagram Label • • 1

** Not a eld replaceable part.

(V)CB36N

(V)CB36P

(V)CB36NE

(V)CB36PE

117437-01F 33

www.fmiproducts.com

PARTS

BURNER ASSEMBLY FOR MODELS

(V)CB36N (V)CB36P, (V)CB36NE AND (V)CB36PE

Piezo Ignition

Models Only

HIGH VOL

TAGE

Electric Ignition Models Only

www.fmiproducts.com

117437-01F34

This list contains replaceable parts used in your replace. When ordering parts, follow the

PARTS

instructions listed under Replacement Parts on page 31 of this manual.

KEY NO.

1 116317-01 Remote Ignitor Bracket • • 1 2 102445-01 Ignitor Piezo • • 1 3 108085-01 Pilot Orice #51 (Natural Gas) • 1

108085-02 Pilot Orice #30 (Propane/LP Gas) • 1 108867-01 Pilot Orice BL14LP (Propane/LP Gas) • 1 108867-02 Pilot Orice BL22N (Natural Gas) • 1

4 117702-01 Burner Orice #45 (Natural Gas) • • 1

26482 Burner Orice #55 (Propane/LP Gas) • • 1 5 11214 Fitting Bulkhead w/ Nut Brass • • • • 1 6 11226 Washer, Flat 7/8" ID x 2" OD x 1/8" Thick • • • • 2 7 111 02 Screw, #8 x 3/8" PPH F Zinc. • • • • 2 8 117507-01 Pilot Assembly (Natural Gas) • 1

117507-02 Pilot Assembly (Propane/LP Gas) • 1

108866-01 Pilot Assembly PSE (Natural Gas) • 1

108866-02 Pilot Assembly PSE (Propane/LP Gas) • 1 9 24360 Pilot Bracket • • • • 1 10 14399 Fitting Brass Elbow 3/8" MPT x 3/8" Comp. Tube • • • • 1 11 26808 Valve Bracket • • • • 1 12 24389 Tube 3/8" Dia. x 11" Aluminum • • • • 1 13 14396 Fitting Brass Straight 3/8" MPT x 3/8” Comp. Tube • • • • 1 14 14512 Gas Control Valve Millivolt (Natural Gas) • 1

14513 Gas Control Valve Millivolt (Propane/LP Gas) • 1

14569 Gas Control Valve Electric (Natural Gas) • 1

14570 Gas Control Valve Electric (Propane/LP Gas) • 1 15 11105 Screw, #10 x 1/2" HWH LGM Zinc • • • • 11 16 14500 Fitting 3/8" MPT x 1/2” Flare • • • • 1 17 11107 Screw, #10-32 x 1/4" PPH Zinc • • • • 4 18 11187 Screw, #8 x 1/4" PPH • • • • 1 19 14299 Air Shutter • • • • 1 20 116316-01 Ignition Module Bracket • • 1 21 11201 Nut, #8-32 Hex Zinc • • 4 22 11404 Cable, Tie 8.5” #10 Screw down • • 1 23 110286-01 Ignition Module Synetek • • 1 24 11186 Screw, #8-32 x 1” PPH • • 2 25 14129 Transformer, 24V Class 2 • • 1 26 11109 Screw, #8-32 x 1/2” PPH • • 2 27 111059-03 Ground Wire Harness • • 1 28 108863-01 Plug 24” Supply Connect • • 1 29 116719-01 Gas Valve Wire Harness (MV/PV) • • 1 30 116719-02 Gas Valve Wire Harness (MV) • • 1 31 116719-03 Gas Valve Wire Harness (PV) • • 1

DESCRIPTION QTY.

(V)CB36N

(V)CB36P

(V)CB36NE

(V)CB36PE

117437-01F 35

www.fmiproducts.com

WARRANTY

KEEP THIS WARRANTY

Model (

located on product or identication tag

Serial No. (

located on product or identication tag

Date Purchased __________________________

Keep receipt for warranty verication.

FMI PRODUCTS, LLC LIMITED WARRANTIES

Standard Warranty: FMI PRODUCTS, LLC warrants this new product and any parts thereof to be free from defects in material and workmanship for a period of four (4) years from the date of rst purchase from an authorized dealer provided the product has been installed, maintained and operated in accordance with FMI PRODUCTS, LLC’s warnings and instructions.

For products purchased for commercial, industrial or rental usage, this warranty is limited to 90 days from the date of rst purchase.

Limited Warranty: FMI PRODUCTS, LLC warrants factory reconditioned products and any parts thereof to be free from defects in material and workmanship for 30 days from the date of rst purchase from an authorized dealer provided the product has been installed, maintained and operated in accordance with FMI PRODUCTS, LLC’s warnings and instructions.

The following terms apply to all of the above warranties:

Always specify model number and serial number when contacting the manufacturer. To make a claim under this warranty the bill of sale or other proof of purchase must be presented.

This warranty is extended only to the original retail purchaser when purchased from an authorized dealer, and only when installed by a qualied installer in accordance with all local codes and instructions furnished with this product.

This warranty covers the cost of part(s) required to restore this product to proper operating condition and an allowance for labor when provided by a FMI PRODUCTS, LLC Authorized Service Center or a provider approved by FMI PRODUCTS, LLC. Warranty parts must be obtained through authorized dealers of this product and/or FMI PRODUCTS, LLC who will provide original factory replacement parts. Failure to use original factory replacement parts voids this warranty.

Travel, handling, transportation, diagnostic, material, labor and incidental costs associated with warranty repairs, unless expressly covered by this warranty, are not reimbursable under this warranty and are the responsibility of the owner. All warranty will be voided if this product is used with a thermostat.

Excluded from this warranty are products or parts that fail or become damaged due to misuse, accidents, improper installation, lack of proper maintenance, tampering, or alteration(s).

This is FMI PRODUCTS, LLC’s exclusive warranty, and to the full extent allowed by law; this express warranty excludes any and all other warranties, express or implied, written or verbal and limits the duration of any and all implied warranties, including warranties of merchantability and tness for a particular purpose to four (4) years on new products and 30 days on factory reconditioned products from the date of rst purchase. FMI PRODUCTS, LLC makes no other warranties regarding this product.

FMI PRODUCTS, LLC’s liability is limited to the purchase price of the product, and FMI PRODUCTS, LLC shall not be liable for any other damages whatsoever under any circumstances including indirect, incidental, or consequential damages.

Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental

or consequential damages, so the above limitation or exclusion may not apply to you.

This warranty gives you specic legal rights, and you may also have other rights which vary from state to state.

For information about this warranty contact:

New Products

Factory Reconditioned Products

Terms Common to All Warranties

) _____________________________

) __________________________

2701 S. Harbor Blvd.

Santa Ana, CA 92704

1-866-328-4537

www.fmiproducts.com

117437-01 Rev F

04/13

FMI (V)CB36N(E), VCB36PE, CB36N, CB36NE, VCB36N Installation And Owner's Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual