FMI 36R Series, 36L Series, I36R Series, I36L Series, 36RS Owner's Operation And Installation Manual

...
36" OPEN CORNER CIRCULATING (LOUVERED)
WOOD BURNING FIREPLACE
OWNER’S OPERATION AND INSTALLATION MANUAL
PFS
®
USC
ICC-ES #ESR-2542
OPEN CORNER WOOD BURNING FIREPLACE
(V)36R(S) Right Side Opening; (V)I36R(S) Right Side Opening (Fully Insulated) (V)36L(S) Left Side Opening; (V)I36L(S) Left Side Opening (Fully Insulated)
SAVE THIS BOOK This book is valuable. In addition to instructing you on how to install and maintain your appliance, it also contains information that will enable you to obtain re­placement parts or accessory items when needed. Keep it with your other important papers.
This fireplace is approved for use as a wood burning replace or for use with a vented gas log approved to ANS Z21.60, Z21.84 standards or for use with a vent-free gas log heater approved to ANS Z21.1 1.2 standard. A FMI PRODUCTS, LLC hood must be installed when using a vent-free gas log set (see Accessories, page 16).
This wood burning replace complies with UL127­CAN/ULS-S610-M87 standard as a FACTORY BUILT APPLIANCE and is listed and tested by the PFS Cor­poration.
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
For more information, visit www.fmiproducts.com
WARNING: Improper installation, adjustment, altera-
tion, service or maintenance can cause injury , property damage or loss of life. Refer to this manual for assis­tance or additional information. Consult a qualified installer or local distributor.
TABLE OF CONTENTS
Safety .................................................................. 2
Product Dimensions ............................................3
Fireplace Installation............................................ 4
Venting Installation .............................................. 6
Optional Gas Line Installation............................ 12
Operation and Maintenance Guidelines ............ 14
Technical Service............................................... 16
Replacement Parts ............................................16
Accessories ..................................................17-18
SAFETY
IMPORTANT: Check local codes before installing this fireplace.
This fireplace model is a wood burning fireplace intended and approved for installation in either residential homes or buildings of standard construction. This replace system requires the utilization of FMI PRODUCTS, LLC’s 8", double-wall, and snap lock ue pipe system. Optional glass doors in several nishes are available for this replace (see Replacement Parts and Accessories on page 16).
Before beginning the installation of the fireplace, read these instructions through completely.
• This FMI PRODUCTS, LLC replace and its components are safe when installed according to this installation manual. Use of any components that have not been designed and tested for this fireplace system may cause a re hazard.
• TheFMI PRODUCTS, LLC warranty will be voided by and FMI PRODUCTS, LLC disclaims any responsibility for the follow­ing actions.
a. Modication of the replace, compo-
nents, doors, chimney system, air inlet system, damper control, etc..
b. Use of any component part not manu-
factured or approved by FMI PROD­UCTS, LLC in combination with a FMI
PRODUCTS, LLC replace system. Proper installation is the most important step in ensuring safe and continuous operation of the replace.
WARNING: Do not install a replace insert in this rebox un­less the manufacturer's instruc­tions with the insert specifically state this replace has been tested for use with the insert.
This fireplace is not intended to be used as a substitute for a furnace to heat an entire home. Use for supplemental heat only .
This model is not for use in manufactured housing (mobile homes).
FOR YOUR SAFETY
• Do not store or use gasoline
or any other ammable vapors or liquids in the vicinity of this or any other appliance.
• Due to high temperatures, the
appliance should be located out of trafc and away from furniture and draperies.
• Do not place clothing or other
ammable materials on or near the appliance.
• Never leave children unat-
tended when a re is burning in the fireplace.
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SAFETY
Continued
WARNING: Use solid wood or processed solid fuel re logs only. When processed wood fuel fire logs are used, do not poke or stir the logs while they are burning. Use only re logs that have been evaluated for the application in replace and refer to re log warnings and caution markings on packaging prior to use.
PRODUCT DIMENSIONS
31"
22"
7
18
42 1/2"
/8"
40"
39
1
/8"
13"
22
3
/4"
WARNING: Always leave glass doors fully opened or fully closed when operating fireplace.
WARNING: Children and adults should be alerted to the hazards of high surface tempera­tures and to stay away to avoid burns or clothing ignition. Y oung children should be carefully su­pervised when in the same room as replace.
7"
36"
1
/8"
39
3
8"
8
/4"
1
10
/2"
1
/4"
16
20"
Figure 1 - Dimensions
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20"
12"
FIREPLACE INSTALLA TION
GLOSSARY
Flush Installation - type of installation
where front face of replace is even or level with wall.
Chase Installation - type of installation where chimney is enclosed.
Perpendicular Side Wall - applies to minimum clearance between side wall and replace opening.
Nailing Flange - extended part on both sides of replace face that secures fireplace to wall.
Termination - cap that is placed at end of chimney pipe.
SELECTING LOCATION
To determine the safest and most efficient location for the fireplace, consider the follow- ing guidelines:
• The location must allow for proper clear­ances (see below).
• Consider a location where the replace will not be affected by drafts, air conditioning ducts, windows or doors.
• A location that avoids the cutting of joists or roof rafters will make installation easier.
• If an outside air kit is to be installed, ac­cessibility to outside combustion air must be considered. This can also be achieved through a vented crawl space in some cases (see Optional Outside Air Kit on page 6).
• If gas line is to be installed, consider location of gas supply.
MINIMUM CLEARANCE TO COMBUSTIBLES
Back and sides of replace 3/4" min. Top Spacers 0" Perpendicular side wall to opening of unit 14" min. Bottom of replace to floor (step 2 of Framing) Mantel clearances see page 5 Chimney outer pipe surfaces 2" min. Chase inside dimension 16
0" min.
1
/2" min.
WARNING: Do not pack air spaces with insulation or any other material. Do not obstruct replace openings (ie. louvers, etc.) with any type of facing material. Combustible material must not be in contact with back of front face of fireplace.
FRAMING
1. Frame opening for replace using dimen­sions shown in Figures 2 and 3.
2. If fireplace is to be installed directly on carpeting, tile (other than ceramic) or any combustible material other than wood ooring; replace must be installed on a metal or wood panel extending full width and depth of fireplace.
3. Set fireplace directly in front of opening and slide unit back until nailing flanges touch side framing.
4. Check level of replace and shim with sheet metal if necessary.
38 5/8"
43"
FRONT VIEW SIDE VIEW
Figure 2 - Framing Dimensions
2x4 Stud for Nailing Flange Back and Side
52"
Minimum
Perpendicular Wall
Figure 3 - Corner Installation
21 1/2"
16 1/2"
107/8"
24" Min. to Unprotected Wall
Combustible Wall
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FIREPLACE INSTALLA TION
Continued
5. Before securing fireplace to prepared framing, ember protector (provided) must be placed between hearth extension (not supplied) and under bottom front edge of replace to protect against glowing embers falling through. If replace is to be installed on a raised platform, a Z-type ember protector (not supplied) must be fabricated to t your required platform height. Ember protector should extend under replace a minimum of 1". Ember protector should be made of galvanized sheet metal (28 gauge minimum) to pre­vent corrosion (see Figure 5).
6. Using screws or nails, secure replace to the framing through anges located on sides of the replace (see Figure 4).
For example, if the material selected has a K factor of 0.25, such as glass ber, the following formula would apply:
0.25 x 1.0" = 0.30" thickness required
0.84 If hearth extension is to be covered, use non-
combustible material such as tile, slate, brick, concrete, metal, glass, marble, stone, etc.
Provide a means to prevent hearth extension from shifting and seal gap between fireplace frame and hearth extension with non-combus­tible material (see Figure 5).
WARNING: Hearth extension is
to be installed only as described.
Seal Cap
Nailing Flange
Nail or Screw
Figure 4 - Nailing Flanges
HEARTH EXTENSION
A hearth extension is required to protect com­bustible oor constructed in front of replace. The hearth extension is not included and must be fabricated, The hearth extension must project at lease 12" one side and 20" on other side of replace opening.
Hearth extension must be made of noncom­bustible, inorganic material having an effective thermal conductivity of K=0.84 BTU IN/FT, HR. F (or less) at 1" thick.
Thermal conductivity "K" of materials can be obtained from manufacturer or supplier of noncombustible material. The minimum required thickness ofr any material could be obtained by the following formula:
K factor at 1" = thickness required
0.84
Ember Protector
Do Not Block Louver
Figure 5 - Hearth Extensions
Hearth Extension
Seal Cap
Hearth Extension
Ember Protector
MANTEL CLEARANCES
Woodwork such as wood trims, mantels or any other combustible material must not be placed at least 9" above opening of fireplace (see Figure 6, page 6).
Combustible materials above 9" and projecting more than 1 must not be at least 12" above replace opening (NFPA STD 21 1, Sec. 7-3.3.3).
Mantels or any other combustible material may also come up to the side edge of the black metal face of the replace. Clearances from side of replace to any combustible material and wall should fall within the limits show in Figure 7, page 6.
1
/2" from the replace front face
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FIREPLACE INSTALLA TION
12 1/4" Ref.
6"
Ref.
33°
3" Nom.
12" Min.
11/2" Max.
9" Min.
Fireplace Opening
Figure 6 - Mantel Clearances
Combustible Material
Safe Zone for Projection of Combustible Materials
Upper
Section of
Fireplace
VENTING INSTALLATION
OPTIONAL OUTSIDE AIR KIT
(Models AK4 or AK4F)
The installation of an outside air kit should be performed during the rough framing of the fire- place due to the nature of it’s location. Outside combustion air is accessed through and exterior wall (AK4) or a vented crawl space (AK4F). See Figure 8 and Accessories on page 16.
Avoid installing outside air eyebrow in areas where inlet opening may be blocked by snow, bushes or other obstacles. It should also be located beyond the reach of children.
CAUTION: Air ducts must not terminate in attic space or garage.
Continued
Example 1: The face of a mantel, bookshelf, etc. is made of combustible material and pro-
3
trudes 2 is installed. The combustible material must be a minimum of 4" from side of replace opening.
Example 2: The face of a mantel, bookshelf, etc. is made of combustible material and protrudes 11/16" from the wall on which the replace is installed. The combustible material can butt up against side of replace (i.e. 1" from replace opening.
Minimum 14" from Perpendicular Side Wall
Outside air handle is located on left-hand side of replace refractory (see Figure 9 on page 7, Model 36R shown). To close, pull done; to open, push up. Always open mechanism when starting a re to provide adequate outside combustion air. Close mechanism when not in use to prevent cold air from entering room.
/4" from the wall on which the fireplace
No Combustible Material on Face of Firebox
Fireplace Opening
1" Both
Sides
Example 1
Example 2
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Figure 7 - Minimum Side Clearances
Secure to Collars with Duct Tape or Screws
Air Inlet Location Must Allow For Bushes or Snow
9 5/ 8 15/
8 1/ 7 9/ 6 7/ 6 3/ 5 1/ 4 13/ 4 1/ 3 7/ 2 3/ 2 1/
3
1 11/16
8
16
4
16
8
16
2
16
8
16
4
16
/
8
The maximum height for the air vent can not exceed 3 feet below the flue gas outlet of the termination.
For further details on installation of outside air kit, please refer to instructions included with air kit. For operating instructions, please refer to your owner’s manual.
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Vented Crawl Space (Check Local Codes Before Installing in a Vented Crawl Space)
Figure 8 - Air Kit Installation
Air Inlet Termination
Vent Hood Required for Wall Installation
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