FMI ES401 User Manual

ELECTRIC FIREPLACE/INSERT
32" MODEL ES401
SAFETY INFORMATION AND INSTALLATION MANUAL
Patent No. 7,219,456 B1
Read these instructions completely before beginning installation. Failure to follow them could cause a heater malfunction resulting in serious injury and/or property damage.
WARNING: All electric heaters have hot and arcing
or sparking parts inside. Do not use it in areas where
gasoline, paint or ammable liquids are or are stored.
This replace meets the construction and safety stan-
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
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TABLE OF CONTENTS
Safety .................................................................. 2
Listing Approvals ................................................. 3
Product Dimensions ............................................ 3
Product Identication ........................................... 4
Unpacking and Testing ........................................ 4
Locating Fireplace ............................................... 4
Installation ........................................................... 5
Finishing .............................................................. 7
Operation ............................................................. 7
SAFETY
WARNING: Improper installa­tion, adjustment, alteration, ser­vice or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information, consult
a qualied installer.
CAUTION: Do not expose the heater to the elements (such as rain, etc).
Do not place clothing or other
ammable material on or near rebox. Never place any objects on the replace.
Carefully supervise young chil­dren when they are in the room
with replace.
Fireplace becomes very hot when running. Keep children and adults away from hot surfaces to avoid burns or clothing ignition. Fireplace will remain hot for a time after shutdown. Allow sur­faces to cool before touching.
Do not install replace directly
on carpet or similar surface which may restrict air circulation beneath unit.
When using electrical heaters, basic precau­tions should always be followed to reduce
the risk of re, electric shock and injury to
persons, including the following:
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Cleaning and Maintenance .................................. 8
Technical Service............................................... 12
Replacement Parts ............................................ 12
Troubleshooting ................................................. 13
Wiring Diagram .................................................. 14
Accessories ....................................................... 15
Parts .................................................................. 16
Warranty ..............................................Back Cover
1. Read all instructions before using this heater.
2. Keep combustible materials, such as furniture, pillows, bedding, papers, clothes and curtains at least 3 feet (0.9 m) from front of heater.
3. This heater is hot when in use. To avoid burns, do not let bare skin touch hot surfac­es. The grill directly in front of heater outlet becomes hot during heater operation.
4. Extreme caution is necessary when any heater is used by or near children and whenever heater is left operating and unattended.
5. Always unplug heater when not in use.
6. Do not operate any heater with a damaged cord or plug or if heater malfunctions or has been dropped or damaged in any way. Return heater to authorized service facility for examination, electrical or mechanical
adjustment or repair.
7. Do not use outdoors.
8. This heater is not intended for use in bathrooms, laundry areas and similar indoor locations. Never locate heater where it may fall into a bathtub or other water container.
9. Do not run cord under carpeting. Do not cover cord with throw rugs, runners or the
like. Arrange cord away from trafc area
and where it will not be tripped over.
10. To disconnect heater, turn controls to the OFF before removing plug from outlet. (turn off power to unit).
11. Do not insert or allow foreign objects to
enter any ventilation or exhaust opening
as this may cause an electric shock or re
or damage the heater.
12. To prevent possible re, do not block air
intakes in any manner. Do not use on soft surfaces, like a bed, where openings may become blocked.
13.
Connect to properly grounded outlets only.
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SAFETY
37.5"
10"
34"
33.25"
Continued
14. A heater has hot and arcing or sparking parts inside. Do not use it in areas where
gasoline, paint or ammable liquids or
vapors are used or stored.
15. Use this heater only as described in this manual. Any other use not recommended
by the manufacturer may cause re, elec­tric shock or injury to persons.
16. Avoid the use of an extension cord be­cause the extension cord may overheat
and cause a risk of re. However, if you
have to use an extension cord, the cord should be No. 14 AWG minimum size and rated not less than 1875 WATTS.
17. Always use ground fault protection where
required by electrical codes.
LISTING APPROVALS
This heater has been tested in accordance with the CSA Standards for xed and loca­tion-dedicated electric room heaters in the United States. All components are UL or CSA
safety certied.
If you need assistance during installation, please contact your local dealer or the FMI PRODUCTS, LLC at 1-866-328-4537.
Please have the distributor’s model and serial numbers when you call.
18. Always disconnect power before perform­ing any cleaning, maintenance or reloca­tion of heater.
19. To prevent a possible re, do not burn
wood or other materials in this heater.
20. To prevent electric shock or re, always
use a certified electrician should new
circuits or outlets be required.
21. When transporting or storing heater, keep in a dry place.
22. Control panel door gets hot during heater operation. Open door by pressing on right corner. A spring magnet will disengage. Pull door down to open.
Description: 32" Fireplace/Inserts Voltage: 120 / 240 Watts: 1500 / 3000 Amps: 15 Amp / 20 Amp
Grounded Circuit
Note: This heater must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70-latest edition or the Cana­dian Electric Code, CSA C22.1 as appropriate.
PRODUCT DIMENSIONS
Figure 1 - Heater Dimensions
122638-01E 3
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Heater Flame EmberBacklight
Power
Control Panel Door
Heat Vents
(Behind Door)
Front Glass
PRODUCT IDENTIFICATION
Handle
Remote Hide
Magnetic Catch
Flame Control
Ember Control
Backlight Control
Back Glass
Remote
Log Set
Figure 2 - Product Identication
UNPACKING AND TESTING
Carefully remove unit from box. Prior to per­manently installing unit, test to make sure unit operates properly. Unit does not come with a power cord installed. Unit must be hard wired to either a 120/60 or 240/60 volt supply.
CAUTION; The unit's power supply cord must be connected to a properly grounded and pro­tected 120-volt outlet. Always use ground fault protection where
required by the electrical code.
LOCATING FIREPLACE
WARNING: Due to high tem­peratures, this heater should
be located out of trafc. Keep
combustible materials such as furniture, pillows, bedding, papers, clothes and curtains at least 3 feet (0.9 m) from the front of the heater.
Heater
Control
ON/OFF Power Button
WARNING: Do not operate the unit if it is damaged or has malfunctioned. If you suspect the unit is damaged, return the unit to an authorized service facility for examination, electri­cal or mechanical adjustment or repair.
NOTICE: Minimum and maximum clearances must be maintained at all times. Illustrations throughout
these instructions reect typical
installations and are for design purposes only. Actual installa­tions may vary slightly due to individual preferences.
WARNING: Never locate this heater where it may fall into a bath­tub or other water container.
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WARNING: To prevent contact with sagging or loose insulation, the heater must not be installed against vapor barrier or exposed insulation. Localized overheating could occur and a
re could result.
122638-01E4
LOCATING FIREPLACE
Continued
Figure 3 illustrates a variety of ways the heater
CAUTION: Do not expose the heater to the elements (such as rain, etc.)
CAUTION: Wear gloves and
may be located in a room. The heater may
be installed directly on the oor or raised on
a hearth.
Corner Mantel Installation
safety glasses for protection during installation and main­tenance.
This electric replace can be installed in a
mantel, framed into a wall or installed into an
existing replace. If installing into a mantel,
follow mantel’s assembly instructions.
Wall Mantel Installation
Figure 3 - Heater Locations
Framed Into Wall or Existing Fireplace
INSTALLATION
WARNING - RISK OF FIRE! The power cord must not be
pinched or against a sharp edge. Secure cord to avoid tripping or
snagging to reduce the risk of re,
electric shock or personal injury. Do not run cord under carpeting.
Do not cover cord with throw rugs, runners or the like. Arrange cord
away from trafc areas and where
it will not be tripped over.
WARNING - RISK OF FIRE!
To prevent a possible re, do
not block air intake or exhaust in any manner. Do not use on soft surfaces where openings may become blocked.
WARNING - RISK OF FIRE! Do not blow or place insulation
against the rebox.
WARNING: If the informa­tion in these instructions is
not followed exactly, a re or
explosion may result causing property damage, personal in­jury or death.
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Do not store or use gasoline or other ammable vapors in the vi­cinity of this or any other heater.
INSTALLING FIREPLACE
Select a suitable location that is not suscep­tible to moisture and is a safe distance from
drapes, furniture and high trafc areas.
Note: Follow all national and local electrical codes. This insert can be installed into either
an existing replace or as new construction/
renovation.
Installing in Mantel
1. Assemble mantel according to mantel instructions.
2. Locate mantel near a wall (or corner depending on mantel type) close to a power source. You may have to alter base
boards to t mantel ush against wall.
3. Connect replace to power source. Insert replace into front of mantel. Be careful not to scratch nish on base. Fireplace will t ush against front of mantel.
4.
Push mantel with replace into nal location.
Existing Fireplace Installation
1. Thoroughly clean out existing replace
and hearth area.
2. Seal all drafts, vents or ash clean-outs
with berglass insulation. Seal ue. Once
sealed, close damper to stop debris from falling onto unit.
3. If existing re box is susceptible to mois­ture, cap top of chimney ue to prevent inltration of water.
INSTALLATION
Continued
Note: It is strongly advised that you hire
a qualied professional to undertake this
step in order to prevent personal injury.
Once ue is capped, chimney is no longer
suitable for wood burning.
Note: Do not install this unit into a replace
that is prone to dampness, the area of installation must be dry.
4. Plan the power supply. Unit does not come with a power cord. Unit must be hard wired to either a 120/60 or 240/60 volt supply.
WARNING: The solid fuel/gas
replace has been converted for
use with an electric insert and cannot be used for original fuels unless all original parts have
been replaced and the replace
has been reapproved by the au­thority having jurisdiction.
New Construction or Renovation
1. Select a location at least 3 feet (0.9 m) away from combustible materials such as curtains or drapes, furniture, bedding, paper, etc.
2. Mark desired location on oor and store
unit in a safe, dry and dust free location.
3. Frame in an opening leaving at least 1/4" (6 mm) around the edge of the unit (see Framing). Any new wiring must be done in compliance with local and national codes and other applicable regulations in order
to reduce the risk of re, electric shock or other injuries. Therefore, it strongly
recommended that you hire a professional to complete any such work.
4. Plan your power supply route. See step 4 of Existing Fireplace Installation, above.
Built-In Fireplace
1. Remove front panel and front glass from replace (see Cleaning and Maintenance, page 8).
2. Locate 3 prepunched clearance holes
in each side of replace. Press screws
through brick liner, then attach nailing
ange brackets to each side of replace
(see Figure 4).
Nailing Flange Bracket
Brick Liner
Screw
Figure 4 - Attaching Nailing Flange Brackets
Framing
Figure 5, shows a typical framing of this heater
using combustible materials. All required
clearances to combustibles must be adhered
to. Header height is measured from the base
of the heater.
Header Height
Length
Depth
Depth Length
10.5" 34" 32"
Note: The height that a
combustible mantel is tted
above the heater is a minimum of 1" above the front.
Header
Height
0.75"-
0.50"
Figure 5 - Framing Heater for New
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Construction/Renovation
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