FMI U36H, U42S, U42H, U50S, U50H Owner's Operation And Installation Manual

...

Download

Page 1

PFS

UNVENTED (VENT-FREE)

UNIVERSAL FIREBOX

OWNER’S OPERATION AND

INSTALLATION MANUAL

INDOOR VENT FREE (V)U(36,42,50)(H,S) SERIES

INDOOR/OUTDOOR VENT FREE (V)Q(36,42,50)(H,S)(R) SERIES

FIREBOX WITH INSULATION

WARNING: If the information in this manual is not

followed exactly, a re or explosion may result causing property damage, personal injury or loss of life.

— Do not store or use gasoline or other ammable

— WHAT TO DO IF YOU SMELL GAS

— Installation and service must be performed by a quali-

INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.

vapors and liquids in the vicinity of this or any other appliance.

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the re department.

ed installer, service agency or the gas supplier.

For more information, visit www.fmiproducts.com

Page 2

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assistance or additional information consult a qualied installer, service agency or the gas supplier.

WARNING: Carefully review the instructions supplied with the decorative type unvented room heater for the minimum replace size requirement.

DO NOT INSTALL THE APPLIANCE IN THIS FIREBOX, UNLESS THIS FIREBOX MEETS THE MINIMUM DIMEN-

SIONS REQUIRED FOR THE INSTALLATION.

WARNING: FOR USE ONLY WITH A LISTED, GASFIRED UNVENTED DECORATIVE ROOM HEATER NOT

TO EXCEED 40,000 BTU/H.

DO NOT BUILD A WOOD FIRE.

TABLE OF CONTENTS

Safety .................................................................. 2

Local Codes......................................................... 4

Product Features ................................................. 4

Locating Firebox .................................................. 4

Product Specications ......................................... 5

Air For Combustion and Ventilation ..................... 8

This appliance may be installed in an aftermarket,* permanently located, manufactured (mobile) home, where not prohibited by local codes.

* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer

This firebox has been tested under Z21.91b-2007 for use with approved ANSI Z21.11.2 decorative type unvented room heater.

Installation ......................................................... 10

Firebrick Wall Installation ................................... 14

Gas Line Installation .......................................... 15

Technical Service............................................... 17

Replacement Parts ............................................ 17

Parts .................................................................. 18

Warranty ..............................................Back Cover

SAFETY

IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate or service this replace. Improper use of this replace can cause serious injury or death from burns, re, explosion, electrical shock and carbon monoxide poisoning.

DANGER: Carbon monoxide

poisoning may lead to death!

www.fmiproducts.com

124384-01A2

Page 3

SAFETY

Continued

WARNING: Any change to this rebox or its controls can be dangerous.

WARNING: Do not allow fans

to blow directly into the rebox. Avoid any drafts that alter burner ame patterns. Ceiling fans can create drafts that alter burner ame patterns. Altered burner patterns can cause sooting.

WARNING: Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this rebox.

Due to high temperatures, the appliance should be located out of trafc and away from furniture and draperies.

Do not place clothing or other ammable material on or near the appliance. Never place any objects in the rebox or on logs.

Firebox front and screen becomes very hot when running rebox. Keep children and adults

away from hot surfaces to avoid

burns or clothing ignition. Firebox will remain hot for a time after shutdown. Allow surfaces to cool before touching.

Carefully supervise young chil-

dren when they are in the room

with rebox.

Keep the replace area clear and free from combustible materials, gasoline, and other ammable vapors and liquids.

124384-01a 3

www.fmiproducts.com

You must operate this replace with the provided fireplace screen and hood in place. Make sure these parts are in place and screens are closed before running installed gas log heater. Replace hood with

FMI PRODUCTS, LLC model

109511-01 50", 109511-02 42", or 109511-03 36" only. This hood has been designed to keep the operation of your replace safe and efcient.

1. Do not use this rebox as a wood burning replace. Use only decorative unvented

room heaters (log sets).

2. Do not add extra logs or ornaments such as

pine cones, vermiculite or rock wool. Using

these added items can cause sooting.

3. Use only the provided hood. See Parts, page 30.

4. Vent-free gas log heaters installed in these

reboxes require fresh air ventilation to

run properly. See Air for Combustion and Ventilation, page 8.

5. Do not run vent-free heaters installed in

these reboxes

• where ammable liquids or vapors are

used or stored

• under dusty conditions

6. Do not use this rebox to cook food or

burn paper or other objects.

7. Turn unit off and let cool before servicing.

Only a qualied service person should service and repair rebox.

8. Operating vent-free heaters installed in

these reboxes above elevations of 4,500

feet could cause pilot outage.

9. Do not use the rebox if it has been under water.

10. Before using furniture polish, wax, carpet

cleaner or similar products, turn heater off. If heated, the vapors from these prod-

ucts may create a white powder residue within burner box or on adjacent walls

and furniture.

11. Provide adequate clearances around air

openings.

Page 4

LOCAL CODES

Install and use rebox with care. Follow all

local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code ANSI Z223.1/NFPA 54*. Firebox must

be electrically grounded in accordance with

the National Electrical Code, ANSI/NFPA70 (latest edition).

*Available from:

American National Standards Institute, Inc.

1430 Broadway

New York, NY 10018

National Fire Protection Association, Inc.

Batterymarch Park Quincy, MA 02269

State of Massachusetts: The installation must be made by a licensed plumber or gas fitter in the Commonwealth of Massachusetts.

Sellers of unvented propane or natural gas-fired supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.

Vent-free gas products are prohibited for bedroom and bathroom installation in

the Commonwealth of Massachusetts.

PRODUCT FEATURES

OPERATION

This rebox is designed for use with approved

ANSI Z21.11.2 decorative type unvented room heaters. (Physical size limitations apply. Refer

to minimum rebox requirements supplied with log heater.) It requires no outside vent-

ing or chimney making installation easy and inexpensive.

LOCATING FIREBOX

PLANNING

Plan where you will install the rebox. This will save time and money later when you install the rebox. Before installation, consider the following:

1. Where rebox will be located. Allow for wall and ceiling clearances (see Installa-

tion Clearances, page 11).

2. Everything needed to complete installation.

3. These models CANNOT be installed in a bedroom unless maximum Btu rating of installed vent-free log set is less than 10,000 Btu/hr.

4. Proper air for combustion and ventilation (page 8).

www.fmiproducts.com

124384-01A4

Page 5

36" MODELS

PRODUCT SPECIFICATIONS

30 1/2"

/2"

30"

29"

/8"

/4"

/8"

50"

/16"

/8"

36"

/8"

/16"

Figure 1 - 36" Models (V)U36(H,S) and (V)Q36(H,S)(R) Series

(Picture may vary from actual replace)

22 1/2"

36" HEARTH

/8"

/4"

19"

(Ref.)

/4"

124384-01a 5

www.fmiproducts.com

Page 6

42" MODELS

/8"

PRODUCT SPECIFICATIONS

Continued

/16"

26 3/8"

23"

/4"

(Ref.)

54 1/2"

/4"

/8"

30"

/8"

42"

/8"

4 7/8"

50"

/16"

/8"

42" HEARTH

/4"

13"

/4"

Figure 2 - 42" Models (V)U42(H,S) and (V)Q42(H,S)(R) Series

(Picture may vary from actual replace)

www.fmiproducts.com

124384-01A6

Page 7

50" MODELS

/8"

PRODUCT SPECIFICATIONS

Continued

/16"

34 3/8"

23"

/4"

(Ref.)

/8"

/4"

/8"

/2"

30"

50"

/8"

50" HEARTH

/4"

365/16"

/8"

50"

/8"

/16"

/4"

13"

Figure 3 - 50" Models (V)U50(H,S) AND (V)Q50(H,S)(R) Series

(Picture may vary from actual replace)

124384-01a 7

www.fmiproducts.com

Page 8

AIR FOR COMBUSTION AND VENTILATION

WARNING: This heater shall

not be installed in a room or space unless the required volume of indoor combustion air is provided by the method described in the

National Fuel Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or applicable lo-

cal codes. Read the following instructions to insure proper fresh air for this and other fuel-burning appliances in your home.

Today’s homes are built more energy efcient than ever. New materials, increased insulation and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want their

homes as airtight as possible. While it is good to make your home energy

efcient, your home ne eds to breathe. Fresh

air must enter your home. All fuel-burning appliances need fresh air for proper combustion and ventilation.

Exhaust fans, replaces, clothes dryers and fuel burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will insure proper

venting of vented fuel-burning appliances.

PROVIDING ADEQUATE VENTILATION

The following are excerpts from National Fuel Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation.

All spaces in homes fall into one of the three

following ventilation classications:

1. Unusually Tight Construction

2. Unconned Space

3. Conned Space The information on pages 8 through 10 will help

you classify your space and provide adequate

ventilation.

Unusually Tight Construction

The air that leaks around doors and windows

may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air.

www.fmiproducts.com

Unusually tight construction is dened as

construction where:

a. walls and ceilings exposed to the out-

side atmosphere have a continuous water vapor retarder with a rating of one perm (6 x 10 less with openings gasketed or sealed

and

b. weather stripping has been added on

openable windows and doors and

c. caulking or sealants are applied to

areas such as joints around window and door frames, between sole plates and oors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical and gas lines and at other openings.

If your home meets all of the three criteria

above, you must provide additional fresh air. See Ventilation Air From Outdoors, page 10.

If your home does not meet all of the three

criteria above, proceed to Determining Fresh-Air Flow For Firebox Location.

Conned and Unconned Space

The National Fuel Gas Code, ANSI Z223.1/ NFPA 54 denes a conned space as a space

whose volume is less than 50 cubic feet per

1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed

in that space and an unconned space as a space whose volume is not less than 50 cubic

feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating

directly with the space in which the appliances

are installed*, through openings not furnished

with doors, are considered a part of the unconned space.

* Adjoining rooms are communicating only if

there are doorless passageways or ventilation grills between them.

-11

kg per pa-sec-m2) or

DETERMINING FRESH-AIR FLOW FOR FIREBOX LOCATION

Determining if You Have a Conned or Unconned Space

Use this work sheet to determine if you have a conned or unconned space.

Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.

124384-01A8

Page 9

Remove Door into Adjoining

Room, Option

Ventilation Grills

Into Adjoining Room,

Option 2

Ventilation

Grills Into

Adjoining

Room,

Option 1

12"

AIR FOR COMBUSTION AND VENTILATION

Continued

1. Determine the volume of the space (length

x width x height).

Length x Width x Height =__________cu. ft.

(volume of space)

Example: Space size 22 ft. (length) x 18 ft.

(width) x 8 ft. (ceiling height) = 3,168 cu. ft.

(volume of space)

If additional ventilation to adjoining room

is supplied with grills or openings, add the

volume of these rooms to the total volume of the space.

2. Multiply the space volume by 20 to determine the maximum Btu/Hr the space can support.

________ (volume of space) x 20 = (Maxi-

mum Btu/Hr the space can support)

Example: 3,168 cu. ft. (volume of space) x 20 =

63,360 (maximum Btu/Hr space can support)

3. Add the Btu/Hr of all fuel burning appliances in the space.

Vent-free replace _________ Btu/Hr Gas water heater* _________ Btu/Hr

Gas furnace _________ Btu/Hr Vented gas heater _________ Btu/Hr Gas replace logs _________ Btu/Hr Other gas appliances* + _________ Btu/Hr Total = _________ Btu/Hr * Do not include direct-vent gas appliances.

Direct-vent draws combustion air from the

outdoors and vents to the outdoors.

Example:

Gas water heater _________ Btu/Hr Vent-free replace + _________ Btu/Hr

Total = _________ Btu/Hr

40,000 39,000 79,000

4. Compare the maximum Btu/Hr the space

can support with the actual amount of Btu/Hr

used.

_______ Btu/Hr (maximum the space can

support)

_______ Btu/Hr (actual amount of Btu/Hr

used)

Example: 63,360 Btu/Hr (maximum the

space can support)

79,000 Btu/Hr (actual amount of

Btu/Hr used)

The space in the example is a conned space

because the actual Btu/Hr used is more than the

maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows:

A. Rework worksheet, adding the space of an

adjoining room. If the extra space provides an

unconned space, remove door to adjoining room or add ventilation grills between rooms.

B. Vent room directly to the outdoors. See

C. Install a lower Btu/Hr replace, if lower Btu/

124384-01a 9

See Ventilation Air From Inside Building.

Ventilation Air From Outdoors, page 10.

Hr size makes room unconned.

www.fmiproducts.com

If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the

space is an unconned space. You will need

no additional fresh air ventilation.

WARNING: If the area in which

the heater may be operated does not meet the required volume for indoor combustion air, combustion and ventilation air shall be provided by one of the methods described in the National Fuel

Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code,

or applicable local codes.

VENTILATION AIR

Ventilation Air From Inside Building

This fresh air would come from an adjoining unconned space. When ventilating to an adjoining unconned space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the oor on the wall connecting the two spaces (see options 1 and 2, Figure 4). You can also remove door

into adjoining room (see option 3, Figure 4 ).

Follow the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation for required size of ventilation

grills or ducts.

Figure 4 - Ventilation Air from Inside

Building

Page 10

Outlet Air

Ventilated Attic

Outlet Air

Inlet Air

Ventilated

Crawl Space

Crawl

Space

To Attic

AIR FOR COMBUSTION AND VENTILATION

Continued

Ventilation Air From Outdoors

Provide extra fresh air by using ventilation

grills or ducts. You must provide two permanent openings: one within 12" of the ceiling and one within 12" of the oor. Connect these

items directly to the outdoors or spaces open to the outdoors. These spaces include attics

and crawl spaces. Follow the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation for required size

of ventilation grills or ducts. IMPORTANT: Do not provide openings for

inlet or outlet air into attic if attic has a thermo-

stat-controlled power vent. Heated air entering the attic will activate the power vent.

INSTALLATION

Figure 5 - Ventilation Air from Outdoors

WARNING: A qualied service person must install rebox. Follow all local codes.

WARNING: Never install

rebox

• in a bedroom or bathroom*

• in a recreational vehicle

• where curtains, furniture,

clothing, or other ammable objects are less than 36" from front or 42" from top of rebox; for side clearances see Figure 4, page 11

• in high trafc areas

• in windy or drafty areas * Unless installed log set is rated

at 10,000 Btu/Hr or less.

CAUTION: Log heaters installed in this rebox create warm air currents. These currents

move heat to wall surfaces next

to rebox. Installing rebox next to vinyl or cloth wall coverings or operating rebox where impurities (such as, but not limited to, tobacco smoke, aromatic candles, cleaning uids, oil or kerosene lamps, etc.) in the air exist, may discolor walls or cause odors.

www.fmiproducts.com

NOTICE: The rebox identication label (including model number, serial number, clearances, etc.) is located on a chain under the bottom refractory.

IMPORTANT: Vent-free gas log heaters add

moisture to the air. Although this is benecial, installing rebox in rooms without enough ventilation air may cause mildew to form from

too much moisture. See, page 8.

IMPORTANT: Make sure the rebox is level. If rebox is not level, log set will not work

properly.

Note: Your rebox is designed to be used in

zero clearance installations. Wall or framing material can be placed against any exterior surface on the rear, sides, top or bottom of

your rebox, except where standoff spacers

are integrally attached. If standoff spacers are

attached to your rebox, these spacers can be placed directly against wall or framing materials. Use the dimensions shown for rough

opening to create the easiest installation.

Use dimensions shown for rough openings

to create the easiest installation (see Built-In Firebox Installation, page 12).

124384-01A10

Page 11

INSTALLATION CLEARANCES

Supplied Firebox Hood Must Be Used at All Times

Wire-mesh Screen

Firebox

Noncombustible Material May Project Off this Surface above the Firebox Hood

Mantel Shelf

Note: Any portion of the mantel shelf must NOT extend beyond this profile.

12" 16" 20"

12"

Note: All vertical measurements are from top of fireplace hood opening to bottom of mantel shelf. These minimum clearances replace any other recommended clearances supplied with your ANSI Z21.11.2 approved gas logs.

Wall board or facing material (above firebox) may be of combustible material, including decorative mantel ornaments or other similar projections off of the facing material.

Framing Material

minimum clearances. If you can, provide greater clearances from oor, ceiling, and adjoining wall.

Carefully follow the instructions below. This will ensure safe installation.

Minimum Wall and Ceiling Clearances (see Figure 6)

A. Clearances from the side of the replace

Example: The face of a mantel, bookshelf,

B. Clearances from the top of the rebox

C. When the rebox is installed directly on

D. Clearances from the bottom of rebox to

These reboxes can be installed as freestanding units against a wall with approved

cabinet mantels that may be available from your retailer or supplier, or as a built-in unit. The clearances are the same for either installation method.

*Minimum 16" from Side Wall

124384-01a 11

INSTALLATION

Continued

WARNING: Maintain the

cabinet to any combustible material and

wall should follow diagram in Figure 6.

etc. is made of combustible material and protrudes 3 1/2" from the wall. This com-

bustible material must be 4" from the side of the replace cabinet (see Figure 4).

opening to the ceiling should not be less

than 42".

carpeting, tile or other combustible mate-

rial, other than wood ooring, the rebox should be installed on a metal or wood panel extending the full width and depth

of the enclosure.

the oor is 0".

Example

Figure 6 - Minimum Clearance for

Combustible to Wall

www.fmiproducts.com

Mantel Clearances for Built-In Installation

If placing custom mantel above built-in rebox, you must meet the minimum allowable clearance between mantel shelf and top of rebox opening shown in Figure 7. These are the minimum allowable mantel clearances for a safe installation. Use larger clearances wherever possible to minimize the heating of

objects and materials placed on the mantel.

CAUTION: Do not allow the

vent-free gas log heater to touch or extend beyond the replace screen.

NOTICE: Surface temperatures of adjacent walls and mantels become hot during operation. Walls and mantels above the firebox may become hot to the touch. If installed properly, these temperatures meet the requirement of the national product standard. Follow all

minimum clearances shown in

this manual.

Figure 7 - Minimum Mantel Clearances

for Built-In Installation

Page 12

INSTALLATION

Continued

NOTICE: If your installation does not meet the minimum clearances shown, you must do one

of the following:

• raise the mantel to an accept-

able height

• remove the mantel

BUILT-IN FIREBOX INSTALLATION

Built-in installation of this rebox involves installing rebox into a framed-in enclosure. This makes the front of rebox ush with wall. If installing a mantel above the rebox, you must follow the clearances shown in Figure 7, page 11. Follow these instructions to install the rebox in this manner.

1. Frame in rough opening. The rebox fram-

ing should be constructed of 2 x 4 lumber

or heavier. Use dimensions and rough

opening layout in Figure 8. Adjust framing

so that rebox ushes with nished wall

surface. If installing in a corner, use dimensions in Figure 9, for rough opening.

2. Install gas piping to rebox location. See

Installing Gas Line on page 14 and Connecting to Gas Supply in log set owner’s

manual.

3. Carefully set firebox in front of rough

opening with back of rebox inside wall

opening.

4. Carefully insert rebox into rough opening.

5. Attach rebox to wall studs using nails or wood screws through holes in nailing ange (see Figure 10).

6. Install and properly test gas log heater.

Follow installation instructions included with the vent-free gas log heater that is

being installed.

IMPORTANT: When nishing your rebox, combustible materials such as wall board, gypsum board, sheet rock, drywall, plywood,

etc. may be butted up next to the sides and top

of the rebox. Combustible materials should never overlap the rebox front facing.

WARNING: Do not allow any

combustible materials to overlap the rebox front facing.

IMPORTANT: Noncombustible materials such as brick, tile, etc. may overlap the front facing, but should never cover any necessary openings.

WARNING: Do not allow non-

combustible materials to cover any necessary openings.

54.625"

45.375" (36" Models)

51.375" (42" Models)

59.375" (50" Models)

Figure 8 - Framing Dimensions

Maintain 1 Clearance at Sides

61" (36" Models) 65" (42" Models) 71" (50" Models)

86.5" (36" Models) 92" (42" Models)

100" (50" Models)

and Back of Fireplace

Figure 9 - Corner Installation

Nails or Wood

Screws

30.125"

28.250"

(36" Models)

/2"

/2" Clearance Not Required at Nailing Flanges

Figure 10 - Attaching Firebox to Wall

www.fmiproducts.com

Nailing Flanges

Studs

124384-01A12

Page 13

INSTALLATION

Continued

WARNING: Use only non-

combustible mortar or adhesives when overlapping the front facing with noncombustible facing material.

Cabinet Mantel

INSTALLING FIREBOX USING OPTIONAL CUSTOM BUILT MANTELS

WARNING: A qualied service person must install rebox. Follow all local codes.

This rebox may be installed using a cabinet mantel against a wall in your home. The rebox and cabinet mantel can be installed directly on the oor. Mantels may be avail-

able from your retailer or custom built for your home.

1. Assemble cabinet mantel as instructed.

2. Install gas piping to rebox location. See Installing Gas Line, page 14. You may have to cut an access hole in the oor or wall to run gas line to rebox. Make sure to locate access hole so cabinet mantel will cover it when installed (see Figure 11).

3. Place rebox on oor in desired location. Make sure mantel will be ush against wall when installed.

4. Carefully slide cabinet mantel over rebox. Be careful not to scratch rebox, cabinet mantel, ooring, etc., when installing (see

Figure 12).

5. Install and properly test gas log heater.

Follow installation instructions included with the vent-free gas log heater that is

being installed.

Gas Line Access Hole (Either Side of Firebox)

Figure 11 - Installing Cabinet Mantel

(Mantel May Vary From Illustration)

Figure 12 - Inserting Firebox Into Cabinet

Mantel (Mantel May Vary From Illustration)

Gas Piping

124384-01a 13

www.fmiproducts.com

Page 14

REFRACTORY PANEL INSTALLATION

UPPER CORNER

IMPORTANT: Installation of brick should be done after the replace is placed in a permanent location.

1. Remove screen assemblies and all hard-

ware components out of the rebox. The bottom panel is preinstalled in the rebox.

Make sure the bottom refractory panels is

centered in the rebox and ush with the front of the replace.

2. Place cardboard on top of bottom refactory panel as a protection to prevent shipping and scratching during installation of the other panels.

LEFT BRICK PANEL

3. Install rear refractory panel. This panel

has a top and bottom. To determine which is which, match up the pattern on the rear panel with the left and right sides before

installing the rear panel. Make sure panel is center before continuing.

4. Install the right and left refractory panels

with the gas line knockouts orientated down toward the bottom refractory. Align the left and right panels with the rear panel

so the grout lines line up.

5. Install the upper corner brackets and

tighten set screws (Figure 13).

BRACKET (2x)

REAR BRICK

PANEL

BOTTOM BRICK PANEL

ASH PANEL

Figure 13 - Installing Refractory Panels

www.fmiproducts.com

RIGHT BRICK

PANEL

124384-01A14

Page 15

REFRACTORY PANEL INSTALLATION

Continued

INSTALLING SCREEN

1. Slide round end of screen rod into rings at top of screen. Attach one push-on nut to end of rod before attaching last ring of screen.

2. Insert the round end screen rod into hole on the left and right side of smoke shelf (Figure 14).

3. Mount at end of screen rod with #10 x 5/8"

to center of smoke shelf.

4. Install other screen rod in same manner.

OPTIONAL GAS LINE INSTALLATION

Rating Plate

Figure 14 - Installing Fireplace Screen

Hole for Screen

Rod

Leading Bricks

Gas line hook up should be done by your

supplier or a qualied service person.

Note: Before you proceed, make sure your gas supply is turned off.

Use only a 1/2" black iron pipe and appropriate ttings.

1. Remove knockout indentation on refrac-

tory or rebrick wall located above refractory hearth oor. Knockout indentation must be rmly tapped with any solid object such as a 1/2" dowel until it is released.

Remove fragmented portions of refractory (see Figure 15).

2. Remove gas line cover plate located on either side of replace and pull out insulation from gas line conduit sleeve. Save

insulation for reuse. Replace screws.

3. Run a 1/2" black iron gas line into replace

through the rear at gas line conduit sleeve (if using a raised platform, add height). Provide

sufcient gas line into replace chamber for tting connection (see Figure 16).

Note: Secure incoming gas line to wood

framing to provide rigidity for threaded end.

4. Repack insulation around gas line and into

sleeve opening. Seal any gaps between gas line and refractory knockout hole with

refractory cement or commercial furnace cement, Install the gas appliance or cap-off gas line if desired.

Outside of Fireplace

Gas Line Conduit

Insulation

Gas Conduit Cover

Figure 15 - Gas Line Access

Outside of Fireplace

Gas Line Conduit

Repack Insulation

Figure 16 - Gas Line Installation

Remove

Knockout

Incoming

1/2" Black

Iron Pipe

Seal Opening

with

Refractory Cement

Side Firebrick Finished Side

1/2" Dowel

Brick with

Access Hole

Side Firebrick Finished Side

Provide Enough Threaded End for Fitting Connection

124384-01a 15

www.fmiproducts.com

Page 16

OPTIONAL GAS LINE INSTALLATION

Continued

CAUTION: All gas piping

and connections must be tested

for leaks after the installation

is completed. After ensuring that the gas valve is on, apply soap and water solution to all connections and joints. Bubbles forming show a leak. Correct all leaks at once. DO NOT USE AN OPEN FLAME FOR LEAK

TESTING AND DO NOT OPER-

ATE ANY APPLIANCE IF A LEAK IS DETECTED. LEAK TESTING

SHOULD BE DONE BY A QUALI-

FIED SERVICE PERSON.

WARNING: Do not operate an unvented gas log set in this replace with the chimney removed.

A gas line or gas log lighter may be installed for the purpose of installing a vented or ventfree decorative gas appliance incorporating an

automatic shutoff device and complying with

the Standard for Decorative Gas Appliances for Installation in Vented Fireplaces, ANSI Z21.60 or American Gas Association draft requirements for Gas Fired Log Lighters for Wood Burning Fireplaces, Draft NO. 4 dated August, 1993.

If you install a decorative gas appliance (vented gas log), the decorative gas appliance

must comply with the Standard for Decorative Gas Appliance for Installation in Solid Fuel Burning Fireplaces, ANS Z21.60 or Z21.84

and shall also be installed in accordance with

the National Fuel Gas Code, ANSI 7223NFPA 54 latest edition.

If you wish to install an unvented (vent-free) gas log set, only unvented gas log sets which have been found to comply with the standard

for unvented room heaters, ANSI Z21.11.2 are

to be installed in this replace.

WARNING: If the replace has been used for wood burning, the rebox and chimney must be

cleaned of soot, creosote and

ashes be a qualied chimney cleaner. Creosote will ignite if heavily heated.

WARNING: When using a decorative vented gas log, the damper must be removed or permanently locked in the fully open position and the glass doors must be in the fully open position.

www.fmiproducts.com

124384-01A16

Page 17

TECHNICAL SERVICE

You may have further questions about installation, operation, or troubleshooting. If so, contact FMI PRODUCTS, LLC at 1-866-328-4537.

REPLACEMENT PARTS

If this product is missing a part or has a broken component, please do not return it to the store.

Call FMI PRODUCTS, LLC at 1-866-328-4537 to answer questions and replace parts under warranty.

Note: Use only original replacement parts.

This will protect your warranty coverage for parts replaced under warranty.

ACCESSORIES

OPTIONAL OUTSIDE AIR KIT FOR FLOOR INSTALLATION - AK4F

When calling please have your model and se-

rial numbers of your replace ready. You can also visit our web site at

www.fmiproducts.com.

When calling or writing, please have your model and serial numbers of your replace

ready. Model and serial number information are in

the replace's rating plate located under the

ash box.

OPTIONAL OUTSIDE AIR KIT FOR SIDEWALL INSTALLATION - AK4

124384-01a 17

www.fmiproducts.com

Page 18

PARTS

MODELS (V)U(36,42,50)(H,S) AND (V)Q(36,42,50)(H,S)(R) SERIES

15/16

www.fmiproducts.com

124384-01A18

Page 19

This list contains replaceable parts used in your rebox. When ordering parts, follow the

PARTS

instructions listed under Replacement Parts on page 17 of this manual.

KEY NO. PART NO. DESCRIPTION QTY.

(V)U36

1 ** Face Assembly • • • • • • 1 2 ** Firebox Bottom Assembly • • • • • • 1 3 ** Firebox Bottom • • • • • • 1 4 ** Firebox Surround • • • • • • 1 5 ** Insulation Pan Support • • • • • • 1 6 ** Insulation Pan • • • • • • 1 7 ** Top Insulation • • • • • • 1 8 110454-03 Fireplace Top 36" • • 1

110454-02 Fireplace Top 42" • • 1

110454-01 Fireplace Top 50" • • 1 9 23490SA Standoff • • • • • • 4 10 ** Fireplace Surround Assembly • • • • • • 1 11 109720-02 Clearance Spacer • • • • • • 6 12 117891-01 Fireplace Handle Bracket • • • • • • 4 13 20042 Outside Air Cover Plate • • • • • • 2 14 21171 Gas Conduit Cover • • • • • • 4 15 109752-01 Conduit One • • • • • • 2 16 109752-02 Conduit Two • • • • • • 2 17 ** Heat Shield Support • • • • • • 1 18 123298-03 Ash Box Assembly • • • • • • 1 19 ** Firebox Top • • • • • • 1 20 109457-03 Screen 36" • 2

109457-02 Screen 42" • 2

109457-01 Screen 50" • 2

117556-03 Screen 36" Stainless • 2

117556-02 Screen 42" Stainless • 2

117556-01 Screen 50" Stainless • 2 21 20806 Screen Rod 36" • 2

110146-03 Screen Rod 42" • 2

110146-02 Screen Rod 50" • 2

117568-03 Screen Rod 36" Stainless • 2

117568-02 Screen Rod 42" Stainless • 2

117568-01 Screen Rod 50" Stainless • 2 22 109511-01 Hood 50" • 1

109511-02 Hood 42" • 1

109511-03 Hood 36" • 1

109511-04 Hood Stainless 36" • 1

109511-05 Hood Stainless 42" • 1

109511-06 Hood Stainless 50" • 1

PARTS AVAILABLE NOT SHOWN

109714-02 Side Firebrick Wall Spacers • • 4

114913-01 Rear Firebrick Wall Spacers • • 2

114913-01 Rear Firebrick Wall Spacers • • • • 6

** Not a eld replaceable part.

(V)U42

(V)U50

(V)Q36

(V)Q42

(V)Q50

124384-01a 19

www.fmiproducts.com

Page 20

PARTS

MODELS (V)U(36,42,50)(H,S) AND (V)Q(36,42,50)(H,S)(R) SERIES

Picture may vary from actual

www.fmiproducts.com

124384-01A20

Page 21

This list contains replaceable parts used in your rebox. When ordering parts, follow the

PARTS

instructions listed under Replacement Parts on page 23 of this manual.

KEY NO. PART NO. DESCRIPTION QTY.

1 116084-02 Hearth 36" Red • • 1

111426-02 Hearth 42" Red • • 1 111428-02 Hearth 50" Red • • 1

2 116082-02 Right Stacked 36" Red • 1

116087-02 Right Herringbone 36" Red • 1 125832-02 Right Stacked 42" Red • 1 125835-02 Right Herringbone 42" Red • 1 125838-02 Right Stacked 50" Red • 1 125841-02 Right Herringbone 50" Red • 1

3 116081-02 Left Stacked 36" Red • 1

116086-02 Left Herringbone 36" Red • 1 125833-02 Left Stacked 42" Red • 1 125836-02 Left Herringbone 42" Red • 1 125839-02 Left Stacked 50" Red • 1 125842-02 Left Herringbone 50" Red • 1

4 116083-02 Rear Stacked 36" Red • 1

116088-02 Rear Herringbone 36" Red • 1 125831-02 Rear Stacked 42" Red • 1 125834-02 Rear Herringbone 42" Red • 1 125837-02 Rear Stacked 50" Red • 1 125840-02 Rear Herringbone 50" Red • 1

5 116091-02 Ash Panel 36" Red • • 1

111425-02 Ash Panel 42" Red • • 1

111430-02 Ash Panel 50" Red • • 1

6 110822-01 Corner Refractory Bracket • • • • • • 2

U36S, Q36SR

U36H, Q36HR

U42S, Q42SR

U42H, Q42HR

U50S, Q50SR

U50H, Q50HR

124384-01a 21

www.fmiproducts.com

Page 22

This list contains replaceable parts used in your rebox. When ordering parts, follow the

PARTS

instructions listed under Replacement Parts on page 23 of this manual.

KEY NO. PART NO. DESCRIPTION QTY.

1 116084-01 Hearth 36" Natural White • • 1

111426-01 Hearth 42" Natural White • • 1

111428-01 Hearth 50" Natural White • • 1

2 116082-01 Right Stacked 36" Natural White • 1

116087-01 Right Herringbone 36" Natural White • 1 125832-01 Right Stacked 42" Natural White • 1 125835-01 Right Herringbone 42" Natural White • 1 125838-01 Right Stacked 50" Natural White • 1 125841-01 Right Herringbone 50" Natural White • 1

3 116081-01 Left Stacked 36" Natural White • 1

116086-01 Left Herringbone 36" Natural White • 1 125833-01 Left Stacked 42" Natural White • 1 125836-01 Left Herringbone 42" Natural White • 1 125839-01 Left Stacked 50" Natural White • 1 125842-01 Left Herringbone 50" Natural White • 1

4 116083-01 Rear Stacked 36" Natural White • 1

116088-01 Rear Herringbone 36" Natural White • 1 125831-01 Rear Stacked 42" Natural White • 1 125834-01 Rear Herringbone 42" Natural White • 1 125837-01 Rear Stacked 50" Natural White • 1 125840-01 Rear Herringbone 50" Natural White • 1

5 116091-01 Ash Panel 36" Natural White • • 1

111425-01 Ash Panel 42" Natural White • • 1

111430-01 Ash Panel 50" Natural White • • 1

6 110822-01 Corner Refractory Bracket • • • • • • 2

VU36S, Q36S,VQ36S

VU36H, Q36H, VQ36H

VU42S, Q42S, VQ42S

VU50S, Q50S, VQ50S

VU42H, Q42H, VQ42H

VU50H, Q50H, VQ50H

www.fmiproducts.com

124384-01A22

Page 23

NOTES

_____________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________

124384-01a 23

www.fmiproducts.com

Page 24

WARRANTY

KEEP THIS WARRANTY

Model (

located on product or identication tag

Serial No. (

located on product or identication tag

Date Purchased __________________________

Keep receipt for warranty verication.

FMI PRODUCTS, LLC LIMITED WARRANTIES

Standard Warranty: FMI PRODUCTS, LLC warrants this new product and any parts thereof to be free from defects in material and workmanship for a period of four (4) years from the date of rst purchase from an authorized dealer provided the product has been installed, maintained and operated in accordance with FMI PRODUCTS, LLC’s warnings and instructions.

For products purchased for commercial, industrial or rental usage, this warranty is limited to 90 days from the date of rst purchase.

Limited Warranty: FMI PRODUCTS, LLC warrants factory reconditioned products and any parts thereof to be free from defects in material and workmanship for 30 days from the date of rst purchase from an authorized dealer provided the product has been installed, maintained and operated in accordance with FMI PRODUCTS, LLC’s warnings and instructions.

The following terms apply to all of the above warranties:

Always specify model number and serial number when contacting the manufacturer. To make a claim under this warranty the bill of sale or other proof of purchase must be presented.

This warranty is extended only to the original retail purchaser when purchased from an authorized dealer, and only when installed by a qualied installer in accordance with all local codes and instructions furnished with this product.

This warranty covers the cost of part(s) required to restore this product to proper operating condition and an allowance for labor when provided by a FMI PRODUCTS, LLC Authorized Service Center or a provider approved by FMI PRODUCTS, LLC. Warranty parts must be obtained through authorized dealers of this product and/or FMI PRODUCTS, LLC who will provide original factory replacement parts. Failure to use original factory replacement parts voids this warranty.

Travel, handling, transportation, diagnostic, material, labor and incidental costs associated with warranty repairs, unless expressly covered by this warranty, are not reimbursable under this warranty and are the responsibility of the owner.

Excluded from this warranty are products or parts that fail or become damaged due to misuse, accidents, improper

installation, lack of proper maintenance, tampering, or alteration(s).

This is FMI PRODUCTS, LLC’s exclusive warranty, and to the full extent allowed by law; this express warranty excludes any and all other warranties, express or implied, written or verbal and limits the duration of any and all implied warranties, including warranties of merchantability and tness for a particular purpose to four (4) years on new products and 30 days on factory reconditioned products from the date of rst purchase. FMI PRODUCTS, LLC makes no other warranties regarding this product.

FMI PRODUCTS, LLC’s liability is limited to the purchase price of the product, and FMI PRODUCTS, LLC shall not be liable for any other damages whatsoever under any circumstances including indirect, incidental, or consequential

damages.

Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

This warranty gives you specic legal rights, and you may also have other rights which vary from state to state.

For information about this warranty contact:

Factory Reconditioned Products

Terms Common to All Warranties

) _____________________________

) __________________________

New Products

2701 S. Harbor Blvd.

Santa Ana, CA 92704

1-866-328-4537

www.fmiproducts.com

124384-01 Rev.A 03/11

FMI U36H, U42S, U42H, U50S, U50H Owner's Operation And Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual