FMI 36R Series, 36L Series, I36R Series, I36L Series, 36RS Owner's Operation And Installation Manual

...
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36" OPEN CORNER CIRCULATING (LOUVERED)
WOOD BURNING FIREPLACE
OWNER’S OPERATION AND INSTALLATION MANUAL
PFS
®
USC
ICC-ES #ESR-2542
OPEN CORNER WOOD BURNING FIREPLACE
(V)36R(S) Right Side Opening; (V)I36R(S) Right Side Opening (Fully Insulated) (V)36L(S) Left Side Opening; (V)I36L(S) Left Side Opening (Fully Insulated)
SAVE THIS BOOK This book is valuable. In addition to instructing you on how to install and maintain your appliance, it also contains information that will enable you to obtain re­placement parts or accessory items when needed. Keep it with your other important papers.
This fireplace is approved for use as a wood burning replace or for use with a vented gas log approved to ANS Z21.60, Z21.84 standards or for use with a vent-free gas log heater approved to ANS Z21.1 1.2 standard. A FMI PRODUCTS, LLC hood must be installed when using a vent-free gas log set (see Accessories, page 16).
This wood burning replace complies with UL127­CAN/ULS-S610-M87 standard as a FACTORY BUILT APPLIANCE and is listed and tested by the PFS Cor­poration.
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
For more information, visit www.fmiproducts.com
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WARNING: Improper installation, adjustment, altera-
tion, service or maintenance can cause injury , property damage or loss of life. Refer to this manual for assis­tance or additional information. Consult a qualified installer or local distributor.
TABLE OF CONTENTS
Safety .................................................................. 2
Product Dimensions ............................................3
Fireplace Installation............................................ 4
Venting Installation .............................................. 6
Optional Gas Line Installation............................ 12
Operation and Maintenance Guidelines ............ 14
Technical Service............................................... 16
Replacement Parts ............................................16
Accessories ..................................................17-18
SAFETY
IMPORTANT: Check local codes before installing this fireplace.
This fireplace model is a wood burning fireplace intended and approved for installation in either residential homes or buildings of standard construction. This replace system requires the utilization of FMI PRODUCTS, LLC’s 8", double-wall, and snap lock ue pipe system. Optional glass doors in several nishes are available for this replace (see Replacement Parts and Accessories on page 16).
Before beginning the installation of the fireplace, read these instructions through completely.
• This FMI PRODUCTS, LLC replace and its components are safe when installed according to this installation manual. Use of any components that have not been designed and tested for this fireplace system may cause a re hazard.
• TheFMI PRODUCTS, LLC warranty will be voided by and FMI PRODUCTS, LLC disclaims any responsibility for the follow­ing actions.
a. Modication of the replace, compo-
nents, doors, chimney system, air inlet system, damper control, etc..
b. Use of any component part not manu-
factured or approved by FMI PROD­UCTS, LLC in combination with a FMI
PRODUCTS, LLC replace system. Proper installation is the most important step in ensuring safe and continuous operation of the replace.
WARNING: Do not install a replace insert in this rebox un­less the manufacturer's instruc­tions with the insert specifically state this replace has been tested for use with the insert.
This fireplace is not intended to be used as a substitute for a furnace to heat an entire home. Use for supplemental heat only .
This model is not for use in manufactured housing (mobile homes).
FOR YOUR SAFETY
• Do not store or use gasoline
or any other ammable vapors or liquids in the vicinity of this or any other appliance.
• Due to high temperatures, the
appliance should be located out of trafc and away from furniture and draperies.
• Do not place clothing or other
ammable materials on or near the appliance.
• Never leave children unat-
tended when a re is burning in the fireplace.
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SAFETY
Continued
WARNING: Use solid wood or processed solid fuel re logs only. When processed wood fuel fire logs are used, do not poke or stir the logs while they are burning. Use only re logs that have been evaluated for the application in replace and refer to re log warnings and caution markings on packaging prior to use.
PRODUCT DIMENSIONS
31"
22"
7
18
42 1/2"
/8"
40"
39
1
/8"
13"
22
3
/4"
WARNING: Always leave glass doors fully opened or fully closed when operating fireplace.
WARNING: Children and adults should be alerted to the hazards of high surface tempera­tures and to stay away to avoid burns or clothing ignition. Y oung children should be carefully su­pervised when in the same room as replace.
7"
36"
1
/8"
39
3
8"
8
/4"
1
10
/2"
1
/4"
16
20"
Figure 1 - Dimensions
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20"
12"
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FIREPLACE INSTALLA TION
GLOSSARY
Flush Installation - type of installation
where front face of replace is even or level with wall.
Chase Installation - type of installation where chimney is enclosed.
Perpendicular Side Wall - applies to minimum clearance between side wall and replace opening.
Nailing Flange - extended part on both sides of replace face that secures fireplace to wall.
Termination - cap that is placed at end of chimney pipe.
SELECTING LOCATION
To determine the safest and most efficient location for the fireplace, consider the follow- ing guidelines:
• The location must allow for proper clear­ances (see below).
• Consider a location where the replace will not be affected by drafts, air conditioning ducts, windows or doors.
• A location that avoids the cutting of joists or roof rafters will make installation easier.
• If an outside air kit is to be installed, ac­cessibility to outside combustion air must be considered. This can also be achieved through a vented crawl space in some cases (see Optional Outside Air Kit on page 6).
• If gas line is to be installed, consider location of gas supply.
MINIMUM CLEARANCE TO COMBUSTIBLES
Back and sides of replace 3/4" min. Top Spacers 0" Perpendicular side wall to opening of unit 14" min. Bottom of replace to floor (step 2 of Framing) Mantel clearances see page 5 Chimney outer pipe surfaces 2" min. Chase inside dimension 16
0" min.
1
/2" min.
WARNING: Do not pack air spaces with insulation or any other material. Do not obstruct replace openings (ie. louvers, etc.) with any type of facing material. Combustible material must not be in contact with back of front face of fireplace.
FRAMING
1. Frame opening for replace using dimen­sions shown in Figures 2 and 3.
2. If fireplace is to be installed directly on carpeting, tile (other than ceramic) or any combustible material other than wood ooring; replace must be installed on a metal or wood panel extending full width and depth of fireplace.
3. Set fireplace directly in front of opening and slide unit back until nailing flanges touch side framing.
4. Check level of replace and shim with sheet metal if necessary.
38 5/8"
43"
FRONT VIEW SIDE VIEW
Figure 2 - Framing Dimensions
2x4 Stud for Nailing Flange Back and Side
52"
Minimum
Perpendicular Wall
Figure 3 - Corner Installation
21 1/2"
16 1/2"
107/8"
24" Min. to Unprotected Wall
Combustible Wall
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FIREPLACE INSTALLA TION
Continued
5. Before securing fireplace to prepared framing, ember protector (provided) must be placed between hearth extension (not supplied) and under bottom front edge of replace to protect against glowing embers falling through. If replace is to be installed on a raised platform, a Z-type ember protector (not supplied) must be fabricated to t your required platform height. Ember protector should extend under replace a minimum of 1". Ember protector should be made of galvanized sheet metal (28 gauge minimum) to pre­vent corrosion (see Figure 5).
6. Using screws or nails, secure replace to the framing through anges located on sides of the replace (see Figure 4).
For example, if the material selected has a K factor of 0.25, such as glass ber, the following formula would apply:
0.25 x 1.0" = 0.30" thickness required
0.84 If hearth extension is to be covered, use non-
combustible material such as tile, slate, brick, concrete, metal, glass, marble, stone, etc.
Provide a means to prevent hearth extension from shifting and seal gap between fireplace frame and hearth extension with non-combus­tible material (see Figure 5).
WARNING: Hearth extension is
to be installed only as described.
Seal Cap
Nailing Flange
Nail or Screw
Figure 4 - Nailing Flanges
HEARTH EXTENSION
A hearth extension is required to protect com­bustible oor constructed in front of replace. The hearth extension is not included and must be fabricated, The hearth extension must project at lease 12" one side and 20" on other side of replace opening.
Hearth extension must be made of noncom­bustible, inorganic material having an effective thermal conductivity of K=0.84 BTU IN/FT, HR. F (or less) at 1" thick.
Thermal conductivity "K" of materials can be obtained from manufacturer or supplier of noncombustible material. The minimum required thickness ofr any material could be obtained by the following formula:
K factor at 1" = thickness required
0.84
Ember Protector
Do Not Block Louver
Figure 5 - Hearth Extensions
Hearth Extension
Seal Cap
Hearth Extension
Ember Protector
MANTEL CLEARANCES
Woodwork such as wood trims, mantels or any other combustible material must not be placed at least 9" above opening of fireplace (see Figure 6, page 6).
Combustible materials above 9" and projecting more than 1 must not be at least 12" above replace opening (NFPA STD 21 1, Sec. 7-3.3.3).
Mantels or any other combustible material may also come up to the side edge of the black metal face of the replace. Clearances from side of replace to any combustible material and wall should fall within the limits show in Figure 7, page 6.
1
/2" from the replace front face
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FIREPLACE INSTALLA TION
12 1/4" Ref.
6"
Ref.
33°
3" Nom.
12" Min.
11/2" Max.
9" Min.
Fireplace Opening
Figure 6 - Mantel Clearances
Combustible Material
Safe Zone for Projection of Combustible Materials
Upper
Section of
Fireplace
VENTING INSTALLATION
OPTIONAL OUTSIDE AIR KIT
(Models AK4 or AK4F)
The installation of an outside air kit should be performed during the rough framing of the fire- place due to the nature of it’s location. Outside combustion air is accessed through and exterior wall (AK4) or a vented crawl space (AK4F). See Figure 8 and Accessories on page 16.
Avoid installing outside air eyebrow in areas where inlet opening may be blocked by snow, bushes or other obstacles. It should also be located beyond the reach of children.
CAUTION: Air ducts must not terminate in attic space or garage.
Continued
Example 1: The face of a mantel, bookshelf, etc. is made of combustible material and pro-
3
trudes 2 is installed. The combustible material must be a minimum of 4" from side of replace opening.
Example 2: The face of a mantel, bookshelf, etc. is made of combustible material and protrudes 11/16" from the wall on which the replace is installed. The combustible material can butt up against side of replace (i.e. 1" from replace opening.
Minimum 14" from Perpendicular Side Wall
Outside air handle is located on left-hand side of replace refractory (see Figure 9 on page 7, Model 36R shown). To close, pull done; to open, push up. Always open mechanism when starting a re to provide adequate outside combustion air. Close mechanism when not in use to prevent cold air from entering room.
/4" from the wall on which the fireplace
No Combustible Material on Face of Firebox
Fireplace Opening
1" Both
Sides
Example 1
Example 2
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Figure 7 - Minimum Side Clearances
Secure to Collars with Duct Tape or Screws
Air Inlet Location Must Allow For Bushes or Snow
9 5/ 8 15/
8 1/ 7 9/ 6 7/ 6 3/ 5 1/ 4 13/ 4 1/ 3 7/ 2 3/ 2 1/
3
1 11/16
8
16
4
16
8
16
2
16
8
16
4
16
/
8
The maximum height for the air vent can not exceed 3 feet below the flue gas outlet of the termination.
For further details on installation of outside air kit, please refer to instructions included with air kit. For operating instructions, please refer to your owner’s manual.
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Vented Crawl Space (Check Local Codes Before Installing in a Vented Crawl Space)
Figure 8 - Air Kit Installation
Air Inlet Termination
Vent Hood Required for Wall Installation
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VENTING INSTALLATION
Continued
Air Kit Damper Rod­Closed Position
Open Position
Lower Left Side of Fireplace Opening
Figure 9 - Air Kit Damper Rod
CHIMNEY SYSTEM
Chimney Height
Minimum chimney height measured fro bottom of replace to ue gas outlet-end of termination is:
Straight run 14 feet Run with one elbow set 15 feet Run with two elbow sets 24 feet An elbow set consists of one starter elbow
and one return elbow. Uncommon circum­stances such as neighboring hills, tall trees, or strong wind areas can cause downdrafts in chimney system. In such cases, going beyond minimum recommended height would be preferable to provide a better draw.
Maximum height approved for any chimney run with this replace system is 60 feet as measured from replace bottom to ue outlet end of termination.
Double Wall Chimney System
The FMI PRODUCTS, LLC chimney system consists of 12", 18", 24" 36" and 48" snap lock double wall pipe segments, planned for maxi­mum adaptability to individual site require­ments. Actual lineal gain for each is measured after each section is fully connected. Lineal gain is the actual measurable length of a part after two or more parts are connected. Each double wall chimney section consists of a galvanized outer pipe, a stainless steal inner ue pipe and a wire spacer. Pipe sec­tions must be assembled independently as chimney is installed. When connecting chim­ney directly to replace, inner ue pipe section must be installed rst with lanced (female) side up (see Figure 10). Outer pipe section can then be installed over ue pipe section
with hemmed (male) end up. Press down on each pipe section until lances securely engage hem on replace starter. The wire will assure proper spacing between inner and outer pipe sections.
Continue to assemble chimney sections as outlined above, making sure both inner and outer pipe sections are locked together.
When installing double wall snap-lock chim­ney together, it is important to assure the joint between chimney sections is locked. Check by pulling chimney upward after lock­ing. Chimney will not come apart if properly locked. It is not necessary to add screws to keep chimney together. However, if desired, use screws per directions provided on page 8, Figure 11.
3
/8"
12 Galvanized Outer Pipe
Lanced Ends (Male)
Hemmed Ends (Female)
8" Stainless Inner Pipe
PART NO. DESCRIPTION GAIN
36L/R Fireplace 42
LINEAL GAIN
"
12-8DM Pipe Section 10 5/8" 18-8DM Pipe Section 16 5/8"
24-8DM Pipe Section 23 5/8" 36-8DM Pipe Section 34 5/8" 48-8DM Pipe Section 46 5/8" RT-8DM Round Termination 6 7/8"*
RTL-8DM Round T ermination 7 3/4"* RTT-8DM
RTTL-8DM
ET-8DM
ETL-8DM
ETO-8DM
ETLO-8DM
Round Termination
with Slip Section
Round Termination
with Slip Section
Square Chase
Termination
Square Chase with
Slip Section
Square Chase
with Mesh
Square Chase
with Mesh and Slip
Section
6 7/8" to 23 1/8"* 7 3/4" to 21 1/2"*
12"*
7" to 15"*
12"*
12" to
1
21
/2"*
*Lineal Gain for Terminations is measured to Flue Gas Outlet Height.
Figure 10 - Pipe Connection
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VENTING INSTALLATION
Continued
WARNING: The opening in the collar around the chimney at the top of the replace must not be obstructed. Never use blown insula­tion to ll the chimney enclosure.
USING CHIMNEY OFFSET
To achieve desired offset, you may install combinations of 12", 18", 36" and 48" length of double wall pipe (see offset chart and Figure 11 and 12).
B
Screws
A
Figure 11 - Rise and Offset
Chimney weight above offset rests on return elbow. Straps must be securely nailed to rafters or joists (see Figure 13, details A & B, page 9).
Maximum length of pipe between supports (return elbow or chimney support V12S-8­DM) is 6' of angled run. Maximum of two 6' angled run sections per chimney system.
OFFSET
RISE CHIMNEY LENGTH
A B 48" 36" 24" 18" 12"
4 3/8" 16 3/8" 9 3/4" 25 1/2"
12 3/4" 30 3/4"
15" 34 3/4"
18" 40" 21 1/4" 46 1/4" 23 3/4" 49 1/4" 27 3/4" 56 3/4"
30" 60 3/4"
33" 66"
36" 71" 38 1/4" 75" 41 1/4" 80 1/4"
45" 86 3/4" 46 3/4" 89 1/2"
51" 97" 53 1/4" 101"
56 1/4" 106 1/4" 59 1/4" 111 1/2"
61 3/4" 115 1/2" 64 3/4" 120 3/4" 68 1/4" 127"
70" 130" 74 1/4" 137 1/2" 76 3/4" 141 1/2" 79 3/4" 146 3/4"
ELBOW SET ONLY
1
1
11
1
11
1
11 11 11
2
111
2 111 11
21 2
11 1 21 21 12 2 12 1 12 1
4
1
Offset Elbow
Return Elbow
Offset Elbow
6' Max
Return Elbow
Offset Elbow
Return Elbow
Ceiling Support Pipe 12S-8DM
6' Max
Return Elbow
6' Max
6' Max
Offset Elbow
Offset Elbow
AB C
6' Max
Figure 12 - Typical Offset Installations
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Return Elbow
6' Max
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DETAIL A
Straps
Ceiling Support Pipe 12S-8DM
Return Elbow
VENTING INSTALLATION
Continued
See DETAIL A
See DETAIL B
Firestop Spacer
Screws or Staples (Min. of 8)
Angle Firestop
Straps
DETAIL B
Figure 13 - Chimney Supports
FIRESTOP SPACERS (FS-8DM)
Firestop spacers are required at each point where the chimney penetrates a oor or ceiling joist space. Their purpose is to establish and maintain the required clearance between the chimney and the combustible materials.
When the pipe passes through a framed open­ing into a living space above, the restop must be placed onto the ceiling from below as shown in Figure 14. When the pipe passes through a framed opening into an attic space above, the restop must be placed on the attic oor as shown in Figure 15.
Existing Ceiling Frame
Screws or
Firestop Spacer
Staples (Min. of 8)
Existing Ceiling Frame
Figure 15 - Firestop Spacer with Attic
Space Above Ceiling
SUPPORT SECTIONS (12S-8DM)
The chimney support section is a 4-strap 12" length of pipe. A chimney support is required at the 30' level above replace after a straight chimney run (see Figure 16). This support is de­signed to relieve extra weight load on replace and elbows when high chimneys are installed.
12S-8DM Support
30 FT.
Figure 16 - Support Sections
30 FT.
Return Elbow
Figure 14 - Firestop Spacer with Living
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Space Above Ceiling
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VENTING INSTALLATION
.
Continued
RT-8DM
Effective Height of Termination Cap
Effective Height of Termination Cap
14' Min.
Height
RT-8DM
Standard Installation Alternate Installation
Effective Height of Termination Cap
15' Min.
Height
RT-8DM
2' Max
Pipe Length
Figure 17 - Typical Installation
PENETRATING ROOF
T o maintain a 1" clearance to pipe on a roof with a pitch, a rectangular opening must be cut.
1. Determine the center point through which pipe will penetrate roof.
2. Determine center point of roof. Pitch is the distance the roof drops over a given span, usually 12". A 6/12 pitch means that the roof drops 6" for each 12" one measure horizontally down from roof rafters.
3. Use roof opening chart (Figure 18) to determine correct opening length and ashing required.
4. Remove shingles around opening mea­sured. Cut out this section.
Maximum
Height
60'
30E-8DM
19" Min.
(48.26cm)
Pitch Slope Opening
2" Min.
(5.08cm)
2" Min.
(5.08cm)
"A" Max.
30" Min
(76.2cm
2" Min.
(5.08cm)
Opening
“A”
Used Flashing
Model No.
Flat 17" V6F-8DM
0-6/12 26.6° 19.125" V6F-8DM
6/12-
12/12
45.0° 24.25" V12F-8DM
Figure 18 - Roof Opening Measurements
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VENTING INSTALLATION
Continued
5. Add next sections of pipe until end penetrates roof line. Check to see that proper clearances are maintained. Extend chimney by adding sections of double wall pipe until pipe is minimum of 30" above highest point of roof cutout. Termination and chimney must extend a minimum of 36" above highest point where it passes through the roof.
IMPORTANT: If an exposed portion of chimney is greater than 4' above roofline, use support wires to keep chimney secured. Support wires may be attached to outer pipe of chimney with screws provided screws do not penetrate inner ue pipe.
FLASHING INSTALLATION
Determine ashing to be used with roof open­ing chart. Slide ashing over pipe until base is at against roof. Replace as many shingles as needed to cover exposed area and flashing base. Secure in position by nailing through shingles (see Figure 19). DO NOT NAIL
THROUGH FLASHING CONE.
Storm Collar
Flashing
Cone
Nail Only Outer Perimeter of Flashing
Underlap Shingles at Bottom
Figure 19 - Flashing Installation
Overlap Shingles Top and Sides Only
STORM COLLAR INSTALLATION
Place storm collar over pipe and slide down until it is snug against the open edge of the ashing (see Figure 20). Apply waterproof caulking to all seams and notches around storm and also at base around shingles.
Chimney Pipe
Storm Collar
Figure 20 - Storm Collar
Waterproof Caulk
Flashing
TERMINATIONS
Standard Installation
The replace system must be terminated with the listed round top or chase terminations. Terminations approved for this replace are RTL-8DM, which can be used for ashing or chase and ETL-8DM for chase style termina­tion only. Figure 21 shows an R TL-8DM round top termination.
Follow installation instructions provided with termination being used.
CAUTION: Do not seal open­ings on the rooftop ashing. Fol­low the installation instructions provided with the termination being used.
Attach Bracket Tabs to Outer Pipe (3 places) Secure with Screws Overlap Shingles (Top and Sides)
RTL-8DM
Caulk
Collar
Flashing
Underlap Shingles
Figure 21 - Terminations
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VENTING INSTALLATION
Continued
Chase installations
Instructions for chase installations are included with the chase style termination chosen. In a multiple chase installation, be sure to provide adequate distance between terminations to prevent smoke spillage from one termination to another. Terminations must be separated a minimum of 30" center to cen­ter and stacked at a minimum vertical height difference of 18" (see Figure 22).
Note: If a decorative shroud is to be installed, contact the manufacturer for specifications.
18" Min. Typ.
24" Min.
24" Min.
Figure 22 - Multiple Chase Installation
OPTIONAL GAS LINE INSTALLATION
WARNING: A qualified service person must connect replace to gas supply. Follow all local codes.
NOTICE: Before you proceed, make sure your gas supply is turned off.
A gas line may be installed for the purpose of installing a vented or vent-free decorative gas appliance available through your local distributor. Use only gas piping approved by local codes. When installing a gas line, a shutoff valve designed for installation outside the appliance is recommended.
10 FOOT RULE
All chimney terminations must extend a mini­mum of 3' above the highest point where it passes through the roof and must be at least 2' above roof with a 10' horizontal span (see Figure 23).
Figure 23 - 10 Foot Rule
FINISHING FIREPLACE
Combustible materials, such as wallboard, gypsum board, sheet rock, drywall, plywood, etc. may directly contact sides and top front edge at nailing anges of fireplace face. It is important that combustible materials do not overlap the face itself. Brick, glass, tile or other noncombustible materials may overlap the front face provided they do not obstruct louvered slots or any other opening. When overlapping with a noncombustible facing material, use only noncombustible mortar or adhesive appropriate for the particular installation.
The gas pipe is intended for connection to a decorative gas appliance that operates using natural or propane/LP gas only . This appliance must have an automatic shutoff device and must comply with the Standard for Decora-
tive Gas Appliances for Installation in Vented Fireplace, ANSI Z21.60. ONLY UNVENTED
GAS LOG SETS WHICH HAVE BEEN FOUND TO COMPL Y WITH THE ST ANDARD FOR UNVENTED ROOM HEATERS, ANSI Z21.11.2, ARE TO BE INSTALLED IN THIS FIREPLACE.
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OPTIONAL GAS LINE INSTALLATION
Continued
Use only a 1/2" black iron pipe and appropri­ate fittings.
1. Remove knockout indentation on refrac­tory or rebrick wall located approximately 2" above the refractory hearth oor. The knockout indentation must be firmly tapped with any solid object such as a 1/2" dowel until it is released. Remove fragmented portions of refractory (see Figure 24).
2. Remove gas line cover plate located on rear of replace and pull out insulation from gas line conduit sleeve. Save insula­tion for reuse.
3. Run gas line into the replace through the rear at 11 gas line conduit sleeve (if using a raised platform, add height). Provide sufcient gas line into fireplace chamber for fitting connection (see Figure 25).
Note: Secure incoming gas line to
wood framing to provide rigidity for threaded end.
4. Repack insulation around gas line and into sleeve opening. Seal any gaps between gas line and refractory knockout hole with refractory cement or commercial furnace cement, Install the gas appliance or cap off gas line if desired.
CAUTION: All gas piping and connections must be tested for leaks after the installation is completed. After ensuring that the gas valve is on, apply soap and water solution to all connections and joints. Bubbles forming show a leak. Correct all leaks at once. DO NOT USE AN OPEN FLAME FOR LEAK TESTING AND DO NOT OPER­ATE ANY APPLIANCE IF A LEAK IS DETECTED. LEAK TESTING SHOULD BE DONE BY A QUALI­FIED SERVICE PERSON.
1
/4" from oor and through
WARNING: If the fireplace has been used for wood burning, the firebox and chimney must be cleaned of soot, creosote and ashes by a qualied chimney cleaner. Creosote will ignite if heavily heated.
Outside of Fireplace
Gas Line Conduit
Insulation
Gas Conduit Cover
Figure 24 - Gas Line Knockout
Outside of Fireplace
Gas Line Conduit
Repack Insulation
Figure 25 - Gas Line Installation
Remove Knockout
Incoming 1/2" Black Iron Pipe
Seal Opening with Refractory Cement
Provide Enough Threaded End for Fitting Connection
Side Firebrick Finished Side
1/2" Dowel
Refractory Knockout Plug
Side Firebrick Finished Side
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OPERATION AND MAINTENANCE GUIDELINES
VENT-FREE GAS LOG INSTALLATION
Only unvented gas log sets that comply with the standard for unvented room heaters, ANS Z21.11.2, can be installed in this fireplace.
Note: An appropriate FMI PRODUCTS, LLC hood (see Replacement Parts and Accesso­ries, page 16) must be installed when using an unvented gas log set.
WARNING: Do not oper­ate an unvented gas log set in this fireplace with the chimney removed.
VENTED GAS LOG INSTALLATION
Only vented decorative appliances (vented gas log sets) that comply with the Standard
for Decorative Gas Appliance for Installa­tion in Solid Fuel Burning Fireplace, ANS Z21.1.60, can be installed in accordance with
the National Fuel Gas Code, ANS Z223.1 in this replace.
WARNING: When using a decorative vented gas log, the damper must be removed or per­manently locked in the fully open position and the glass doors must be in the fully open position.
COLD CLIMATE INSTALLATION
The following installation procedures are rec­ommended when installing a replace system in a cold climate area. Following these steps will aid in reducing cold air inltration from replace enclosure into living space.
1. Fireplace must be placed on a solid continuous surface. Add insulation under replace in all cold climate areas.
2. Insulate under raised platform or cantile­vered chase to reduce air inltration.
3. Insulate walls of chase, both outer and interior partitioning wall (see Figure 26). Clearances from pipe to insulating mate­rial must be maintained.
FMI Chimney Termination
Flashing
Chimney Sections
Insulate Outside Walls of Chase
8 Foot
Level
Solid Continuous Surface
Figure 26 - Cold Climate Installation
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Thermal Barrier
Outside Base
Joist ­Insulate Same as Ceiling
Solid Surface
FMIFMI Firestop Spacer
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OPERATION AND MAINTENANCE GUIDELINES
Continued
4. Install a firestop spacer in chase at ceiling level for safety and reduction of cold air movement (see Accessories, page 16).
5. Do not insulate top of rebox. The opening in collar around chimney at top of rebox must mot be obstructed (see Figure 27).
6. Before finishing fireplace enclosure, in- spect all joints of outer rebox. Seal any gaps of outer rebox with noncombustible material. Caulk any gaps between nailing ange and framing.
FIREPLACE STARTER COLLAR
Figure 27 - Fireplace Collar Opening
KEEP THIS AREA OPEN
• The glass must be allowed to warm slowly and evenly. The tempered glass will with­stand a gradual temperature rise to 550° F, which is more than a normal re will gener­ate. Such materials as pitch/wax laden logs, very dry mill end lumber and large amounts of paper or cardboard boxes. Always keep the re well back from the doors and never allow ames to contact the glass.
WARNING: Fireplaces equipped with glass doors should be operated only with doors fully opened or doors fully closed. Doors, if left partly open, may draw gas and flame out of the fireplace opening creating risks of both re and smoke.
GLASS DOORS
Bi-fold glass doors are optional with this replace. Check with your local distributor for availability.
To install glass doors, refer to installation instructions that are included with kit. When replace is in operation, doors must be fully open or fully closed position only or a re haz­ard may be created (see Figure 28).
A replace equipped with glass doors oper­ates much differently than a replace with an open front. A replace with glass doors has a limited amount of air for combustion. Exces­sive heat within the replace can result if too large a re is built or if combustion air gate is not completely open.
The following tips should be followed to as­sure that both the replace and glass door retain their beauty and function properly.
• Both the flue damper and glass doors must be fully opened before starting re. This will provide sufcient combustion air and maintain safe temperatures in rebox.
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Figure 28 - Glass Doors on Fireplace
Cleaning Glass
Clean glass with any commercial glass cleaner or soap and water. Do not use any abrasive material to clean glass. Do not clean glass with any cool water if glass is still hot from the re. T o remove doors, refer to instruc­tions included with glass door kit.
Doors Fully Closed
Doors Fully Open
Page 16
OPERATION AND MAINTENANCE GUIDELINES
Continued
GRATE
The grate is designed to provide you with the maximum solid fuel capacity. Do not overload grate or obstruct required air space beneath it. Always keep ashes from building up under grate.
CHIMNEY
Have your chimney system cleaned and in­spected regularly to ensure safe and efcient operation.
WARNING: Risk of re! Re-
place grate made for use with this
replace only. See Replacement Parts.
TECHNICAL SERVICE
You may have further questions about instal­lation, operation, or troubleshooting. If so, contact FMI PRODUCTS, LLC at 1-866-328-
4537. When calling please have your model
and serial numbers of your heater ready.
Y ou can also visit our web site at
www.fmiproducts.com.
REPLACEMENT PARTS
Rear (23809)
REFRACTORY (36L Shown)
EMBER PROTECTOR 20093
Side (23810)
Hearth (20127-Left) (20128-Right))
GRATE 11118 - Left 11119 - Right
SCREEN - 12111 (Not Shown) PUSH ON NUT - 11418 (Not Shown) SCREEN ROD - 20806 (Not Shown)
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ACCESSORIES
Note: Not all accessories are available for all models.
CHIMNEY SUPPORT
12S-10DM
ROOF FLASHING
V6F-8DM 0 to 6/12 Pitch V12F-8DM 6/12 to 12/12 Pitch
Starter Elbow
Return Elbow
DOUBLE WALL 30° ELBOW/OFFSET
30E-8DM
8" CHIMNEY PIPE ASSEMBLY
12-8DM, 18-8DM, 24-8DM, 36-8DM, 48-8DM (Chimney pipe assembly includes outer and inner pipes and comes with wire spacer.)
ADJUSTABLE HOOD
Painted Black - GA6050 Polished Brass - GA6052
Antique Brass - GA6053
FIRESTOP SPACER FS-8DM
ANTI-DRAFT SHIELD (Round Top Termination Only) ADS-8DM
SQUARE TOP TERMINATION ET-8DM, ETO-8DM
SQUARE TOP TERMINA TION WITH SLIP SECTION
ETL-8DM, ETLO-8DM
ROUND TOP TERMINA TION RT-8DM, RTL-8DM
ROUND TOP TERMINA TION WITH SLIP SECTION RTT-8CM, RTTL-8DM
BI-FOLD GLASS DOORS
VDBP36C - Black VDG36C - Brushed Brass DC36L/R/LS/RS - Platinum
STORM COLLAR
SC1 - Used for RT-8DM and RTL-8DM SC2 - Used for RTT-8DM and RTTL-8DM
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ACCESSORIES
Continued
FAN KIT
VCBK4C - Left VCBK4R - Right
OUTSIDE AIR KIT FOR FLOOR INSTALLATION - AK4
HIGHT TEMPERATURE TOUCH-UP PAINT - 106583-01 (Not Shown)
OUTSIDE AIR KIT FOR SIDE WALL INSTALLATION AK4F
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NOTES
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Page 20
2701 S. Harbor Blvd.
Santa Ana, CA 92704
1-866-328-4537
www.fmiproducts.com
54010 Rev. F 09/09
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